KR102268716B1 - Apparatus for manufacturing of wheel house of car body - Google Patents

Abstract

According to the present invention, a vehicle body wheel house manufacturing device of a vehicle comprises: a molding unit molding a material into an arch shape corresponding to a vehicle body wheel house; and a length cutting unit which cuts the material molded by the molding unit as much as set length of the wheel house. Therefore, the vehicle body wheel house of the vehicle is integrally manufactured by the material through the forming unit and the length cutting unit.

Description

Apparatus for manufacturing car body wheel house {APPARATUS FOR MANUFACTURING OF WHEEL HOUSE OF CAR BODY}

The present invention relates to an apparatus for manufacturing a vehicle body wheelhouse, and to an apparatus for manufacturing a vehicle body wheelhouse for manufacturing a wheelhouse covering an upper portion of an automobile wheel.

The car body is the frame of a car manufactured by combining 300 internal and external components, and it plays a role in transporting passengers, parts, and cargo by being assembled with the chassis and equipment parts.

Such a body is not only a high-weight part that accounts for 30% of the vehicle's weight, but also has a decisive influence on vehicle performance, such as rigidity, collision and driving safety.

The body consists of BIW (Body In White), which is the main skeleton, and moving parts such as doors, hoods, and trunk-lids.

Among them, the BIW body consists of an under-body constituting the lower part of the body and an upper-body constituting the upper part of the body.

Specifically, the underbody includes a front bumper, a rear bumper, a front side member, a center floor, a rear floor, a dash, and a backpack. It is made by combining a back panel and the like.

In addition, the upper body is formed by combining a cowl, a roof, a package tray, a side structure, and the like.

Here, the side structure (Side Structure) consists of an assembly of the side outer 12 assembly and the quarter assembly.

At this time, the main function of the quarter assembly is to install a driving device so that the tire rotates and drives smoothly, and during the rainy season or heavy snow, water, snow, moisture, etc. The function of protecting the body from corrosion of the steel body by maintaining the watertight performance and preventing the noise during driving from entering the room, thereby maintaining the driving convenience of the passengers.

It prevents the inflow and prevents noise, etc. from entering the room while driving, thereby protecting the body from corrosion of the steel body.

Such a quarter assembly is a structural part that affects the exterior of the vehicle rear part and the customer's emotional quality and convenience of the rear interior interior.

As shown in Figs. 1 to 3, the wheel house 10, which is one of the main components of the quarter assembly, has a complex shape and a deep molding depth, so it is very difficult to produce one piece at a time by press molding, For this reason, the wheel house 10 is manufactured by separating the inner 11 and the outer 12, respectively, by press molding, and then assembling by welding.

In addition, when assembling with the inner 11 and the outer 12, a large number of welds (W) are applied to ensure watertightness of the assembly part during manufacture, and sealer (S) is applied to the welded part to secure watertightness and airtightness. However, there is a limitation in productivity improvement due to this overall operation, the cost of welding (W) and sealer (S) application is included, and there is a limitation in that the weight is increased due to the welding part flange.

Republic of Korea Public Utility Model Publication No. 10-1998-029707

The present invention was devised to solve the above problems, and an object of the present invention is to provide an apparatus for manufacturing a vehicle body wheelhouse for manufacturing a wheelhouse configured as an integral body.

In order to achieve the above object, an apparatus for manufacturing a vehicle body wheelhouse according to an embodiment of the present invention includes: a molding unit for molding a material into an arch shape corresponding to the vehicle body wheelhouse; and a length cutting unit for cutting the material molded by the forming unit as much as the set length of the wheel house; including, integrally manufacturing a vehicle body wheelhouse from the material by the forming unit and the length cutting unit .

Here, as an example, in the forming unit, a plurality of forming stands having an upper forming roll and a lower forming roll are disposed in a moving direction of the material, and roll forming the material into a shape bent a plurality of times in the width direction. roll forming machine; and a bend forming device disposed at the rear end of the roll forming device to bend the roll-formed material upward.

As another example, the molding unit may include: an extrusion molding machine for extruding the material into a shape bent a plurality of times in the width direction; and a bending device disposed at the rear end of the extrusion molding machine to bend the extruded material upward.

Here, the bending device may include: a bending member formed in a curved shape, the lower surface of the material is pressed and supported as the material enters, and the bending member bends the material upward; and a pressing roller disposed on the opposite side of the bending member with the material interposed therebetween to press the material toward the bending member to bend the material to correspond to the shape of the bending member.

At this time, the pressing roller may reciprocate along the bending member.

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More specifically, the one-piece wheelhouse includes an outdoor side portion disposed on the exterior side of the vehicle, an interior side portion disposed on the interior side of the vehicle, and a transverse joint connecting the outdoor side portion and the indoor side portion in a transverse direction, wherein the The flexural members are arranged in a half-elliptical structure so that the transverse joint has a semi-elliptical structure with a long axis in the longitudinal direction so that the shock absorber is installed inside the wheel house, and the bending member is arranged so that two are connected, the bending forming machine so that the wheelhouse manufactured by being cut and manufactured by the length cutting unit after the material is bent by the two bending members, one end of the two bending members opposite to each other is hinged to the frame, One end of the shaft may be rotatable to the opposite side of the pressing roller.

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The vehicle body wheelhouse according to the present invention is configured such that one material is molded by the roll forming method and is formed integrally, so that it takes an integrated structure without dividing the inner and outer, so it is necessary to apply a sealer to the flange and the welded part for welding By having a structure without it, watertightness and airtightness are increased, and furthermore, it has the effect that rigidity can be improved.

In addition, since welding is unnecessary for the vehicle body wheelhouse according to the present invention, the number of welds per unit is reduced by about 60 to 80 points, thereby improving productivity and reducing welding costs, and reducing jig manufacturing and process investment costs for welding, installation area, etc. have the advantage of savings.

And, in the vehicle body wheelhouse manufacturing apparatus and manufacturing method according to an embodiment of the present invention, a roll forming process using a roll forming machine or an extrusion molding process through an extrusion molding machine is performed, and bending through a bending forming machine After the process is performed, the length cutting step is configured to be performed by the length cutting unit, so that the integrated wheel house can be smoothly and easily manufactured.

In addition, the apparatus and method for manufacturing a vehicle body wheelhouse according to another embodiment of the present invention are configured to perform a spinning processing process and a stripping cutting process using a spinning machine, or an injection molding process using an injection molding machine. As a result, it has the advantage of being able to smoothly and easily manufacture an integrated wheel house.

1 is a view showing that the inner and outer are separated from the wheel house of the vehicle body according to the prior art.
FIG. 2 is a view showing that the flanges of the inner and the outer of FIG. 1 are welded.
3 is a view showing that the sealer is applied to the flange when assembling by welding in FIG. 2 .
4 is a view showing an air drain hole formed in a conventional outer.
5 is a view showing a conventional wheel house and a quarter upper.
6 and 7 are views showing a vehicle body wheelhouse according to the present invention.
FIG. 8 is a view showing a shock absorber installed inside the wheel house of FIG. 6 .
9 is a view showing that the side outer and the rear follower of the vehicle body are installed in the wheelhouse of the present invention.
FIG. 10 is a view showing that the joint welding part formed on the indoor side of the wheel house of FIG. 7 is jointly welded to the rear floor.
11 is a view showing that the paint drain hole is formed in the interior side of the wheelhouse of the present invention, and the air drain hole is formed in the lateral joint.
12 is a view showing that the wheel house of the present invention further includes a fueling structure.
13 is a view showing a roll forming machine and a bending forming machine as an example of a forming unit in the apparatus for manufacturing a vehicle body wheelhouse according to an embodiment of the present invention.
Figure 14 (a) is a material roll formed by the roll forming machine of Figure 13, Figure 14 (b) is a wheel manufactured by bending the roll formed material of Figure 14 (a) by the bending machine of Figure 13 A drawing showing a house.
15 (a) is a shape of a material extruded by an extrusion molding machine, which is another example of a molding unit, in an apparatus for manufacturing a vehicle body wheelhouse according to the present invention, and FIG. 15 (b) is a diagram of FIG. 15 (a). It is a view showing a wheel house manufactured by bending the extruded material by the bending device of FIG. 13 .
16 is a view showing that a material is formed by a spinning processing machine and a stripping cutting machine in an apparatus for manufacturing a vehicle body wheelhouse according to another embodiment of the present invention.
17 is a flowchart illustrating a method for manufacturing a vehicle body wheelhouse according to an embodiment of the present invention.
18 is a flowchart illustrating a forming step through roll forming as an example in the method of manufacturing a vehicle body wheelhouse of FIG. 17 .
19 is a flowchart illustrating a molding step through extrusion molding as another example in the method for manufacturing a vehicle body wheelhouse of FIG. 17 .
20 is a flowchart illustrating a forming step through spinning processing as another example in the method for manufacturing a vehicle body wheelhouse of FIG. 17 .
21 is a flowchart illustrating a method of manufacturing a vehicle body wheelhouse according to another embodiment of the present invention.

Hereinafter, it will be described in detail with reference to exemplary drawings of the present invention. Note that in adding reference numerals to the components of each drawing, the same components are given the same reference numerals as much as possible even though they are indicated in different drawings. In addition, in describing the present invention, if it is determined that a detailed description of a related known configuration or function may obscure the gist of the present invention, the detailed description thereof will be omitted.

6 and 7 are views illustrating a vehicle body wheelhouse according to the present invention.

Referring to the drawings, in the vehicle body wheelhouse 100 according to the present invention, one material 1 is formed by a roll forming method to form an integral body.

The conventional wheelhouse (10 in FIG. 1) is manufactured by applying a steel material to an inner (11 in FIG. 1) and an outer (12 in FIG. 1), whereas the wheel house 100 of the present invention has an inner 11 ) and the outer 12, by applying the roll forming method without distinction, is manufactured as one and has an integrated structure, so that it has a structure that does not require application of a sealer to the flange and welded part for welding.

As such, the wheelhouse 100 according to the present invention has an integrated structure as compared to a conventional method of assembling an inner and an outer, so that watertightness and airtightness are increased and rigidity can be improved.

Specifically, as shown in Figure 2, the conventional wheelhouse 10 requires about 30 to 40 points of welding W on the left and right sides, respectively, for assembling the inner 11 and the outer 12, Since the integrated wheelhouse 100 of the present invention does not require welding, it is possible to reduce the number of welds by about 60 to 80 points per unit, thereby improving productivity and reducing welding costs, and reducing jig manufacturing and process investment costs for welding, installation area, etc. can

In addition, as shown in FIG. 3 , in the case of applying the sealer (S) for securing the watertightness of the conventional wheel house 10, the left and right parts are each about 1200 mm to 1600 mm long, that is, the long length sealer (S). ) application is required, but in the case of the integrated wheelhouse 100 of the present invention, as watertightness can be secured without applying a sealer, the investment cost of the sealer device for applying the sealer, the time for applying the sealer, the installation space for the device for applying the sealer, the cost of applying the sealer It is possible to reduce costs, such as, and ultimately improve productivity by removing the sealer.

Furthermore, in the conventional wheelhouse 10, the cost of manufacturing the molds required for manufacturing the inner 11 and the outer 12 is high, and various processes such as a forming process, a cutting process, and a hole drilling process are required for press forming. In the case of the integrated wheelhouse 100 of the present invention, the process investment cost and productivity can be improved by continuously forming by applying the roll forming method.

And, as shown in FIG. 4 , in the prior art, three-sheet welding has to be performed in order to assemble the quarter upper 60 to the welding flange portion of the inner 11 and the outer 12, but as shown in FIG. The integrated wheel house 100 of the present invention can be assembled by directly welding the quarter upper 60 to the wheel house 100, so that it can be assembled by two-piece welding, thereby improving weldability.

Meanwhile, as shown in FIGS. 5 and 6 , the structure of the wheelhouse 100 of the present invention will be described in detail as follows.

The wheelhouse 100 of the present invention includes an outdoor side portion 110 , an indoor side portion 120 , and a transverse joint 130 .

Here, the outdoor side portion 110 is a portion facing the outdoor side of the vehicle, is located on the right side in the drawing, and takes a shape that extends downward in a curved shape as a whole toward the end.

Also, the interior portion 120 is a portion facing the interior of the vehicle, is located on the left side in the drawing, and has a curved downwardly extending shape toward the end.

In addition, the transverse joint 130 is a part connecting the outdoor side part 110 and the indoor side part 120 in the transverse direction, and is disposed between the outdoor side part 110 and the indoor side part 120 to form the outdoor side part 110 . It takes a shape connecting the upper end and the upper end of the indoor side part 120 .

In the wheel house 100 configured as described above, the transverse joint 130 is configured such that the shock absorber 150 is installed therein. For reference, as shown in the drawing, the mounting member 151, which is an installation medium, is mounted inside the wheel house 100 so that the shock absorber is installed.

Specifically, the transverse joint 130 may have a semi-elliptical structure having a long axis in the longitudinal direction.

In general, the wheel house takes a semicircular structure as the wheel is disposed on the inside, and the shock absorber 150 is located on the upper side of the wheel so that the shock absorber 150 assembled with the wheel for the buffer function of the wheel can be built-in. Adequate space is required for placement.

Accordingly, in the conventional wheelhouse (10 in Fig. 1), the inner (11 in Fig. 1) and the outer (12 in Fig. 1) are manufactured in consideration of the installation space of the shock absorber during press molding through a press mold, and the lower part has a semicircle. This is implemented by taking the lower shape of the and taking the shape protruding upward to correspond to the installation space of the shock absorber 150 at the upper part.

However, since the wheelhouse 100 of the present invention is formed only in a curved structure as it is formed by the roll forming method to be integrally formed, a semi-elliptical structure elongated upward in consideration of the installation space of the shock absorber 150 described above. take

That is, the wheelhouse 100 of the present invention has a semi-elliptical structure in which the structure of the transverse joint 130 has a long axis in the longitudinal direction.

For reference, the semi-elliptical shape in the present invention means an overall shape structure having a structure with a long axis, that is, having a different radius from a semi-ellipse, that is, different from a semi-circle, including an accurate semi-ellipse shape.

In addition, a hemming surface portion 110a may be formed at a lower end of the outdoor side portion 110 .

Here, hemming means folding the outer member and combining it with the inner member. As shown in FIG. 9 , the lower end of the side outer 70 of the vehicle body moves from the outside to the lower end of the outdoor side 110 to the inside. When folded, the side outer 70 and the wheel house 100 are combined.

In the present invention, the hemming surface portion 110a of the outdoor side part 110 has a constant end while being interviewed with the side outer (70 in FIG. 9) as shown in FIGS. 6 and 7 so that the side outer 70 of the vehicle body is hemmed. It may take a structure extending along the curvature.

As described above, hemming with the side outer 70 can be effectively performed according to the shape-matching structure of the hemming surface portion 110a that is in contact with the side outer 70, and the end is formed in a uniform curvature structure, so that the process is formed through the roll forming method. As the hemming surface portion 110a is formed in a flat structure without wrinkles, a more robust interview can be made.

For reference, since the wheel house 100 is made of aluminum, the hemming surface portion 110a and the side outer 70 of the wheel house 100 do not cause potential difference corrosion due to contact with the side outer 70 made of steel. is sealed between the hemming part of

Potential difference corrosion is a corrosion phenomenon that occurs when metals with different potentials are in contact. As corrosion by foreign substances such as moisture and water progresses faster than corrosion by air, in order to prevent accelerated corrosion by foreign substances between metals. Block contact between metals by foreign substances by painting or sealing the corresponding parts between metals.

In addition, the indoor side portion 120 may be formed with a joint welding portion (120a) at the lower end.

The joint welding portion 120a may have a structure combined with the rear follower 80 as shown in FIGS. 9 and 10 so as to be welded while being joined to the rear follower 80 of the vehicle body in the lateral direction.

That is, the lower portion of the interior side portion 120 is welded to the rear floor 80 of the vehicle body and joined, and the portion corresponding to the rear floor 80 is matched so that the portions facing each other are in full contact with each other without being spaced apart. structure can be made.

Accordingly, the wheel house 100 and the rear follower 80 are firmly and tightly joined, so that the firmly coupled state is maintained, and moisture, water, etc. do not flow into the interior of the vehicle body from the inside of the wheel house.

In addition, the wheelhouse 100 of the present invention may include a reinforcing member 160 as shown in FIG. 9 .

The wheel house 100 is formed by a roll forming method, so that a curved groove 120b is formed at the lower end of the indoor side part 120 .

As described above, the curved groove 120b is formed at the lower end of the indoor side 120, so that when the rear follower 80 is joined to the lower end of the indoor side 120, the curved groove 120b is completely blocked by the rear follower 80. As it is not supported, that is, as the upper portion of the curved groove 120b is not blocked by the rear floor 80, water may enter the interior of the vehicle body through the upper portion of the curved groove 120b.

Accordingly, the present invention may further include a reinforcing member 160 to prevent water from penetrating into the room through the curved groove 120b.

The reinforcing member 160 has a structure that is welded to the wheel house 100 and the rear follower 80 while blocking the upper portion of the curved groove 120b.

Meanwhile, in the wheelhouse 100 according to the present invention, as shown in FIG. 10 , an air drain hole 130a and a painting drain hole 120c may be formed.

In order to prevent corrosion, the steel material is put into a paint tank containing the electrodeposition paint and is painted by flowing an electric current through the paint.

At this time, the painting drain hole 120c is a hole through which the paint is discharged after electrodeposition coating, and the air drain hole 130a is a hole through which air is introduced so that the paint is discharged more smoothly.

As shown in FIG. 5 , in the conventional wheelhouse 10, a bead-shaped, protruding shape is implemented on a portion of the upper flange of the inner 11, so that the bead portion and the outer portion of the upper flange of the inner 11 are (12) Corresponding portions of the upper flange are spaced apart, and the spaced space is an air drain hole 11a, and air enters the wheel house 10 through the air drain hole 11a.

However, the conventional air drain hole 11a having such a structure may be clogged by application of a sealer, and there is a manufacturing limitation in forming the air drain hole 11a in a minimum size.

Accordingly, in the wheelhouse 100 according to the present invention, the air drain hole 130a is formed by a piercing method in order to overcome the limitations of the related art.

The structure of the perforated hole by the piercing method can easily minimize the size of the hole, and since the wheel house 100 has an integrated structure, application of a sealer is unnecessary, so that clogging by the sealer does not occur.

Furthermore, the painted drain hole 120c is formed in the indoor side 120, and this painted drain hole 120c is also perforated by a piercing method, so that the hole size can be easily minimized as described above, and the wheel Since the house has an integrated structure, it is unnecessary to apply a sealer, so clogging by the sealer does not occur.

And, specifically, the air drain hole 130a may be formed in the lateral joint 130 of the wheelhouse by a pre-piercing method.

The transverse joint 130 is a part that connects the outdoor side part 110 and the indoor side part 120 in the transverse direction. When the wheelhouse 100 is formed by the roll forming method, it is formed into a curved structure rather than a flat structure. After being formed by the roll forming method, there is a limitation in that the drilling operation for forming the air drain hole 130a is difficult.

Accordingly, in the present invention, the pre-piercing method is performed before the roll forming method is performed so that the air drain hole 130a is drilled before the material 1 is formed, so that the air drain hole 130a can be formed smoothly and easily. have.

More specifically, as shown in the enlarged view of FIG. 10 , the air drain hole 130a may have a burring hole structure so that water does not penetrate.

In this way, the air drain hole 130a has a burring hole structure, that is, the cross-sectional area becomes smaller as it goes down, so that air smoothly passes from the outside to the inside of the wheel house 100, but water flows through the wheel house 100. Make it difficult to penetrate from the inside of the vehicle to the interior side of the vehicle.

If water penetrates and flows into the interior of the vehicle from the wheelhouse, even if the steel body parts are painted with electrodeposition paint, they are exposed to the risk of corrosion in the long term. This can cause a fire, cause defects such as abnormal operation of electronic devices, and contaminate indoor interior parts.

More specifically, the air drain hole 130a may have a maskable size.

That is, after the painting operation of the wheel house 100 is completed, the air drain hole 130a can be shielded, that is, when the painting is completed, the air drain hole 130a, which functions to pass air, is not required. The hole 130a is preferably formed in a size that can be masked so that it can be blocked.

Meanwhile, the wheelhouse 100 according to the present invention may further include a fueling structure 170 .

The oiling structure 170 is mounted on the oil through-hole formed on the outdoor side 110 of the wheelhouse 100, and has a structure in which an oiling hole is formed.

That is, the fueling structure 170 is a portion communicating with the oiling pipe extending from the fuel tank of the vehicle, and the upper end of the oiling pipe is mounted inside the oiling port.

Accordingly, the wheelhouse 100 of the present invention can be used for a platform body of an internal combustion engine vehicle that requires injection of fuel such as gasoline, diesel, or gas when the fueling structure 170 is mounted. When not formed and the fueling structure 170 is not mounted, it may be used for a vehicle-only platform body for an electric vehicle that does not require fuel injection.

For reference, the oil through-hole is a portion formed by punching the outdoor side portion 110 for mounting the oil structure 170 .

In addition, the wheel house 100 may have an assembly medium on which the wheel guard is assembled so that a wheel guard (not shown) is installed therein.

The wheel guard is a resin material installed between the wheel and the wheel house 100, and protects various parts inside the wheel guard including the wheel house 100 from rust or other damage caused by soil or water. play a role

In addition, the assembly medium is a medium configured so that the wheel guard can be assembled inside the wheel house 100, such as a fixing pin or a fixing screw, and a fixing bracket, so that the wheel guard is disposed in the inner space of the wheel house 100 Any conventional member may be used as long as it is a member that connects and fixes the wheel house 100 and the wheel guard.

As a result, the vehicle body wheelhouse 100 according to the present invention is configured to be integrally formed by forming one material 1 by the roll forming method, so that the inner 11 and the outer 12 are not separated by the roll forming method. As the integral structure is adopted, the flange for welding and the sealer application of the welding part have a structure that is not required, so that watertightness and airtightness are increased and furthermore rigidity can be improved.

In addition, since the integrated wheelhouse 100 according to the present invention does not require welding, the number of welds per unit is reduced by about 60 to 80 points, thereby improving productivity and reducing welding costs, and manufacturing and process investment costs for jigs for welding, installation area, etc. can save

Meanwhile, the vehicle body wheelhouse 100 as described above may be manufactured by the vehicle body wheelhouse manufacturing apparatus according to the present invention as follows.

13 is a view showing a roll forming machine and a bending forming machine as an example of a forming unit in the apparatus for manufacturing a vehicle body wheelhouse according to an embodiment of the present invention, and FIG. 14 (a) is the roll forming machine of FIG. 13 . is the shape of the material roll-formed by , and FIG. 14 (b) is a view showing a wheel house manufactured by bending the roll-formed material of FIG. 14 (a) by the bending forming machine of FIG. 13 .

Referring to the drawings, the apparatus for manufacturing a vehicle body wheelhouse according to the present invention includes a forming unit 200 and a length cutting unit 300 .

Here, the forming unit 200 is a unit for forming the material 1 into an arch shape corresponding to the vehicle body wheel house 100 .

In addition, the length cutting unit 300 is a unit that cuts the material 1 molded by the forming unit 200 by a set length of the wheelhouse.

The wheelhouse manufacturing apparatus of the present invention manufactures the vehicle body wheelhouse 100 integrally by the forming unit 200 and the length cutting unit 300 as described above.

Specifically, the forming unit 200 may include, for example, a roll forming machine 210 and a bending forming machine.

Here, in the roll forming machine 210, a plurality of forming stands having an upper forming roll and a lower forming roll are arranged in a moving direction of the material 1, and the material 1 is bent a plurality of times in the width direction. roll-formed into a

That is, the wheel house 100 is formed in an arcuate shape as a whole and takes a shape bent in the width direction to form a groove structure at the bottom. In order to implement this shape, the material 1 is formed by the roll forming device 210 It is roll-formed in a shape bent several times in the width direction.

In addition, the bending forming machine 220 is disposed at the rear end of the roll forming machine 210 to bend the roll formed material 1 upward.

In this case, the bending device 220 may include a bending member 221 and a pressing roller 222 .

First, the bending member 221 is formed in a curved shape, and as the material 1 enters, the lower surface of the material 1 is pressed and supported to bend the material 1 upward.

That is, the bending member 221 is formed in a curved shape corresponding to this in order to bend the roll-formed material 1 into an arcuate shape. Takes a curved shape.

The roll-formed material 1 by the roll forming device 210 is formed into an arcuate shape, that is, a curved member, so that the lower surface of the material 1 enters the bending member 221 formed in a curved shape. As the pressure is supported by the , the material 1 is bent upward like the bending type of the bending member 221 .

And, the pressing roller 222 is disposed on the opposite side of the bending member 221 with the material 1 interposed therebetween.

The pressing roller 222 presses the material 1 toward the bending member 221 so as to be bent to correspond to the shape of the bending member 221 .

At this time, the pressing roller 222 may take a structure in which it reciprocates along the bending member 221 .

That is, when the material 1 is supported by the bending member 221 and moved, the pressing roller 222 presses the material 1 toward the bending member 221 while rolling with respect to the surface in contact with the material 1, In other words, by rolling along the longitudinal direction of the material 1 while the pressing roller 222 presses the material 1 toward the bending member 221 , the bending member ( 1 ) is not spaced apart from the bending member 221 . 221), it is completely formed into a curved shape corresponding to the shape of the curved bending member 221.

In addition, the length cutting unit 300 serves to cut the material 1 molded by the molding unit 200 by the set length of the wheel house 100 , and the material 1 molded by the molding unit 200 . ) is cut with such a length cutting unit 300 to produce a wheel house 100 , that is, to become a final wheel house 100 .

On the other hand, looking at the bending member 221 in more detail, one end 221a of the bending member 221 is hinged to the frame so as to be removable from the bending member 221 after the material 1 is bent, One end (221a) as an axis may take a structure rotatable to the opposite side of the pressing roller (222).

When the material 1 is bent and cut by the length cutting unit 300 to the length of the vehicle body wheelhouse, the production of the wheelhouse 100 according to the present invention is completed. ) from the wheelhouse manufacturing equipment.

However, as the pressing roller 222 is positioned on the opposite side of the bending member 221 based on the material 1 on which the molding and cutting are completed, that is, the wheel house 100 that has been manufactured, the wheel house moves toward the bending member 221 . In order to take out (100), the bending member 221 of the present invention has a structure in which one end 221a is hinged to a frame (not shown), and a pressing roller 222 is formed using the hinged end 221a as an axis. ) by rotating to the opposite side, the wheel house 100 is provided with a space that can be withdrawn from the manufacturing apparatus.

More specifically, the wheelhouse 100 of the present invention includes an outdoor side part 110 disposed on the exterior side of the vehicle, an indoor side part 120 disposed on the interior side of the vehicle, and the outdoor side part 110 and the indoor side part ( It consists of a transverse joint 130 that connects 120 in the transverse direction, and the transverse joint 130 has a long axis in the longitudinal direction so that the shock absorber 150 is installed inside the wheel house 100. It has a semi-elliptical structure. To be made of, the flexural member 221 is arranged so that two are connected as a 1/2 semi-elliptical structure.

At this time, the wheel house 100 cut by the length cutting unit 300 after the material 1 is bent by the bending forming device 220 is removable from the two bending members 221, The two flexural members 221 have one end 221a hinged to the frame, and take a structure rotatable to the opposite side of the pressing roller 222 with the one end 221a as an axis.

If only one bending member 221 is provided instead of two, the bending member 221 at this time has a complete semi-elliptical structure rather than a half semi-elliptical structure. In this case, the wheel house 100 is a bending member ( 221), the other end of the bending member 221 interferes with the wheel house 100 when one end 221a of the bending member 221 is rotated as an axis to remove it from the wheel house 100, that is, it is no longer rotated by being caught in the wheel house 100. As this does not occur, the removal of the wheel house 100 cannot be performed, and there is a limit in that the wheel house 100 is damaged when the wheel house 100 collides.

Accordingly, the flexural member 221 of the present invention has a 1/2 semi-elliptical structure, two flexural members 221 are arranged so as to be connected and one end portion 221a on the opposite side is hinged to the frame, and the two flexural members 221 . By rotating the one end 221a about the axis so as not to interfere with each other, the wheel house 100 can be smoothly and easily removed from the bending member 221 .

Meanwhile, the wheel house 100 of the present invention is another embodiment of the roll forming machine 210, and may be integrally manufactured by an extrusion molding machine (not shown).

15 (a) is a material extruded by an extrusion molding machine, which is another example of a molding unit, in the apparatus for manufacturing a vehicle body wheelhouse according to the present invention, and FIG. 15 (b) is the extrusion molding of FIG. 15 (a). It is a view showing a wheel house manufactured by bending the material of FIG. 13 by the bending forming machine.

Specifically, in the wheelhouse manufacturing apparatus according to the present invention, the molding unit 200 may include an extrusion molding machine (not shown) and a bending forming machine 220 .

Here, the extrusion molding machine is configured to extrude the material 1 into a shape bent a plurality of times in the width direction.

That is, the outlet from which the material 1 is finally extruded in the extrusion molding machine has a shape structure corresponding thereto so that the material 1 is bent a plurality of times in the width direction.

In addition, the bending forming machine 220 is disposed at the rear end of the roll forming machine 210, and is configured to bend the extruded material 1 upward. For the specific structure thereof, the bending forming machine 220 described above. As it is the same as , a description thereof will be omitted.

For reference, when the material is extruded by an extrusion molding machine, an upper flange 130b to which the quarter upper 60 of FIG. 9 can be welded may be formed on the transverse joint 130 in the wheel house 100 . . At this time, the quarter upper 60 does not need to be bent at the lower end as shown in FIG. 9 , and although not shown in the drawings, it may be utilized in a vertically unfolded shape.

In addition, the wheel house 100 of the present invention may be integrally manufactured by the spinning machine 260 .

16 is a view showing that a material is formed by a spinning processing machine and a stripping cutting machine in an apparatus for manufacturing a vehicle body wheelhouse according to another embodiment of the present invention.

Referring to the drawings, the present invention includes a molding unit for molding a material 1 into an arch shape corresponding to the vehicle body wheelhouse 100, and such a molding unit includes a spinning machine 260 and a stripping and cutting machine 270 ) can be provided.

Here, the spinning machine 260 has a spindle 261 and a machining member 262 .

At this time, the spindle 261 has a shape corresponding to the wheelhouse 100 of the vehicle body and is formed on each of both sides to rotate while supporting the cylindrical material 1 .

During the spinning operation with the spindle 261, two wheel houses 100 can be machined at the same time. For this purpose, the shape structure of the wheel house 100 is formed on one side and the other side of the spindle 261, respectively. .

For reference, in this specification, the one side portion of the spindle 261 is defined as including a half portion or a portion smaller than the half portion located on one side of the spindle 261 as one side portion of the spindle 261 , The other side portion is defined as the other side portion of the spindle 261 and includes a half portion located on the other side of the spindle 261 or a portion smaller than the half portion, and in the drawing, one side portion or the other side portion of the spindle 261 is an example It is shown as being a half part of spindle 261 .

In addition, the processing member 262 presses the material 1 toward the spindle 261 to deform the material 1, and a roller as shown in the processing member 262 may be utilized.

In addition, the removing and cutting device 270 allows the material 1 to be detachable from the spindle 261, and the spinning-processed material 1 so that the set rim shape of the wheel house 100 is formed on the material 1 It is a device for cutting

When the cylindrical material 1 is deformed by being pressed by the spindle 261 by the spinning machine 260, the material 1 takes a structure that surrounds almost the entire part of the spindle 261, so that the material 1 ) by cutting the material 1 so that it can be removed from the spinning machine 260 and dividing the material 1 in half so that there are two wheel houses 100, the wheel house 100 manufactured from the material 1 It can be smoothly and easily removed from the spindle (261).

Of course, at this time, the cutting of the stripping cutting machine 270 is performed to remove the material 1 , and at the same time, the set edge shape of the wheel house 100 is formed on the spinning material 1 .

As an example, the stripping and cutting machine 270 can be used with a laser cutting machine, and furthermore, the material 1 surrounding the spindle 261 and the spinning machine 260 can be easily cut without damaging the material 1 Of course, any conventional cutting machine can be used as long as it can be used.

For reference, when the stripping and cutting device 270 is a laser cutting machine, reference numeral 270 denotes a laser emitted from the laser cutting machine.

And, in the embodiment of manufacturing the wheel house by spinning processing, the length cutting unit 300 is a unit that cuts the material 1 molded by the forming unit 200 by the set length of the wheel house 100 .

Meanwhile, although not shown in the drawings, the wheel house of the present invention may be integrally manufactured by an injection molding machine.

Specifically, the apparatus for manufacturing a vehicle body wheelhouse according to the present invention may include a molding unit including an injection molding machine.

That is, the molding unit is a unit for molding the material into an arc shape corresponding to the wheel house of the vehicle body, and may include an injection molding machine.

Here, the injection molding machine is a machine for injection molding the material 1 in a resin transfer molding (RTM) method. For reference, this RTM injection molding uses a carbon fiber composite material as a molding substrate.

By implementing the injection molding of the RTM method with such an injection molding machine, it is possible to integrally manufacture the vehicle body wheelhouse with the material.

For reference, the RTM type injection molding method uses an existing method, and thus a detailed description thereof will be omitted.

Next, a method for manufacturing a vehicle body wheel house by the vehicle body wheel house manufacturing apparatus as described above will be described.

1 is a flowchart illustrating a method for manufacturing a vehicle body wheelhouse according to the present invention.

Referring to the drawings, the method for manufacturing a vehicle body wheelhouse according to the present invention includes a forming step (S100) and a cutting step.

Here, the forming step ( S100 ) is a step of forming the material 1 into an arch shape corresponding to the vehicle body wheel house 100 .

In addition, the length cutting step ( S200 ) is a step of cutting the material 1 molded in the forming step ( S100 ) by the length of the vehicle body wheel house 100 .

The wheelhouse manufacturing method of the present invention manufactures the vehicle body wheelhouse 100 integrally through the forming step (S100) and the cutting step.

Specifically, the forming step (S100) may include a roll forming process (S110) and a bending process (S120) as shown in FIG. 2 as an example.

Here, the roll forming process (S110) is a process of roll forming the material 1 into a shape bent a plurality of times in the width direction.

As described above, the shape in which the material 1 is bent a plurality of times in the width direction is a shape to allow the wheel to be disposed in the inner space, and preferably corresponds to the width direction curvature of the wheel.

In addition, the bending process (S120) is a process of bending the roll-formed material 1 upward.

By bending the material 1 upward in this way, the material 1 is formed into an arc shape, which encloses the upper portion of the wheel at a distance spaced apart from each other.

As described above, through the roll forming process (S110) and the bending process (S120), the material 1 can be deformed into an arcuate shape.

Specifically, in the bending process (S120), one side of the entering material 1 is pressed and supported by the bending member 221 formed in a curved shape, and the opposite side of the bending member 221 with the material 1 interposed therebetween. The material 1 is pressed toward the bending member 221 by the pressing roller 222 disposed on the , and is bent to correspond to the shape of the bending member 221 .

At this time, in the bending step (S120), the pressing roller 222 may reciprocate along the bending member 221 .

That is, when the material 1 moves along the bending member 221 , the pressing roller 222 presses the material 1 to the bending member 221 , so that the material 1 has a curved shape of the bending member 221 . It has a curved shape corresponding to

Then, after the material 1 is bent in the bending process (S120), the wheel house 100 manufactured by being cut in the cutting step is detached from the bending member 221. For this purpose, the bending member 221 is once The part 221a is rotated to the opposite side of the pressing roller 222 as an axis.

More specifically, the wheelhouse 100 of the present invention includes an outdoor side portion 110 disposed on the exterior side of a vehicle, an indoor side portion 120 disposed on the interior side of the vehicle, and an outdoor side portion 110 and an indoor side portion 120 . ) is made of a transverse joint 130 that connects in the transverse direction, and the transverse joint 130 has a semi-elliptical structure with a long axis in the longitudinal direction so that the shock absorber 150 is installed inside the wheel house 100. So, the bending member 221 has a half-elliptical structure and is arranged so that two are connected.

At this time, the flexural member 221 has a 1/2 semi-elliptical shape so that the transverse joint 130 has a semi-elliptical structure with a long axis in the longitudinal direction so that the shock absorber 150 is installed inside the wheel house 100 . As a structure, the two are arranged to be connected,

After the material 1 is bent in the bending step (S120), the wheel house 100 manufactured by being cut in the cutting step is a pressing roller ( 222), it can be smoothly and easily removed from the two bending members 221 by rotating to the opposite side.

On the other hand, the wheel house 100 of the present invention can be manufactured integrally through extrusion molding.

3 is a flowchart illustrating a molding step (S100) through an extrusion molding method in a method for manufacturing a vehicle body wheelhouse according to the present invention.

Referring to the drawings, in the method for manufacturing a wheel house according to the present invention, the molding step ( S100 ) may include an extrusion molding process ( S110 ′) and a bending process ( S120 ).

Here, the extrusion molding process (S110') is a process of extruding the material 1 into a shape bent a plurality of times in the width direction. At this time, the extrusion molding process (S110 ′) extrudes the material 1 in the same shape as the longitudinal cross-section of the wheel house 100 .

In addition, the bending process (S120) is a process of bending the extruded material (1) upward, as the process of bending the material (1) has already been described above, a detailed description thereof will be omitted.

And, the wheel house 100 of the present invention can be manufactured integrally by spinning processing.

4 is a flowchart illustrating a molding step (S100) through a spinning method in a method for manufacturing a vehicle body wheelhouse according to the present invention.

Referring to the drawings, the forming step (S100) may include a spinning process (S310) and a stripping and cutting process (S320).

Here, in the spinning processing step (S310), the material 1 is wrapped around the cylindrical material 1 on the spindle 261 having a shape corresponding to the wheelhouse 100 of the automobile body formed on each of both sides, and then the processing member It is a process of spinning by pressing the material 1 toward the spindle 261 at step 262.

In addition, the removing and cutting process (S320) is a spinning-processed material (1) so that the material (1) can be removed from the spindle (261) and the set rim shape of the wheel house (100) is formed on the material (1) is the process of cutting

On the other hand, the wheel house 100 of the present invention may be manufactured integrally by injection molding.

4 is a flowchart illustrating a molding step (S100) through an injection molding method in a method for manufacturing a vehicle body wheelhouse according to the present invention.

Referring to the drawings, the molding step (S100) is a step of molding the material 1 into an arch shape corresponding to the vehicle body wheelhouse 100. This molding step (S100) is a resin transfer molding (RTM) method. An injection molding process (S400) of injection molding the material (1) may be provided.

By the molding step (S100) having the injection molding process (S400) of the RTM method as described above, the vehicle body wheelhouse 100 can be integrally manufactured from the material 1 .

As a result, the apparatus and method for manufacturing a vehicle body wheelhouse according to an embodiment of the present invention include a roll forming process (S110) using a roll forming machine 210, or an extrusion molding process (S110') using an extrusion molding machine. ) is performed, and after the bending process (S120) through the bending forming device 220 is performed, the length cutting step (S200) is performed by the length cutting unit 300, whereby the material 1 is integrated with the wheel The house 100 can be smoothly and easily manufactured.

In addition, in the apparatus and method for manufacturing a vehicle body wheelhouse according to another embodiment of the present invention, the spinning processing process (S310) and the stripping and cutting process (S320) are performed through the spinning processing machine 260, or the injection molding machine By being configured to perform the injection molding process (S400) through the material (1), the integrated wheelhouse 100 can be smoothly and easily manufactured.

As described above, although the present invention has been described with reference to limited embodiments and drawings, the present invention is not limited thereto, and the technical idea of the present invention and the following by those of ordinary skill in the art to which the present invention pertains. Of course, various modifications and variations are possible within the scope of equivalents of the claims to be described.

100: wheel house 110: outdoor side
110a: hemming surface part 120: indoor side part
120a: joint welding part 120b: curved groove
120c: painted drain hole 130: transverse joint
130a: air drain hole 130b: upper flange
150: shock absorber 151: mount member
160: blocking plate 170: fueling structure
200: forming unit 210: roll forming device
220: bending forming device 221: bending member
221a: one end 222: pressure roller
260: spinning machine 261: spindle
262: processing member 270: removal cutting device
300: length cutting unit S100: forming step
S110: roll forming process S120: bending process
S110': Extrusion molding process S200: Length cutting step
S310: spinning processing process S320: stripping cutting process
S400: Injection molding process

Claims (18)

a molding unit for molding the material into an arch shape corresponding to the wheel house of the vehicle body; and
Including; a length cutting unit for cutting the material molded by the forming unit by the set length of the wheel house;
By the forming unit and the length cutting unit, the vehicle body wheelhouse is integrally manufactured from the material,
The molding unit is
A roll forming machine in which a plurality of forming stands having an upper forming roll and a lower forming roll are arranged in a moving direction of the material, and roll forming the material in a shape bent a plurality of times in the width direction; and
and a bending forming device disposed at the rear end of the roll forming device to bend the roll-formed material upward.
The bend forming device,
a bending member formed in a curved shape, the lower surface of the material is pressed and supported as the material enters, thereby bending the material upward; and
a pressing roller disposed on the opposite side of the bending member with the material interposed therebetween to press the material toward the bending member so as to be bent to correspond to the shape of the bending member; and
The one-piece wheelhouse consists of an outdoor side portion disposed on the exterior side of the vehicle, an interior side portion disposed on the interior side of the vehicle, and a transverse joint connecting the outdoor side portion and the indoor side portion in the transverse direction,
Two of the flexural members are arranged in a half-elliptical structure so that the transverse joint has a semi-elliptical structure with a long axis in the longitudinal direction so that the shock absorber is installed inside the wheel house,
After the material is bent by the bending device, the two bending members have opposite ends attached to the frame so that the wheelhouse manufactured by being cut by the length cutting unit can be removed from the two bending members. An apparatus for manufacturing a vehicle body wheelhouse, characterized in that it is hinged and rotatable to the opposite side of the pressing roller with one end of the shaft.
a molding unit for molding the material into an arch shape corresponding to the wheel house of the vehicle body; and
Including; a length cutting unit for cutting the material molded by the forming unit by the set length of the wheel house;
By the forming unit and the length cutting unit, the vehicle body wheelhouse is integrally manufactured from the material,
The molding unit is
an extrusion molding machine for extruding the material into a shape bent a plurality of times in the width direction; and
and a bending forming device disposed at the rear end of the extrusion molding machine to bend the extruded material upward.
The bend forming device,
a bending member formed in a curved shape, the lower surface of the material is pressed and supported as the material enters, thereby bending the material upward; and
a pressing roller disposed on the opposite side of the bending member with the material interposed therebetween to press the material toward the bending member so as to be bent to correspond to the shape of the bending member; and
The one-piece wheelhouse consists of an outdoor side portion disposed on the exterior side of the vehicle, an interior side portion disposed on the interior side of the vehicle, and a transverse joint connecting the outdoor side portion and the indoor side portion in the transverse direction,
Two of the flexural members are arranged in a half-elliptical structure so that the transverse joint has a semi-elliptical structure with a long axis in the longitudinal direction so that the shock absorber is installed inside the wheel house,
After the material is bent by the bending device, the two bending members have opposite ends attached to the frame so that the wheelhouse manufactured by being cut by the length cutting unit can be removed from the two bending members. A vehicle body wheelhouse manufacturing apparatus, characterized in that it is hinged and rotatable to the opposite side of the pressing roller with one end of the shaft.
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The pressure roller is an apparatus for manufacturing a vehicle body wheelhouse, characterized in that reciprocating along the bending member.
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