KR102227792B1 - Fabrication method of strip-type fiber reinforcement for seismic and prefabricated reinforced earth retaining wall - Google Patents

Fabrication method of strip-type fiber reinforcement for seismic and prefabricated reinforced earth retaining wall Download PDF

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KR102227792B1
KR102227792B1 KR1020190018081A KR20190018081A KR102227792B1 KR 102227792 B1 KR102227792 B1 KR 102227792B1 KR 1020190018081 A KR1020190018081 A KR 1020190018081A KR 20190018081 A KR20190018081 A KR 20190018081A KR 102227792 B1 KR102227792 B1 KR 102227792B1
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core member
manufacturing
fiber reinforcement
seismic
belt
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KR20200099886A (en
KR102227792B9 (en
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이상기
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대윤지오텍 주식회사
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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D29/00Independent underground or underwater structures; Retaining walls
    • E02D29/02Retaining or protecting walls
    • E02D29/0225Retaining or protecting walls comprising retention means in the backfill
    • E02D29/0241Retaining or protecting walls comprising retention means in the backfill the retention means being reinforced earth elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/02Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
    • B32B3/04Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by at least one layer folded at the edge, e.g. over another layer ; characterised by at least one layer enveloping or enclosing a material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/024Woven fabric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B2038/0052Other operations not otherwise provided for
    • B32B2038/008Sewing, stitching
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2505/00Industrial
    • D10B2505/20Industrial for civil engineering, e.g. geotextiles
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2300/00Materials
    • E02D2300/0085Geotextiles

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Woven Fabrics (AREA)

Abstract

본 발명은 내진 및 조립식 보강토 옹벽용 띠형 섬유보강재의 제조방법에 관한 것으로서 제직된 코어와 코어를 감싸는 보호층으로 형성시켜 대량생산이 가능하고 폭 조절이 용이하며 인장강도 조절이 용이한 내진 및 조립식 보강토 옹벽용 띠형 섬유보강재의 제조방법에 관한 것인 바, 본 발명은 내진 및 조립식 보강토 옹벽용 띠형 섬유보강재의 제조방법에 있어서, 위사와 경사를 교차시켜 제직하는 코어부재 제조공정과; 상기 코어부재를 보호층을 형성시키는 액체 상태의 수지가 저장되어 있는 저장통을 통과시켜 수지가 코팅되도록 하는 보호층 형성공정과; 상기 보호층 형성공정에 의해 코어부재의 표면에 묻어 있는 수지의 두께를 조절하는 보호층 두께조절공정 및 상기 보호층 두께조절공정에 의해 형성된 보호층을 냉각시키는 냉각공정에 의해 제조하는 것에 그 특징이 있다.The present invention relates to a method of manufacturing a belt-type fiber reinforcement for seismic and prefabricated reinforcing soils, and is formed of a woven core and a protective layer surrounding the core, so that mass production is possible, the width is easily adjusted, and the tensile strength is easily adjusted. The present invention relates to a method of manufacturing a belt-shaped fiber reinforcement for a retaining wall. The present invention relates to a method of manufacturing a belt-shaped fiber reinforcement for a seismic and prefabricated reinforced soil retaining wall, comprising: a core member manufacturing process of intersecting weft yarns and warps; A protective layer forming step of passing the core member through a reservoir in which a liquid resin forming a protective layer is stored so that the resin is coated; It is characterized in that it is manufactured by a protective layer thickness control process for controlling the thickness of the resin buried on the surface of the core member by the protective layer forming process and a cooling process for cooling the protective layer formed by the protective layer thickness control process. have.

Description

내진 및 조립식 보강토 옹벽용 띠형 섬유보강재의 제조방법{Fabrication method of strip-type fiber reinforcement for seismic and prefabricated reinforced earth retaining wall}Fabrication method of strip-type fiber reinforcement for seismic and prefabricated reinforced earth retaining wall}

본 발명은 내진 및 조립식 보강토 옹벽용 띠형 섬유보강재의 제조방법에 관한 것으로서 제직된 코어와 코어를 감싸는 보호층으로 형성시켜 대량생산이 가능하고 폭 조절이 용이하며 인장강도 조절이 용이한 내진 및 조립식 보강토 옹벽용 띠형 섬유보강재의 제조방법에 관한 것이다.The present invention relates to a method of manufacturing a belt-type fiber reinforcement for seismic and prefabricated reinforcing soils, and is formed of a woven core and a protective layer surrounding the core, so that mass production is possible, the width is easily adjusted, and the tensile strength is easily adjusted. It relates to a method of manufacturing a belt-shaped fiber reinforcement for retaining walls.

일반적으로 보강토 옹벽에서 옹벽블럭과 뒷채움흙을 결합시키는 보강재로서는 그물상으로 된 지오그리드(Geogrid) 등이 있으며, 최근에 와서는 보강토 옹벽의 전면에 조립식으로 구축되는 옹벽블럭들의 상면에 형성된 끼움홈에 끼워지면서 뒤채움흙에 지그재그상으로 설치되는 띠형 섬유보강재가 사용되고 있다.Generally, as a reinforcing material that combines the retaining wall block and the back filling soil in the reinforced soil retaining wall, there is a mesh-shaped Geogrid, and more recently, it is inserted into the fitting groove formed on the upper surface of the retaining wall blocks that are prefabricated in the front of the reinforced soil retaining wall. As it is built, a band-shaped fiber reinforcement is used that is installed in a zigzag shape on the backfilling soil.

상기 띠형 섬유보강재의 예로는 첨부도면 도 1에 도시된 바와 같이 여러 개의 폴리에스테르 섬유다발(200)을 평행하게 배치되고 그 외부에 폴리에틸렌 수지로 피복층(300)을 코팅하여 이루어진 띠형 섬유보강재(100)를 사용하고 있다.As an example of the band-shaped fiber reinforcement, as shown in the accompanying drawings, a plurality of polyester fiber bundles 200 are arranged in parallel, and a coating layer 300 is coated with a polyethylene resin on the outside thereof. I am using

그러나 상기한 종래 띠형 섬유보강재(100)의 제조방법에 있어서 여러 개의 폴리에스테르 섬유다발(200)을 평행하게 배치하기가 어렵고 또한 여러 개의 폴리에스테르 섬유다발(200)이 평행 상태(장력이 조절된 상태)로 폴리에틸렌 수지가 액체 상태로 저장된 탱크를 통과시 폴리에스테르 섬유다발(200)이 풀어지는 문제가 있고 또한 전자의 문제에 의해 폴리에스테르 섬유다발(200)의 폭을 넓게 형성시킬 수 없는 문제가 있고, 섬유보강재의 인장강도 조절이 어려운 문제 등이 있다.However, it is difficult to arrange several polyester fiber bundles 200 in parallel in the manufacturing method of the conventional band-shaped fiber reinforcement 100 described above, and also several polyester fiber bundles 200 are in a parallel state (the state in which the tension is adjusted). ), when passing through a tank in which the polyethylene resin is stored in a liquid state, there is a problem that the polyester fiber bundle 200 is unraveled, and there is a problem that the width of the polyester fiber bundle 200 cannot be formed wide due to the former problem. , It is difficult to control the tensile strength of the fiber reinforcement.

대한민국 등록특허 제660356호Korean Patent Registration No. 660356 대한민국 등록특허 제615472호Korean Patent Registration No. 615472

상기한 종래 문제점을 해소하고자 안출한 본 발명의 목적은 위사 방향 및 경사 방향을 갖도록 코어부재를 제직함으로서 코어부재의 제조가 간편하고, 코어부재의 폭 조절 및 인장강도 조절이 용이하며 대량생산이 가능하고, 종래에는 섬유다발이 나란하게 위치되도록 하여 일방향 하중만 작용되나 본 발명은 위사 방향 및 경사 방향을 갖도록 제직되어 제조됨으로 가로 세로 방향의 하중에 대한 지지력이 향상되는 등의 이점과 본 발명의 또다른 용도로는 토목 건축물의 내진 보강용 띠로도 사용할 수 있도록 한 내진 및 조립식 보강토 옹벽용 띠형 섬유보강재의 제조방법을 제공하는데 있다.The object of the present invention, conceived to solve the above-described conventional problems, is to make the core member simple by weaving the core member to have a weft direction and an inclined direction, and it is easy to adjust the width and tensile strength of the core member, and mass production is possible. And, in the prior art, only one-way load is applied by allowing the fiber bundles to be positioned side by side, but the present invention is manufactured by woven so as to have a weft direction and an inclined direction, so that the bearing capacity against the load in the horizontal and vertical direction is improved, and the further of the present invention. Another purpose is to provide a method for manufacturing a seismic and prefabricated reinforced soil-retaining strip-type fiber reinforcement that can be used as a seismic reinforcement strip of civil engineering buildings.

이러한 본 발명의 목적은 내진 및 조립식 보강토 옹벽용 띠형 섬유보강재의 제조방법에 있어서, 위사와 경사를 교차시켜 제직하는 코어부재 제조공정과; 상기 코어부재를 보호층을 형성시키는 액체 상태의 수지가 저장되어 있는 저장통을 통과시켜 수지가 코팅되도록 하는 보호부재형성공정과; 상기 보호부재형성공정에 의해 코어부재의 표면에 묻어 있는 수지의 두께를 조절하는 보호부재 두께조절공정 및 상기 보호부재 두께조절공정에 의해 형성된 보호부재를 냉각시키는 냉각공정에 의해 제조하는 것을 특징으로 하는 내진 및 조립식 보강토 옹벽용 띠형 섬유보강재의 제조방법에 의하여 달성된다.An object of the present invention is a method of manufacturing a belt-shaped fiber reinforcement for a seismic and prefabricated reinforced soil retaining wall, comprising: a core member manufacturing process for weaving by crossing weft yarns and warps; A protective member forming step of passing the core member through a reservoir in which a liquid resin for forming a protective layer is stored so that the resin is coated; Characterized in that it is manufactured by a protection member thickness control process for controlling the thickness of the resin buried on the surface of the core member by the protection member formation process and a cooling process for cooling the protection member formed by the protection member thickness control process. It is achieved by the method of manufacturing a belt-shaped fiber reinforcement for seismic and prefabricated reinforced soil retaining walls.

또한 내진 및 조립식 보강토 옹벽용 띠형 섬유보강재의 제조방법에 있어서, 위사와 경사를 교차시켜 코어부재를 제직하는 코어부재 제조공정과; 시트, 필름 또는 부직포 중 어느 하나로 이루어지며 내측에 공간부를 형성하도록 한장의 시트, 필름, 부직포 중 어느 하나를 반폭으로 접어 겹쳐지는 일끝단을 봉재 또는 고주파 융착하는여 보호커버를 제조하는 보호부재형성공정과; 상기 보호커버에 코어부재를 삽입하는 결합공정에 의해 제조하는 것을 특징으로 하는 내진 및 조립식 보강토 옹벽용 띠형 섬유보강재의 제조방법에 의하여 달성된다.In addition, in the seismic and prefabricated reinforcing earth method for manufacturing a belt-shaped fiber reinforcement for retaining wall, the core member manufacturing process of weaving the core member by crossing the weft and warp; A protective member formation process in which a protective cover is manufactured by folding one of a sheet, film, or non-woven fabric in half width to form a space part inside of a sheet, film, or non-woven fabric, and bonding one end of the overlapping material to a bar or high-frequency fusion. and; It is achieved by a method of manufacturing a belt-shaped fiber reinforcement for a seismic and prefabricated reinforced soil retaining wall, characterized in that it is manufactured by a coupling process of inserting the core member into the protective cover.

상기 코어부재는 길이를 형성하는 쪽의 경사가 폭을 형성하는 위사보다 두께를 두껍게 형성하는 것을 특징을 하는 내진 및 조립식 보강토 옹벽용 띠형 섬유보강재의 제조방법에 의하여 달성된다.The core member is achieved by a method of manufacturing a belt-shaped fiber reinforcement for seismic and prefabricated reinforced soil retaining walls, characterized in that the inclination of the side forming the length is thicker than the weft forming the width.

상기 코어부재가 낱장이 2개층 이상으로 적층되어 이루어진 것을 특징을 하는 내진 및 조립식 보강토 옹벽용 띠형 섬유보강재의 제조방법에 의하여 달성된다.The core member is achieved by a method of manufacturing a strip-shaped fiber reinforcement for a seismic and prefabricated reinforced soil retaining wall, characterized in that a single sheet is stacked in two or more layers.

상기 코어부재가 한장이 2개층 이상으로 접어져 적층형태로 이루어진 것을 특징을 하는 내진 및 조립식 보강토 옹벽용 띠형 섬유보강재의 제조방법에 의하여 달성된다.The core member is achieved by a method of manufacturing a belt-shaped fiber reinforcement for a seismic and prefabricated reinforced soil retaining wall, characterized in that one sheet is folded in two or more layers to form a stacked form.

이와 같은 본 발명의 내진 및 조립식 보강토 옹벽용 띠형 섬유보강재의 제조방법은 위사 방향 및 경사 방향을 갖도록 코어부재를 제직함으로서 코어부재의 제조가 간편하고, 코어부재의 폭 조절 및 인장강도 조절이 용이하며 대량생산이 가능하고, 종래에는 섬유다발이 나란하게 위치되도록 하여 일방향 하중만 작용되나 본 발명은 위사 방향 및 경사 방향을 갖도록 제직되어 제조됨으로 가로 세로 방향의 하중에 대한 지지력이 향상되는 등의 이점이 있는 유용한 발명이다.The manufacturing method of the belt-shaped fiber reinforcement material for the seismic and prefabricated reinforcing soil retaining wall of the present invention simplifies the manufacture of the core member by weaving the core member so as to have a weft direction and an inclination direction, and it is easy to adjust the width and tensile strength of the core member. Mass production is possible, and conventionally, fiber bundles are positioned side by side so that only one-way load is applied, but the present invention is manufactured by woven so as to have a weft direction and an inclined direction, thereby improving the support for loads in the horizontal and vertical directions. It is a useful invention.

도 1은 본 발명의 기술인 내진 및 조립식 보강토 옹벽용 띠형 섬유보강재의 제조방법을 보여주는 제조공정도.
도 2는 도 1의 제조방법에 의해 제조된 내진 및 조립식 보강토 옹벽용 띠형 섬유보강재의 구조를 보여주는 사시도.
도 3은 본 발명의 다른 실시예를 보여주는 제조공정도.
도 4는 도 3의 제조방법에 의해 제조된 내진 및 조립식 보강토 옹벽용 띠형 섬유보강재의 구조를 보여주는 사시도.
도 5 및 도 6은 본 발명의 다른 구조를 보여주는 내진 및 조립식 보강토 옹벽용 띠형 섬유보강재의 구조를 보여주는 단면도.
1 is a manufacturing process diagram showing a method of manufacturing a belt-shaped fiber reinforcement for a seismic and prefabricated reinforced soil retaining wall, which is a technology of the present invention.
Figure 2 is a perspective view showing the structure of the seismic and prefabricated reinforced soil retaining wall strip-shaped fiber reinforcement manufactured by the manufacturing method of Figure 1;
Figure 3 is a manufacturing process diagram showing another embodiment of the present invention.
Figure 4 is a perspective view showing the structure of the seismic and prefabricated reinforced soil retaining wall strip-shaped fiber reinforcement manufactured by the manufacturing method of Figure 3;
5 and 6 are cross-sectional views showing the structure of a belt-shaped fiber reinforcement for seismic and prefabricated reinforced soil retaining walls showing another structure of the present invention.

이하 본 발명의 바람직한 실시예를 첨부된 도면에 의거하여 상세히 설명하면 다음과 같다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

첨부도면 도 1은 본 발명의 기술인 내진 및 조립식 보강토 옹벽용 띠형 섬유보강재의 제조방법을 보여주는 제조공정도이고 도 2는 도 1의 제조방법에 의해 제조된 내진 및 조립식 보강토 옹벽용 띠형 섬유보강재의 구조를 보여주는 사시도로서 이에 따른 본 발명은 위사와 경사를 교차시켜 제직하는 코어부재 제조공정(S100)을 수행한다.1 is a manufacturing process diagram showing a method of manufacturing a belt-type fiber reinforcement for a seismic and prefabricated reinforced soil retaining wall, which is the technology of the present invention, and FIG. 2 is a structure of a belt-type fiber reinforcement for a seismic and prefabricated reinforced soil retaining wall manufactured by the manufacturing method of FIG. As a perspective view, according to the present invention, a core member manufacturing process (S100) of weaving by crossing the weft yarn and the warp yarn is performed.

이때 상기 코어부재(10)는 PE사, PP사, PET사, LCP사, 탄소섬유사, 유리섬유사 중 어느 하나를 사용하며 제직의 형태는 평직(Plane), 능직(Twill), 주자직(Satin) 중 어느 하나의 제직 형태를 사용하여 제조한다.At this time, the core member 10 is made of any one of PE yarn, PP yarn, PET yarn, LCP yarn, carbon fiber yarn, and glass fiber yarn, and the form of weaving is plain weave (Plane), twill weave (Twill), main weave ( It is manufactured using any one of the woven forms of Satin).

한편 코어부재(10)의 제직시 길이를 형성하는 쪽의 경사가 폭을 형성하는 위사보다 두께를 두껍게 형성하여 사용할 수도 있으며, 이때 길이 방향에 사용되는 경사의 두께를 두껍게 형성하는 이유는 길이 방향 쪽의 인장력을 더 높게 형성시키기 위함이며 인장력 조절도 용이한 이점이 있기 때문이다. On the other hand, when weaving the core member 10, the warp of the side forming the length may be formed to be thicker than the weft forming the width, and the reason for forming the thickness of the warp used in the longitudinal direction is thicker in the longitudinal direction. This is because it is to form a higher tensile force and has an advantage that it is easy to adjust the tensile force.

상기에서와 같이 코어부재(10)의 제조가 완료되면 상기 코어부재(10)를 보호부재를 형성시키는 보호부재 형성공정(S200)을 수행한다. 상기 보호부재 형성공정(S200)의 방법은 액체 상태의 수지가 저장되어 있는 저장통에 이송중인 코어부재(10)가 담기어졌다가 밖으로 다시 나오도록 통과시켜 제직된 코어부재(10)의 표면에 보호부재(20)가 형성되도록 하는 것이다.When the manufacturing of the core member 10 is completed as described above, a protective member forming process (S200) of forming a protective member for the core member 10 is performed. In the method of the protective member forming process (S200), the core member 10 being transported is contained in a storage container in which the liquid resin is stored, and then passed through it to come out again, and the protective member on the surface of the woven core member 10 (20) is to be formed.

상기 코어부재(10)의 표면에 코팅되는 수지의 종류로는 PE, PP, PET, HDPE PU, ABS, 고무 중 어느 하나를 사용한다. 상기 코어부재(10)의 표면에 보호부재(20)를 형성하는 수지가 저장통(30)을 통과하여 묻혀지면 한쌍의 로울러로 이루어진 두께조절수단(40)을 통과시켜 보호부재(20)의 두께를 조절하는 보호부재 두께조절공정(S300)을 수행한다.As the type of resin coated on the surface of the core member 10, any one of PE, PP, PET, HDPE PU, ABS, and rubber is used. When the resin forming the protective member 20 is buried on the surface of the core member 10 through the storage container 30, the thickness of the protective member 20 is reduced by passing through the thickness adjusting means 40 consisting of a pair of rollers. The protective member thickness control process (S300) to be adjusted is performed.

상기 보호부재 두께조절공정(S300)은 회전 가능하면서 고정 설치된 고정용 로울러와 미도시된 모터의 회전력이 전달되어 회전되며 상하로 이동이 가능한 이동로울러로 이루어진 구조이다. The protective member thickness control step (S300) is a structure consisting of a fixed roller that is rotatable and fixedly installed, and a moving roller that is rotated by transmitting a rotational force of a motor (not shown) and is movable up and down.

이때 상기 로울러에는 가로줄, 세로줄을 형성시켜 사각형 또는 마름모 형태의 홈을 형성시켜 코어부재가 표면 거칠기를 갖도록 형성시켜 미끄러짐을 방지하는 것이다.At this time, horizontal lines and vertical lines are formed in the roller to form square or rhombus-shaped grooves so that the core member has a surface roughness to prevent slipping.

또 다른 보호부재 두께조절공정(S300)으로는 압출기를 통과시켜 두께를 형성시키는 방법 등이 있다.Another protective member thickness control process (S300) includes a method of forming a thickness by passing through an extruder.

상기와 같이 보호부재(20)의 두께가 조절되면 냉각공정(S400)을 통해 보호부재를 냉각한 후 권취하여 보관 및 사용한다, 냉각의 방법으로는 냉각장치를 이용하거나 상온에서 냉각시키는 방법 어느 것을 사용하여도 무방하다.When the thickness of the protective member 20 is adjusted as described above, the protective member is cooled through the cooling process (S400), then wound and stored and used. You can also use it.

한편 본 발명인 띠형 섬유보강재의 제조방법에 있어서 첨부도면 도 5에 도시된 바와 같이 상기 코어부재(10)를 형성시 제직된 낱장의 코어부재(20)를 2개층 이상으로 적층시키고 표면에 보호부재(20)를 형성시킬 수 있다.Meanwhile, in the method of manufacturing a strip-shaped fiber reinforcement according to the present invention, as shown in the accompanying drawings, FIG. 5, when forming the core member 10, the core member 20 of a woven sheet is stacked in two or more layers, and a protective member ( 20) can be formed.

또한 첨부도면 도 6에 도시된 바와 같이 상기 코어부재(10)의 형성방법으로 한장을 2개층 이상으로 지그재그 형태로 접은 후 표면에 보호부재(20)를 형성시킬 수 있으며, 상기와 같이 코어부재(10)를 적층 형태로 구조를 변경하면 인장강도를 용이하게 조절할 수 있기 때문이다.In addition, as shown in the accompanying drawings, the core member 10 may be formed by folding one sheet in a zigzag shape in two or more layers, and then forming a protective member 20 on the surface. As described above, the core member ( This is because the tensile strength can be easily adjusted by changing the structure of 10) into a stacked form.

본 발명인 띠형 섬유보강재의 다른 제조방법은 위사와 경사를 교차시켜 코어부재(10)를 제직하는 코어부재 제조공정(S100)을 수행한다.Another manufacturing method of the belt-shaped fiber reinforcement according to the present invention performs the core member manufacturing process (S100) of weaving the core member 10 by crossing the weft yarn and the warp.

이때 상기 코어부재(10)는 PE사, PP사, PET사, LCP사, 탄소섬유, 유리섬유 중 어느 하나를 사용하며 제직의 형태는 평직(Plane), 능직(Twill), 주자직(Satin) 중 어느 하나의 제직 형태를 사용하여 제조한다.At this time, the core member 10 is made of any one of PE yarn, PP yarn, PET yarn, LCP yarn, carbon fiber, and glass fiber, and the form of weaving is plain weave (Plane), twill weave (Twill), satin weave (Satin). It is manufactured using any one of the woven forms.

한편 코어부재(10)의 제직시 길이를 형성하는 쪽의 경사가 폭을 형성하는 위사보다 두께를 두껍게 형성하여 사용할 수도 있으며, 이때 길이 방향에 사용되는 경사의 두께를 두껍게 형성하는 이유는 길이 방향 쪽의 인장력을 더 높게 형성시키기 위함이며 인장력 조절도 용이한 이점이 있기 때문이다.On the other hand, when weaving the core member 10, the warp of the side forming the length may be formed to be thicker than the weft forming the width, and the reason for forming the thickness of the warp used in the longitudinal direction is thicker in the longitudinal direction. This is because it is to form a higher tensile force and has an advantage that it is easy to adjust the tensile force.

한편 코어부재(10)를 제조시 별도의 공간에서 보호부재(50)도 같이 제조할 수 있으며 이때 보호부재(50)의 제조는 롤 형태로 감겨지고 일정한 폭을 갖는 시트, 필름, 부직포 중 어느 하나를 내측에 공간부를 형성하도록 한장의 시트, 필름, 부직포 중 어느 하나를 반폭으로 접어 겹쳐지는 일끝단을 봉재 또는 고주파 융착하여 보호부재(50)를 제조하는 보호부재 형성공정(S500)을 수행한다. 상기 보호부재(50)에 코어부재(10)를 삽입하는 결합공정(S600)순으로 본 발명의 띠형 섬유보강재를 제조한다. On the other hand, when manufacturing the core member 10, the protective member 50 may also be manufactured in a separate space. In this case, the manufacturing of the protective member 50 is wound in a roll form and any one of a sheet, film, or nonwoven fabric having a certain width One sheet, film, non-woven fabric to form a space inside the A protective member forming process (S500) of fabricating the protective member 50 is performed by folding any one of them into a half width and fusion-bonding one end of the overlapping material with a bar or high frequency. In the order of the coupling process (S600) of inserting the core member 10 into the protection member 50, the belt-shaped fiber reinforcement of the present invention is manufactured.

첨부도면 도 3은 본 발명인 띠형 섬유보강재의 다른 제조방법을 보여주는 제조공정도이고 도 4는 도 3의 제조방법에 의해 제조된 띠형 섬유보강재의 구조를 보여주는 사시도로써, 본 발명에서 시트, 필름, 부직포 중 어느 하나로 이루어진 보호부재(50)와 보호부재 내측에 삽입하는 것으로 설명하고 있으나 롤 형태로 권취된 코어부재(10)를 연속적으로 공급과 동시에 보호부재(50)를 형성하는 시트, 필름, 부직포 중 어느 하나를 하부에서 같이 공급 이송하되 이때 코어부재(10)가 보호부재(50)를 형성하는 시트, 필름, 부직포 중 어느 하나가 일측방향으로 치우쳐져 나란히 공급된다.Figure 3 is a manufacturing process diagram showing another manufacturing method of the belt-shaped fiber reinforcement according to the present invention, and Figure 4 is a perspective view showing the structure of the belt-shaped fiber reinforcement manufactured by the manufacturing method of Figure 3, in the present invention sheet, film, non-woven fabric It is described as being inserted into the protective member 50 made of any one of the protective members, but the core member 10 wound in the form of a roll is continuously supplied and at the same time, a sheet, film, and non-woven fabric forming the protective member 50 Any one of the sheets, films, and non-woven fabrics, in which the core member 10 forms the protective member 50, are supplied side by side and are skewed in one direction.

상기와 같이 코어부재(10)와 보호부재(50)가 적층 형태로 공급 이송되다가 코어부재(10)가 놓여 있지 많은 쪽의 부직포를 반으로 접어 코어부재(10) 상면을 덮도록 하면 일 끝단이 개구된 상태로 절첩된 시트, 필름, 부직포 중 어느 하나를 봉재 또는 고주파 접착방법 등으로 마무리 한다.As described above, when the core member 10 and the protection member 50 are supplied and transported in a stacked form, one end of the nonwoven fabric on which the core member 10 is not placed is folded in half to cover the upper surface of the core member 10. Sheets, films, and nonwovens folded in an open state Either of them is finished with a bar material or a high-frequency bonding method.

한편 본 발명인 내진 및 조립식 보강토 옹벽용 띠형 섬유보강재의 제조방법에 있어서 첨부도면 도 5에 도시된 바와 같이 상기 코어부재(10)를 형성시 제직된 낱장의 코어부재(10)를 2개층 이상으로 적층시키고 표면에 보호부재(50)에 넣어 형성시킬 수 있다.On the other hand, in the method of manufacturing a belt-shaped fiber reinforcement for a seismic and prefabricated reinforcing soil retaining wall according to the present invention, when forming the core member 10, as shown in the accompanying drawings, a single woven core member 10 is stacked in two or more layers. And can be formed by putting it in the protective member 50 on the surface.

또한 첨부도면 도 6에 도시된 바와 같이 상기 코어부재(10)의 형성방법으로 한장을 2개층 이상으로 지그재그 형태로 접은 후 보호부재(50)에 집어 넣어 형성시킬 수 있으며, 상기와 같이 코어부재(10)를 적층 형태로 구조를 변경하면 인장강도를 용이하게 조절할 수 있기 때문이다.In addition, as shown in the accompanying drawings, the core member 10 may be formed by folding one sheet in a zigzag shape in two or more layers by forming the core member 10 and inserting it into the protection member 50, as described above. This is because the tensile strength can be easily adjusted by changing the structure of 10) into a stacked form.

이와 같은 본 발명의 내진 및 조립식 보강토 옹벽용 띠형 섬유보강재의 제조방법은 위사 방향 및 경사 방향을 갖도록 코어부재를 제직함으로서 코어부재의 제조가 간편하고, 코어부재의 폭 조절 및 인장강도 조절이 용이하며 대량생산이 가능하고, 종래에는 섬유다발이 나란하게 위치되도록 하여 일방향 하중만 작용되나 본 발명은 위사 방향 및 경사 방향을 갖도록 제직되어 제조됨으로 가로 세로 방향의 하중에 대한 지지력이 향상되는 등의 이점이 있는 유용한 발명이다.The manufacturing method of the belt-shaped fiber reinforcement material for the seismic and prefabricated reinforcing soil retaining wall of the present invention simplifies the manufacture of the core member by weaving the core member so as to have a weft direction and an inclination direction, and it is easy to adjust the width and tensile strength of the core member. Mass production is possible, and conventionally, fiber bundles are positioned side by side so that only one-way load is applied, but the present invention is manufactured by woven so as to have a weft direction and an inclined direction, thereby improving the support for loads in the horizontal and vertical directions. It is a useful invention.

10 : 코어부재 20 : 보호부재
30 : 저장통 40 : 두께조절수단
50 : 보호부재
10: core member 20: protection member
30: storage container 40: thickness control means
50: protection member

Claims (5)

삭제delete 내진 및 조립식 보강토 옹벽용 띠형 섬유보강재의 제조방법에 있어서,
위사와 경사를 교차시켜 코어부재를 제직하는 코어부재 제조공정과;
시트, 필름, 부직포 중 어느 하나로 이루어지며 내측에 공간부를 형성하도록 한장의 시트, 필름, 부직포 중 어느 하나를 반폭으로 접어 겹쳐지는 일끝단을 봉재 또는 고주파 융착하는 보호커버를 제조하는 보호층형성공정과; 상기 보호커버에 코어부재를 삽입하는 결합공정에 의해 제조되는 것을 포함하고,
상기 코어부재가 한장이 2개층 이상으로 접어져 적층형태로 이루어진 것이며, 상기 코어부재의 표면에 보호부재를 형성하는 수지가 저장통을 통과하여 묻혀지면 한쌍의 로울러로 이루어진 두께조절수단을 통과시켜 보호부재의 두께를 조절하고,
상기 로울러에는 가로줄, 세로줄을 형성시켜 사각형 또는 마름모 형태의 홈을 형성시켜 코어부재가 표면 거칠기를 갖도록 형성시키는 것을 특징으로 하는 내진 및 조립식 보강토 옹벽용 띠형 섬유보강재의 제조방법.
In the method of manufacturing a belt-shaped fiber reinforcement for seismic and prefabricated reinforced soil retaining walls,
A core member manufacturing process for weaving the core member by crossing the weft yarns and warps;
A sheet, film, or non-woven fabric made of any one of a sheet, film, and non-woven fabric to form a space inside A protective layer forming step of manufacturing a protective cover by folding any one of them into a half-width and overlapping one end of a bar or high-frequency fusion; Including that manufactured by a coupling process of inserting the core member into the protective cover,
One sheet of the core member is folded in two or more layers to form a stack, and when the resin forming the protective member on the surface of the core member is buried through the storage bin, the protective member is passed through a thickness adjusting means consisting of a pair of rollers. Adjust the thickness of the
A method of manufacturing a belt-shaped fiber reinforcement for a retaining wall of seismic and prefabricated reinforcement soil, characterized in that the rollers are formed with horizontal lines and vertical lines to form square or rhombus-shaped grooves so that the core member has a surface roughness.
제 2 항에 있어서,
상기 코어부재는 길이를 형성하는 쪽의 경사가 폭을 형성하는 위사보다 두께를 두껍게 형성하는 것을 특징을 하는 내진 및 조립식 보강토 옹벽용 띠형 섬유보강재의 제조방법.
The method of claim 2,
The core member is a method of manufacturing a belt-shaped fiber reinforcement for seismic and prefabricated reinforced soil retaining walls, characterized in that the inclination of the length forming side is thicker than the weft forming the width.
삭제delete 삭제delete
KR1020190018081A 2019-02-15 2019-02-15 Fabrication method of strip-type fiber reinforcement for seismic and prefabricated reinforced earth retaining wall KR102227792B1 (en)

Priority Applications (1)

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KR1020190018081A KR102227792B1 (en) 2019-02-15 2019-02-15 Fabrication method of strip-type fiber reinforcement for seismic and prefabricated reinforced earth retaining wall

Applications Claiming Priority (1)

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KR100660356B1 (en) 2004-10-19 2006-12-21 이정수 reinforcing strip for supporting reinforced earth wall and its placement method
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