KR102223710B1 - Fermented rice including cudrania and producing process thereof - Google Patents

Fermented rice including cudrania and producing process thereof Download PDF

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KR102223710B1
KR102223710B1 KR1020180153492A KR20180153492A KR102223710B1 KR 102223710 B1 KR102223710 B1 KR 102223710B1 KR 1020180153492 A KR1020180153492 A KR 1020180153492A KR 20180153492 A KR20180153492 A KR 20180153492A KR 102223710 B1 KR102223710 B1 KR 102223710B1
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cudrania
rice
godubap
fermented
liquid
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KR20200066858A (en
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배소영
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/104Fermentation of farinaceous cereal or cereal material; Addition of enzymes or microorganisms
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L33/00Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
    • A23L33/10Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
    • A23L33/105Plant extracts, their artificial duplicates or their derivatives
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/196Products in which the original granular shape is maintained, e.g. parboiled rice
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P10/00Shaping or working of foodstuffs characterised by the products
    • A23P10/20Agglomerating; Granulating; Tabletting
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2200/00Function of food ingredients
    • A23V2200/30Foods, ingredients or supplements having a functional effect on health
    • A23V2200/326Foods, ingredients or supplements having a functional effect on health having effect on cardiovascular health
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2200/00Function of food ingredients
    • A23V2200/30Foods, ingredients or supplements having a functional effect on health
    • A23V2200/328Foods, ingredients or supplements having a functional effect on health having effect on glycaemic control and diabetes

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Food Science & Technology (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
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  • Biotechnology (AREA)
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  • Coloring Foods And Improving Nutritive Qualities (AREA)
  • Cereal-Derived Products (AREA)
  • Medicines Containing Plant Substances (AREA)

Abstract

본 발명은 당뇨 및 고혈압 치료에 효능을 갖는 꾸지뽕 발효 효소밥 제조방법에 관한 것으로, (a) 꾸지뽕 나무로부터 농축액을 추출할 원료를 채취하여 준비하는 단계, (b) 채취된 꾸지뽕 원료를 가공하는 단계, (c) 가공된 상기 꾸지뽕 원료로부터 꾸지뽕 액을 추출하는 단계, (d) 추출된 꾸지뽕 액을 취반용 물에 혼합하여 고두밥을 제조하는 단계, (e) 제조된 고두밥에 발효제를 혼합하여 발효시키는 단계, (f) 발효밥을 건조하는 단계, 및, (g) 건조된 발효밥을 성형하는 단계를 포함하는 것을 특징으로 한다.The present invention relates to a method for producing fermented enzyme rice with Cudrania fermented rice having an effect on treating diabetes and hypertension, (a) preparing a raw material to extract the concentrate from Cudrania tree, (b) processing the collected Cudrania raw material , (c) extracting Cudrania liquid from the processed Cudrania raw materials, (d) mixing the extracted Cudrania liquid with water for cooking to prepare godubap, (e) fermenting by mixing a fermenting agent with the prepared godubap It characterized in that it comprises a step, (f) drying the fermented rice, and, (g) forming the dried fermented rice.

Description

당뇨 및 고혈압 치료에 효능을 갖는 꾸지뽕 발효 효소밥 및 그 제조방법{Fermented rice including cudrania and producing process thereof}BACKGROUND OF THE INVENTION 1. Field of the Invention Fermented rice with cudrania and a method for producing the same, which is effective in treating diabetes and hypertension TECHNICAL FIELD

본 발명은 당뇨 및 고혈압 치료에 효능을 갖는 꾸지뽕 발효 효소밥 및 그 제조방법에 관한 것이다.The present invention relates to a kkujippong fermented enzyme rice having an effect on the treatment of diabetes and hypertension and a method for producing the same.

주식으로 이용되는 쌀은 전체 영양분의 대부분이 쌀눈과 속껍질 속에 있기 때문에 쌀눈과 속껍질이 그대로 있는 상태의 현미가 영양에 좋지만, 현미는 속껍질의 섬유질 때문에 먹기에 거칠고 미관이 좋지 않으며 섬유질은 소화가 불량하다는 문제점이 있어, 현미를 제외한 쌀은 그 쌀눈과 속껍질을 도정할 때 깎아 버리고 투명하게 하얀 광택이 나는 백미로 도정되어 판매되고 있다.Rice, which is used as a staple food, contains most of the nutrients in the eye and the inner shell, so brown rice with the inner and outer skin is good for nutrition, but the fiber in the inner shell makes it coarse to eat and has a bad appearance, and the fiber is poor in digestion. There is a problem, rice, excluding brown rice, is cut off when the eye and inner shell of the rice is polished, and is sold as polished rice with a transparent white gloss.

백미도 탄수화물, 단백질, 무기질, 비타민 등 영양소가 골고루 들어 있기는 하지만 지방, 칼슘, 철분 등은 부족하여 영양 불균형으로 인한 질병에 대한 면역능력이 저하된다. 따라서, 쌀의 부족한 영양분을 보충하고 기능성을 부여하기 위하여 원래 쌀이 가지고 있는 천연물질 이외에도 키토산, 무기질, 칼슘, 식이섬유 등의 영양소를 첨가하거나, 보리, 콩, 수수 등의 다양한 종류의 곡류를 일정 비율로 혼합한 혼합 곡물식품을 이용한다.White rice also contains nutrients such as carbohydrates, proteins, minerals, and vitamins evenly, but it lacks fat, calcium, and iron, which reduces immunity against diseases caused by nutritional imbalances. Therefore, in order to supplement the insufficient nutrients of rice and impart functionality, in addition to the natural substances originally contained in rice, nutrients such as chitosan, minerals, calcium, dietary fiber, etc. are added, or various kinds of grains such as barley, soybeans, and sorghum are fixed. Mixed grain foods mixed in proportions are used.

한편, 꾸지뽕 나무는 쌍떡잎식물 쐐기풀목 뽕나무과에 속하는 소교목으로서, 각종 비타민, 식이섬유, 루틴(폴리페놀), GABA(아미노산), 후라보노이드 등이 함유되어 있어, 당뇨, 고혈압, 암, 콜레스테롤 개선, 배변활동 개선, 항산화작용, 항암 등에 효능이 있는 것으로 알려져 있다.On the other hand, Cudrania tree is a small arboreous tree belonging to the dicotyledonous plant Nettle order Moraceae, and contains various vitamins, dietary fiber, rutin (polyphenol), GABA (amino acid), flavonoids, etc., improving diabetes, high blood pressure, cancer, cholesterol, and bowel movements. It is known to be effective in improving activity, antioxidant activity, and anticancer.

최근에는 산업의 발달과 더불어 식생활의 변화로 생활의 간편성을 선호하게 되어 냉동밥, 무균포장밥 등 인스턴트밥의 이용률이 급속히 높아가고 있다. 또한, 생활수준의 향상에 따라 건강지향적인 식품을 선호하고 있으며, 발전된 과학기술을 식품산업에 응용하여 보다 질 높은 식품을 제공하려는 노력들이 행해지고 있다. 그러나 현재까지 꾸지뽕을 이용한 간편식은 다양하게 개발되지 못하고 있으며, 꾸지뽕이 갖는 효능을 충분히 활용한 기능성 식품 개발의 필요성이 요구되고 있다.In recent years, the use of instant rice such as frozen rice and sterile packaged rice is rapidly increasing due to the preference for convenience of life due to changes in dietary life with the development of industry. In addition, health-oriented foods are preferred in accordance with the improvement of living standards, and efforts are being made to provide higher quality foods by applying advanced science and technology to the food industry. However, until now, convenient foods using kkujippong have not been developed in a variety of ways, and there is a need for the development of functional foods that fully utilize the effects of kkujippong.

본 발명은 현대인이 간편하게 섭취할 수 있고, 꾸지뽕에서 추출된 영양 성분의 흡수 및 소화율을 높일 수 있으며, 당뇨 및 고혈압 치료에 효능을 갖는 꾸지뽕 발효 효소밥과 그 제조방법을 제공하는 것을 목적으로 한다.It is an object of the present invention to provide a fermented enzyme rice of Cudrania, which can be easily consumed by modern people, can increase the absorption and digestibility of nutrients extracted from Cudrania, and has an effect on treating diabetes and hypertension, and a method of manufacturing the same.

상기와 같은 목적을 달성하기 위한 본 발명의 꾸지뽕 발효 효소밥 제조방법은, (a) 꾸지뽕 나무로부터 농축액을 추출할 원료를 채취하여 준비하는 단계, (b) 채취된 꾸지뽕 원료를 가공하는 단계, (c) 가공된 상기 꾸지뽕 원료로부터 꾸지뽕 액을 추출하는 단계, (d) 추출된 꾸지뽕 액을 취반용 물에 혼합하여 고두밥을 제조하는 단계, (e) 제조된 고두밥에 발효제를 혼합하여 발효시키는 단계, (f) 발효밥을 건조하는 단계, 및, (g) 건조된 발효밥을 성형하는 단계를 포함하는 것을 특징으로 한다.Cudrania fermented enzyme rice production method of the present invention for achieving the above object includes the steps of: (a) collecting and preparing raw materials for extracting the concentrate from Cudrania trees, (b) processing the collected Cudrania raw materials, ( c) extracting Cudrania liquid from the processed Cudrania raw materials, (d) preparing godubap by mixing the extracted Cudrania liquid with water for cooking, (e) fermenting by mixing a fermenting agent with the prepared godubap, (f) drying the fermented rice, and (g) forming the dried fermented rice.

여기서, 상기 (a) 단계의 원료는, 1년생 이하의 잎과 가지인 것을 특징으로 한다.Here, the raw material of the step (a) is characterized in that the leaves and branches are 1 year old or less.

또한, 상기 (b) 단계의 원료 가공은, (b1) 상기 잎과 가지를 절단하는 과정과, (b2) 절단된 잎과 가지를 건조하는 과정을 포함하는 것을 특징으로 한다.In addition, the processing of the raw materials in step (b) includes (b1) cutting the leaves and branches, and (b2) drying the cut leaves and branches.

또한, 상기 (b1) 단계의 절단은, 상기 잎과 가지를 1cm 이하로 절단하는 것을 특징으로 한다.In addition, the cutting in step (b1) is characterized in that the leaves and branches are cut to 1 cm or less.

또한, 상기 (e) 단계의 발효제는, 누룩, 홍국, 나또균, 이스트, 유산균, 프로티아제 중 어느 하나 이상의 단독 또는 혼합물인 것을 특징으로 한다.In addition, the fermenting agent of step (e) is characterized in that it is a single or a mixture of any one or more of koji, red yeast rice, natto bacteria, yeast, lactic acid bacteria, and protease.

또한, 상기 (e) 단계의 발효제는, 고두밥 70 내지 90 중량%에 누룩 10 내지 30 중량 %를 혼합하여 발효시키는 것을 특징으로 한다.In addition, the fermenting agent of step (e) is characterized in that fermentation is performed by mixing 10 to 30% by weight of yeast with 70 to 90% by weight of godubap.

또한, 상기 (g) 단계의 성형은, 발효밥을 분말화하거나, 발효밥 분말을 쌀알 형상으로 타정하는 것을 특징으로 한다.In addition, the molding in step (g) is characterized in that the fermented rice is powdered or the fermented rice powder is tableted into a grain shape.

본 발명의 꾸지뽕 추출물을 원료로 하는 발효 효소밥은, 현대인이 식사 대용으로 간편하게 섭취할 수 있으며, 꾸지뽕 액이 발효된 상태에서 섭취되므로, 당뇨·고혈압에 좋은 영양소 및 생리활성 물질의 함량인 루틴(폴리페놀), 플라보노이드, GABA(아미노산), 비타민, 비오틴, 칼슘, 마그네슘, 철, 요오드, 아연, 셀렌, 식이섬유 등의 흡수율이 더욱 향상될 수 있다. Fermented enzyme rice made from the extract of Cudrania chinensis of the present invention can be conveniently consumed as a substitute for meals by modern people, and since it is consumed in a fermented state of Cudrania, lutein, which is the content of nutrients and physiologically active substances that are good for diabetes and hypertension ( Polyphenols), flavonoids, GABA (amino acids), vitamins, biotin, calcium, magnesium, iron, iodine, zinc, selenium, dietary fiber, and the like can be further improved.

도 1은 본 실시예에 따른 꾸지뽕 액을 추출하여 고두밥을 제조하는 과정을 나타낸 블록도,
도 2는 본 실시예에 따른 꾸지뽕 고두밥을 이용하여 발효 효소밥을 제조하는 과정을 나타낸 블록도.
Figure 1 is a block diagram showing a process of manufacturing godubap by extracting the Cudrania liquor according to the present embodiment,
Figure 2 is a block diagram showing a process of manufacturing fermented enzyme rice using kkujippong godubap according to this embodiment.

본 발명과 본 발명의 실시에 의해 달성되는 기술적 과제는 다음에서 설명하는 바람직한 실시예들에 의해 명확해질 것이다. 이하 첨부된 도면을 참조하여 본 발명의 바람직한 실시예를 상세히 살펴보기로 한다. 후술되는 본 발명의 실시예들의 차이는 상호 배타적이지 않은 사항으로 이해되어야 한다. 즉, 본 발명의 기술 사상 및 범위를 벗어나지 않으면서, 기재되어 있는 특정 형상, 구조 및 특성은, 일 실시예에 관련하여 다른 실시예로 구현될 수 있으며, 각각의 개시된 실시예 내의 개별 구성요소의 위치 또는 배치는 변경될 수 있음이 이해되어야 하며, 도면에서 유사한 참조부호는 여러 측면에 걸쳐서 동일하거나 유사한 기능을 지칭하며, 길이 및 면적, 두께 등과 그 형태는 편의를 위하여 과장되어 표현될 수도 있다.The present invention and the technical problem achieved by the implementation of the present invention will be clarified by the preferred embodiments described below. Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings. It should be understood that differences between the embodiments of the present invention described below are not mutually exclusive. That is, without departing from the spirit and scope of the present invention, specific shapes, structures, and characteristics described may be implemented in other embodiments in relation to one embodiment, and of individual components within each disclosed embodiment. It should be understood that the position or arrangement may be changed, and similar reference numerals in the drawings refer to the same or similar functions over various aspects, and the length, area, thickness, and the like may be exaggerated for convenience.

본 실시예의 꾸지뽕 발효 효소밥은, 꾸지뽕 액을 이용하여 꾸지뽕 고두밥을 먼저 제조하고, 제조된 꾸비뽕 고두밥을 발효시켜 꾸지뽕 발효 효소밥을 제조하는 과정으로 이루어진다. 이하에서 꾸지뽕 고두밥을 제조하는 과정과, 이를 이용하여 발효 효소밥을 제조하는 과정을 실시예를 참고하여 살펴본다.Cudrania fermented enzyme rice of the present embodiment consists of a process of first preparing a kkujippong godubap by using a kkujippong liquid, and fermenting the prepared cubippong godubap to prepare a couzipong fermented enzyme rice. Hereinafter, a process of manufacturing kkujippong godubap and a process of manufacturing fermented enzyme rice using the same will be described with reference to Examples.

고두밥Godubap 제조과정 Manufacturing process

도 1은 본 실시예에 따른 꾸지뽕 액을 추출하여 고두밥을 제조하는 과정을 나타낸 블록도이다.Figure 1 is a block diagram showing a process of manufacturing godubap by extracting kkujippong solution according to the present embodiment.

도 1에 도시된 바와 같이, 본 실시예의 꾸지뽕을 이용한 고두밥은, 꾸지뽕 나무에서 꾸지뽕 원료를 채취하는 꾸지뽕 채취단계(S11)와, 채취된 꾸지뽕 원료를 소정의 크기로 절단하는 꾸지뽕 가공단계(S12)와, 절단된 꾸지뽕 원료를 건조하는 꾸지뽕 건조단계(S13)와, 건조된 꾸지뽕 원료로부터 꾸지뽕 액을 추출하는 꾸지뽕 액 추출단계(S14)와, 추출된 꾸지뽕 액을 농축하는 꾸지뽕 농축단계(S15), 꾸지뽕 액을 취반용 물과 원료미에 혼합하여 증숙하는 취반단계(S16)를 포함한다. 여기서, 원료미(쌀)는 별도의 공정에서 미리 세척하여 준비해 둔다.As shown in Figure 1, the godubap using the couture of the present embodiment, the Cudrania collection step (S11) of collecting Cudrania raw materials from the Cudrania tree, and the Cudrania processing step (S12) of cutting the collected Cudrania raw materials into a predetermined size. Wow, Cudrania drying step (S13) of drying the cut Cudrania raw materials, Cudrania liquid extraction step (S14) of extracting Cudrania liquid from the dried Cudrania raw materials, and Cudrania concentration step (S15) of concentrating the extracted Cudrania liquid, It includes a cooking step (S16) of mixing the Cudrania liquid with cooking water and raw rice and steaming. Here, the raw rice (rice) is prepared by washing in advance in a separate process.

구체적으로 살펴보면, 꾸지뽕 채취단계(S11)는 식생 상태의 꾸지뽕 나무로부터 꾸지뽕 액을 추출할 원료를 채취하는 과정으로, 꾸지뽕 나무로부터 나뭇가지와 잎을 채취한다. 본 실시예에서 원료로 사용되는 꾸지뽕 나무는 1년생의 어린 나뭇가지와 잎을 채취 대상으로 한다. 꾸지뽕 나무는 그 해에 자라난 1년생 이하의 작은 가지와 잎에서 유익한 성분이 다량 추출된다.Specifically, the Cudrania collection step (S11) is a process of collecting a raw material for extracting Cudrania from the Cudrania tree in a vegetation state, and collects twigs and leaves from the Cudrania tree. The Cudrania tree used as a raw material in this example is a target of collecting young branches and leaves of 1 year old. Cudrania tree has a large amount of beneficial ingredients extracted from small branches and leaves of less than one year old grown in that year.

꾸지뽕 가공단계(S12)는 꾸지뽕 나무로부터 채취한 가지와 잎을 소정의 크기로 절단하는 과정으로, 본 실시예에서는 1cm 내외의 길이로 절단한다. 나뭇가지를 1cm 내외의 길이로 절단하는 경우 절단과 함께 가지가 갈라지면서 쉽게 쪼개진다. 이때, 꾸지뽕 잎도 1cm 내이의 폭으로 절단한다. 따라서 소정의 크기로 절단되고 쪼개진 가지와 잎으로부터 유효성분이 쉽게 추출될 수 있다. Cudrania processing step (S12) is a process of cutting the branches and leaves collected from the Cudrania tree into a predetermined size, and in this embodiment, it is cut to a length of about 1cm. If a tree branch is cut to a length of about 1cm, it is easily split as the branch is split with the cutting. At this time, Cudrania leaves are also cut to a width of 1cm inner ear. Therefore, active ingredients can be easily extracted from branches and leaves that are cut to a predetermined size and split.

꾸지뽕 가지를 너무 짧게 절단하는 경우 쉽게 부스러져 절단 과정에서 손실되는 양이 많아지고, 너무 길게 절단하는 경우 가지가 갈라지지 않아 유효 성분이 쉽게 추출되지 못하는 단점이 있다. 따라서 절단 과정에서 갈라지지 않은 가지는 별도로 쪼개는 공정이 적용될 필요가 있다.If the Cudrania eggplant is cut too short, it is easily broken and the amount lost in the cutting process increases, and if it is cut too long, the eggplant does not split, so that the active ingredient cannot be easily extracted. Therefore, it is necessary to apply a separate splitting process for branches that are not split during the cutting process.

꾸지뽕 건조단계(S13)는 절단된 꾸지뽕 원료를 장기간 보관할 수 있도록 건조하는 과정이다. 건조되지 않은 생체 상태의 가지와 잎은 인체에 유해한 독성을 포함하고 있어, 본 건조 과정을 통하여 이러한 독성을 제거한다.Cudrania drying step (S13) is a process of drying the cut Cudrania raw materials to be stored for a long time. Branches and leaves that are not dried in a living state contain toxicity that is harmful to the human body, and this toxicity is removed through this drying process.

건조 과정은 절단된 꾸지뽕 원료를 일정량씩 메쉬 구조의 망에 담아 바람이 잘 통하는 상온 상태에 매달아 두거나, 메쉬 구조의 채반에 고르게 펼쳐서 바람이 잘 통하는 상온 상태에 늘어둘 수 있으며, 신속한 건조를 위해 건조기를 이용하는 것이 바람직하다. 또한, 본 실시예의 건조 과정은 1차 건조 및 2차 건조 과정으로 대략 24시간 동안 진행된다.In the drying process, a certain amount of the cut Cudrania raw materials can be placed in a mesh structure and hung at room temperature for good ventilation, or spread evenly on a tray with a mesh structure and stretched at room temperature for quick drying. It is preferable to use. In addition, the drying process of this example is performed for approximately 24 hours as a primary drying and a secondary drying process.

1차 건조는 대략 45℃의 온도 조건에서 2시간 내외로 이루어지며, 1차 건조 과정에서 수분이 1차적으로 제거된다. 1차 건조 후 연속하여 대략 55℃의 온도 조건에서 22시간 내외로 이루어지며, 2차 건조 과정에서 완전한 건조가 이루어진다. 55℃의 온도에서 바로 건조가 이루어지는 경우 가지와 잎은 진한 갈색으로 변색되어 꾸지뽕 고유의 색상을 나타내지 못하게 되지만, 본 실시예와 같이 1차 건조 과정을 거침으로써, 꾸지뽕 원료(나무와 가지) 특유의 녹색 색상을 유지할 수 있다. The primary drying is performed for about 2 hours at a temperature of approximately 45°C, and moisture is firstly removed during the primary drying process. After the first drying, it takes about 22 hours at a temperature of approximately 55°C in succession, and complete drying is performed in the second drying process. When drying is performed immediately at a temperature of 55°C, the branches and leaves are discolored to dark brown, so that they do not display the unique color of Cudrania, but by going through the primary drying process as in this example, the peculiarity of Cudrania raw materials (trees and branches) You can keep the green color.

건조된 상태의 꾸지뽕 원료는 분말화하여 이용하거나, 건조된 원료를 이용하여 꾸지뽕 액을 추출할 수 있으며, 본 실시예에서는 건조된 꾸지뽕 원료로부터 꾸지뽕 액을 추출하여 이용한다.The dried Cudrania raw material may be powdered or used, or the Cudrania liquid may be extracted using the dried raw material, and in this embodiment, the Cudrania liquid is extracted from the dried Cudrania raw material and used.

꾸지뽕 액 추출단계(S14)는 건조된 꾸지뽕 원료로부터 꾸지뽕 액을 추출하는 과정이다. 꾸지뽕 액 추출과정에서 2 brix 이상의 꾸지뽕 액을 추출한다. 여기서, brix는 농축액을 고형분으로 변환하였을 때의 순수한 꾸지뽕의 양을 말하고, 2 brix 농도의 꾸지뽕 액은 고두밥 제조에 사용할 수 있는 기본 농도가 된다. Cudrania liquid extraction step (S14) is a process of extracting the Cudrania liquid from the dried Cudrania raw materials. In the process of extracting Cudrania, extract 2 brix or more Cudrania liquid. Here, brix refers to the amount of pure Cudrania when the concentrate is converted to solid content, and Cudrania with a concentration of 2 brix becomes the basic concentration that can be used in the production of godubap.

꾸지뽕 액을 추출하는 과정은, 건조된 꾸지뽕 원료에 깨끗한 물을 부어 열을 가하는 과정으로 이루어진다. 물은 꾸지뽕이 충분히 잠길 수 있는 양을 준비한다. 꾸지뽕 액 추출은 꾸지뽕과 물이 혼합된 용기에 대략 80 내지 95℃의 열을 가하여, 2brix 이상의 농도를 갖는 꾸지뽕 액을 추출한다. 2brix 농도로 추출된 꾸지뽕 액은 고두밥 제조에 바로 사용될 수 있으며, 더 진한 농도로 농축하여 사용될 수 있다.The process of extracting Cudrania liquor consists of pouring clean water into dried Cudrania raw materials and applying heat. Prepare the amount of water enough to immerse the Cudrania. Cudrania liquid extraction is performed by applying heat of approximately 80 to 95°C to a container in which Cudrania and water are mixed to extract a Cudrania liquid having a concentration of 2 brix or higher. Cudrania liquor extracted at a concentration of 2brix can be used directly in the manufacture of godubap, and can be used by concentrating to a thicker concentration.

꾸지뽕 액 농축단계(S15)는 추출된 꾸지뽕 액을 2차 가열하여 농축시키는 과정이다. 꾸지뽕 농축액은 부피가 줄어 보관이 용이한 장점이 있으며, 사용시 농축액을 그대로 사용하거나 희석하여 사용할 수 있다. 본 실시예에서 꾸지뽕 액 농축단계(S15)는 약 2brix로 추출된 꾸지뽕 액을 상대적을 낮은 50 내지 60℃ 온도의 미열을 가하여 증기를 제거하여 대략 30brix로 농축한다. 30brix로 농축된 꾸지뽕 농축액은 일정량씩 밀폐용기에 담아 보관할 수 있으며, 고두밥 제조시 희석하여 사용할 수 있다.Cudrania liquor concentration step (S15) is a process of concentrating the extracted Cudrania liquor by secondary heating. Cudrania concentrate has the advantage of easy storage due to its reduced volume, and when used, the concentrate can be used as it is or diluted. In this embodiment, the Cudrania liquid concentration step (S15) is concentrated to about 30 brix by removing steam by applying mild heat at a relatively low temperature of 50 to 60°C to the Cudrania liquid extracted with about 2 brix. Cudrania concentrate concentrated in 30 brix can be stored in a certain amount in an airtight container, and can be diluted and used when making godubap.

취반단계(S16)는 추출된 꾸지뽕 액 또는 농축액을 이용하여 고두밥을 짓는 과정으로, 이를 위하여 별도의 과정에서 원료미를 세척하여 미리 준비한다. 추출된 꾸지뽕 액은 취반을 위하여 증기와 혼합되어 사용되거나, 취반을 위한 물조절시 물에 혼합되어 사용될 수 있다.The cooking step (S16) is a process of cooking godubap using the extracted Cudrania liquid or concentrate, and for this purpose, the raw rice is washed in a separate process and prepared in advance. The extracted Cudrania liquid may be mixed with steam for cooking, or mixed with water when adjusting water for cooking.

일 예로, 고두밥 제조를 위한 취반은 스팀 분사 공정으로 이루어질 수 있으며, 2brix 또는 30brix의 농도를 갖는 농축액을 증기와 함께 스팀 분사하여 고두밥을 제조할 수 있다. 이때, 통상적으로 210g 분량의 고두밥에 대하여 2brix를 기준으로 꾸지뽕 액은 대략 20mL 내지 40mL 혼합되는 것이 바람직하다. 이때, 실제 30brix의 꾸지뽕 농축액을 이용할 때는 1.33mL 내지 2.66mL가 혼합될 것이다. 고두밥 210g에 대하여 꾸지뽕 농축액이 2brix를 기준으로 20mL 미만으로 혼합되는 경우 꾸지뽕 추출물에 의한 효과가 감소될 수 있으며, 40mL를 초과하는 경우 오히려 꾸지뽕에 의하여 섭취시 거부감이 나타날 우려가 있다. 따라서, 이후 제조될 발효 효소밥이 단순한 식사 목적이 아닌 꾸지뽕 효능을 목적으로 제조되는 경우 210g의 고두밥에 대하여 2brix 꾸지뽕 액이 40mL 이상 혼합되는 경우도 가능할 것이다.For example, cooking for the production of godubap may be performed by a steam spraying process, and a concentrate having a concentration of 2 brix or 30 brix may be steam-sprayed together with steam to prepare godubap. At this time, it is preferable to mix approximately 20mL to 40mL of Cudrania liquid based on 2brix with respect to the godubap of 210g. At this time, when using the actual 30 brix Cudrania concentrate, 1.33mL to 2.66mL will be mixed. For 210 g of godubap, if the Cudrania concentrate is mixed with less than 20mL based on 2brix, the effect of the Cudrania extract may be reduced, and if it exceeds 40mL, there is a concern that a feeling of rejection may appear when ingested by Cudrania. Therefore, when the fermented enzyme rice to be prepared later is prepared for the purpose of kujippong efficacy rather than a simple meal purpose, it may be possible when 2brix kkujippong liquid is mixed with at least 40mL for 210g of godubap.

또한, 취반 후 125℃에서 10분간 가열하여 멸균하는 공정과, 필요에 따라 건조 및 포장하는 공정이 더 진행될 수 있을 것이다.In addition, a process of sterilizing by heating at 125° C. for 10 minutes after cooking and a process of drying and packaging as necessary may be further performed.

실험예Experimental example

본 실험예에서는 실시예에 따라 꾸지뽕 액을 추출하여, 꾸지뽕 추출액의 성분을 검사하였다. 표 1은 본 실시예에 따른 꾸지뽕 농축액의 성분을 나타내었다.In this Experimental Example, Cudrania liquid was extracted according to the Example, and the components of the Cudrania Extract liquid were examined. Table 1 shows the components of the kkujippong concentrate according to this example.

1. 꾸지뽕의 채취 및 가공 1. Collection and processing of Cudrania

강원도 고성군 소재에서 식생하는 15년생 꾸지뽕 나무로부터 1년생의 어린 가지와 잎을 채취하고, 1cm 크기로 절단한 후 선반에 담아 건조기에서 건조하였다. 건조는 45℃의 온도에서 2시간 동안 건조하여 일정량의 수분을 1차 제거한 후, 다시 55℃의 온도에서 22시간 건조하였다.One-year young branches and leaves were collected from a 15-year-old Cudrania tree growing in Goseong-gun, Gangwon-do, cut into 1 cm size, placed on a shelf, and dried in a dryer. Drying was performed at a temperature of 45° C. for 2 hours to first remove a certain amount of moisture, and then dried again at a temperature of 55° C. for 22 hours.

2. 꾸지뽕 액 추출 2. Cudrania liquid extraction

건조된 꾸지뽕 가지와 잎을 용기에 담을 후 깨끗한 물을 부어, 약 90℃의 온도를 유지한 상태에서 약 8시간 가열하면서 꾸지뽕 액을 추출하였다. 추출 과정에서 2brix와 4brix의 꾸지뽕 액을 각각 샘플로 추출하였다.After putting the dried cuspidor branches and leaves in a container, clean water was poured, and the solution was extracted while heating for about 8 hours while maintaining a temperature of about 90°C. In the extraction process, 2brix and 4brix Cudrania liquid were extracted as samples, respectively.

3. 농도별 성분 검사 3. Ingredient test by concentration

2brix 농도와 4brix 농도의 꾸지뽕 액에 대한 성분을 검사하였으며, 성분 검사는 한국기능식품원에 의뢰하였다. 하기의 표 1을 참조하면, 농도별 다소 차이가 있으나, 당뇨·고혈압에 좋은 영양소 및 생리 활성물질의 함량인 루틴(폴리페놀), 플라보노이드, GABA(아미노산), 비타민E, 비오틴, 칼슘, 마그네슘, 철, 요오드, 아연, 셀렌, 식이섬유 등의 성분이 확인되었다. Ingredients for Cudrania broth with 2brix concentration and 4brix concentration were tested, and the ingredient test was requested by the Korea Functional Foods Institute. Referring to Table 1 below, although there are some differences by concentration, rutin (polyphenol), flavonoids, GABA (amino acids), vitamin E, biotin, calcium, magnesium, which are the contents of nutrients and physiologically active substances good for diabetes and hypertension, Components such as iron, iodine, zinc, selenium, and dietary fiber were identified.

시험검사항목Test and inspection items 4brix 검사결과4brix test result 2brix 검사결과2brix test result 시험검사원Test inspector 총폴리페놀(mg/g)Total polyphenols (mg/g) 0.22mg/g0.22mg/g 0.05mg/g0.05mg/g 김*윤Kim * Yoon 총플라보노이드(mg/g)Total flavonoids (mg/g) 0.03mg/g0.03mg/g 불검출Not detected 김*윤Kim * Yoon GABA(mg/100g)GABA (mg/100g) 2.97mg/100g2.97mg/100g 0.66mg/100g0.66mg/100g 이*영Lee * Young 비타민C(mg/100g)Vitamin C (mg/100g) 불검출Not detected 불검출Not detected 이*영Lee * Young 비타민E(mgα-TE/100g)Vitamin E (mgα-TE/100g) 0.16mgα-TE/100g0.16mgα-TE/100g 0.13mgα-TE/100g0.13mgα-TE/100g 최*원Choi * Won 비오틴(㎍/100g)Biotin (㎍/100g) 17.59㎍/100g17.59㎍/100g 불검출Not detected 이*림Lee * Lim 칼슘(mg/100g)Calcium (mg/100g) 9.54mg/100g9.54mg/100g 3.92mg/100g3.92mg/100g 김*희Kim * Hee 마그네슘(mg/100g)Magnesium (mg/100g) 4.83mg/100g4.83mg/100g 6.52mg/100g6.52mg/100g 김*희Kim * Hee 철(mg/100g)Iron (mg/100g) 0.07mg/100g0.07mg/100g 0.18mg/100g0.18mg/100g 김*희Kim * Hee 요오드(㎍/100g)Iodine (㎍/100g) 29.29㎍/100g29.29㎍/100g 90.48㎍/100g90.48㎍/100g 박*진Park * Jin 아연(mg/100g)Zinc (mg/100g) 0.41mg/100g0.41mg/100g 0.62mg/100g0.62mg/100g 김*희Kim * Hee 셀렌(㎍/100g)Selenium (㎍/100g) 3.75㎍/100g3.75㎍/100g 3.30㎍/100g3.30㎍/100g 김*희Kim * Hee 식이섬유(%)Dietary Fiber(%) 0.49%0.49% 0.52%0.52% 강*희Kang * Hee

발효 Fermentation 효소밥Enzyme rice 제조과정 Manufacturing process

도 2는 본 실시예에 따른 꾸지뽕 고두밥을 이용하여 발효 효소밥을 제조하는 과정을 나타낸 블록도이다.Figure 2 is a block diagram showing a process of manufacturing fermented enzyme rice using kkujippong godubap according to the present embodiment.

본 실시예의 발효 효소밥은 상기 과정에서 제조된 고두밥과 누룩을 혼합하여 발효시키는 과정으로 이루어진다. 여기서, 누룩은 고두밥을 발효시키기 위한 발효제의 한 종류로서, 누룩 외에, 홍국, 나또균, 이스트, 유산균, 프로티아제, 각종 유익한 효모균 등 다양한 종류의 발효제가 단독 또는 혼합되어 사용될 수 있다. 이하에서는, 일 예로 누룩을 이용하여 발효 효소밥을 제조하는 과정을 설명한다.The fermented enzyme rice of this embodiment consists of a process of fermenting by mixing godubap and yeast prepared in the above process. Here, nuruk is a kind of fermenting agent for fermenting godubap, and in addition to nuruk, various types of fermentors such as hongguk, natto bacteria, yeast, lactic acid bacteria, protease, and various beneficial yeast bacteria may be used alone or in combination. Hereinafter, as an example, a process of manufacturing fermented enzyme rice using yeast will be described.

누룩은 통상의 누룩이 이용될 수 있으며, 일 예로, 분쇄한 밀이 이용될 수 있다. 일반적으로 누룩은 밀을 물에 불린 후 분쇄하고, 분쇄된 밀에 효모를 접종하여 덩어리 상태에서 발효시켜 제조된다. 본 실시예에서는 발효된 누룩을 분쇄하여 가루로 제조한 누룩을 이용할 수 있다.As the koji, ordinary koji may be used, and as an example, pulverized wheat may be used. In general, yeast is prepared by soaking wheat in water, pulverizing it, inoculating yeast into the pulverized wheat, and fermenting it in a lump state. In this embodiment, the fermented koji may be pulverized to use koji made into powder.

도 2를 참조하면, 본 실시예에 따른 발효 효소밥은, 꾸지뽕 추출액으로 제조된 고두밥과 누룩을 혼합하는 과정(S21)과, 누룩이 혼합된 고두밥을 발효시키는 과정(S22)과, 발효된 고두밥을 건조하는 과정(S23)과, 건조된 발효 고두밥을 성형하는 과정(S24)을 포함한다. Referring to Figure 2, the fermented enzyme rice according to the present embodiment, the process of mixing godubap and kojip prepared with a goujipon extract (S21), the process of fermenting kodubap mixed with koji-bon (S22), and fermented godubap It includes a process of drying (S23) and a process of forming the dried fermented godubap (S24).

구체적으로 살펴보면, 대략 고두밥 70 내지 90 중량%와 누룩 10 내지 30 중량 %의 비율로 골고루 혼합한 다음, 적정량의 혼합물을 소정의 용기 내에서 담아둔다. 이때, 필요에 따라 균일한 혼합을 위하여 적당량의 물을 더 첨가할 수 있다.Specifically, about 70 to 90% by weight of godubap and 10 to 30% by weight of yeast are evenly mixed, and then an appropriate amount of the mixture is put in a predetermined container. At this time, if necessary, an appropriate amount of water may be further added for uniform mixing.

누룩은 분쇄된 상태의 누룩 가루를 이용하는 것이 바람직하고, 고두밥은 낱알 상태로 그대로 이용하거나 분쇄하여 가루 상태로 이용할 수도 있다. 용기는 항아리나 스텐인리스 용기를 이용할 수 있다.It is preferable to use yeast powder in a pulverized state, and godubap may be used as it is in a grain state, or may be pulverized and used in a powder state. Containers may be jars or stainless steel containers.

또한, 혼합물은 여과포에 담은 상태로 물에 용기에 보관하는 것이 바람직하며, 여과포는 발효 과정에서 생길 수 있는 액체를 통과시킨다.In addition, it is preferable to store the mixture in a container in water while immersed in a filter cloth, and the filter cloth passes liquid that may occur during the fermentation process.

고두밥과 누룩의 대략 20 내지 25 ℃의 상온 상태에서 24시간 정도 방치하여 발효를 유도한다. 고두밥에 포함된 꾸지뽕 액은 발효를 촉진시키는 촉진제 역할도 하므로, 대략 24시간 정도면 혼합물이 충분히 발효될 수 있다. 발효시간이 짧을수록 발효가 충분히 이루어지지 않을 수 있으며, 발효시간이 길면 알코올화되어 섭취시 거부감이 나타날 수 있다. 따라서 발효 시간은 조건에 따라 가변될 수 있으나, 대략 20 내지 28시간 동안 이루어지는 것이 바람직하다.Fermentation is induced by leaving godubap and yeast at room temperature at about 20 to 25°C for about 24 hours. Cudrania broth contained in godubap also acts as an accelerator to promote fermentation, so the mixture can be sufficiently fermented in about 24 hours. As the fermentation time is shorter, fermentation may not be sufficiently performed, and if the fermentation time is longer, alcohol becomes alcoholic and may cause rejection when ingested. Therefore, the fermentation time may vary depending on conditions, but is preferably performed for about 20 to 28 hours.

약 24시간 동안 발효를 진행한 후, 용기로 부직포를 꺼내어 발효물을 분리하고, 탈수 및 건조한다.After fermentation proceeds for about 24 hours, the nonwoven fabric is taken out into a container, the fermented product is separated, dehydrated and dried.

또한, 탈수 및 건조된 발효물은 분말 형태로 분쇄된 후, 분말 상태로 포장될 수 있으며, 본 실시예의 발효 효소밥은 쌀알 형태로 다시 성형된다. 발효 효소밥의 성형은 발효물 분말을 타정하여 제조될 수 있다.In addition, the dehydrated and dried fermented product may be pulverized in a powder form and then packaged in a powder state, and the fermented enzyme rice of the present embodiment is re-molded in the form of rice grains. The fermented enzyme rice may be formed by tableting the fermented product powder.

상기와 같은 과정으로 제조된 꾸지뽕 발효 효소분말 또는 발효 효소밥은 식사 대용으로도 섭취 가능하고, 꾸지뽕 액이 발효된 상태에서 섭취되므로, 당뇨·고혈압에 좋은 영양소 및 생리활성 물질의 함량인 루틴(폴리페놀), 플라보노이드, GABA(아미노산), 비타민, 비오틴, 칼슘, 마그네슘, 철, 요오드, 아연, 셀렌, 식이섬유 등의 흡수율이 더욱 향상될 수 있다. Cudrania fermented enzyme powder or fermented enzyme rice prepared by the above process can be consumed as a meal replacement, and since it is ingested in a fermented state of Cudrania, lutein, which is the content of nutrients and physiologically active substances good for diabetes and hypertension (poly Phenol), flavonoids, GABA (amino acids), vitamins, biotin, calcium, magnesium, iron, iodine, zinc, selenium, dietary fiber, and the like can be further improved.

이상 설명한 바와 같이 본 발명의 예시적인 실시예가 도시되어 설명되었지만, 다양한 변형과 다른 실시예가 본 분야의 숙련된 기술자들에 의해 행해질 수 있을 것이다. 이러한 변형과 다른 실시예들은 첨부된 청구범위에 모두 고려되고 포함되어 본 발명의 진정한 취지 및 범위를 벗어나지 않는다 할 것이다.As described above, exemplary embodiments of the present invention have been shown and described, but various modifications and other embodiments may be made by those skilled in the art. These modifications and other embodiments are all considered and included in the appended claims and will not depart from the true spirit and scope of the present invention.

Claims (8)

(a) 꾸지뽕 나무로부터 농축액을 추출할 원료로 1년생 이하의 잎과 가지를 채취하여 준비하는 단계;
(b) 상기 잎과 가지를 1cm 이하로 절단한 후, 절단된 잎과 가지를 45℃의 온도에서 2시간 동안 1차 건조하고, 연속하여 55℃ 온도에서 22시간 동안 2차 건조하는 과정으로 채취된 꾸지뽕 원료를 가공하는 단계;
(c) 가공된 상기 꾸지뽕 원료를 물에 침지 한 후, 80 내지 95℃의 열을 가하여 2brix 이상의 꾸지뽕 액을 추출하는 단계; 및
(d) 추출된 꾸지뽕 액을 취반용 물에 혼합한 후 스팀 분사 공정으로 고두밥을 제조하되, 제조되는 고두밥 210g에 대하여 상기 꾸지뽕 액을 20mL 내지 40mL 농도로 혼합하여 꾸지뽕 고두밥을 제조하는 단계;
(e) 제조된 꾸지뽕 고두밥 70 내지 90 중량%에 누룩 10 내지 30 중량 %를 혼합하여 20 내지 25 ℃의 상온서 20 내지 28시간 발효시켜 발효밥을 제조하는 단계;
(f) 제조된 발효밥을 건조하는 단계; 및
(g) 건조된 발효밥을 분말화하고, 발효밥 분말을 쌀알 형상으로 타정하여 성형하는 단계;를 포함하는 꾸지뽕 발효 효소밥 제조방법.
(a) preparing by collecting leaves and branches less than one year old as a raw material for extracting the concentrate from Cudrania trees;
(b) After cutting the leaves and branches to 1 cm or less, the cut leaves and branches are first dried at a temperature of 45°C for 2 hours, followed by secondary drying at 55°C for 22 hours. Processing the raw materials of couture;
(c) extracting 2brix or more Cudrania liquid by immersing the processed Cudrania raw material in water and then applying heat of 80 to 95°C; And
(d) preparing a godubap by a steam spraying process after mixing the extracted Cudrania with water for cooking, and mixing the Cudrania liquid with a concentration of 20mL to 40mL with respect to 210g of the prepared godubap to prepare a Cudrania godubap;
(e) preparing fermented rice by mixing 10 to 30% by weight of yeast and 10 to 30% by weight of yeast in 70 to 90% by weight of the prepared cujippong godubap, and fermenting for 20 to 28 hours at room temperature at 20 to 25°C;
(f) drying the prepared fermented rice; And
(g) powdering the dried fermented rice, and compressing the fermented rice powder into a shape of rice grains to form the powdered rice.
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Citations (2)

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Publication number Priority date Publication date Assignee Title
KR100886873B1 (en) 2007-10-18 2009-03-05 배영숙 Manufacturing process of fermented and abstracted composite using wild plants
KR101906246B1 (en) * 2018-05-23 2018-10-10 참미소 영농조합법인 Method for producing fermented rice embryo using wild plants and aronia and fermented rice embryo produced by the same method

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KR101511365B1 (en) * 2013-09-26 2015-04-10 김세원 Method of preparing functional rice using lactic-acid bacteria and wild plants

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100886873B1 (en) 2007-10-18 2009-03-05 배영숙 Manufacturing process of fermented and abstracted composite using wild plants
KR101906246B1 (en) * 2018-05-23 2018-10-10 참미소 영농조합법인 Method for producing fermented rice embryo using wild plants and aronia and fermented rice embryo produced by the same method

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