KR102185826B1 - Heat-insulating paint composition and heat-insulating method using the same - Google Patents
Heat-insulating paint composition and heat-insulating method using the same Download PDFInfo
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- KR102185826B1 KR102185826B1 KR1020200015758A KR20200015758A KR102185826B1 KR 102185826 B1 KR102185826 B1 KR 102185826B1 KR 1020200015758 A KR1020200015758 A KR 1020200015758A KR 20200015758 A KR20200015758 A KR 20200015758A KR 102185826 B1 KR102185826 B1 KR 102185826B1
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- South Korea
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- parts
- ceramic powder
- hollow
- heat
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- 239000000203 mixture Substances 0.000 title claims abstract description 20
- 238000000034 method Methods 0.000 title claims description 13
- 239000003973 paint Substances 0.000 title abstract description 13
- 239000000843 powder Substances 0.000 claims abstract description 79
- 239000000919 ceramic Substances 0.000 claims abstract description 69
- 238000009413 insulation Methods 0.000 claims abstract description 60
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 35
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 30
- 239000003063 flame retardant Substances 0.000 claims abstract description 20
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims abstract description 16
- 239000003623 enhancer Substances 0.000 claims abstract description 11
- 239000002952 polymeric resin Substances 0.000 claims abstract description 11
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 claims abstract description 11
- 229920003169 water-soluble polymer Polymers 0.000 claims abstract description 11
- 239000002245 particle Substances 0.000 claims description 51
- 239000011248 coating agent Substances 0.000 claims description 50
- 238000000576 coating method Methods 0.000 claims description 50
- 239000008199 coating composition Substances 0.000 claims description 30
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 10
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical group [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 10
- 238000001035 drying Methods 0.000 claims description 8
- 238000010276 construction Methods 0.000 claims description 7
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims description 6
- 239000004408 titanium dioxide Substances 0.000 claims description 5
- 239000011787 zinc oxide Substances 0.000 claims description 5
- -1 borosilicate Chemical compound 0.000 claims description 4
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 claims description 3
- HUAUNKAZQWMVFY-UHFFFAOYSA-M sodium;oxocalcium;hydroxide Chemical compound [OH-].[Na+].[Ca]=O HUAUNKAZQWMVFY-UHFFFAOYSA-M 0.000 claims description 3
- 230000007774 longterm Effects 0.000 abstract 1
- 239000010408 film Substances 0.000 description 34
- 238000009833 condensation Methods 0.000 description 19
- 230000005494 condensation Effects 0.000 description 19
- 230000000694 effects Effects 0.000 description 19
- 230000000704 physical effect Effects 0.000 description 17
- 230000000052 comparative effect Effects 0.000 description 13
- 239000012774 insulation material Substances 0.000 description 11
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 8
- 239000002904 solvent Substances 0.000 description 7
- 239000004925 Acrylic resin Substances 0.000 description 6
- 229920000178 Acrylic resin Polymers 0.000 description 6
- 230000008901 benefit Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- NCYNKWQXFADUOZ-UHFFFAOYSA-N 1,1-dioxo-2,1$l^{6}-benzoxathiol-3-one Chemical compound C1=CC=C2C(=O)OS(=O)(=O)C2=C1 NCYNKWQXFADUOZ-UHFFFAOYSA-N 0.000 description 4
- 239000000654 additive Substances 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 4
- 230000005855 radiation Effects 0.000 description 4
- 239000000377 silicon dioxide Substances 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 239000011230 binding agent Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 230000002708 enhancing effect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000013618 particulate matter Substances 0.000 description 3
- 229910052698 phosphorus Inorganic materials 0.000 description 3
- 239000011574 phosphorus Substances 0.000 description 3
- LDXJRKWFNNFDSA-UHFFFAOYSA-N 2-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)-1-[4-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidin-5-yl]piperazin-1-yl]ethanone Chemical compound C1CN(CC2=NNN=C21)CC(=O)N3CCN(CC3)C4=CN=C(N=C4)NCC5=CC(=CC=C5)OC(F)(F)F LDXJRKWFNNFDSA-UHFFFAOYSA-N 0.000 description 2
- YLZOPXRUQYQQID-UHFFFAOYSA-N 3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)-1-[4-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidin-5-yl]piperazin-1-yl]propan-1-one Chemical compound N1N=NC=2CN(CCC=21)CCC(=O)N1CCN(CC1)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F YLZOPXRUQYQQID-UHFFFAOYSA-N 0.000 description 2
- 239000004114 Ammonium polyphosphate Substances 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 2
- AFCARXCZXQIEQB-UHFFFAOYSA-N N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CCNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 AFCARXCZXQIEQB-UHFFFAOYSA-N 0.000 description 2
- 229920006328 Styrofoam Polymers 0.000 description 2
- 229910021536 Zeolite Inorganic materials 0.000 description 2
- 235000019826 ammonium polyphosphate Nutrition 0.000 description 2
- 229920001276 ammonium polyphosphate Polymers 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 2
- RDMZIKMKSGCBKK-UHFFFAOYSA-N disodium;(9,11-dioxido-5-oxoboranyloxy-2,4,6,8,10,12,13-heptaoxa-1,3,5,7,9,11-hexaborabicyclo[5.5.1]tridecan-3-yl)oxy-oxoborane;tetrahydrate Chemical compound O.O.O.O.[Na+].[Na+].O1B(OB=O)OB(OB=O)OB2OB([O-])OB([O-])OB1O2 RDMZIKMKSGCBKK-UHFFFAOYSA-N 0.000 description 2
- CLZJMLYRPZBOPU-UHFFFAOYSA-N disodium;boric acid;hydrogen borate Chemical compound [Na+].[Na+].OB(O)O.OB(O)O.OB(O)O.OB(O)O.OB(O)O.OB(O)O.OB(O)O.OB([O-])[O-] CLZJMLYRPZBOPU-UHFFFAOYSA-N 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 238000011049 filling Methods 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 239000013505 freshwater Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000011056 performance test Methods 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 229920000137 polyphosphoric acid Polymers 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- 239000008261 styrofoam Substances 0.000 description 2
- 239000000454 talc Substances 0.000 description 2
- 229910052623 talc Inorganic materials 0.000 description 2
- 239000012855 volatile organic compound Substances 0.000 description 2
- 239000010457 zeolite Substances 0.000 description 2
- SEPPVOUBHWNCAW-FNORWQNLSA-N (E)-4-oxonon-2-enal Chemical compound CCCCCC(=O)\C=C\C=O SEPPVOUBHWNCAW-FNORWQNLSA-N 0.000 description 1
- KZEVSDGEBAJOTK-UHFFFAOYSA-N 1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)-2-[5-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidin-5-yl]-1,3,4-oxadiazol-2-yl]ethanone Chemical compound N1N=NC=2CN(CCC=21)C(CC=1OC(=NN=1)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)=O KZEVSDGEBAJOTK-UHFFFAOYSA-N 0.000 description 1
- SXAMGRAIZSSWIH-UHFFFAOYSA-N 2-[3-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]-1,2,4-oxadiazol-5-yl]-1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethanone Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C1=NOC(=N1)CC(=O)N1CC2=C(CC1)NN=N2 SXAMGRAIZSSWIH-UHFFFAOYSA-N 0.000 description 1
- WZFUQSJFWNHZHM-UHFFFAOYSA-N 2-[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]piperazin-1-yl]-1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethanone Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)N1CCN(CC1)CC(=O)N1CC2=C(CC1)NN=N2 WZFUQSJFWNHZHM-UHFFFAOYSA-N 0.000 description 1
- JQMFQLVAJGZSQS-UHFFFAOYSA-N 2-[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]piperazin-1-yl]-N-(2-oxo-3H-1,3-benzoxazol-6-yl)acetamide Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)N1CCN(CC1)CC(=O)NC1=CC2=C(NC(O2)=O)C=C1 JQMFQLVAJGZSQS-UHFFFAOYSA-N 0.000 description 1
- YJLUBHOZZTYQIP-UHFFFAOYSA-N 2-[5-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]-1,3,4-oxadiazol-2-yl]-1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethanone Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C1=NN=C(O1)CC(=O)N1CC2=C(CC1)NN=N2 YJLUBHOZZTYQIP-UHFFFAOYSA-N 0.000 description 1
- LLBZPESJRQGYMB-UHFFFAOYSA-N 4-one Natural products O1C(C(=O)CC)CC(C)C11C2(C)CCC(C3(C)C(C(C)(CO)C(OC4C(C(O)C(O)C(COC5C(C(O)C(O)CO5)OC5C(C(OC6C(C(O)C(O)C(CO)O6)O)C(O)C(CO)O5)OC5C(C(O)C(O)C(C)O5)O)O4)O)CC3)CC3)=C3C2(C)CC1 LLBZPESJRQGYMB-UHFFFAOYSA-N 0.000 description 1
- CONKBQPVFMXDOV-QHCPKHFHSA-N 6-[(5S)-5-[[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]piperazin-1-yl]methyl]-2-oxo-1,3-oxazolidin-3-yl]-3H-1,3-benzoxazol-2-one Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)N1CCN(CC1)C[C@H]1CN(C(O1)=O)C1=CC2=C(NC(O2)=O)C=C1 CONKBQPVFMXDOV-QHCPKHFHSA-N 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 1
- 229920000180 alkyd Polymers 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 239000000440 bentonite Substances 0.000 description 1
- 229910000278 bentonite Inorganic materials 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000003610 charcoal Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000006356 dehydrogenation reaction Methods 0.000 description 1
- 239000002274 desiccant Substances 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 239000011491 glass wool Substances 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 239000003906 humectant Substances 0.000 description 1
- 150000004677 hydrates Chemical class 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000012796 inorganic flame retardant Substances 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- XFZRQAZGUOTJCS-UHFFFAOYSA-N phosphoric acid;1,3,5-triazine-2,4,6-triamine Chemical compound OP(O)(O)=O.NC1=NC(N)=NC(N)=N1 XFZRQAZGUOTJCS-UHFFFAOYSA-N 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 238000012643 polycondensation polymerization Methods 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000008213 purified water Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000012798 spherical particle Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- 238000001931 thermography Methods 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 239000004846 water-soluble epoxy resin Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D201/00—Coating compositions based on unspecified macromolecular compounds
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/66—Additives characterised by particle size
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B2001/7691—Heat reflecting layers or coatings
Abstract
Description
본 발명은 중공구형 세라믹 분말을 포함하는 단열 도료 조성물 및 이를 사용한 단열 시공 방법에 관한 것이다.The present invention relates to a heat insulating coating composition comprising a hollow sphere-shaped ceramic powder and a heat insulating construction method using the same.
일반적으로 건축 구조물은 외부의 기온이나 날씨 조건에 영향을 받지 않고 실내의 온도를 일정하게 유지하기 위해 다양한 단열재를 적용하여 건축된다. In general, building structures are built by applying various insulation materials to maintain a constant indoor temperature without being affected by external temperature or weather conditions.
단열재에 의한 단열 효과가 높을수록 외부 기온의 영향을 적게 받기 때문에 에어컨이나 난방기 등 인위적인 냉, 난방 시설 사용 및 유지에 따르는 에너지 절감 효과가 증진되므로, 최근 지어지는 건축 구조물의 경우에는 특히 더 단열 시공에 신경써서 건축되고 있다.The higher the insulation effect by the insulation material, the less influenced by the external temperature. Therefore, the energy saving effect of the use and maintenance of artificial cooling and heating facilities such as air conditioners and heaters is enhanced. It is being built with care.
단열재는 크게 단열패널과 단열도료로 나뉘는데, 단열패널은 주로 성형 방식이나 충진 방식으로 제조된 것으로, 단열 작업이 용이하고 작업 시간이 적게 소요되는 장점이 있는 반면, 석면이나 그라스 울 등의 재료가 사용되는 경우에는 인체에 유해한 문제가 있고, 스티로폼이나 우레탄폼 등과 같은 재료가 사용되는 경우에는 패널 자체의 두께로 인한 내부 공간의 손실이 큰 문제가 있다. 뿐만 아니라, 단열재 자체의 수분 흡수로 인한 보온 효과 및 내구성 감소, 보온 시설에 대한 부식 발생 우려, 수송 및 보관의 문제 등 다양한 문제가 있었다. Insulation materials are largely divided into insulation panels and insulation paints.Insulation panels are mainly manufactured by molding or filling methods, which have the advantage of easy insulation work and less work time, whereas materials such as asbestos and glass wool are used. In this case, there is a problem that is harmful to the human body, and when a material such as styrofoam or urethane foam is used, there is a large problem of loss of internal space due to the thickness of the panel itself. In addition, there have been various problems, such as a decrease in heat insulation effect and durability due to moisture absorption of the insulation material itself, a concern about the occurrence of corrosion in a heat insulation facility, and problems in transportation and storage.
단열도료의 경우에는 박막 형태로 건축물의 벽면에 도장되기 때문에 시공이 간편하고 내부 공간 사용에 있어서 유리한 장점이 있으며, 이와 같은 장점으로 인해 건축 구조물의 건축 과정에서 단열재로써 채택되어 사용되기도 하지만, 이미 지어져서 사용되고 있는 건축물에 추가로 단열 시공을 할 때 더욱 유리한 장점이 있다.In the case of insulation paint, since it is painted on the wall of the building in the form of a thin film, it is easy to construct and has an advantage in using the internal space. Due to this advantage, it is adopted and used as an insulation material in the construction process of building structures, but has already been built. There is a more advantageous advantage when additionally insulating construction is performed on a building that is being used after being lost.
그러나, 단열도료는 단열패널과 달리 두껍게 시공하기 곤란하고, 스티로폼이나 우레탄폼과 달리 내부에 별도의 기공이 존재하지 않아 열전도율이 상대적으로 더 높기 때문에 단열패널에 비해 단열 효과가 떨어지는 문제가 있다.However, unlike the insulation panel, the insulation paint is difficult to install thick, and unlike styrofoam or urethane foam, there is a problem in that the insulation effect is lower than that of the insulation panel because the thermal conductivity is relatively higher because there are no separate pores inside.
뿐만 아니라, 단열 도료에 의한 건축물의 내부와 외부의 온도차에 의해 결로 현상이 발생하여 생활의 불편 및 벽지 등의 손상을 야기할 뿐만 아니라 곰팡이가 발생될 우려가 있다. 또한, 이러한 결로와 곰팡이의 발생에 의해 단열 도막 자체의 내구성 및 접착력이 저하되어 단열재로써 기능이 저하되는 문제가 있다.In addition, condensation occurs due to a temperature difference between the inside and outside of the building due to the insulation paint, causing inconvenience in life and damage to wallpaper, and there is a concern that mold may occur. In addition, due to the occurrence of condensation and mold, durability and adhesion of the heat insulating coating film itself are deteriorated, and thus the function as a heat insulating material is deteriorated.
이에, 단열성이 우수하면서도 결로 현상을 방지할 수 있으며, 내구성, 접착력 등의 물성이 장기적으로 유지될 수 있는 단열도료의 개발이 필요하다.Accordingly, there is a need to develop a thermal insulation paint that can prevent condensation while having excellent thermal insulation properties, and can maintain physical properties such as durability and adhesion for a long time.
본 발명에 따른 단열도료는, 다양한 입자크기를 가지며, 바림직하게는 구 내부의 진공도가 약 100~300 torr인 중공구형 세라믹 분말을 사용하고, 난연제, 차열제, 조습제 등 각종 첨가물을 포함함으로써, 단열 성능을 향상시키고자 한다.The heat insulation paint according to the present invention has various particle sizes, and preferably uses hollow sphere-shaped ceramic powder with a vacuum degree of about 100 to 300 torr inside the sphere, and includes various additives such as flame retardants, heat shields, and humidity control agents. , To improve the insulation performance.
이러한 다공성의 세라믹 구조는, 열 전달의 3가지 메커니즘(복사, 전도, 대류)을 전체적으로 차단하여 복사방지, 전도방지, 대류방지 등으로 얇은 두께로 높은 단열 효과를 나타낼 수 있다.Such a porous ceramic structure can exhibit a high thermal insulation effect with a thin thickness by preventing radiation, conduction, and convection by completely blocking the three mechanisms of heat transfer (radiation, conduction, and convection).
또한 습도 조절이 가능하여, 열섬 현상이나 결로 현상을 방지할 수 있을 뿐만 아니라 피착면에 대한 접착력 및 도막의 내구성이 우수하여 긴 수명을 갖는 단열 도료 조성물 및 이를 사용한 단열 시공 방법을 제공하고자 한다.In addition, it is possible to control the humidity, prevent heat island phenomenon or condensation phenomenon, as well as excellent adhesion to the surface to be adhered and durability of the coating film to provide a thermal insulation coating composition having a long life and a thermal insulation construction method using the same.
기존 건축물의 단열에서는 판형의 단열재를 사용함에 따라, 단열재가 만나는 이음부의 단열 효과가 미흡하여 열교(Heat bridge) 현상 발생하여 내부 표면이 이슬점 온도 이하로 형성될 수 있다. 이러한 기존의 단열 보강용 제품은 벽체와의 접착과 판형의 단열재 끼리의 접착부위에서 온도 변화에 따른 단열재와 접착재의 열팽창 선율의 차이에 따라 벽체와 단열재 사이에 틈이 발생하여 기밀성 유지가 될 수 없는 문제가 있다. In the insulation of existing buildings, as a plate-shaped insulation material is used, the insulation effect of the joint where the insulation material meets is insufficient, and a heat bridge phenomenon may occur, so that the inner surface may be formed below the dew point temperature. In these existing products for reinforcing insulation, there is a problem in that airtightness cannot be maintained due to the gap between the wall and the insulation material according to the difference in the thermal expansion melody of the insulation material and the adhesive material according to the temperature change at the bonding site between the wall and the plate-shaped insulation material. There is.
이러한 이유로 인해 벽체의 내부 모서리와 단열재의 접착부위, 단열재 안쪽의 벽체 표면에서 결로가 발생하고, 결로로 인한 곰팡이 서식 환경이 제공될 수 있는데, 이 같은 문제는 기존의 건축 단열에서 흔히 볼 수 있는 현상이다. For this reason, condensation may occur on the inner edge of the wall, at the bonding site of the insulation, and on the surface of the wall inside the insulation, and a mold habitat environment may be provided due to condensation.This problem is a common phenomenon in existing building insulation. to be.
이에 본 발명은 도료처럼 적용하여 얇은 도막으로 이러한 단열 미흡을 해결하고, 기밀성 있는 표면 단열로 이슬점에 노출된 벽체의 내부 표면을 감쌀 수 있는 재료로서 쾌적하고 건강한 주거환경을 제공하고자 한다. Accordingly, the present invention is applied like a paint to solve such insufficient insulation with a thin coating film, and an airtight surface insulation to provide a comfortable and healthy living environment as a material capable of covering the inner surface of a wall exposed to the dew point.
조합된 단열 도료 조성물의 단열 특성은, 흑체(black body) 모델의 공동 복사(cavity radiation)와 같은 특성이다. 예를 들어 흡수된 열을 외부로 방사되는 특성이 온도와 파장에 따라 제한되는 특징을 지니고 있고 기존의 단열재와는 차별될 수 있다. 이러한 기술적 특징으로 인해 도막 표면 위에서는 열화상 카메라로 측정된 표면 온도가 170℃에 이르러서야 물이 끓는 현상이 나타나며, 본 발명에서는 이러한 흡수된 열에너지의 제한적인 방출을 효과적으로 구현하고자 한다.The thermal insulation properties of the combined thermal insulation coating composition are properties such as the cavity radiation of the black body model. For example, the characteristic of radiating absorbed heat to the outside is limited by temperature and wavelength, and may be differentiated from conventional insulation materials. Due to these technical features, the phenomenon of boiling water appears only when the surface temperature measured by the thermal imaging camera reaches 170°C on the surface of the coating film, and the present invention intends to effectively implement limited release of the absorbed heat energy.
상술한 바와 같은 목적을 달성하기 위한 본 발명의 실시 형태는, 구 내부의 진공도가 100~300 torr인 중공구형 세라믹 분말 100 중량부에 대하여, 수용성 고분자 수지 150~200 중량부, 난연제 20~30 중량부, 차열제 5~10 중량부, 조습제 5~10 중량부, 내수성증진제 10~20 중량부 및 실리카졸 30~50 중량부를 포함하는 단열 도료 조성물에 관한 것이다.An embodiment of the present invention for achieving the above-described object is, based on 100 parts by weight of hollow spherical ceramic powder having a vacuum degree of 100 to 300 torr inside the sphere, 150 to 200 parts by weight of a water-soluble polymer resin, 20 to 30 parts by weight of a flame retardant It relates to a heat insulating coating composition comprising 5 to 10 parts by weight of a heat shield, 5 to 10 parts by weight of a humidifier, 10 to 20 parts by weight of a water resistance enhancer, and 30 to 50 parts by weight of a silica sol.
상기 구 내부의 진공도가 100~300 torr인 중공구형 세라믹 분말은, 소다라임 실리케이트, 보로실리케이트 및 알루미늄실리케이트로 이루어진 군에서 선택되는 적어도 어느 하나 이상의 규산염 성분으로 이루어질 수 있다.The hollow sphere-shaped ceramic powder with a vacuum degree of 100 to 300 torr inside the sphere may be made of at least one or more silicate components selected from the group consisting of soda lime silicate, borosilicate, and aluminum silicate.
상기 구 내부의 진공도가 100~300 torr인 중공구형 세라믹 분말은, 입자크기 70~120㎛인 제1 중공구형 세라믹 분말, 입자크기 50~70㎛인 제2 중공구형 세라믹 분말, 입자크기 30~50㎛인 제3 중공구형 세라믹 분말 및 입자크기 20~30㎛인 제4 중공구형 세라믹 분말이 혼합된 혼합물일 수 있다.The hollow sphere-shaped ceramic powder with a vacuum degree of 100 to 300 torr inside the sphere, the first hollow sphere ceramic powder with a particle size of 70 to 120 μm, the second hollow sphere ceramic powder with a particle size of 50 to 70 μm, and a particle size of 30 to 50 It may be a mixture of a third hollow sphere ceramic powder having a µm and a fourth hollow sphere ceramic powder having a particle size of 20 to 30 µm.
이때, 상기 제1 중공구형 세라믹 분말, 제2 중공구형 세라믹 분말, 제3 중공구형 세라믹 분말 및 제4 중공구형 세라믹 분말이 2 : 0.8~1.7 : 0.8~1.5 : 0.1~0.8의 중량 비율로 혼합된 혼합물일 수 있다.In this case, the first hollow sphere ceramic powder, the second hollow sphere ceramic powder, the third hollow sphere ceramic powder and the fourth hollow sphere ceramic powder are mixed in a weight ratio of 2: 0.8 to 1.7: 0.8 to 1.5: 0.1 to 0.8 It can be a mixture.
상기 차열제는 산화아연, 이산화티타늄 또는 이들의 혼합물일 수 있다.The heat shielding agent may be zinc oxide, titanium dioxide, or a mixture thereof.
본 발명의 다른 실시 형태는, 구 내부의 진공도가 100~300 torr인 중공구형 세라믹 분말 100 중량부에 대하여, 수용성 고분자 수지 150~200 중량부, 난연제 20~30 중량부, 차열제 5~10 중량부, 조습제 5~10 중량부, 내수성증진제 10~20 중량부 및 실리카졸 30~50 중량부 및 물을 포함하는 단열 도료 조성물을 대상물의 표면에 도포하고, 건조시켜 단열 도막을 형성하는 단열 시공 방법에 관한 것이다.Another embodiment of the present invention, based on 100 parts by weight of hollow spherical ceramic powder having a vacuum degree of 100 to 300 torr inside the sphere, 150 to 200 parts by weight of water-soluble polymer resin, 20 to 30 parts by weight of flame retardant, 5 to 10 parts by weight of heat shielding agent Part, 5 to 10 parts by weight of a humidity control agent, 10 to 20 parts by weight of a water-resistance enhancer, 30 to 50 parts by weight of silica sol, and an insulating coating composition containing water are applied to the surface of the object and dried to form an insulating coating. It's about how.
상기 단열 도막은 1~4층으로 형성될 수 있다.The insulating coating may be formed of 1 to 4 layers.
본 발명의 단열 도료 조성물은 중공구형 세라믹 분말을 사용하고, 난연제, 차열제, 조습제 등 각종 첨가물을 포함하여 단열 성능이 우수하고, 습도 조절이 가능하며, 열섬 현상이나 결로 현상을 방지할 수 있을 뿐만 아니라 피착면에 대한 접착력이 우수하다.The heat insulating coating composition of the present invention uses a hollow sphere-shaped ceramic powder, includes various additives such as a flame retardant, a heat shield, and a humidity control agent, has excellent thermal insulation performance, can control humidity, and can prevent heat island phenomenon or condensation. In addition, it has excellent adhesion to the adherend.
뿐만 아니라, 다양한 입자크기를 갖는 구 내부의 진공도가 100~300 torr인 중공구형 세라믹 분말을 사용하여 도막의 내구성을 향상시킴으로써 긴 수명을 갖는 단열 도막을 형성할 수 있는 장점이 있다.In addition, there is an advantage of forming an insulating coating having a long life by improving the durability of the coating film by using a hollow sphere-shaped ceramic powder having a vacuum degree of 100 to 300 torr inside a sphere having various particle sizes.
또한, 단열 도료 조성물의 용매로 물을 사용하기 때문에 유기 용매를 사용함에 있어서 수반되는 휘발성유기화합물(VOC) 발생이 없어 친환경적이며 인체에 안전하다.In addition, since water is used as a solvent for the heat insulating coating composition, there is no generation of volatile organic compounds (VOC) accompanying the use of organic solvents, so it is environmentally friendly and safe for the human body.
이하 본 발명의 바람직한 실시예를 통해 상세히 설명하기에 앞서, 본 명세서 및 청구범위에 사용된 용어나 단어는 통상적이거나 사전적인 의미로 한정하여 해석되어서는 아니 되며, 본 발명의 기술적 사상에 부합하는 의미와 개념으로 해석되어야 함을 밝혀둔다.Before describing in detail through preferred embodiments of the present invention, terms or words used in the present specification and claims should not be construed as being limited to a conventional or dictionary meaning, but a meaning consistent with the technical idea of the present invention. And should be interpreted as a concept.
본 명세서 전체에서, 어떤 부분이 어떤 구성요소를 "포함" 한다고 할 때, 이는 특별히 반대되는 기재가 없는 한 다른 구성요소를 제외하는 것이 아니라 다른 구성 요소를 더 포함할 수 있는 것을 의미한다.Throughout this specification, when a certain part "includes" a certain component, it means that other components may be further included rather than excluding other components unless otherwise stated.
이하에서는, 본 발명의 실시예를 살펴본다. 그러나 본 발명의 범주가 이하의 바람직한 실시예에 한정되는 것은 아니며, 당업자라면 본 발명의 권리범위 내에서 본 명세서에 기재된 내용의 여러 가지 변형된 형태를 실시할 수 있다.Hereinafter, an embodiment of the present invention will be described. However, the scope of the present invention is not limited to the following preferred embodiments, and those skilled in the art can implement various modified forms of the contents described in the present specification within the scope of the present invention.
본 발명은 구 내부의 진공도가 100~300 torr인 중공구형 세라믹 분말을 포함하는 단열 도료 조성물 및 이를 사용한 단열 시공 방법에 관한 것이다.The present invention relates to a heat insulating coating composition comprising a hollow sphere-shaped ceramic powder having a vacuum degree of 100 to 300 torr inside the sphere and a heat insulating construction method using the same.
먼저, 본 발명의 일 실시예에 따른 단열 도료 조성물은, 구 내부의 진공도가 100~300 torr인 중공구형 세라믹 분말 100 중량부에 대하여, 수용성 고분자 수지 150~200 중량부, 난연제 20~30 중량부, 차열제 5~10 중량부, 조습제 5~10 중량부, 내수성증진제 10~20 중량부 및 실리카졸 30~50 중량부를 포함한다.First, the heat insulating coating composition according to an embodiment of the present invention, based on 100 parts by weight of hollow spherical ceramic powder having a vacuum degree of 100 to 300 torr inside the sphere, 150 to 200 parts by weight of a water-soluble polymer resin, 20 to 30 parts by weight of a flame retardant , 5 to 10 parts by weight of a heat shield, 5 to 10 parts by weight of a humidifier, 10 to 20 parts by weight of a water resistance enhancer, and 30 to 50 parts by weight of a silica sol.
상기 구 내부의 진공도가 100~300 torr인 중공구형 세라믹 분말은 내부에 중공을 갖는 구형의 입자로, 중공에서의 열전도율이 낮아 단열 도료의 열전도율을 낮춰 단열 기능을 부여하기 위해 사용된다.The hollow sphere-shaped ceramic powder with a vacuum degree of 100 to 300 torr inside the sphere is a spherical particle having a hollow inside, and is used to impart an insulating function by lowering the thermal conductivity of the insulating coating due to low thermal conductivity in the hollow.
상기 세라믹 분말로 소다라임 실리케이트, 보로실리케이트, 알루미늄실리케이트 등의 규산염 물질이 사용될 수 있으며, 바람직하게는 나열된 규산염 물질 중 특히 내열성, 내산성, 내알칼리성, 내수성이 우수하며 열전도도가 낮아 단열 성능이 뛰어날 뿐만 아니라 가공성이 양호하여 중공구형으로 제작하기 용이한 보로실리케이트가 사용될 수 있다.As the ceramic powder, silicate materials such as soda lime silicate, borosilicate, aluminum silicate, etc. may be used. In addition, borosilicate, which has good workability and is easy to manufacture in a hollow sphere shape, can be used.
입자성 물질인 중공구형 세라믹 분말의 입도가 일정한 경우에는 입자가 차지하는 영역에 대한 입자 사이 공간의 비율이 높아 중공구형 세라믹 분말로 인한 단열 효과가 미미할 뿐만 아니라, 도료를 도포하고 건조하는 과정에서 입자 사이에 공동이 형성되어 건조 후 도막의 접착력 및 내구성을 저하시키거나, 건조하는 과정에서 용매가 증발하며 바인더의 부피가 감소하여 입자성 물질간의 접착력을 저하시키는 문제가 발생한다.When the particle size of the hollow sphere ceramic powder, which is a particulate matter, has a constant particle size, the ratio of the space between the particles to the area occupied by the particles is high, so the heat insulation effect due to the hollow sphere ceramic powder is insignificant, as well as between the particles in the process of applying and drying the paint. A cavity is formed in the film to reduce adhesion and durability of the coating film after drying, or the solvent evaporates during drying and the volume of the binder decreases, resulting in a problem of lowering the adhesion between particulate matter.
본 발명에서는 구 내부의 진공도가 100~300 torr인 중공구형 세라믹 분말의 입도를 조절함으로써 입자 사이의 빈 공간에 상대적으로 작은 입자를 배치시켜 각 입자들이 서로를 견고하게 지지하면서 바인더에 의해 접착됨으로써 단열 효과와 건조 후 도막의 내구성을 향상시킬 수 있다.In the present invention, by adjusting the particle size of the hollow sphere-shaped ceramic powder with a vacuum degree of 100 to 300 torr inside the sphere, relatively small particles are placed in the empty space between the particles, and each particle is firmly supported and bonded by a binder to insulate. The effect and durability of the coating film after drying can be improved.
구체적으로 상기 구 내부의 진공도가 100~300 torr인 중공구형 세라믹 분말은 서로 다른 입자크기를 갖는 입자들이 혼합된 혼합물일 수 있으며, 바람직하게는 입자크기 70~120㎛인 제1 중공구형 세라믹 분말, 입자크기 50~70㎛인 제2 중공구형 세라믹 분말, 입자크기 30~50㎛인 제3 중공구형 세라믹 분말 및 입자크기 20~30㎛인 제4 중공구형 세라믹 분말이 혼합된 혼합물일 수 있다.Specifically, the hollow sphere-shaped ceramic powder having a vacuum degree of 100 to 300 torr inside the sphere may be a mixture of particles having different particle sizes, preferably a first hollow sphere-shaped ceramic powder having a particle size of 70 to 120 μm, It may be a mixture in which the second hollow spherical ceramic powder having a particle size of 50 to 70 μm, the third hollow spherical ceramic powder having a particle size of 30 to 50 μm, and the fourth hollow spherical ceramic powder having a particle size of 20 to 30 μm are mixed.
구 내부의 진공도가 100~300 torr인 중공구형 세라믹 분말의 최대 입자크기가 120㎛를 초과하는 경우에는 입자의 크기가 과도하게 커져 건조 도막 표면에 요철이 발생하거나, 입자가 탈리되는 문제가 발생할 수 있고, 최소 입자크기가 20㎛ 미만인 경우에는 입자의 크기가 과도하게 작아 건조 후 비산 문제가 발생할 수 있으므로, 상술한 입자크기를 갖는 중공구형 세라믹 분말들을 함께 사용하는 것이 바람직하다.If the maximum particle size of the hollow sphere-shaped ceramic powder with a vacuum degree of 100 to 300 torr in the sphere exceeds 120 μm, the particle size becomes excessively large, causing irregularities on the surface of the dried coating film or the problem of particle separation. In addition, when the minimum particle size is less than 20 μm, the particle size is excessively small, and a scattering problem may occur after drying. Therefore, it is preferable to use hollow spherical ceramic powders having the aforementioned particle size together.
특히, 제1 중공구형 세라믹 분말, 제2 중공구형 세라믹 분말, 제3 중공구형 세라믹 분말 및 제4 중공구형 세라믹 분말이 2 : 0.8~1.7 : 0.8~1.5 : 0.1~0.8의 중량 비율로 혼합되어 사용되는 것이 바람직하다. 이 중량 비율은 임계 안료 부피 농도(CPVC : Critical Pigment Volume Concentration), 혹은 이에 근접한 것으로, 큰 입자 사이의 공간에 작은 입자가 위치하여 서로를 지지하는 지지력이 최대로 견고해져 도막의 내구성을 높이고, 동시에 중공구형 세라믹 분말에 의한 단열 성능을 높일 수 있는 중량 비율로, 각 중공구형 세라믹 분말은 상술한 중량 비율로 혼합되어 사용되는 것이 바람직하다.In particular, the first hollow sphere ceramic powder, the second hollow sphere ceramic powder, the third hollow sphere ceramic powder and the fourth hollow sphere ceramic powder are mixed in a weight ratio of 2: 0.8 to 1.7: 0.8 to 1.5: 0.1 to 0.8. It is desirable to be. This weight ratio is CPVC (Critical Pigment Volume Concentration), or close to it, and small particles are located in the space between large particles, so that the supporting force to support each other is maximally strong, thereby increasing the durability of the coating film. In a weight ratio capable of enhancing the heat insulation performance by the hollow sphere ceramic powder, each hollow sphere ceramic powder is preferably mixed and used in the above weight ratio.
상기 수용성 고분자 수지는 바인더로써 단열 도료 조성물에 포함되는 성분들을 결합시키고, 단열 도료 조성물을 피시공면에 접착시켜 도막 형태로 형성시키기 위해 첨가되는 것이다.The water-soluble polymer resin is added to combine components included in the heat insulating coating composition as a binder, and to form a coating film by bonding the heat insulating coating composition to the surface to be processed.
수용성 고분자 수지는 구 내부의 진공도가 100~300 torr인 100 중량부 미만으로 포함되는 경우에는 충분한 결합력 및 접착력이 형성되지 않아 입자성 물질이 탈리되고, 건조 후 도막의 접착력 및 내구성이 저하되는 문제가 있고, 200 중량부를 초과하는 경우에는 과도한 수용성 고분자 수지의 함량으로 인해 건조 도막의 단열 성능 및 내구성이 저하되는 문제가 있으므로 상술한 중량 범위 내에서 포함되는 것이 바람직하다.If the water-soluble polymer resin is contained in an amount of less than 100 parts by weight with a vacuum degree of 100 to 300 torr inside the sphere, sufficient bonding strength and adhesion are not formed, so that particulate matter is desorbed, and the adhesion and durability of the coating film after drying are deteriorated. And, in the case of exceeding 200 parts by weight, since there is a problem that the insulation performance and durability of the dry coating film are deteriorated due to the excessive content of the water-soluble polymer resin, it is preferably included within the above-described weight range.
이러한 수용성 고분자 수지로, 수용성 폴리비닐알콜 수지, 수용성 아크릴 수지, 수용성 에폭시 수지, 수용성 알키드 수지 등이 사용될 수 있으나, 바람직하게는 투명하여 원하는 색상의 부여가 가능하고, 건조 후 도막의 내수성, 내열성, 내구성이 우수하며 그 자체로 열전도도가 낮은 수용성 아크릴 수지가 사용되는 것이 바람직하다.As such a water-soluble polymer resin, a water-soluble polyvinyl alcohol resin, a water-soluble acrylic resin, a water-soluble epoxy resin, a water-soluble alkyd resin, etc. may be used, but it is preferably transparent to provide a desired color, and after drying, the water resistance, heat resistance, and It is preferable to use a water-soluble acrylic resin having excellent durability and low thermal conductivity by itself.
이때 사용되는 수용성 아크릴 수지는 중량평균분자량 50,000~100,000 g/mol인 고분자량의 아크릴 수지가 사용되는 것이 바람직한데, 이와 같이 분자량이 높은 경우 투명성이 더욱 우수하고, 스크래치 저항성, 접착성 및 충격 강도가 향상되어 도막의 내구성 향상에 기여할 수 있기 때문이다. 수용성 아크릴 수지는 입자크기는 100~200㎚인 분말상일 수 있으며, 사용시 물과 같은 용매에 분산되어 사용될 수 있다. The water-soluble acrylic resin used at this time is preferably a high molecular weight acrylic resin having a weight average molecular weight of 50,000 to 100,000 g/mol.If the molecular weight is high, the transparency is more excellent, and scratch resistance, adhesion and impact strength are better. It is because it can improve and contribute to the durability improvement of a coating film. The water-soluble acrylic resin may be in the form of a powder having a particle size of 100 to 200 nm, and may be dispersed in a solvent such as water when used.
상기 난연제는 도막에 난연 성능을 부여하기 위해 첨가되는 것으로, 구 내부의 진공도가 100~300 torr인 중공구형 세라믹 분말 100 중량부에 대하여 20~30 중량부로 포함될 수 있으며, 이러한 중량 범위로 포함될 때 건조 도막의 물성 저하를 예방하면서 우수한 난연 성능을 부여할 수 있다.The flame retardant is added to impart flame retardant performance to the coating film, and may be included in an amount of 20 to 30 parts by weight based on 100 parts by weight of hollow spherical ceramic powder having a vacuum degree of 100 to 300 torr inside the sphere. It is possible to impart excellent flame retardant performance while preventing the deterioration of the physical properties of the coating film.
난연제로는 할로겐계 난연제, 인계 난연제, 무기계 난연제 등 다양한 난연제가 사용될 수 있으나, 바람직하게는 난연 효과가 우수하고, 환경 및 인체 독성이 없는 인계 난연제를 사용하는 것이 바람직하다. As the flame retardant, various flame retardants such as halogen-based flame retardants, phosphorus-based flame retardants, and inorganic flame retardants may be used, but it is preferable to use a phosphorus-based flame retardant having excellent flame retardant effect and not toxic to the environment and human body.
특히, 내열성이 우수하고 폴리인산의 열적 축중합을 촉진시켜 탈수소촉매로 작용하는 고분자 폴리인산을 생성함으로써 화재시 숯 형성을 유도하는 질소 포함 인계 난연제가 사용되는 것이 바람직하며, 예를 들어, 멜라민 포스페이트나 암모늄 폴리 포스페이트 등이 사용될 수 있다.In particular, it is preferable to use a phosphorus-based flame retardant containing nitrogen, which has excellent heat resistance and induces the formation of charcoal in the event of a fire by generating a high molecular polyphosphoric acid that acts as a dehydrogenation catalyst by promoting thermal condensation polymerization of polyphosphoric acid. For example, melamine phosphate Or ammonium polyphosphate may be used.
상기 차열제는 건축 구조물이 외부의 태양 복사열을 흡수하지 않고 반사시켜 건축 구조물 내부의 냉방 부하를 최소화하고 난방 효율을 향상시키며, 도시의 열섬(heat island) 현상을 방지하기 위해 첨가되는 것으로, 구 내부의 진공도가 100~300 torr인 중공구형 세라믹 분말 100 중량부에 대하여 5~10 중량부로 포함될 수 있으며, 이러한 중량 범위로 포함될 때 가장 우수한 차열 효과가 나타나며 동시에 건조 도막의 내구성 저하를 예방할 수 있다.The heat shielding agent is added to the building structure to minimize the cooling load inside the building structure by reflecting it without absorbing the external solar radiation, to improve the heating efficiency, and to prevent the heat island phenomenon in the city. The vacuum degree of 100 to 300 torr may be included in 5 to 10 parts by weight based on 100 parts by weight of the hollow spherical ceramic powder, and when included in this weight range, the most excellent heat shielding effect appears, and at the same time, it is possible to prevent the deterioration of durability of the dry coating film.
상기 차열제로는 산화아연, 이산화티타늄 또는 이들의 혼합물이 사용될 수 있으며, 혼합물이 사용되는 경우 산화아연과 이산화티타늄은 1 : 0.8~1.7 중량 비율로 혼합되어 사용되는 것이 가장 바람직하다.Zinc oxide, titanium dioxide, or a mixture thereof may be used as the heat shielding agent. When a mixture is used, zinc oxide and titanium dioxide are most preferably mixed in a ratio of 1:0.8 to 1.7 by weight.
차열제의 입자크기는 100~200㎚일 수 있으며, 이와 같이 입자크기가 나노 스케일로 형성됨으로써 마이크로 스케일의 중공구형 세라믹 분말을 포함하는 단열 도료 조성물 내에 균일하게 분산되어, 전체 영역에서 일정한 차열 효과를 발현할 수 있다. 또한, 차열제의 입자크기가 상기 범위를 벗어나는 경우에는 균일한 분산이 곤란해지거나 입자크기가 과도하게 작아 차열 효과가 미미해지므로, 상술한 입자크기를 갖는 차열제를 사용하는 것이 바람직하다.The particle size of the heat shielding agent may be 100 to 200 nm, and as the particle size is formed in a nano scale, it is uniformly dispersed in the heat insulating coating composition including micro-scale hollow sphere ceramic powder, thereby providing a constant heat shielding effect over the entire area. Can be expressed. In addition, when the particle size of the heat shielding agent is out of the above range, uniform dispersion becomes difficult or the particle size is excessively small, so that the heat shielding effect becomes insignificant. Therefore, it is preferable to use the heat shielding agent having the above-described particle size.
상기 조습제는 단열 도막이 시공된 건축 구조물의 습도를 조절하고, 내부와 외부의 온도차로 인한 결로 현상을 방지하기 위해 첨가되는 것으로, 조습제로 제올라이트와 같은 다공성의 세라믹 분말이 사용될 수 있으며, 중공구형 세라믹 분말 100 중량부에 대하여 5~10 중량부로 포함될 수 있다. The humectant is added to control the humidity of the building structure on which the insulating coating is applied, and to prevent condensation due to the temperature difference between the inside and the outside.Porous ceramic powder such as zeolite may be used as a humidifier, and a hollow sphere ceramic It may be included in 5 to 10 parts by weight based on 100 parts by weight of the powder.
상기 내수성증진제는 단열 도막의 내수성을 높여 수분으로 인한 도막의 내구성이나 접착력 저하 문제 등을 방지하기 위해 첨가되는 것으로, 내수성증진제로는 카올린, 탈크, 클레이, 벤토나이트, 탄산칼슘과 같은 무기질 분말이 사용될 수 있으며, 이에 제한되지 않는다.The water resistance enhancer is added to increase the water resistance of the insulating coating film and prevent the problem of lowering the durability or adhesion of the coating film due to moisture, and inorganic powders such as kaolin, talc, clay, bentonite, and calcium carbonate may be used as the water resistance enhancer. And is not limited thereto.
내수성증진제는 중공구형 세라믹 분말 100 중량부에 대하여 10~20 중량부로 포함될 수 있으며, 10 중량부 미만으로 포함되는 경우에는 내수성 증진 효과가 미미하고, 20 중량부를 초과하여 포함되는 경우에는 중공구형 세라믹 분말의 임계 안료 부피 농도를 과도하게 초과하여 단열 성능 및 도막의 내구성을 저하시킬 수 있으므로 상술한 중량 범위 내에서 포함되는 것이 바람직하다. The water resistance enhancer may be included in an amount of 10 to 20 parts by weight based on 100 parts by weight of the hollow spherical ceramic powder, and if it is contained in less than 10 parts by weight, the effect of improving water resistance is insignificant, and if it is contained in more than 20 parts by weight, the hollow spherical ceramic powder Since the critical pigment volume concentration of may be excessively exceeded to reduce the heat insulation performance and durability of the coating film, it is preferably included within the above-described weight range.
상기 실리카졸은 도막 강도를 높여 외부 충격이나 건축 구조물의 진동 등에 의한 도막의 손상을 방지하기 위해 첨가되는 것으로, 중공구형 세라믹 분말 100 중량부에 대하여 30~50 중량부로 포함될 수 있으며, 이 중량 범위 내에서 사용될 때 도막의 강도 증진 효과가 최대화되고, 단열성능 저하, 내구성 저하, 접착력 저하 등의 물성 저하 문제가 발생되지 않는다.The silica sol is added to increase the strength of the coating film to prevent damage to the coating film due to external impact or vibration of the building structure, and may be included in an amount of 30 to 50 parts by weight based on 100 parts by weight of the hollow sphere ceramic powder, and within this weight range. When used in the film, the effect of enhancing the strength of the coating film is maximized, and problems of lowering physical properties such as lowering insulation performance, lowering durability, and lowering adhesion do not occur.
이때 사용되는 실리카졸은, 30~100nm의 입자크기를 갖는 실리카 분말이 30~40 중량%의 농도로 물에 분산되어 있는 것을 사용할 수 있다. 이때, 실리카 분말이 분산되어 졸(sol) 상태를 유지하고 겔(gel) 상으로 변화하는 것을 방지하기 위해, 실리카 분말이 분산되는 물에는 수산화 나트륨과 같은 1A족 알칼리 금속 수산화물이 포함될 수 있다. The silica sol used at this time may be one in which silica powder having a particle size of 30 to 100 nm is dispersed in water at a concentration of 30 to 40% by weight. At this time, in order to maintain a sol state by dispersing the silica powder and prevent it from changing to a gel phase, water in which the silica powder is dispersed may contain a Group 1A alkali metal hydroxide such as sodium hydroxide.
본 발명의 일 실시예에 따른 단열 도료 조성물은 건조 도막의 피착면에 대한 접착력과 강도를 향상시키기 위한 물성향상제를 추가로 더 포함할 수 있으며, 물성향상제는 구 내부의 진공도가 100~300 torr인 중공구형 세라믹 분말 100 중량부에 대하여, 1~4 중량부로 추가로 더 포함될 수 있고, 물성 향상제의 함량이 1 중량부 미만인 경우에는 물성향상제에 의한 물성 향상 효과가 미미하며, 4 중량부를 초과하는 경우에는, 추가되는 함량에 따른 도막의 강도 향상 효과가 미미할 뿐만 아니라 오히려 탄성이 저하되어 피착면의 거동에 따라 도막에 손상이 발생하는 문제가 있으므로, 상술한 중량 범위 내에서 포함되는 것이 바람직하다.The heat insulating coating composition according to an embodiment of the present invention may further include a physical property improving agent for improving adhesion and strength to the adhered surface of the dried coating film, and the physical property improving agent has a vacuum degree of 100 to 300 torr inside the sphere. With respect to 100 parts by weight of the hollow spherical ceramic powder, it may be further included in an amount of 1 to 4 parts by weight, and when the content of the property improver is less than 1 part by weight, the effect of improving the properties by the property improver is insignificant, and when it exceeds 4 parts by weight In addition, since the effect of improving the strength of the coating film according to the amount added is insignificant, but also the elasticity is lowered, there is a problem in that the coating film is damaged according to the behavior of the adherend, so it is preferably included within the above-described weight range.
물성향상제로는, 2-설포벤조산사이클릭무수물 및 디소듐옥타보레이트 또는 이의 수화물이 1 : 2~3 중량비로 혼합된 혼합물이 사용될 수 있고, 상기 중량비를 벗어나는 경우에는 물성 향상 효과가 미미하거나, 오히려 물성이 불량해지는 문제가 발생할 수 있다.As the physical property improving agent, a mixture in which 2-sulfobenzoic acid cyclic anhydride and disodium octaborate or a hydrate thereof are mixed in a ratio of 1: 2 to 3 may be used, and when the weight ratio is out of the above weight ratio, the effect of improving physical properties is insignificant or A problem of poor physical properties may occur.
본 발명의 일 실시예에 따른 단열 도료 조성물에는 도료 제조시 통상적으로 사용되는 첨가제 성분과 용매인 물이 포함될 수 있으며, 첨가제로는 분산제, 소포제, 가소제, 건조제 등이 사용될 수 있고, 용매로는 수돗물, 증류수, 정제수, 청수 등이 사용될 수 있다.Insulation coating composition according to an embodiment of the present invention may include additives commonly used in the manufacture of paints and water as a solvent, and as additives, dispersants, defoaming agents, plasticizers, drying agents, etc. may be used, and tap water as a solvent , Distilled water, purified water, fresh water, etc. may be used.
본 발명의 다른 실시예는, 앞서 살펴본 본 발명의 일 실시예에 따른 단열 도료 조성물을 사용한 단열 시공 방법에 관한 것이다.Another embodiment of the present invention relates to an insulation construction method using the insulation coating composition according to an embodiment of the present invention as described above.
구체적으로, 먼저, 구 내부의 진공도가 100~300 torr인 중공구형 세라믹 분말 100 중량부에 대하여, 수용성 고분자 수지 150~200 중량부, 난연제 20~30 중량부, 차열제 5~10 중량부, 조습제 5~10 중량부, 내수성증진제 10~20 중량부, 실리카졸 30~50 중량부 및 용매인 물이 포함된 단열 도료 조성물을 준비한다.Specifically, first, based on 100 parts by weight of hollow spherical ceramic powder with a vacuum degree of 100 to 300 torr inside the sphere, 150 to 200 parts by weight of water-soluble polymer resin, 20 to 30 parts by weight of flame retardant, 5 to 10 parts by weight of heat shielding agent, humidity control To prepare an insulating coating composition containing 5 to 10 parts by weight, 10 to 20 parts by weight of a water resistance enhancer, 30 to 50 parts by weight of silica sol, and water as a solvent.
다음으로, 제조된 단열 도료 조성물을 단열 시공하고자 하는 대상물의 표면에 롤러, 붓, 스프레이 등 다양한 방식을 이용하여 도포하고, 소정 시간 건조하여 단열 도막을 형성한다. 이때, 대상물의 종류는 콘크리트, 목재, 철재 등 특별히 제한되지 않는다.Next, the prepared heat-insulating coating composition is applied to the surface of the object to be heat-insulated using various methods such as rollers, brushes, sprays, etc., and dried for a predetermined time to form a heat-insulating coating film. At this time, the type of the object is not particularly limited, such as concrete, wood, steel.
이와 같은 단열 도막은 1회 도장만으로도 단열 성능이 우수하나, 2~4회 정도 도장하는 것이 단열 성능을 높이면서도 도막의 갈라짐이나 벗겨짐을 방지할 수 있으므로, 2~4회 도장하여 다층의 단열 도막을 형성하는 것이 바람직하다.Such an insulating coating is excellent in thermal insulation performance with only one coating, but coating 2-4 times improves the insulation performance and prevents cracking or peeling of the coating.Therefore, coating 2-4 times to create a multilayered insulation coating. It is desirable to form.
이하, 본 발명의 일 실시예를 통해 본 발명의 구체적인 작용과 효과를 설명하고자 한다. 다만, 이는 본 발명의 바람직한 예시로서 제시된 것으로, 실시예에 따라 본 발명의 권리범위가 한정되는 것은 아니다. Hereinafter, specific actions and effects of the present invention will be described through an embodiment of the present invention. However, this is presented as a preferred example of the present invention, and the scope of the present invention is not limited according to the embodiment.
[[ 제조예Manufacturing example ]]
먼저, 중공구형 보로실리케이트 분말을 입자크기가 70~120㎛, 50~70㎛, 30~50㎛, 20~30㎛ 범위인 네 개의 군으로 나눈 뒤, 순서대로 각각 2 : 1 : 0.8 : 0.5의 중량비로 혼합하여 준비하였다.First, the hollow spherical borosilicate powder was divided into four groups with particle sizes ranging from 70 to 120 μm, 50 to 70 μm, 30 to 50 μm, and 20 to 30 μm, and then in order, each of 2: 1: 0.8: 0.5 It was prepared by mixing at a weight ratio.
다음으로, 상기 중공구형 보로실리케이트 분말 혼합물 100 중량부, 중량평균분자량이 약 80,000 g/mol이고, 입자크기가 100~200nm인 수용성 아크릴 수지 175 중량부, 난연제인 암모늄 폴리포스페이트 22 중량부, 차열제 8 중량부, 조습제인 제올라이트 8 중량부, 내수성증진제인 탈크 13 중량부, 도막강화제인 실리카졸 47 중량부 및 용매인 청수 150 중량부를 혼합하여 실시예 1의 단열 도료 조성물을 제조하였다.Next, 100 parts by weight of the hollow spherical borosilicate powder mixture, a weight average molecular weight of about 80,000 g/mol, and 175 parts by weight of a water-soluble acrylic resin having a particle size of 100 to 200 nm, 22 parts by weight of ammonium polyphosphate as a flame retardant, heat shielding agent The heat insulating coating composition of Example 1 was prepared by mixing 8 parts by weight, 8 parts by weight of zeolite as a humidifying agent, 13 parts by weight of talc as a water resistance enhancer, 47 parts by weight of silica sol as a coating strengthening agent, and 150 parts by weight of fresh water as a solvent.
상기 차열제로는 입자크기가 100~200nm인 산화아연과 이산화티타늄이 1:1로 혼합된 차열제 혼합물을 사용하였고, 도막강화제인 실리카졸은 30~100nm의 입자 크기를 갖는 실리카 분말이 30 중량%의 농도로 포함된 것을 사용하였다.As the heat shielding agent, a mixture of a heat shielding agent in which zinc oxide and titanium dioxide having a particle size of 100 to 200 nm were mixed in a 1:1 ratio was used, and the silica sol as a coating film strengthening agent was 30% by weight of silica powder having a particle size of 30 to 100 nm. What was included in the concentration of was used.
[[ 실험예Experimental example 1] One]
제조예와 동일한 방법을 이용하여 단열 도료 조성물을 제조하되, 중공구형 보로실리케이트 분말의 입자크기별 중량 비율을 표 1과 같이 변화시켜가며 제조하였다.An insulating coating composition was prepared using the same method as in Preparation Example, but the weight ratio of the hollow spherical borosilicate powder by particle size was changed as shown in Table 1.
다음으로, 하기의 방법에 따라 각 단열 도료 조성물의 인장강도를 측정하고, 단열, 결로 및 내수성 실험을 수행하여 그 결과를 표 2에 기재하였다.인장 강도는 ASTM D1708-13 규격에 따라 측정하였고, 시편이 파단되는 시점에서 계산되는 인장 강도를 각 조건마다 최소 5개의 시료의 측정값에 대한 평균값으로 나타내었다.Next, the tensile strength of each heat insulating coating composition was measured according to the following method, and the heat insulation, condensation and water resistance experiments were performed, and the results are shown in Table 2. The tensile strength was measured according to ASTM D1708-13 standard, The tensile strength calculated at the point of failure of the specimen was expressed as an average value of the measured values of at least five samples for each condition.
단열 성능은 두께가 5mm이고, 변의 길이가 30cm인 정육면체를 준비하여, 각 정육면체의 표면에 각 단열 도료 조성물을 2mm 두께로 도포한 뒤, 정육면체 내부에 100℃의 물이 든 컵을 두고, 30분 경과후 물의 온도를 측정하여 확인하였다. 이 실험은 온도 18℃, 상대습도 47%인 실험실에서 수행되었다.Insulation performance is to prepare a cube with a thickness of 5 mm and a side length of 30 cm, apply each insulation coating composition to the surface of each cube in a thickness of 2 mm, and place a cup of water at 100°C inside the cube for 30 minutes. After lapse, the temperature of the water was measured and confirmed. This experiment was carried out in a laboratory with a temperature of 18° C. and a relative humidity of 47%.
결로 방지 성능은, 0.5mm 두께의 동판을 준비하여 각 동판에 각 단열 도료 조성물을 도포하여 약 1mm 두께의 피막을 형성한 뒤 완전 건조시키고, 동판을 고깔 모양으로 만들어 틈을 완전히 제거하고, 내부에 물과 얼음을 채워 약 3±2℃의 온도를 유지하게 한 뒤, 22℃, 상대습도 90%의 항온항습기에 넣어 최초 결로 생성시간 및 2시간 경과 후 결로량을 측정하여 판단하였다.To prevent condensation, prepare a copper plate with a thickness of 0.5 mm, apply each insulation coating composition to each copper plate, form a film with a thickness of about 1 mm, dry it completely, and completely remove the gap by making the copper plate a cone shape. After filling water and ice to maintain the temperature of about 3±2℃, it was placed in a thermo-hygrostat with 22℃ and 90% relative humidity, and the initial condensation formation time and the amount of condensation after 2 hours were measured and judged.
내수성능은, 60℃의 열원이 있는 상태에서 물을 초당 두 방울씩 높이 50cm에서 1시간부터 168시간 동안 낙하시킨 다음, 표면의 변화를 확인하여 표면의 변화가 없는 경우에는 우수(○), 표면의 변화가 거의 없는 경우에는 양호(△), 표면의 변화가 눈에 띄게 있는 경우에는 불량(X)으로 평가하였다.Water resistance is excellent (○) when there is no change in the surface by dropping water at a height of 50 cm at a rate of two drops per second for 1 hour to 168 hours in the presence of a heat source of 60°C. When there was little change of, it was evaluated as good (Δ), and when there was a noticeable change in the surface, it was evaluated as defective (X).
상기 표 2의 실험 결과를 살펴보면, 실시예 1 내지 실시예 3의 경우에는 단열성능 실험 결과 단열 도막이 형성된 밀폐 공간 내부의 물의 온도가 50℃ 이상으로 유지되는 것으로 나타나 단열 성능이 우수한 것으로 판단되고, 최초 결로생성까지 약 1시간이 소요되고, 2시간 경과 후 결로량도 2.0g 이하로 매우 적은 것으로 나타나 결로 성능이 우수한 것으로 확인되었다.반면, 비교예 1 내지 비교예 6의 경우에는 단열성능 실험 결과 물의 온도가 약 30~36℃로 유지되어 실시예들에 비해 단열 성능이 현저히 저하되는 것으로 확인되었을 뿐만 아니라, 결로 성능 또한 저하되는 것으로 확인되었다. Looking at the experimental results in Table 2, in the case of Examples 1 to 3, as a result of the thermal insulation performance test, the temperature of the water inside the enclosed space in which the thermal insulation coating was formed was maintained at 50°C or higher, and it was determined that the thermal insulation performance was excellent. It took about 1 hour for condensation to form, and after 2 hours, the amount of condensation was found to be very small, 2.0 g or less, indicating that the condensation performance was excellent. On the other hand, in the case of Comparative Examples 1 to 6, the results of the thermal insulation performance test result of water As the temperature was maintained at about 30 to 36° C., it was confirmed that not only the thermal insulation performance was significantly lowered compared to the examples, but also the condensation performance was also lowered.
따라서, 상기 실험 결과로부터, 본 발명의 단열 도료 조성물의 단열성능과 결로방지성능 및 내수성능을 향상시키기 위한 측면에 있어서, 입자크기가 각각 70~120㎛, 50~70㎛, 30~50㎛, 20~30㎛ 범위인 중공구형 보로실리케이트 분말을 혼합하여 사용하는 것이 바람직함을 확인할 수 있었고, 이들의 혼합 비율이 2 : 0.8~1.7 : 0.8~1.5 : 0.1~0.8인 것이 더욱 바람직함을 확인할 수 있었다.Therefore, from the above experimental results, in terms of improving the thermal insulation performance, condensation prevention performance, and water resistance of the heat insulating coating composition of the present invention, the particle size is 70 to 120 μm, 50 to 70 μm, 30 to 50 μm, respectively, It was confirmed that it is preferable to mix and use the hollow sphere type borosilicate powder in the range of 20 to 30 μm, and it can be confirmed that the mixing ratio thereof is more preferably in the range of 2: 0.8 to 1.7: 0.8 to 1.5: 0.1 to 0.8. there was.
[[ 실험예Experimental example 2] 2]
상기 제조예와 동일한 방법을 이용하여 단열 도료 조성물을 제조하되, 추가로 물성향상제를 중공구형 보로실리케이트 분말 100 중량부에 대하여 2.5 중량부로 첨가하여 제조하였다. 물성향상제로 2-설포벤조산사이클릭무수물(A)과 디소듐옥타보레이트 4수화물(B)이 표 3에 기재된 중량비로 혼합된 혼합물을 사용하였다.An insulating coating composition was prepared using the same method as in Preparation Example, but additionally, a physical property improving agent was added in an amount of 2.5 parts by weight based on 100 parts by weight of the hollow sphere type borosilicate powder. As a physical property improver, a mixture in which 2-sulfobenzoic acid cyclic anhydride (A) and disodium octaborate tetrahydrate (B) were mixed in the weight ratio shown in Table 3 was used.
이후, 각 단열 도료 조성물의 인장강도, 접착강도, 표면품질 및 크랙 발생 유무를 평가하여 그 결과를 표 3에 함께 기재하였다.Thereafter, the tensile strength, adhesive strength, surface quality, and the presence or absence of cracks of each heat insulating coating composition were evaluated, and the results are also described in Table 3.
인장강도는 실험예 1과 동일한 방법을 이용하여 측정하였고, 접착강도는 KS F 4919의 방법에 따라 측정하였다.Tensile strength was measured using the same method as in Experimental Example 1, and adhesive strength was measured according to the method of KS F 4919.
표면품질은 건조 도막 표면에 요철이 발생하지 않고 매끄럽고 평활하게 형성되는지를 육안으로 관찰하여 평가하였다. 요철이 거의 없고 매끄럽게 형성되는 경우에는 우수(○), 요철이 다수 있거나, 도막이 평활하지 않은 경우에는 불량(X)인 것으로 평가하였다.The surface quality was evaluated by observing with the naked eye whether unevenness did not occur on the surface of the dry coating film and was formed smoothly and smoothly. When there were few irregularities and formed smoothly, it evaluated as excellent (○), and when there were many irregularities, or when the coating film was not smooth, it evaluated as bad (X).
크랙은 도막을 육안으로 관찰하여 크랙의 발생 유무 및 크랙의 수와 크기에 따라 평가하였다. 크랙이 발생하지 않는 경우 우수(○), 크랙 길이가 1cm 이하인 미세 크랙이 3개 이하인 경우 양호(△), 크랙 길이가 1cm를 초과하는 크랙이 1개 이상이거나, 1cm 이하인 미세 크랙이 4개 이상인 경우 불량(X)인 것으로 평가하였다.Cracks were evaluated according to the presence or absence of cracks and the number and size of cracks by visually observing the coating film. Excellent (○) when no cracks occur, good (△) when 3 or less fine cracks with a crack length of 1 cm or less, 1 or more cracks with a crack length exceeding 1 cm, or 4 or more fine cracks with a crack length of 1 cm or less If it was evaluated as being defective (X).
상기 표 3의 실험 결과를 참조하면, 물성향상제가 포함되지 않은 실시예 1과 비교하여 물성향상제를 첨가한 실시예 5와 실시예 6의 인장강도 및 접착강도가 현저히 향상되는 것을 확인할 수 있다. 그러나, 물성향상제를 첨가한 실시예 4와 실시예 7의 경우에는 일부 물성이나 표면의 품질이 오히려 저하되는 것으로 확인되었는데, 이는 물성향상제로 사용된 2-설포벤조산사이클릭무수물과 디소듐옥타보레이트 4수화물이 적정 비율로 혼합되지 않아 물성향상 효과를 얻지 못하고 오히려 도막의 접착력 및 강도를 저하시키기 때문에 나타난 문제고 확인된다.Referring to the experimental results in Table 3, it can be seen that the tensile strength and adhesive strength of Examples 5 and 6 to which the physical property improving agent was added were significantly improved compared to Example 1 in which the physical property improving agent was not included. However, in the case of Examples 4 and 7 to which the physical property improving agent was added, it was confirmed that some physical properties or the quality of the surface were rather deteriorated, which was found to be 2-sulfobenzoic acid cyclic anhydride and disodium octaborate 4 used as property enhancing agents. It is confirmed that this is a problem that appeared because hydrates are not mixed in an appropriate ratio, so that the effect of improving physical properties is not obtained, but rather lowers the adhesion and strength of the coating film.
따라서, 본 발명의 단열 도료 조성물의 물성을 향상시키기 위해 2-설포벤조산사이클릭무수물과 디소듐옥타보레이트 4수화물이 혼합된 혼합물을 물성향상제로 사용하되, 1 : 2~3 중량비로 혼합된 혼합물을 사용하는 것이 바람직함을 확인할 수 있었다.Therefore, in order to improve the physical properties of the heat insulating coating composition of the present invention, a mixture of 2-sulfobenzoic acid cyclic anhydride and disodium octaborate tetrahydrate is used as a physical property improver, but a mixture of 1: 2 to 3 weight ratio is used. It was confirmed that it is preferable to use.
본 발명은 상술한 특정의 실시예 및 설명에 한정되지 아니하며, 청구범위에서 청구하는 본 발명의 요지를 벗어남이 없이 당해 발명이 속하는 기술 분야에서 통상의 지식을 가진 자라면 누구든지 다양한 변형 실시가 가능하며, 그와 같은 변형은 본 발명의 보호 범위 내에 있게 된다.The present invention is not limited to the specific embodiments and description described above, and any person with ordinary knowledge in the technical field to which the present invention pertains without departing from the gist of the present invention claimed in the claims can implement various modifications And, such modifications are within the scope of protection of the present invention.
Claims (7)
수용성 고분자 수지 150~200 중량부, 난연제 20~30 중량부, 차열제 5~10 중량부, 조습제 5~10 중량부, 내수성증진제 10~20 중량부 및 실리카졸 30~50 중량부를 포함하고,
상기 중공구형 세라믹 분말은, 입자크기 70~120㎛인 제1 중공구형 세라믹 분말, 입자크기 50~70㎛인 제2 중공구형 세라믹 분말, 입자크기 30~50㎛인 제3 중공구형 세라믹 분말 및 입자크기 20~30㎛인 제4 중공구형 세라믹 분말이 혼합된 혼합물이며,
상기 제1 중공구형 세라믹 분말, 제2 중공구형 세라믹 분말, 제3 중공구형 세라믹 분말 및 제4 중공구형 세라믹 분말이 2 : 0.8~1.7 : 0.8~1.5 : 0.1~0.8의 중량 비율로 혼합되는 것을 특징으로 하는, 단열 도료 조성물.Based on 100 parts by weight of hollow sphere ceramic powder,
Including 150 to 200 parts by weight of a water-soluble polymer resin, 20 to 30 parts by weight of a flame retardant, 5 to 10 parts by weight of a heat shield, 5 to 10 parts by weight of a humidifier, 10 to 20 parts by weight of a water resistance enhancer, and 30 to 50 parts by weight of a silica sol,
The hollow spherical ceramic powder is a first hollow spherical ceramic powder having a particle size of 70 to 120 μm, a second hollow spherical ceramic powder having a particle size of 50 to 70 μm, and a third hollow spherical ceramic powder and particles having a particle size of 30 to 50 μm It is a mixture of 4th hollow spherical ceramic powder having a size of 20-30㎛,
The first hollow sphere ceramic powder, the second hollow sphere ceramic powder, the third hollow sphere ceramic powder and the fourth hollow sphere ceramic powder are mixed in a weight ratio of 2: 0.8 to 1.7: 0.8 to 1.5: 0.1 to 0.8 Insulation coating composition made into.
상기 중공구형 세라믹 분말은, 소다라임 실리케이트, 보로실리케이트 및 알루미늄실리케이트로 이루어진 군에서 선택되는 적어도 어느 하나 이상의 규산염 성분으로 이루어지는 것을 특징으로 하는, 단열 도료 조성물.The method of claim 1,
The hollow spherical ceramic powder, characterized in that consisting of at least one or more silicate components selected from the group consisting of soda lime silicate, borosilicate, and aluminum silicate.
상기 차열제는, 산화아연, 이산화티타늄 또는 이들의 혼합물인 것을 특징으로 하는, 단열 도료 조성물.The method of claim 1,
The heat shielding agent is zinc oxide, titanium dioxide, or a mixture thereof, characterized in that the heat insulating coating composition.
도포된 단열 도료 조성물을 건조시켜 단열 도막을 형성하는 도막 형성 단계;를 포함하고,
상기 중공구형 세라믹 분말은, 입자크기 70~120㎛인 제1 중공구형 세라믹 분말, 입자크기 50~70㎛인 제2 중공구형 세라믹 분말, 입자크기 30~50㎛인 제3 중공구형 세라믹 분말 및 입자크기 20~30㎛인 제4 중공구형 세라믹 분말이 혼합된 혼합물이며,
상기 제1 중공구형 세라믹 분말, 제2 중공구형 세라믹 분말, 제3 중공구형 세라믹 분말 및 제4 중공구형 세라믹 분말이 2 : 0.8~1.7 : 0.8~1.5 : 0.1~0.8의 중량 비율로 혼합되는 것을 특징으로 하는, 단열 시공 방법.With respect to 100 parts by weight of hollow spherical ceramic powder, 150 to 200 parts by weight of a water-soluble polymer resin, 20 to 30 parts by weight of a flame retardant, 5 to 10 parts by weight of a heat shielding agent, 5 to 10 parts by weight of a humidity control agent, 10 to 20 parts by weight of a water resistance enhancer, and A coating step of applying an insulating coating composition comprising 30 to 50 parts by weight of silica sol and water to the surface of the object; And
Including; a coating film forming step of drying the applied heat insulating coating composition to form a heat insulating coating film,
The hollow spherical ceramic powder is a first hollow spherical ceramic powder having a particle size of 70 to 120 μm, a second hollow spherical ceramic powder having a particle size of 50 to 70 μm, and a third hollow spherical ceramic powder and particles having a particle size of 30 to 50 μm It is a mixture of 4th hollow spherical ceramic powder having a size of 20-30㎛,
The first hollow sphere ceramic powder, the second hollow sphere ceramic powder, the third hollow sphere ceramic powder and the fourth hollow sphere ceramic powder are mixed in a weight ratio of 2: 0.8 to 1.7: 0.8 to 1.5: 0.1 to 0.8 Insulation construction method to do.
상기 도포 단계 및 도막 형성 단계가 1~4회 수행되어, 생성되는 단열 도막이 1~4층으로 형성되는 것을 특징으로 하는, 단열 시공 방법.
The method of claim 6,
The coating step and the coating film forming step are performed 1 to 4 times, and the resulting insulating coating is formed in 1 to 4 layers.
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