KR102186054B1 - Recycling processing device for fly ashes containing heavy metals and method for treating same - Google Patents

Recycling processing device for fly ashes containing heavy metals and method for treating same Download PDF

Info

Publication number
KR102186054B1
KR102186054B1 KR1020200062363A KR20200062363A KR102186054B1 KR 102186054 B1 KR102186054 B1 KR 102186054B1 KR 1020200062363 A KR1020200062363 A KR 1020200062363A KR 20200062363 A KR20200062363 A KR 20200062363A KR 102186054 B1 KR102186054 B1 KR 102186054B1
Authority
KR
South Korea
Prior art keywords
tank
slurry
fly ash
heavy metals
water
Prior art date
Application number
KR1020200062363A
Other languages
Korean (ko)
Inventor
서시원
김동일
Original Assignee
(주)에코이노베이션
김동일
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by (주)에코이노베이션, 김동일 filed Critical (주)에코이노베이션
Priority to KR1020200062363A priority Critical patent/KR102186054B1/en
Application granted granted Critical
Publication of KR102186054B1 publication Critical patent/KR102186054B1/en

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D21/00Separation of suspended solid particles from liquids by sedimentation
    • B01D21/18Construction of the scrapers or the driving mechanisms for settling tanks
    • B01D21/20Driving mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/77Liquid phase processes
    • B01D53/79Injecting reactants
    • B09B3/0025
    • B09B3/0058
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/20Agglomeration, binding or encapsulation of solid waste
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B17/00Sulfur; Compounds thereof
    • C01B17/69Sulfur trioxide; Sulfuric acid
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening
    • C02F11/14Treatment of sludge; Devices therefor by de-watering, drying or thickening with addition of chemical agents
    • C02F11/143Treatment of sludge; Devices therefor by de-watering, drying or thickening with addition of chemical agents using inorganic substances
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/06Combustion residues, e.g. purification products of smoke, fumes or exhaust gases
    • C04B18/08Flue dust, i.e. fly ash
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE
    • B09B2101/00Type of solid waste
    • B09B2101/02Gases or liquids enclosed in discarded articles, e.g. aerosol cans or cooling systems of refrigerators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE
    • B09B2101/00Type of solid waste
    • B09B2101/30Incineration ashes
    • B09B2220/06
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/20Waste processing or separation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/52Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Abstract

The present invention relates to an apparatus for recycling fly ash including heavy metals and a treatment method thereof, capable of treating the fly ash including the heavy metals in an environmentally-friendly manner. According to the present invention, the apparatus for recycling the fly ash including the heavy metals includes: a storage tank; a high-speed stirring tank for mixing the fly ash with process water in a ratio of 1:4, and performing stirring at a high speed to elute and treat the heavy metals; a first water tank to which sulfuric acid is supplied to convert urea water and ammonia including in the fly ash into ammonium sulfate; and a settling tank for precipitating fly ash slurry neutralized in the first water tank to produce first slurry and a dehydration filtrate.

Description

중금속을 포함하는 비산재의 재활용 처리장치 및 그 처리방법{Recycling processing device for fly ashes containing heavy metals and method for treating same}Recycling processing device for fly ashes containing heavy metals and method for treating same}

본 발명은 산업 및 생활폐기물의 소각설비에서 배출되는 비산재에 함유되어 있는 다량의 중금속을 처리하기 위한 장치 및 방법에 관한 것으로, 더욱 상세하게는 중금속이 다량 함유되어 지정폐기물인 비산재를 물과 혼합 및 고속교반하여 생성되는 탈수여액에 중금속을 용출시키면서 침전조에 의해 중금속이 제거된 제1슬러리를 시멘트의 원료로 재활용하고, 상기 탈수여액은 화학반응을 통해 침전 및 응집시킨 후, 중금속 성분이 제거된 물은 제1수조로 공급하는 공정수로 재활용하고, 중금속이 고정화된 제2슬러리는 건조한 후 외부로 반출하여 친환경적으로 처리하는 중금속을 포함하는 비산재의 재활용 처리장치 및 그 처리방법에 관한 것이다.The present invention relates to an apparatus and method for treating a large amount of heavy metals contained in fly ash discharged from an incineration facility of industrial and household waste, and more particularly, to a mixture of fly ash, a designated waste, with water and The first slurry from which heavy metals are removed by a sedimentation tank is recycled as a raw material for cement while eluting heavy metals in the dehydration liquid generated by high-speed stirring, and the dehydration liquid is precipitated and agglomerated through a chemical reaction, and then the heavy metal components are removed. Is recycled as process water supplied to the first tank, and the second slurry to which heavy metals are immobilized is dried and then carried out to the outside to be environmentally treated, and to an apparatus for recycling and treatment of fly ash containing heavy metals.

일반적으로 하수처리장이나 분뇨처리장, 음식물 처리시설, 축산시설 등과 같은 장소에서는 각종 유기 또는 무기가스가 발생되어 복합 악취가 나기 마련인데, 이로 인한 악취는 그 성상이 알칼리성, 산성, 중성 등으로 복합적이어서 반응속도가 느린 산화제와 같은 단일 약액 세정액으로는 악취가스의 효과적인 처리가 어려워지는 특성이 있다.In general, in places such as sewage treatment plants, excreta treatment plants, food waste treatment facilities, livestock facilities, etc., various organic or inorganic gases are generated to produce a complex odor, and the resulting odor reacts because the properties are complex in alkali, acid, neutral, etc. With a single chemical cleaning liquid such as a slow oxidizing agent, effective treatment of malodorous gas is difficult.

이러한 특성을 토대로 복합성상의 악취가스를 제거하는 방법으로는 탈취 탑 내에 다수의 노즐을 설치하고, 이로부터 탈취 탑 내로 도입된 악취를 함유하는 가스에 물을 접촉시켜 악취를 제거하는 방법(수세법)이 있으며, 이외에 탈취 탑 내에 활성탄, 실리카겔 및 지올라이트(Zelite) 등과 같은 흡착제 층을 배치하여 악취 물질을 흡착하도록 하는 방법(흡착법)이나 상기 흡착제 대신 특정 미생물 층을 배치하여 상기 미생물이 악취 발생물질들을 분해하도록 하는 방법(미생물 접촉방법) 등이 있다.As a method of removing complex odor gas based on these characteristics, a number of nozzles are installed in the deodorization tower, and the odor is removed by contacting water with the odor-containing gas introduced into the deodorization tower (water washing method). In addition, there is a method in which an adsorbent layer such as activated carbon, silica gel, and zeolite is disposed in the deodorization tower to adsorb odor substances (adsorption method), or a specific microorganism layer is disposed instead of the adsorbent so that the microorganisms prevent odor generating substances. There is a method of decomposing (a microbial contact method).

이와 같이, 복합가스로 이루어진 악취 가스는 통상 '산과 알칼리' 약액에 의해 중화반응을 일으켜 정화되는 것으로, 이러한 통상의 탈취 탑은 반응속도가 느려 효율이 떨어지나 복합적으로 반응하는 산화제(차아염소산소다 등)를 사용하는 단일 탈취 탑이나, 2개의 탈취 탑을 직렬로 연결하는 직렬식으로 각각 구성되는 산, 알칼리 세정 탑으로 이루어진 바, 이는 복합가스의 탈취효율이 저하하거나, 시공 제작 등의 복잡하고 장치의 대형화로 설치공간과 설치비가 과다 소요되는 문제점을 갖고 있었다.As described above, the odor gas composed of the complex gas is usually purified by causing a neutralization reaction with a chemical solution of'acid and alkali', and such a conventional deodorization tower has low efficiency due to a slow reaction rate, but an oxidant that reacts in a complex manner (sodium hypochlorite, etc.) A bar consisting of a single deodorization tower using a single deodorization tower or an acid and alkali washing tower each configured in a tandem type connecting two deodorization towers in series, which decreases the deodorization efficiency of the complex gas, or is complicated by construction and manufacturing, and Due to the enlargement, installation space and installation cost were excessive.

이를 개선하기 위해 제안된 한국특허등록 제10-0820845호(2액 동시세정 탈취 탑)(이하, '선행발명'이라 함)에서는 산, 알칼리 세정탑을 일체형 탈취 탑으로 구비함으로써 각 세정액이 별도로 순환하며 복합가스의 세정을 도모하여 장치의 소형화를 도모하는 한편, 산이나 알칼리 단독 세정 시에도 제트노즐과 팩배드 2단 세정을 수행함으로써 탁월한 세정력을 확보함은 물론 산, 알칼리의 동시 중화반응으로 하여금 탈취력이 개선되도록 형성되는 효과가 있다.In order to improve this, Korean Patent Registration No. 10-0820845 (two-liquid simultaneous cleaning and deodorization tower) (hereinafter referred to as'prior invention') has an acid and alkali cleaning tower as an integrated deodorization tower, so that each cleaning solution circulates separately. In addition, the combined gas cleaning is aimed at miniaturization of the device, while the two-stage cleaning of the jet nozzle and the pack bed is performed even when cleaning with acid or alkali alone, ensuring excellent cleaning power and allowing simultaneous neutralization of acids and alkalis. There is an effect formed to improve the deodorizing power.

그러나 위 선행발명에서는 세정시 사용하는 제트노즐의 압력손실이 크고, 분사되는 기포가 커서 세정효율이 떨어지는 문제점이 있었으며, 더욱이 폐액에 포함된 슬러리를 처리할 수 있는 방법이 전혀 제시되지 못했다. However, in the above prior invention, there was a problem in that the pressure loss of the jet nozzle used for cleaning was large, and the cleaning efficiency was low due to the large number of air bubbles being sprayed, and furthermore, a method for treating the slurry contained in the waste liquid was not presented at all.

일반적으로 폐기물 처리시설에서 발생하는 침출수와 세륜폐수 등은 Nacl 또는 Kcl 등의 염을 포함하게 되는데, 종래에는 탈기, DAF, 생물학적처리, 여과, 오존산화 등의 복잡한 처리시설을 통해 침출수를 처리하게 되며, 발생 슬러리를 별도의 공정에서 탈수하여 탈수Cake를 생성하고, 이를 다시 재매립하는 부산물처리공정이 진행되어야 하며, 처리과정에서 발생하는 고농도악취를 제거하기 위해 별도의 탈취시설이 필수적으로 필요하였다. In general, leachate and washing wastewater generated from waste treatment facilities contain salts such as Nacl or Kcl. Conventionally, leachate is treated through complex treatment facilities such as degassing, DAF, biological treatment, filtration, and ozone oxidation. In addition, a by-product treatment process of dehydrating the generated slurry in a separate process to generate dehydrated cake and re-filling it must be carried out, and a separate deodorizing facility was essential to remove the high concentration odor generated during the treatment process.

이를 개선하기 위해 증발용기를 감압하여 끊는 점을 낮추어 수증기로 증발한 증발잔유물을 탈수처리한 탈수Cake를 재매립하는 감압증발(MVR)공법이 제시되었다. 그러나 상기 감압증발공법은 증발응축수에 비발동반되어 유출된 가스의 폐수처리 장비가 추가로 필요하고, 농축기의 주기적인 정비가 필요하여 설비가동률이 낮은 문제점이 있었다.In order to improve this, a vacuum evaporation (MVR) method was proposed in which the evaporation vessel was depressurized to lower the boiling point, and the dehydrated cake obtained by dewatering the evaporation residue evaporated with steam was re-embedded. However, the vacuum evaporation method has a problem in that it requires additional equipment for wastewater treatment of the gas that is not accompanied by the evaporative condensate, and requires periodic maintenance of the concentrator, resulting in a low facility operation rate.

따라서 이러한 문제점을 해결하기 위하여 본원 출원인은 등록특허공보 제10-2031920호(반도체식각공정에서 배출되는 인산암모늄 폐액을 재활용하는 제1인산암모늄 과립 제조장치 및 그 제조공법)을 응용하고, 폐액에 포함된 염을 효과적으로 처리하기 위해 별도의 공정 및 장치를 개선한 염을 포함하는 폐액을 처리할 수 있는 장치 및 방법을 제안한 바 있으며, 본 발명에서는 비산재에 포함된 중금속을 처리하기 위한 재활용 처리장치 및 그 처리방법을 제안하고자 한다.Therefore, in order to solve this problem, the applicant of the present application applied Registration Patent Publication No. 10-2031920 (a device for manufacturing ammonium phosphate granules and a manufacturing method thereof that recycles ammonium phosphate waste liquid discharged from the semiconductor etching process), and includes it in the waste liquid. In order to effectively treat the resulting salt, a separate process and device have been proposed to treat waste liquid containing salt, and in the present invention, a recycling treatment device for treating heavy metals contained in fly ash and the I would like to propose a treatment method.

종래에는 비산재에 킬레이트 또는 폐산을 공급하여 비산재에 중금속을 고정화하는 방법을 사용하였으나, 이러한 방법은 추후에 고정화된 비산재가 용출됨으로써 친환경적이지 못하다는 문제점이 있었다.Conventionally, a method of immobilizing heavy metals on fly ash by supplying chelate or waste acid to fly ash has been used, but this method has a problem that it is not eco-friendly because the fixed fly ash is later eluted.

본 발명은 상기와 같은 문제점을 해결하기 위한 것으로, 중금속이 다량 함유되어 지정폐기물인 비산재를 물과 혼합 및 고속교반하여 생성되는 탈수여액에 중금속을 용출시키면서 침전조에 의해 중금속이 제거된 제1슬러리를 시멘트의 원료로 재활용하는 비산재의 재활용 처리장치 및 그 처리방법을 제공함에 그 목적이 있다.
또한, 본 발명은 상기 탈수여액을 화학 반응에 의해 침전 및 응집시킨 후, 중금속 성분이 제거된 물은 제1수조로 공급하는 공정수로 재활용하게 되고, 중금속이 고정화된 제2슬러리는 건조한 후 외부로 반출하여 친환경적으로 처리하는 중금속을 포함하는 비산재의 재활용 처리장치 및 그 처리방법을 제공함에 다른 목적이 있다.
The present invention is to solve the above problems, and a first slurry from which heavy metals are removed by a settling tank while eluting heavy metals in a dehydration liquid produced by mixing and high-speed stirring of fly ash, which is a designated waste, contains a large amount of heavy metals. Its purpose is to provide an apparatus for recycling fly ash that is recycled as a raw material for cement and a method for treating the same.
In addition, in the present invention, after the dehydration liquid is precipitated and agglomerated by a chemical reaction, the water from which the heavy metal component is removed is recycled as process water supplied to the first tank, and the second slurry on which the heavy metal is immobilized is dried and then externally Another object is to provide an apparatus for recycling and treatment of fly ash containing heavy metals that are carried out and treated in an environment-friendly manner.

본 발명에 의한 중금속을 포함하는 비산재의 재활용 처리장치는 산업 및 생활폐기물의 비산재가 저장되는 저장탱크와; 비산재와 공정수를 1:4의 비율로 혼합하여 고속교반기를 통해 2,000~2,500rpm의 고속교반하여 중금속을 용출시켜 처리하는 고속교반탱크와; 비산재에 함유된 요소수 및 암모니아를 황산암모늄으로 변환시켜 악취를 제거하기 위해 황산공급탱크에 의해 황산이 공급되는 제1수조와; 상기 제1수조에서 중화된 비산재 슬러리를 침전하여 제1슬러리와 탈수여액을 생성하는 침전조를 포함하여 구성되되, 상기 침전조의 제1슬러리는 탈수기를 거쳐 배합장치로 이송되며, 상기 배합장치에서는 제1슬러리의 잔여 수분에 수화열(heat of hydration, 水和熱)을 발생시키고 시멘트로 활용시 칼슘성분을 높이기 위해 생석회를 투입하여 재건조한 후 습식분쇄기에 의해 분쇄되고, 복수의 에어슬라이드컨베이어(AC)를 통해 순환 이송되면서 외부공기를 공급하는 급기송풍기에 의해 건조되어 중금속이 제거된 분말로 반출되어 시멘트 또는 건축자재의 원료 등으로 재활용되고, 상기 침전조의 탈수여액은 제2수조로 이송되어, 황산 및 액상소석회에 의해 화학반응후, 제1침전조 및 제2침전조와 전해응집조의 침전 및 응집반응을 통해 중금속 성분이 제거된 물은 제1수조로 공급하는 공정수로 재활용하게 되고, 침전 및 응집반응을 통해 중금속이 고정화된 제2슬러리는 농축기에서 농축되어 탈수기에서 건조된 후 반출되는 것을 그 기술적 특징으로 한다. The apparatus for recycling fly ash containing heavy metals according to the present invention includes a storage tank for storing fly ash of industrial and household wastes; A high-speed stirring tank for mixing fly ash and process water in a ratio of 1:4 and stirring at a high speed of 2,000-2,500 rpm through a high-speed stirrer to elute heavy metals; A first tank in which sulfuric acid is supplied by a sulfuric acid supply tank to remove odor by converting urea water and ammonia contained in fly ash into ammonium sulfate; It comprises a sedimentation tank for sedimenting the neutralized fly ash slurry in the first water tank to generate a first slurry and a dehydration liquid, and the first slurry in the sedimentation tank is transferred to a blending device through a dehydrator, and in the blending device, the first slurry It generates heat of hydration (water hydration) in the remaining moisture of the slurry, and when used as cement, quicklime is added to increase the calcium content, dried, and then pulverized by a wet grinder, and a plurality of air slide conveyors (AC) are used. It is dried by a supply air blower that supplies external air while being circulated through it, and is carried out as powder from which heavy metals have been removed, and is recycled as a raw material for cement or building materials, and the dehydration filtrate from the sedimentation tank is transferred to a second tank, and sulfuric acid and liquid After a chemical reaction by slaked lime, the water from which heavy metal components are removed through precipitation and coagulation reactions in the first and second precipitation tanks and the electrolytic coagulation tank is recycled as process water supplied to the first tank. The second slurry to which heavy metals are immobilized is concentrated in a concentrator, dried in a dehydrator, and then taken out.

또한, 본 발명에 의한 중금속을 포함하는 비산재의 재활용 처리방법은 비산재 반입 및 저장공정(S10), 비산재 고속교반공정(S20), 비산재 슬러리 침전공정(S30), 제1슬러리 탈수공정(S40)과, 배합 및 건조공정(S41)과, 생석회투입공정(S42)과, 분쇄 및 저장공정(S43)이 순차적으로 진행되는 비산재의 재활용 처리방법에 있어서, 침전조에서는 침전된 슬러리에 의해 제1슬러리를 생성하는 제1슬러리 탈수공정(S40)과, 상기 제1슬러리 탈수공정(S20)에서 탈수된 물에서 정화된 물과 중금속이 포함된 제2슬러리를 생성하는 탈수여액 응집침전공정(S50)이 구분 진행하며, 상기 제1슬러리 탈수공정(S40)에서는 농축조에서 탈수기로 이송된 제1슬러리를 탈수하여 컨베이어(C)를 통해 케이크호퍼로 이송하고, 케이크호퍼의 제1슬러리는 배합장치로 이송되는 배합 및 건조공정(S41)과; 생석회를 투입하는 생석회투입공정(S42)과; 컨베이어를 통해 여과집진설비가 설치된 습식분쇄기로 이송되어 중금속이 제거된 분말을 생성하는 분쇄 및 저장공정(S43)과; 상기 중금속이 제거된 분말을 시멘트 또는 건축자재의 원료로 재활용되기 위해 반출공정(S44);이 순차적으로 진행되고, 상기 탈수여액 응집침전공정(S50)에서는 침전조의 탈수여액을 각각의 교반기(A)가 설치되어 응집조, 반응조, 중화조의 3개의 구획으로 분리 형성된 제2수조로 이송하고, 상기 제2수조에서는 황산 및 액상소석회를 공급하여 반응시키는 액상소석회투입공정(S51)과; 제1침전조와 제2침전조에서 침전하며 전해응집조를 통해 제2슬러리를 응집시키는 전해응집공정(S52)과; 탈수기에 의해 제2슬러리에 포함된 수분을 제거하는 제2슬러리 탈수공정(S53)과, 상기 탈수기(86)에서 건조된 중금속이 고정화된 제2슬러리를 처리하는 위탁처리공정(S54);이 순차적으로 진행되는 것을 그 기술적 특징으로 한다. In addition, the recycling treatment method of fly ash containing heavy metals according to the present invention includes a fly ash loading and storage step (S10), a fly ash high-speed stirring step (S20), a fly ash slurry precipitation step (S30), a first slurry dehydration step (S40) and In the method of recycling the fly ash in which the mixing and drying process (S41), the quicklime input process (S42), and the crushing and storage process (S43) are sequentially performed, the first slurry is generated by the precipitated slurry in the settling tank. The first slurry dehydration process (S40) and the dehydration filtrate coagulation and precipitation process (S50) for generating a second slurry containing heavy metals and water purified from the water dehydrated in the first slurry dehydration process (S20) are divided in progress. And, in the first slurry dehydration step (S40), the first slurry transferred from the concentration tank to the dehydrator is dehydrated and transferred to the cake hopper through the conveyor (C), and the first slurry of the cake hopper is transferred to the mixing device and Drying step (S41); A quicklime input step (S42) of adding quicklime; A pulverization and storage process (S43) of generating powder from which heavy metals are removed by being transferred to a wet grinder equipped with a filter dust collecting facility through a conveyor; In order to recycle the powder from which the heavy metal has been removed as a raw material for cement or construction material, a step of carrying out (S44); proceeds sequentially, and in the dehydration filtrate coagulation and precipitation step (S50), the dehydrated filtrate of the settling tank is transferred to each stirrer (A). A liquid slaked lime input step (S51) for transferring to a second tank which is installed and separated into three compartments of a coagulation tank, a reaction tank, and a neutralization tank, and supplying sulfuric acid and liquid slaked lime in the second tank to react; An electrolytic coagulation step (S52) of sedimenting in the first and second settling tanks and coagulating the second slurry through the electrolytic coagulation tank; A second slurry dehydration step (S53) for removing moisture contained in the second slurry by a dehydrator, and a consignment treatment step (S54) for treating the second slurry to which heavy metals dried in the dehydrator 86 are immobilized; It is characterized by its technical characteristics.

본 발명에 따른 중금속을 포함하는 비산재의 재활용 처리장치 및 그 처리방법에 의하면, 중금속이 다량 함유되어 지정폐기물인 비산재를 물과 혼합 및 고속교반하여 생성되는 탈수여액에 중금속을 용출시키면서 침전조에 의해 중금속이 제거된 제1슬러리를 시멘트의 원료로 재활용하여 부가적인 수입을 창출할 수 있는 효과가 있다.
또한, 상기 탈수여액은 화학반응을 통해 침전 및 응집시킨 후, 중금속 성분이 제거된 물은 제1수조로 공급하는 공정수로 재활용하게 되고, 중금속이 고정화된 제2슬러리는 건조한 후 외부로 반출하여 처리함으로써 더욱 친환경적인 효과가 있다.
According to the apparatus for recycling and treatment of fly ash containing heavy metals according to the present invention and the treatment method thereof, heavy metals are eluted in a dehydration filtrate produced by mixing and high-speed stirring of fly ash, which is a designated waste, containing a large amount of heavy metals, while heavy metals are eluted by a settling tank. There is an effect of generating additional income by recycling the removed first slurry as a raw material for cement.
In addition, after the dehydration filtrate is precipitated and agglomerated through a chemical reaction, the water from which the heavy metal component is removed is recycled as process water supplied to the first tank, and the second slurry on which the heavy metal is immobilized is dried and then taken out. There is a more environmentally friendly effect by processing.

도 1은 본 발명에 의한 중금속을 포함하는 비산재 처리장치의 블록도
도 2는 본 발명의 일실시 예로서, 저장탱크와 집진기의 구성도
도 3은 본 발명의 일실시 예로서, 고속교반탱크 및 수조의 구성도
도 4는 본 발명의 일실시 예로서, 침전조의 구성도
도 5는 슬러리를 탈수, 배합 및 건조, 분쇄하는 과정을 나타낸 구성도
도 6은 탈수여액을 응집 및 탈수하는 과정을 나타낸 구성도
1 is a block diagram of an apparatus for treating fly ash containing a heavy metal according to the present invention
2 is a configuration diagram of a storage tank and a dust collector as an embodiment of the present invention
3 is a configuration diagram of a high-speed stirring tank and a water tank as an embodiment of the present invention
4 is a configuration diagram of a settling tank as an embodiment of the present invention
5 is a block diagram showing a process of dehydrating, blending, drying, and grinding a slurry
6 is a block diagram showing a process of coagulation and dehydration of a dehydration filtrate

본 발명의 바람직한 실시 예를 첨부된 도면을 통해 상세히 설명한다.A preferred embodiment of the present invention will be described in detail with reference to the accompanying drawings.

본 발명은 고속교반에 의해 비산재에 함유된 중금속을 용출시켜 중금속이 포함된 탈수여액과, 중금속이 제거된 제1슬러리로 분리한 후, 추가 화학반응을 통해 제1슬러리는 시멘트 또는 다양한 건축자재의 원료로 재활용함에 그 제1 기술적 특징이 있으며, 중금속을 포함하는 탈수여액은 다시 침전 및 응집에 의해 중금속을 제거한 공정수와 탈수에 의해 생성된 제2슬러리로 구분하여, 공정수는 고속교반에서 재활용하고, 제2슬러리는 중금속 고정화 과정을 거쳐 외부로 반출처리함에 제2 기술적 특징이 있다.In the present invention, heavy metals contained in fly ash are eluted by high-speed agitation and separated into a dehydration liquid containing heavy metals and a first slurry from which heavy metals are removed, and then the first slurry is formed of cement or various building materials through an additional chemical reaction. Recycling as a raw material has its first technical feature, and the dehydration liquid containing heavy metals is divided into process water from which heavy metals are removed by sedimentation and agglomeration and a second slurry generated by dehydration, and the process water is recycled in high-speed agitation. In addition, the second slurry has a second technical feature as it is carried out to the outside through a process of fixing heavy metals.

이하에서는 본 발명에 적용된 단계별 공정을 구체적으로 살펴본다. Hereinafter, a step-by-step process applied to the present invention will be described in detail.

본 발명에 의한 중금속을 포함하는 비산재의 처리방법은 도 1에 도시된 바와 같이, 비산재 반입 및 저장공정(S10), 비산재 고속교반공정(S20), 비산재 슬러리 침전공정(S30), 제1슬러리 탈수공정(S40)과, 배합 및 건조공정(S41)과, 생석회투입공정(S42)과, 분쇄 및 저장공정(S43)이 순차적으로 진행된다. As shown in FIG. 1, the method of treating fly ash containing heavy metals according to the present invention includes a fly ash loading and storage process (S10), a high speed fly ash stirring process (S20), a fly ash slurry precipitation process (S30), and the first slurry dehydration. The process (S40), the blending and drying process (S41), the quicklime injection process (S42), and the crushing and storage process (S43) are sequentially performed.

특히, 본 발명의 침전조(40)에서는 침전된 슬러리에 의해 제1슬러리를 생성하는 제1슬러리 탈수공정(S40)과, 상기 제1슬러리 탈수공정(S20)에서 탈수된 물에서 정화된 물과 중금속이 포함된 제2슬러리를 생성하는 탈수여액 응집침전공정(S50)이 구분 진행됨에 그 기술적 차별성이 있다.
이때, 상기 침전조(40)의 탈수여액은 탈수여액 응집침전공정(S50)과, 전해응집공정(S52)과, 제2슬러리 탈수공정(S53)을 순차적으로 진행되면서 비산재에 포함된 중금속이 제거되는 것이다.
In particular, in the sedimentation tank 40 of the present invention, water and heavy metals purified from the water dehydrated in the first slurry dehydration process (S40) and the water dehydrated in the first slurry dehydration process (S20) generates a first slurry by the precipitated slurry. There is a technical difference in that the dehydration filtrate coagulation and precipitation process (S50) for generating the included second slurry is divided into progress.
At this time, the dehydration liquid of the sedimentation tank 40 is a dehydration liquid coagulation and precipitation process (S50), an electrolytic coagulation process (S52), and a second slurry dehydration process (S53) in which heavy metals contained in the fly ash are removed. will be.

먼저, 비산재 반입 및 저장공정(S10)에서는 도 2에서 나타낸 바와 같이 저장탱크(10)에 비산재를 수집하게 되며 이때 발생하는 탱크내부의 먼지는 집진기(11)을 통해 먼지가 제거된 후 외부로 배출되고, 상기 저장탱크(10)를 통해 배출된 비산재는 정량공급기(12)를 통해 컨베이어로 이송된다.First, in the fly ash loading and storage process (S10), as shown in FIG. 2, fly ash is collected in the storage tank 10, and the dust inside the tank generated at this time is removed through the dust collector 11 and then discharged to the outside. Then, the fly ash discharged through the storage tank 10 is transferred to a conveyor through a quantitative feeder 12.

삭제delete

상기 비산재 고속교반공정(S20)에서는 본 발명의 일 실시예로, 비산재에 공정수 투입 공정(S21)에서 공급된 공정수를 일정한 비율로 혼합한 후, 고속 교반하여 비산재에 포함된 중금속을 용출하게 된다. In the fly ash high-speed stirring process (S20), as an embodiment of the present invention, after mixing the process water supplied in the process water input process (S21) to the fly ash at a certain ratio, high-speed stirring to elute the heavy metal contained in the fly ash do.

본 발명의 일 실시예로 비산재와 공정수를 1 : 4의 비율로 혼합한 후, 도 3에서 나타낸 바와 같이 각각의 고속교반기(A)를 통해 2,000~2,500rpm의 고속교반하여 중금속을 용출시켜 처리하게 된다. In an embodiment of the present invention, after mixing fly ash and process water in a ratio of 1: 4, as shown in Fig. 3, high-speed agitation at 2,000-2,500 rpm through each high-speed stirrer (A) to elute heavy metals for treatment Is done.

복수의 고속교반탱크(20)로 이송된 비산재 슬러리는 공급펌프(P)에 의해 중화반응조(30)로 이송되고, 상기 중화반응조(30)는 중화조 및 반응조로 분리 형성되어 각각에 설치된 교반기(A)에 의해 비산재 슬러리를 교반하게 된다.The fly ash slurry transferred to the plurality of high-speed stirring tanks 20 is transferred to the neutralization reaction tank 30 by the supply pump P, and the neutralization reaction tank 30 is formed separately into a neutralization tank and a reaction tank, and agitators installed in each The fly ash slurry is stirred by A).

이때 황산공급탱크(31)에서 채워진 황산을 황산공급펌프(SP)에 의해 중화조로 공급함으로써 비산재 슬러리를 중화하게 되고, 이렇게 물과 황산에 의해 중화된 비산재 슬러리는 반응조에 임시 저장된다.At this time, the sulfuric acid filled in the sulfuric acid supply tank 31 is supplied to the neutralization tank by the sulfuric acid supply pump SP to neutralize the fly ash slurry, and the fly ash slurry neutralized by water and sulfuric acid is temporarily stored in the reaction tank.

비산재 슬러리 침전공정(S30)에서는 도 4에서 나타낸 바와 같이 제1수조(30)의 반응조에 채워진 물 및 황산에 의해 중화된 비산재 슬러리를 침전조(40)로 이송하게 되고, 상기 침전조(40)에서는 공급되는 비산재 슬러리를 교반기(41)에 의해 교반하여 비산재의 슬러리를 침전하게 된다.In the fly ash slurry precipitation process (S30), as shown in FIG. 4, water filled in the reaction tank of the first water tank 30 and the fly ash slurry neutralized by sulfuric acid are transferred to the settling tank 40, and supplied from the settling tank 40. The resulting fly ash slurry is stirred with a stirrer 41 to precipitate the fly ash slurry.

한편, 상기 침전조(40)에서 침전된 비산재 슬러리는 제1슬러리 탈수공정(S40)과, 탈수여액 응집침전공정(50)으로 나뉘어 두 가지의 공정으로 구분하여 처리하게 된다. On the other hand, the fly ash slurry precipitated in the sedimentation tank 40 is divided into a first slurry dehydration process (S40) and a dehydration filtrate coagulation and precipitation process (50), and is treated by dividing into two processes.

먼저, 제1슬러리 탈수공정(S40)에서는 도 5에서 나타낸 바와 같이 침전조(40)에서 발생한 제1슬러리가 농축조(50)로 공급되어 교반기(A)에 의해 농축되고, 상기 제1슬러리 탈수공정(S20)에서 탈수된 물은 탈수여액 응집침전공정(S50)으로 이송된다. First, in the first slurry dehydration process (S40), as shown in FIG. 5, the first slurry generated in the settling tank 40 is supplied to the concentration tank 50 and concentrated by the stirrer A, and the first slurry dehydration process ( The water dehydrated in S20) is transferred to the dehydration filtrate coagulation and precipitation process (S50).

그리고 배합 및 건조공정(S41)에서는 농축조(50)에서 탈수기(51)로 이송된 제1슬러리를 탈수하여 컨베이어(C)를 통해 케이크호퍼(52)로 이송하고, 케이크호퍼(52)의 제1슬러리는 배합장치(60)로 이송되어 배합 및 건조를 행하게 된다.And in the mixing and drying process (S41), the first slurry transferred from the concentration tank 50 to the dehydrator 51 is dehydrated and transferred to the cake hopper 52 through the conveyor C, and the first slurry of the cake hopper 52 The slurry is transferred to the blending device 60 to blend and dry.

이때 배합장치(60)에는 생석회를 투입하는 생석회투입공정(S42)이 추가되며, 정량공급기(61)에 의해 공급되는 생석회와 배합된 슬러리에서 발생한 분진은 배기송풍기(62)를 거쳐 황산공급탱크(64)와 연결된 스크라바(63)를 통해 클린가스로 정화되고, 가스가 분리된 배합장치(60)의 제1슬러리는 컨베이어를 통해 여과집진설비가 설치된 습식분쇄기(65)로 이송되어 분쇄 및 저장공정(S43)을 거치게 된다.At this time, a quicklime input process (S42) for injecting quicklime is added to the mixing device 60, and dust generated from the slurry mixed with the quicklime supplied by the quantitative feeder 61 passes through an exhaust blower 62 to a sulfuric acid supply tank ( The first slurry of the blending device 60 from which the gas is separated and purified with clean gas through the scrubber 63 connected to 64) is transferred to the wet grinder 65 equipped with a filter dust collecting facility through a conveyor for grinding and storage. It goes through a process (S43).

상기 습식분쇄기(65)의 건조 처리된 제1슬러리는 복수의 에어슬라이드컨베이어(AC)를 통해 순환 이송되면서 외부공기를 공급하는 급기송풍기(66)에 의해 건조되어 중금속이 제거된 분말이 반출(S44)되어 시멘트 또는 건축자재의 원료 등으로 재활용 된다.The first slurry dried by the wet pulverizer 65 is circulated and transported through a plurality of air slide conveyors (AC), and the powder from which heavy metals are removed is carried out by drying by the air supply blower 66 supplying external air (S44). ) And recycled as raw materials for cement or construction materials.

한편, 비산재 슬러리 침전공정(S30)의 침전조(40)에서 용출된 탈수여액은 도 6에서 나타낸 바와 같은 탈수여액 응집침전공정(S50)를 거치게 되는데, 상기 침전조(40)의 탈수여액은 수중교반기가 설치된 유량조정조(87)를 거쳐 제2수조(80)로 이송되며, 상기 제2수조(80)는 각각의 교반기(A)가 설치되어 응집조, 반응조, 중화조의 3개의 구획으로 분리 형성되고, 유량조정조(87)의 탈수여액은 공급펌프(P)를 통해 제2수조(80)의 중화조로 이송된다.On the other hand, the dehydrated filtrate eluted from the sedimentation tank 40 of the fly ash slurry precipitation process (S30) undergoes a dehydration filtrate coagulation and precipitation process (S50) as shown in FIG. 6, and the dehydration filtrate of the sedimentation tank 40 is It is transferred to the second water tank 80 through the installed flow control tank 87, and the second water tank 80 is separated into three compartments of a coagulation tank, a reaction tank, and a neutralization tank by installing each agitator (A), The dehydration liquid of the flow control tank 87 is transferred to the neutralization tank of the second water tank 80 through the supply pump P.

상기 응집조 및 반응조에는 각각 황산공급펌프(SP)가 설치된 황산공급탱크(70)에 의해 황산이 공급되고, 중화조에는 액상소석회를 공급하여 탈수여액에 용출되어 있는 중금속을 처리하는 액상소석회공급탱크(81)가 연결되어 있어 액상소석회투입공정(S51)을 수행하게 되며, 황산 및 액상소석회에 의해 중화된 탈수여액은 제1침전조(82) 및 제2침전조(84)를 차례로 거치면서 제2슬러리가 침전되고, 이어서 농축조(85)로 이송되어 농축된다.Sulfuric acid is supplied to the coagulation tank and the reaction tank by a sulfuric acid supply tank 70 equipped with a sulfuric acid supply pump (SP), respectively, and a liquid sintered lime supply tank for treating heavy metals eluted in the dehydration liquid by supplying liquid sintered lime to the neutralization tank Since (81) is connected, the liquid slaked lime input process (S51) is performed, and the dehydrated filtrate neutralized by sulfuric acid and liquid slaked lime passes through the first precipitation tank 82 and the second precipitation tank 84 in order and the second slurry Is precipitated, and then transferred to a concentration tank 85 to be concentrated.

또한, 상기 제1침전조(82) 및 제2침전조(84)의 사이에는 전해응집공정(S52)을 위한 전해응집조(83)가 연결되어 있으며, 상기 전해응집조(83)에서 중금속 성분이 제거된 물은 비산재 교반공정(S20)의 제1수조(30)로 공급하는 공정수로 재활용하게 되고, 제2슬러리 탈수공정(S53)에서는 제2슬러리가 탈수기(86)로 이송되어 탈수에 의해 생성된 물이 비산재 고속교반공정(S20)의 제1수조(30)로 공급된다.In addition, an electrolytic coagulation tank 83 for an electrolytic coagulation process (S52) is connected between the first and second settling tanks 82 and 84, and heavy metal components are removed from the electrolytic coagulation tank 83. The water is recycled as process water supplied to the first water tank 30 of the fly ash stirring process (S20), and in the second slurry dehydration process (S53), the second slurry is transferred to the dehydrator (86) and generated by dehydration. The water is supplied to the first water tank 30 of the fly ash high-speed stirring process (S20).

그리고 탈수기(86)에 의해 건조되어 중금속이 고정화된 제2슬러리는 위탁처리공정(S54)에 의해 처리된다.In addition, the second slurry dried by the dehydrator 86 to which the heavy metal is immobilized is treated by a consignment treatment step S54.

이와 같은 각 단계별 공정은 도 2 내지 도 6에 의한 장치에서 개별적으로 진행된다. Each such step-by-step process is individually performed in the apparatus of FIGS. 2 to 6.

즉, 본 발명에 의한 중금속을 포함하는 비산재의 재활용 처리장치는 산업 및 생활폐기물의 비산재가 저장되는 저장탱크(10)와; 비산재와 공정수를 1:4의 비율로 혼합하여 고속교반기를 통해 2,000~2,500rpm의 고속교반하여 중금속을 용출시켜 처리하는 고속교반탱크(20)와; 비산재에 함유된 요소수 및 암모니아를 황산암모늄으로 변환시켜 악취를 제거하기 위해 황산공급탱크(31)에 의해 황산이 공급되는 제1수조(30)와; 상기 제1수조(30)에서 중화된 비산재 슬러리를 침전하여 제1슬러리와 탈수여액을 생성하는 침전조(40)를 포함하여 구성된다.
특히, 상기 침전조(40)의 제1슬러리는 탈수기(51)를 거쳐 배합장치(60)로 이송되며, 상기 배합장치(60)에서는 제1슬러리의 잔여 수분에 수화열(heat of hydration, 水和熱)을 발생시키고 시멘트로 활용시 칼슘성분을 높이기 위해 생석회를 투입하여 재건조한 후 습식분쇄기(65)에 의해 분쇄되고, 복수의 에어슬라이드컨베이어(AC)를 통해 순환 이송되면서 외부공기를 공급하는 급기송풍기(66)에 의해 건조되어 중금속이 제거된 분말로 반출되어 시멘트 또는 건축자재의 원료 등으로 재활용된다.
또한, 상기 침전조(40)의 탈수여액은 제2수조(80)로 이송되어, 황산 및 액상소석회에 의해 화학반응후, 제1침전조(82) 및 제2침전조(84)와 전해응집조(83)의 침전 및 응집반응을 통해 중금속 성분이 제거된 물은 제1수조(30)로 공급하는 공정수로 재활용하게 되고, 침전 및 응집반응을 통해 중금속이 고정화된 제2슬러리는 농축기(85)에서 농축되어 탈수기(86)에서 건조된 후 반출되는 것이다.
That is, the apparatus for recycling fly ash containing heavy metals according to the present invention includes a storage tank 10 in which fly ash of industrial and household waste is stored; A high-speed agitation tank 20 for mixing fly ash and process water in a ratio of 1:4 and stirring at a high speed of 2,000-2,500 rpm through a high-speed stirrer to elute heavy metals; A first tank 30 in which sulfuric acid is supplied by a sulfuric acid supply tank 31 to remove odor by converting urea water and ammonia contained in fly ash into ammonium sulfate; It comprises a sedimentation tank 40 for generating a first slurry and a dewatering liquid by sedimenting the neutralized fly ash slurry in the first water tank 30.
In particular, the first slurry of the sedimentation tank 40 is transferred to the blending device 60 through the dehydrator 51, and in the blending device 60, heat of hydration is added to the residual moisture of the first slurry. ) And to increase the calcium content when used as cement, it is pulverized by a wet grinder 65 after re-drying it, and is circulated through a plurality of air slide conveyors (AC) to supply external air. It is dried by 66 and taken out as a powder from which heavy metals have been removed, and is recycled as a raw material for cement or building materials.
In addition, the dehydration liquid of the sedimentation tank 40 is transferred to the second water tank 80, and after a chemical reaction by sulfuric acid and liquid calcified lime, the first and second precipitation tanks 82 and 84 and the electrolytic coagulation tank 83 The water from which heavy metal components are removed through precipitation and coagulation reaction of) is recycled as process water supplied to the first water tank 30, and the second slurry fixed with heavy metals through precipitation and coagulation reaction is It is concentrated and dried in a dehydrator 86 and then taken out.

이때, 상기 제1수조(30) 및 제2수조(80)에는 중화를 위해 각각의 황산공급탱크(31)(70)에 의해 황산이 공급되고, 상기 배합장치(60)에는 생석회가 투입되며, 상기 제2수조(80)에는 중금속이 용출된 탈수여액에 액상소석회공급탱크(81)에서 액상소석회가 공급되어 중금속을 고정화하여 제2슬러리를 생성하게 되는 것이다.
즉, 상기 침전조(40)의 탈수여액은 수중교반기가 설치된 유량조정조(87)를 거쳐 각각의 교반기(A)가 설치되고, 응집조와 반응조 및 중화조의 3개의 구획으로 분리 형성된 제2수조(80)로 이송되며, 상기 제2수조(80)의 응집조 및 반응조에는 탈수여액에 함유된 요소수 및 암모니아를 황산암모늄으로 변환시키기 위해 황산공급탱크(70)에 의해 황산이 공급되고, 중화조에는 탈수여액을 강알칼리상태로 변환시키기 위해 액상소석회공급탱크(81)에서 액상소석회가 공급되어, 비산재에 포함된 중금속을 제2슬러리에 고정화하게 된다.
At this time, sulfuric acid is supplied to each of the sulfuric acid supply tanks 31 and 70 for neutralization to the first and second tanks 30 and 80, and quicklime is added to the blending device 60, In the second tank 80, the dehydrated liquid from which heavy metals have been eluted is supplied with the liquid slaked lime from the liquid slaked lime supply tank 81 to fix the heavy metals to generate a second slurry.
That is, the dehydration liquid of the sedimentation tank 40 passes through the flow control tank 87 in which an underwater stirrer is installed, each stirrer (A) is installed, and the second tank 80 is formed separately into three partitions: a coagulation tank, a reaction tank, and a neutralization tank. To the agglomeration tank and the reaction tank of the second water tank 80, sulfuric acid is supplied by the sulfuric acid supply tank 70 to convert the urea water and ammonia contained in the dehydration liquid into ammonium sulfate, and the neutralization tank is dehydrated. In order to convert the filtrate into a strong alkali state, the liquid slaked lime is supplied from the liquid slaked lime supply tank 81, and heavy metals contained in the fly ash are fixed to the second slurry.

이와 같이 구성된 본 발명의 중금속을 포함하는 비산재의 재활용 처리장치 및 그 처리방법은 아래의 [표1]에서 나타낸 바와 같이 산업폐기물의 비산재에서 중금속을 효과적으로 제거할 수 있다.As shown in Table 1 below, the apparatus for recycling and treating fly ash containing heavy metals of the present invention configured as described above can effectively remove heavy metals from fly ash of industrial waste.


항목

Item
각 항목별 중금속
함유 기준
Heavy metals for each item
Inclusion criteria
분석 DATAAnalysis data
산업폐기물 비산재Industrial waste fly ash 산업폐기물 비산재 탈수액Industrial waste fly ash dehydration 일반폐기물
(mg/l)
General waste
(mg/l)
폐기물재활용
(mg/l)
Waste recycling
(mg/l)
원비산재 (mg/l)Raw fly ash (mg/l) 처리 후
비산재 (mg/l)
After processing
Fly ash (mg/l)
탈수액 (mg/l)Dehydration solution (mg/l) 1차 처리후
탈수액(mg/l)
After the first treatment
Dehydration solution (mg/l)
2차 저리후
탈수액(mg/l)
2nd low-lip
Dehydration solution (mg/l)
납(Pb)Lead (Pb) 3.0 3.0 1.01.0 363.5363.5 불검출Not detected 234.7234.7 30.230.2 불검출Not detected 구리(Cu)Copper (Cu) 3.03.0 1.01.0 89.489.4 불검출Not detected 62.462.4 불검출Not detected 불검출Not detected 비소(As)Arsenic (As) 1515 0.50.5 52.952.9 불검출Not detected 49.849.8 불검출Not detected 불검출Not detected 수은(Hg)Mercury (Hg) 0.0050.005 0.0080.008 5.035.03 불검출Not detected 5.015.01 불검출Not detected 불검출Not detected 카드뮴(Cd)Cadmium (Cd) 0.30.3 0.10.1 22.722.7 불검출Not detected 20.720.7 불검출Not detected 불검출Not detected 6가크롬Hexavalent chromium 1515 0.10.1 33.9233.92 불검출Not detected 30.030.0 불검출Not detected 불검출Not detected 시안(CN)Cyan (CN) 1.01.0 0.20.2 72.472.4 불검출Not detected 66.166.1 불검출Not detected 불검출Not detected 염소(Cl)Chlorine (Cl) // 250250 234,560234,560 104.1104.1 63.8263.82 30.6530.65 21.4721.47

따라서 본 발명은 산업폐기물의 비산재에 포함된 각종 유해한 중금속을 효과적으로 제거할 수 있으며, 이때 발생한 슬러리 및 탈수여액을 중화하여 시멘트의 원료 및 건설현장 자재 등으로 재활용함으로써 더욱 친환경적인 효과가 있다.Therefore, the present invention can effectively remove various harmful heavy metals contained in the fly ash of industrial waste, and neutralize the slurry and dehydration liquid generated at this time and recycle them as raw materials for cement and construction site materials, thereby having a more environmentally friendly effect.

10 : 저장탱크 11 : 집진기
12, 61 : 정량공급기 20 : 교반탱크
30 : 수조 31, 64, 70 : 황산공급탱크
40 : 침전조 41 : 감속기
50 : 농축조 51 : 탈수기
52 : 케이크호퍼 60 : 배합장치
62 : 배기송풍기 63 : 스크라바
65 : 습식분쇄기 66 : 급기송풍기
80 : 제2수조 81 : 액상소석회공급탱크
82 : 제1침전조 83 : 전해응집조
84 : 제2침전조 85 : 농축조
86 : 탈수기 87 : 유량조정조
A : 교반기 AC : 에어슬라이드컨베이어
C : 컨베이어 P : 공급펌프
SP : 황산공급펌프
10: storage tank 11: dust collector
12, 61: quantitative feeder 20: stirring tank
30: water tank 31, 64, 70: sulfuric acid supply tank
40: settling tank 41: reducer
50: concentration tank 51: dehydrator
52: cake hopper 60: mixing device
62: exhaust blower 63: scrubber
65: wet grinder 66: air supply blower
80: second tank 81: liquid slaked lime supply tank
82: first sedimentation tank 83: electrolytic coagulation tank
84: second precipitation tank 85: thickening tank
86: dehydrator 87: flow control tank
A: Stirrer AC: Air slide conveyor
C: Conveyor P: Supply pump
SP: Sulfuric acid supply pump

Claims (7)

산업 및 생활폐기물의 비산재가 저장되는 저장탱크(10)와; 비산재와 공정수를 1:4의 비율로 혼합하여 고속교반기를 통해 2,000~2,500rpm의 고속교반하여 중금속을 용출시켜 처리하는 고속교반탱크(20)와; 비산재에 함유된 요소수 및 암모니아를 황산암모늄으로 변환시켜 악취를 제거하기 위해 황산공급탱크(31)에 의해 황산이 공급되는 제1수조(30)와; 상기 제1수조(30)에서 중화된 비산재 슬러리를 침전하여 제1슬러리와 탈수여액을 생성하는 침전조(40)를 포함하여 구성되되,
상기 침전조(40)의 제1슬러리는 탈수기(51)를 거쳐 배합장치(60)로 이송되며, 상기 배합장치(60)에서는 제1슬러리의 잔여 수분에 수화열(heat of hydration, 水和熱)을 발생시키고 시멘트로 활용시 칼슘성분을 높이기 위해 생석회를 투입하여 재건조한 후 습식분쇄기(65)에 의해 분쇄되고, 복수의 에어슬라이드컨베이어(AC)를 통해 순환 이송되면서 외부공기를 공급하는 급기송풍기(66)에 의해 건조되어 중금속이 제거된 분말로 반출되어 시멘트 또는 건축자재의 원료 등으로 재활용되고,
상기 침전조(40)의 탈수여액은 제2수조(80)로 이송되어, 황산 및 액상소석회에 의해 화학반응후, 제1침전조(82) 및 제2침전조(84)와 전해응집조(83)의 침전 및 응집반응을 통해 중금속 성분이 제거된 물은 제1수조(30)로 공급하는 공정수로 재활용하게 되고, 침전 및 응집반응을 통해 중금속이 고정화된 제2슬러리는 농축기(85)에서 농축되어 탈수기(86)에서 건조된 후 반출되는 것을 특징으로 하는 중금속을 포함하는 비산재의 재활용 처리장치.
A storage tank 10 in which fly ash of industrial and household waste is stored; A high-speed agitation tank 20 for mixing fly ash and process water in a ratio of 1:4 and stirring at a high speed of 2,000-2,500 rpm through a high-speed stirrer to elute heavy metals; A first tank 30 in which sulfuric acid is supplied by a sulfuric acid supply tank 31 to remove odor by converting urea water and ammonia contained in fly ash into ammonium sulfate; Consisting of including a settling tank 40 for generating a first slurry and a dehydration liquid by sedimenting the neutralized fly ash slurry in the first tank 30,
The first slurry of the sedimentation tank 40 is transferred to the blending device 60 through the dehydrator 51, and the blending device 60 applies heat of hydration to the residual moisture of the first slurry. When generated and used as cement, quicklime is added to increase the calcium content, re-dried, pulverized by a wet grinder 65, and circulated through a plurality of air slide conveyors (AC) to supply external air. ) To remove heavy metals and recycled as raw materials for cement or construction materials,
The dehydration liquid of the sedimentation tank 40 is transferred to the second water tank 80, and after a chemical reaction by sulfuric acid and liquid calcified lime, the first and second sedimentation tanks 82 and 84 and the electrolytic coagulation tank 83 The water from which heavy metal components are removed through precipitation and coagulation reactions is recycled as process water supplied to the first tank 30, and the second slurry on which heavy metals are immobilized through precipitation and coagulation reactions is concentrated in the concentrator 85 An apparatus for recycling fly ash containing heavy metals, characterized in that after being dried in a dehydrator (86) and taken out.
제 1항에 있어서,
상기 침전조(40)의 탈수여액은 수중교반기가 설치된 유량조정조(87)를 거쳐 각각의 교반기(A)가 설치되고, 응집조와 반응조 및 중화조의 3개의 구획으로 분리 형성된 제2수조(80)로 이송되며,
상기 제2수조(80)의 응집조 및 반응조에는 탈수여액에 함유된 요소수 및 암모니아를 황산암모늄으로 변환시키기 위해 황산공급탱크(70)에 의해 황산이 공급되고, 중화조에는 탈수여액을 강알칼리상태로 변환시키기 위해 액상소석회공급탱크(81)에서 액상소석회가 공급되는 것을 특징으로 하는 중금속을 포함하는 비산재의 재활용 처리장치.
The method of claim 1,
The dehydrated filtrate from the sedimentation tank 40 is transferred to a second water tank 80 separated into three sections: a coagulation tank, a reaction tank, and a neutralization tank, and each agitator (A) is installed through a flow control tank 87 installed with an underwater stirrer. And
Sulfuric acid is supplied to the agglomeration tank and the reaction tank of the second water tank 80 by a sulfuric acid supply tank 70 to convert the urea water and ammonia contained in the dehydration liquid into ammonium sulfate, and the dehydration filtrate is in a strong alkali state. Liquid slaked lime is supplied from the liquid slaked lime supply tank 81 in order to convert it into a recycling processing device for fly ash containing heavy metals.
비산재 반입 및 저장공정(S10), 비산재 고속교반공정(S20), 비산재 슬러리 침전공정(S30), 제1슬러리 탈수공정(S40)과, 배합 및 건조공정(S41)과, 생석회투입공정(S42)과, 분쇄 및 저장공정(S43)이 순차적으로 진행되는 비산재의 재활용 처리방법에 있어서,
침전조(40)에서는 침전된 슬러리에 의해 제1슬러리를 생성하는 제1슬러리 탈수공정(S40)과, 상기 제1슬러리 탈수공정(S40)에서 탈수된 물에서 정화된 물과 중금속이 포함된 제2슬러리를 생성하는 탈수여액 응집침전공정(S50)이 구분 진행하며,
상기 제1슬러리 탈수공정(S40)에서는 농축조(50)에서 탈수기(51)로 이송된 제1슬러리를 탈수하여 컨베이어(C)를 통해 케이크호퍼(52)로 이송하고, 케이크호퍼(52)의 제1슬러리는 배합장치(60)로 이송되는 배합 및 건조공정(S41)과; 생석회를 투입하는 생석회투입공정(S42)과; 컨베이어를 통해 여과집진설비가 설치된 습식분쇄기(65)로 이송되어 중금속이 제거된 분말을 생성하는 분쇄 및 저장공정(S43)과; 상기 중금속이 제거된 분말을 시멘트 또는 건축자재의 원료로 재활용되기 위해 반출공정(S44);이 순차적으로 진행되고,
상기 탈수여액 응집침전공정(S50)에서는 침전조(40)의 탈수여액을 각각의 교반기(A)가 설치되어 응집조, 반응조, 중화조의 3개의 구획으로 분리 형성된 제2수조(80)로 이송하고, 상기 제2수조(80)에서는 황산 및 액상소석회를 공급하여 반응시키는 액상소석회투입공정(S51)과; 제1침전조(82)와 제2침전조(84)에서 침전하여 전해응집조(83)을 통해 제2슬러리를 응집시키는 전해응집공정(S52)과; 탈수기(86)에 의해 제2슬러리에 포함된 수분을 제거하는 제2슬러리 탈수공정(S53)과, 상기 탈수기(86)에서 건조된 중금속이 고정화된 제2슬러리를 처리하는 위탁처리공정(S54);이 순차적으로 진행되는 것을 특징으로 하는 중금속을 포함하는 비산재의 재활용 처리방법.
Fly ash loading and storage process (S10), fly ash high-speed stirring process (S20), fly ash slurry precipitation process (S30), first slurry dehydration process (S40), mixing and drying process (S41), and quicklime input process (S42) And, in the recycling treatment method of fly ash in which the crushing and storage process (S43) is sequentially performed,
In the sedimentation tank 40, a first slurry dehydration process (S40) for generating a first slurry by the precipitated slurry, and a second slurry containing water and heavy metals purified from the water dehydrated in the first slurry dehydration process (S40). The dehydration filtrate coagulation sedimentation process (S50) to generate the slurry is divided and proceeds,
In the first slurry dehydration step (S40), the first slurry transferred from the concentration tank 50 to the dehydrator 51 is dehydrated and transferred to the cake hopper 52 through a conveyor C, and the cake hopper 52 One slurry is a blending and drying process (S41) transferred to the blending device 60; A quicklime input step (S42) of adding quicklime; A pulverization and storage step (S43) of generating powder from which heavy metals are removed by being transferred to the wet pulverizer 65 equipped with a filter dust collecting facility through a conveyor; Carrying out process (S44) to recycle the powder from which the heavy metal is removed as a raw material for cement or construction material; proceeds sequentially,
In the dehydration filtrate coagulation and sedimentation step (S50), the dehydration filtrate from the sedimentation tank 40 is transferred to a second water tank 80 separated into three sections of a coagulation tank, a reaction tank, and a neutralization tank by installing each stirrer (A), In the second water tank 80, a liquid sintered lime input step (S51) of supplying and reacting sulfuric acid and liquid sintered lime; An electrolytic coagulation step (S52) of sedimenting in the first and second settling tanks 82 and 84 and coagulating the second slurry through the electrolytic coagulation tank 83; A second slurry dehydration step (S53) in which moisture contained in the second slurry is removed by the dehydrator 86, and a consignment treatment step (S54) in which heavy metals dried in the dehydrator 86 are immobilized. ; Recycling treatment method of fly ash containing heavy metals, characterized in that it proceeds sequentially.
제 3항에 있어서,
상기 전해응집공정(S52)에서 전해응집조(83)에 의해 중금속 성분이 제거된 물은 공정수로 재활용하기 위해 비산재 교반공정(S20)의 제1수조(30)로 공급되고,
상기 제2슬러리 탈수공정(S53)에서는 탈수기(86)에 의해 제2슬러리에 포함된 수분을 탈수기(86)에 의해 분리하여 비산재 고속교반공정(S20)의 제1수조(30)로 공급하는 것을 특징을 하는 중금속을 포함하는 비산재의 재활용 처리방법.
The method of claim 3,
The water from which heavy metal components are removed by the electrolytic coagulation tank 83 in the electrolytic coagulation process (S52) is supplied to the first tank 30 of the fly ash stirring process (S20) for recycling as process water,
In the second slurry dehydration process (S53), the moisture contained in the second slurry is separated by the dehydrator 86 by the dehydrator 86 and supplied to the first tank 30 of the fly ash high-speed stirring process (S20). A method for recycling and treatment of fly ash containing heavy metals.
제 3항에 있어서,
상기 배합 및 건조공정(S41) 및 생석회투입공정(S42)에서는 정량공급기(61)에 의해 공급되는 생석회와 배합된 슬러리에서 발생한 분진을 배기송풍기(62)를 거쳐 황산공급탱크(64)와 연결된 스크라바(63)를 통해 클린가스로 정화하고, 가스가 분리된 배합장치(60)의 슬러리는 컨베이어를 통해 여과집진설비가 설치된 습식분쇄기(65)로 이송되어 분쇄 및 저장공정(S43)을 거쳐 복수의 에어슬라이드컨베이어(AC)를 통해 순환 이송되면서 외부공기를 공급하는 급기송풍기(66)에 의해 건조되어 중금속이 제거된 분말이 반출(S44)는 것을 특징으로 하는 중금속을 포함하는 비산재의 재활용 처리방법.
The method of claim 3,
In the mixing and drying process (S41) and the quicklime injection process (S42), dust generated from the slurry mixed with the quicklime supplied by the quantitative feeder 61 is transferred to the sulfuric acid supply tank 64 through the exhaust blower 62. The slurry of the mixing device 60, which is purified with clean gas through the lava 63 and separated from the gas, is transferred to a wet grinder 65 equipped with a filter dust collecting facility through a conveyor, and undergoes a pulverization and storage process (S43). A method for recycling fly ash containing heavy metals, characterized in that the powder from which heavy metals are removed by being circulated and transported through the air slide conveyor (AC) of the air supply fan 66 to supply external air is carried out (S44) .
삭제delete 삭제delete
KR1020200062363A 2020-05-25 2020-05-25 Recycling processing device for fly ashes containing heavy metals and method for treating same KR102186054B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
KR1020200062363A KR102186054B1 (en) 2020-05-25 2020-05-25 Recycling processing device for fly ashes containing heavy metals and method for treating same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR1020200062363A KR102186054B1 (en) 2020-05-25 2020-05-25 Recycling processing device for fly ashes containing heavy metals and method for treating same

Publications (1)

Publication Number Publication Date
KR102186054B1 true KR102186054B1 (en) 2020-12-07

Family

ID=73791191

Family Applications (1)

Application Number Title Priority Date Filing Date
KR1020200062363A KR102186054B1 (en) 2020-05-25 2020-05-25 Recycling processing device for fly ashes containing heavy metals and method for treating same

Country Status (1)

Country Link
KR (1) KR102186054B1 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102395659B1 (en) * 2021-04-29 2022-05-09 지우이앤이(주) Modular type washing apparatus for detoxification of incineration ash
CN117142607A (en) * 2023-10-16 2023-12-01 江苏乐尔环境科技股份有限公司 Fly ash washing liquid pretreatment system

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0796263A (en) * 1992-07-27 1995-04-11 Masuo Sekizai Kogyo Kk Method and apparatus for treating incineration ash of waste
KR100506331B1 (en) * 2003-07-23 2005-08-05 윤영중 Method of Stabilizing Treatment for Flying Ash in Incineration
JP2009136812A (en) * 2007-12-07 2009-06-25 Etsuro Sakagami Recovering clarification method of incineration ash, soil or the like containing harmful substance
KR20100009658A (en) * 2008-07-21 2010-01-29 박우식 Soil materials and method for fabricating thereof
JP4431767B2 (en) * 2003-10-27 2010-03-17 Dowaメタルマイン株式会社 Wet ash processing method

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0796263A (en) * 1992-07-27 1995-04-11 Masuo Sekizai Kogyo Kk Method and apparatus for treating incineration ash of waste
KR100506331B1 (en) * 2003-07-23 2005-08-05 윤영중 Method of Stabilizing Treatment for Flying Ash in Incineration
JP4431767B2 (en) * 2003-10-27 2010-03-17 Dowaメタルマイン株式会社 Wet ash processing method
JP2009136812A (en) * 2007-12-07 2009-06-25 Etsuro Sakagami Recovering clarification method of incineration ash, soil or the like containing harmful substance
KR20100009658A (en) * 2008-07-21 2010-01-29 박우식 Soil materials and method for fabricating thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102395659B1 (en) * 2021-04-29 2022-05-09 지우이앤이(주) Modular type washing apparatus for detoxification of incineration ash
CN117142607A (en) * 2023-10-16 2023-12-01 江苏乐尔环境科技股份有限公司 Fly ash washing liquid pretreatment system
CN117142607B (en) * 2023-10-16 2024-04-19 江苏乐尔环境科技股份有限公司 Fly ash washing liquid pretreatment system

Similar Documents

Publication Publication Date Title
KR102186054B1 (en) Recycling processing device for fly ashes containing heavy metals and method for treating same
US5679262A (en) Method for alkaline treatment of sewage sludge for beneficial use
CN105461183B (en) A kind of processing method of the residual active sludge of AOX pollutions
JP2022071861A (en) High performance single water washing method of incineration ash and detoxification treatment process
US7713422B2 (en) Black liquor treatment method
US20170008790A1 (en) Methods for reducing greenhouse emissions from animal manure
EP2135854A2 (en) Process for the prodcution of Defecation gypsum for agricultural use, and formulations containing the same
Abd Hamid et al. A continuous clinoptilolite augmented SBR-electrocoagulation process to remove concentrated ammonia and colour in landfill leachate
US5407576A (en) Process for the purification of waste water
KR20170125192A (en) Method and apparatus for treatment of treating of non-disintegrating organic waste water using the catalyst
EP4046970A1 (en) Process for treating residual biological sludge for the production of granular fertilizer
US7175683B2 (en) Process for transforming sludge into NPK type granulated fertilizer
JP2007196153A (en) Ash treatment method and apparatus
CN112225419B (en) Method for resource utilization of livestock and poultry manure
KR101002191B1 (en) Method for reducing sludge and wastewater and for treating gas
JP3684410B2 (en) Sewage sludge treatment method and treated sewage sludge
JP6825456B2 (en) Treatment method for organic sludge and sulfur-containing waste
KR20130123799A (en) Method for treating organic waste matter
JP2006315885A (en) Recycled fertilizer and method of producing the same
CN114452790B (en) Method for absorbing and mineralizing and utilizing carbon dioxide in waste gas
KR102221791B1 (en) Energy-saving recycling system and recycling method for by-products produced during sewage treatment
KR100966784B1 (en) Manufacturing method solidfication agent for oganic or inorganic waste resouce of useing retreat mathod
KR20210131925A (en) Method of resource conversion of Sludge (food waste and organic sludge) using reduced pressure dehydration and calcium oxide.
KR20140128717A (en) Waste water treatment agent for phosphorus removal andpreparation method thereof
JPH05220387A (en) Deodorization and decoloration of waste water utilizing coal ash and high-grade processing agent

Legal Events

Date Code Title Description
E701 Decision to grant or registration of patent right
GRNT Written decision to grant