KR102169376B1 - Compressor with open door and shredding compressibility - Google Patents

Compressor with open door and shredding compressibility Download PDF

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Publication number
KR102169376B1
KR102169376B1 KR1020200053861A KR20200053861A KR102169376B1 KR 102169376 B1 KR102169376 B1 KR 102169376B1 KR 1020200053861 A KR1020200053861 A KR 1020200053861A KR 20200053861 A KR20200053861 A KR 20200053861A KR 102169376 B1 KR102169376 B1 KR 102169376B1
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South Korea
Prior art keywords
compression
door
rod
cylinder
compressor
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KR1020200053861A
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Korean (ko)
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강성호
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강성호
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/32Presses specially adapted for particular purposes for consolidating scrap metal or for compacting used cars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05BLOCKS; ACCESSORIES THEREFOR; HANDCUFFS
    • E05B65/00Locks or fastenings for special use
    • E05B65/06Locks or fastenings for special use for swing doors or windows, i.e. opening inwards and outwards
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05FDEVICES FOR MOVING WINGS INTO OPEN OR CLOSED POSITION; CHECKS FOR WINGS; WING FITTINGS NOT OTHERWISE PROVIDED FOR, CONCERNED WITH THE FUNCTIONING OF THE WING
    • E05F15/00Power-operated mechanisms for wings
    • E05F15/50Power-operated mechanisms for wings using fluid-pressure actuators
    • E05F15/53Power-operated mechanisms for wings using fluid-pressure actuators for swinging wings
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES E05D AND E05F, RELATING TO CONSTRUCTION ELEMENTS, ELECTRIC CONTROL, POWER SUPPLY, POWER SIGNAL OR TRANSMISSION, USER INTERFACES, MOUNTING OR COUPLING, DETAILS, ACCESSORIES, AUXILIARY OPERATIONS NOT OTHERWISE PROVIDED FOR, APPLICATION THEREOF
    • E05Y2201/00Constructional elements; Accessories therefor
    • E05Y2201/40Motors; Magnets; Springs; Weights; Accessories therefor
    • E05Y2201/43Motors
    • E05Y2201/448Fluid motors; Details thereof
    • E05Y2201/454Cylinders
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES E05D AND E05F, RELATING TO CONSTRUCTION ELEMENTS, ELECTRIC CONTROL, POWER SUPPLY, POWER SIGNAL OR TRANSMISSION, USER INTERFACES, MOUNTING OR COUPLING, DETAILS, ACCESSORIES, AUXILIARY OPERATIONS NOT OTHERWISE PROVIDED FOR, APPLICATION THEREOF
    • E05Y2201/00Constructional elements; Accessories therefor
    • E05Y2201/40Motors; Magnets; Springs; Weights; Accessories therefor
    • E05Y2201/43Motors
    • E05Y2201/448Fluid motors; Details thereof
    • E05Y2201/456Pistons

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The present invention relates to a compressor with improved door opening and crushing compression properties. More specifically, the compressor with the improved door opening and crushing compression properties of the present invention is improved to remove the need to reflect a position of a door fitted to an installation site at the time of design, thereby increasing design freedom; to keep a clean environment by automatically cleaning debris when the door is closed; to have increased durability against high pressure to extend the service life; and to increase the efficiency of reducing a volume of crushed materials. The compressor with the improved door opening and crushing compression properties comprises a compressor body (10), a hopper (12), the door (30), and a compression cylinder (40).

Description

도어 개방성 및 파쇄압축성이 향상된 압축기{Compressor with open door and shredding compressibility}Compressor with open door and shredding compressibility {Compressor with open door and shredding compressibility}

본 발명은 도어 개방성 및 파쇄압축성이 향상된 압축기에 관한 것으로, 보다 상세하게는 설치장소에 맞춰 도어의 위치를 설계시 반영할 필요가 없어 설계 자유도를 높이면서 도어를 닫았을 때 자동으로 찌꺼기 청소가 가능하여 깨끗하게 유지될 뿐만 아니라, 고압에 견디는 내구성이 증대되어 사용수명을 연장할 수 있고, 파쇄물의 부피 감소효율을 증대시키도록 개선된 도어 개방성 및 파쇄압축성이 향상된 압축기에 관한 것이다.The present invention relates to a compressor with improved door opening and crushing compression, and more specifically, it is not necessary to reflect the position of the door in the design of the installation site, thereby increasing the design freedom and automatically cleaning debris when the door is closed. The present invention relates to a compressor having improved door opening and crushing compressibility so as not only to be kept clean, but also to increase durability to withstand high pressure to extend the service life, and to increase the efficiency of reducing the volume of crushed material.

일반적으로, 폐PET병, PE, PS 또는 폐지나 캔, 비닐류 등의 피압축물은 재활용을 위해 수거된 후 용적을 줄이기 위해 압축기를 통해 압축되게 된다.In general, waste PET bottles, PE, PS or compressed products such as waste paper, cans, and vinyls are collected for recycling and then compressed through a compressor to reduce the volume.

즉, 피압축물은 호퍼를 통해 압축기로 투입된 후 압축판에 의해 압축되게 되고, 압축된 압축물은 용적이 줄어든 상태로 바인딩되어 재활용을 위해 수요처로 이송되게 된다.That is, the compressed material is fed into a compressor through a hopper and then compressed by a compression plate, and the compressed material is bound with a reduced volume and transferred to a consumer for recycling.

예컨대, 도 1의 예시와 같이, 수거된 피압축물은 컨베어를 타고 호퍼(12)로 투입되고, 호퍼(12)를 통해 압축기의 압축실(14)로 낙하방식으로 장입되며, 압축실(14)에 일정량 채워지면 피압축물의 투입이 중단된 상태에서 실린더(20)의 푸셔(22)가 전진하면서 푸셔(22)의 선단에 고정된 압축판이 피압축물을 밀어 압축실(14) 내부에서 압축하는 방식으로 부피가 줄어들게 되며, 부피가 줄어들면 도어(30)를 열고, 압축물을 빼낸 후 사용처로 배송하게 된다.For example, as shown in the example of Figure 1, the collected compressed material is fed into the hopper 12 on a conveyor, and charged in a dropping manner into the compression chamber 14 of the compressor through the hopper 12, and the compression chamber 14 ) Is filled with a certain amount, the pusher 22 of the cylinder 20 moves forward while the input of the compressed object is stopped, and the compression plate fixed at the tip of the pusher 22 pushes the compressed object and compresses it inside the compression chamber 14. In this way, the volume is reduced, and when the volume is reduced, the door 30 is opened, the compressed material is removed, and then the product is delivered to the place of use.

여기에서, 도어(30)는 통상 좌측 혹은 우측으로 열리고 닫히도록 설계되는데, 이는 상부로 열리고 닫히도록 설계될 경우 압축시 받는 압에 의해 도어실린더가 휘거나 도어 개방 후 찌꺼기들이 바닥에 무수히 많이 잔류되게 되어 이를 청소하는 인력을 따로 배치해야 하는 단점과 불편함이 있다.Here, the door 30 is usually designed to open and close to the left or right, which is designed to open and close to the top, so that the door cylinder is bent by the pressure received during compression or debris remains on the floor after opening the door. Therefore, there are disadvantages and inconveniences of having to separately arrange personnel to clean them.

이러한 문제는 도어(30)를 좌측 혹은 우측으로 열고 닫히도록 설계할 경우에도 마찬가지이다. 즉, 좌,우로 열리고 닫힐 때 도어실린더의 휨변형은 없지만 찌꺼기가 잔류되는 문제는 여전히 해결할 수 없는 단점으로 작용한다.This problem is the same even when the door 30 is designed to open and close to the left or right. In other words, there is no bending deformation of the door cylinder when it is opened and closed to the left or right, but the problem of residual residue acts as a disadvantage that cannot be solved.

특히, 좌,우로 열리고 닫히는 구조에서는 도어(30)가 열릴 수 있는 측방 공간이 확보되어야 하기 때문에 최초 설계시부터 압축기가 놓일 장소를 미리 충분히 파악하여 측벽이 좌측에 위치할 것인지 우측에 위치할 것인지를 고려하여 도어(30)의 개폐방향 결정, 도어(30)의 열림각을 감안하여 측벽과의 간격유지 등을 모두 고려해야 하므로 매우 번거롭고, 방향성을 맞춰 설계하는 것 자체가 어려운 일이다.In particular, in a structure that opens and closes to the left and right, the side space in which the door 30 can be opened must be secured. Therefore, from the initial design, the place where the compressor will be placed is sufficiently identified to determine whether the side wall will be located on the left or the right. Considering the decision of the opening and closing direction of the door 30 and maintaining the distance with the sidewall in consideration of the opening angle of the door 30, it is very cumbersome and difficult to design according to the direction itself.

더구나, 푸셔(22)로 단순 압착하는 방식은 엄청난 에너지가 소모되며, 압축효율도 떨어져서 부피를 줄이는데 한계에 봉착해 있는 것도 사실이다.In addition, it is true that the simple compression method with the pusher 22 consumes tremendous energy, and the compression efficiency is also low, so that the volume is reduced.

대한민국 특허 등록번호 제10-0921651호(2009.10.07.), 조립식 코어를 이용한 압축기용 결속장치Korean Patent Registration No. 10-0921651 (2009.10.07.), Compressor binding device using prefabricated core 대한민국 특허 등록번호 제10-1736254호(2017.05.10.), 압축밀도를 향상시킨 압축기Korean Patent Registration No. 10-1736254 (2017.05.10.), Compressor with improved compression density

본 발명은 상술한 바와 같은 종래 기술상의 제반 문제점들을 감안하여 이를 해결하고자 창출된 것으로, 설치장소에 맞춰 도어의 위치를 설계시 반영할 필요가 없어 설계 자유도를 높이면서 도어를 닫았을 때 자동으로 찌꺼기 청소가 가능하여 깨끗하게 유지될 뿐만 아니라, 고압에 견디는 내구성이 증대되어 사용수명을 연장할 수 있고, 파쇄물의 부피 감소효율을 증대시키도록 개선된 도어 개방성 및 파쇄압축성이 향상된 압축기를 제공함에 그 주된 목적이 있다.The present invention was created to solve the problems in the prior art as described above, and it is not necessary to reflect the position of the door when designing it according to the installation location, thereby increasing design freedom and automatically wastes when the door is closed. Its main purpose is to provide a compressor with improved door opening and crushing compression characteristics to increase the efficiency of reducing the volume of crushed material and increasing the durability to withstand high pressure, as well as keeping it clean because it can be cleaned. There is this.

본 발명은 상기한 목적을 달성하기 위한 수단으로, 압축실(14)을 구비한 압축기본체(10); 상기 압축기본체(10)의 상면 일부에 설치된 호퍼(12); 상기 압축기본체(10)의 일단에 설치되어 개방면을 개폐하는 도어(30); 상기 압축기본체(10)의 타단에 설치되어 호퍼(12)를 통해 투입된 피압축물을 압축하는 압축실린더(40)를 포함하고; 상기 도어(30)는 하방향으로 회전되어 개방되고, 상방향으로 회전되어 닫히는 구조로 이루어지며; 상기 압축기본체(10)의 양측면에는 개폐실린더(32)의 일단이 힌지고정되고, 상기 개폐실린더(32)의 타단에는 실린더로드(34)가 출몰가능하게 설치되며, 상기 실린더로드(34)의 단부는 상기 도어(30)의 일측면에 힌지 고정되고; 상기 압축기본체(10)의 상면에는 락킹실린더(36)가 설치되며, 상기 락킹실린더(36)의 동작에 따라 닫힌 도어(30)가 열리지 않도록 맞물어 고정하는 락커(38)가 구비된 압축기에 있어서;
상기 압축실린더(40)는 2단 복동실린더로 구성되고;
상기 압축실린더(40)에는 일정한 스트로크를 갖고 1단 출몰되는 제1로드(42)와, 상기 제1로드(42)에 끼워진 채 일정한 스트로크를 갖고 2단 출몰되는 제2로드(48)가 더 설치되며;
상기 제1로드(42)에는 핀고정판(44)이 고정되고, 상기 핀고정판(44)의 제1로드(42)가 전진하는 방향쪽 면에는 다수의 타공핀(46)이 교체 가능하게 고정되며; 상기 타공핀(46)의 선단은 원주방향으로 물결무늬를 이루는 칼날이 형성되고;
상기 제2로드(48)의 단부에는 압축판(50)이 고정되며, 상기 압축판(50)에는 다수의 핀공(52)이 형성되어 있어 상기 타공핀(46)이 끼워지고;
상기 압축기본체(10)의 압축실(14)에는 일정길이를 갖는 가이드봉(60)이 고정되며, 상기 가이드봉(60)은 상기 압축실(14)의 4모서리에 설치되고, 상기 가이드봉(60)에는 상기 핀고정판(44) 및 압축판(50)의 4모서리에 형성된 끼움구멍(G1,G2)이 끼워져 핀고정판(44)과 압축판(50)이 유동되게 안내하는 것을 특징으로 하는 도어 개방성 및 파쇄압축성이 향상된 압축기를 제공한다.
The present invention is a means for achieving the above object, comprising: a compressor body 10 having a compression chamber 14; A hopper 12 installed on a part of the upper surface of the compressor body 10; A door 30 installed at one end of the compressor body 10 to open and close an open surface; And a compression cylinder 40 installed at the other end of the compressor body 10 and compressing the compressed object inputted through the hopper 12; The door 30 is rotated downwardly to open, and rotated upwardly to be closed; One end of the opening/closing cylinder 32 is hinged and fixed on both sides of the compressor body 10, and a cylinder rod 34 is installed to be protruding and protruding at the other end of the opening/closing cylinder 32, and the end of the cylinder rod 34 Is hinged to one side of the door 30; A locking cylinder 36 is installed on the upper surface of the compressor body 10, and a locker 38 is provided that engages and fixes the closed door 30 so as not to open according to the operation of the locking cylinder 36. ;
The compression cylinder 40 is composed of a two-stage double-acting cylinder;
The compression cylinder 40 is further provided with a first rod 42 protruding and protruding in the first stage with a constant stroke, and a second rod 48 protruding and protruding in the second stage while being fitted in the first rod 42 Become;
A pin fixing plate 44 is fixed to the first rod 42, and a plurality of perforated pins 46 are interchangeably fixed on the side of the pin fixing plate 44 in the direction in which the first rod 42 moves forward. ; The tip of the perforated pin 46 is formed with a blade forming a wave pattern in the circumferential direction;
A compression plate 50 is fixed to an end of the second rod 48, and a plurality of pin holes 52 are formed in the compression plate 50, so that the perforated pins 46 are fitted;
A guide rod 60 having a certain length is fixed to the compression chamber 14 of the compressor body 10, and the guide rod 60 is installed at four corners of the compression chamber 14, and the guide rod ( A door, characterized in that the pin fixing plate 44 and the compression plate 50 are fitted with fitting holes G1 and G2 formed at the four corners of the pin fixing plate 44 and the compression plate 50 to guide the pin fixing plate 44 and the compression plate 50 to flow. It provides a compressor with improved openness and crushing compression.

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본 발명에 따르면, 설치장소에 맞춰 도어의 위치를 설계시 반영할 필요가 없어 설계 자유도를 높이면서 도어를 닫았을 때 자동으로 찌꺼기 청소가 가능하여 깨끗하게 유지될 뿐만 아니라, 고압에 견디는 내구성이 증대되어 사용수명을 연장할 수 있고, 파쇄물의 부피 감소효율을 증대시키도록 개선된 효과를 얻을 수 있다.According to the present invention, there is no need to reflect the position of the door according to the installation location when designing, thereby increasing design freedom and automatically cleaning debris when the door is closed, so that it is not only kept clean, but also increases durability to withstand high pressure. It is possible to extend the service life and obtain an improved effect to increase the efficiency of reducing the volume of crushed material.

도 1은 종래 기술에 따른 압축기의 예시도이다.
도 2는 본 발명에 따른 압축기의 예시도이다.
도 3 및 도 4는 본 발명에 따른 압축기를 구성하는 압축구조를 보인 예시도이다.
1 is an exemplary view of a compressor according to the prior art.
2 is an exemplary view of a compressor according to the present invention.
3 and 4 are exemplary views showing a compression structure constituting a compressor according to the present invention.

이하에서는, 첨부도면을 참고하여 본 발명에 따른 바람직한 실시예를 보다 상세하게 설명하기로 한다.Hereinafter, preferred embodiments of the present invention will be described in more detail with reference to the accompanying drawings.

도 2에 도시된 바와 같이, 본 발명에 따른 도어 개방성 및 파쇄압축성이 향상된 압축기는 압축실(14)을 구비한 압축기본체(10)를 포함한다.As shown in FIG. 2, the compressor having improved door opening and crushing compression properties according to the present invention includes a compressor body 10 having a compression chamber 14.

그리고, 상기 압축기본체(10)의 상면 일부에는 상기 압축실(14)과 연통되는 호퍼(12)가 설치된다.In addition, a hopper 12 communicating with the compression chamber 14 is installed on a part of the upper surface of the compressor body 10.

또한, 상기 압축기본체(10)의 일단에는 개방면을 개폐하는 도어(30)가 설치되는데, 상기 도어(30)는 기존과 달리 하부로 개방되고, 상부로 닫히는 구조로 설계된다.In addition, a door 30 for opening and closing an open surface is installed at one end of the compressor body 10, and the door 30 is designed to have a structure that opens downward and closes upward, unlike the conventional one.

이때, 상기 도어(30)의 개폐구조는 본 발명의 중요한 특징으로서, 도어(30)가 하방향으로 개방되었을 때 바닥면에 눕혀진 상태가 되므로 일종의 배출가이드판 역할을 수행하게 되며, 배출 완료 후 도어(30)를 상부로 회전시켜 닫게 되면 도어(30)의 표면에 잔류되어 있던 찌꺼기들이 그대로 다시 압축실(14) 내부로 재입(再入)되기 때문에 찌꺼기들이 바닥에 떨어지지 않아 별도로 청소할 필요가 없는 아주 편리한 장점이 있다.At this time, the opening and closing structure of the door 30 is an important feature of the present invention. When the door 30 is opened in a downward direction, it is laid down on the floor, so it serves as a kind of discharge guide plate. When the door 30 is rotated upward and closed, the debris remaining on the surface of the door 30 is re-entered into the compression chamber 14 as it is.Therefore, the debris does not fall on the floor and does not require cleaning. It has a very convenient advantage.

아울러, 상기 도어(30)가 피압축물 압축시 충분히 견딜 수 있는 내구성을 갖도록 압축기본체(10)의 양측면에는 개폐실린더(32)의 일단이 힌지고정되고, 상기 개폐실린더(32)의 타단에는 실린더로드(34)가 출몰가능하게 설치되며, 상기 실린더로드(34)의 단부는 상기 도어(30)의 일측면에 힌지 고정된다.In addition, one end of the opening and closing cylinder 32 is hinged and fixed on both sides of the compressor body 10 so that the door 30 has durability sufficient to withstand the compression of the compressed object, and the cylinder at the other end of the opening and closing cylinder 32 The rod 34 is installed to be protruding and protruding, and the end of the cylinder rod 34 is hinged to one side of the door 30.

또한, 상기 압축기본체(10)의 상면에는 락킹실린더(36)가 설치되고, 상기 락킹실린더(36)의 동작에 따라 닫힌 도어(30)가 열리지 않도록 맞물어 고정하는 락커(38)가 구비된다.In addition, a locking cylinder 36 is installed on the upper surface of the compressor body 10, and a locker 38 is provided that engages and fixes the closed door 30 so as not to open according to the operation of the locking cylinder 36.

따라서, 락커(38)가 꽉 문 상태에서 양측의 개폐실린더(32)가 도어(30)를 붙잡고 있기 때문에 피압축물의 압축력을 충분히 견딜 수 있는 높은 내구성을 갖추게 된다.Therefore, since the opening/closing cylinders 32 on both sides hold the door 30 in a state where the locker 38 is tightly opened, high durability capable of sufficiently withstanding the compressive force of the object to be compressed is provided.

이 상태에서, 압축이 끝나고 도어(30)를 열 때는 락커(38)가 풀린 후 개폐실린더(32)가 동작하면 쉽게 열릴 수 있다.In this state, when the door 30 is opened after compression is finished, it can be easily opened if the opening/closing cylinder 32 is operated after the locker 38 is released.

한편, 본 발명에 따른 압축기는 감량효율을 극대화시키기 위해 독특한 압축방식으로 구현된다.On the other hand, the compressor according to the present invention is implemented in a unique compression method to maximize the weight loss efficiency.

예컨대, 타공 압축식 구조를 갖는다.For example, it has a perforated compression type structure.

즉, 타공이란 구멍을 뚫는 것을 말하므로 피압축물에 구멍을 가공한 후 압축함으로써 압축효율을 급신장시킬 수 있게 된다.That is, since perforation refers to drilling a hole, compression efficiency can be rapidly increased by processing a hole in the compressed object and then compressing it.

예를 들어, 피티병이 뚜껑이 잠긴 상태로 존재할 경우 이를 압축해서 파괴(터뜨림)하는 것이 쉽지 않다. 그냥 단독으로 1개만 있을 경우에는 쉽게 파괴할 수 있지만 여러개가 섞여 있는 상태에서는 쉽게 터뜨릴 수 없으므로 이럴 경우에는 압축효율이 현저히 떨어지게 된다.For example, if a PET bottle is in a locked state, it is not easy to compress it and destroy it. If there is only one by itself, it can be easily destroyed, but in this case, the compression efficiency decreases significantly because it cannot be easily ruptured when several are mixed.

본 발명은 이러한 문제까지 일소하기 위해, 도 3 및 도 4와 같은 형태로 압축실린더(40)를 2단 복동실린더로 구성한다.In the present invention, in order to eliminate this problem, the compression cylinder 40 is configured as a two-stage double-acting cylinder in the form of FIGS. 3 and 4.

즉, 상기 압축실린더(40)에는 일정한 스트로크를 갖고 1단 출몰되는 제1로드(42)와, 상기 제1로드(42)에 끼워진 채 일정한 스트로크를 갖고 2단 출몰되는 제2로드(48)가 설치된다.That is, the compression cylinder 40 includes a first rod 42 that has a constant stroke and protrudes in the first stage, and a second rod 48 that is fitted in the first rod 42 and has a constant stroke and protrudes in the second stage. Installed.

그리고, 상기 제1로드(42)에는 핀고정판(44)이 고정되고, 상기 핀고정판(44)의 일측면, 즉 제1로드(42)가 전진하는 방향쪽 면에는 다수의 타공핀(46)이 교체 가능하게 고정된다.In addition, a pin fixing plate 44 is fixed to the first rod 42, and a plurality of perforated pins 46 are provided on one side of the pin fixing plate 44, that is, a surface in the direction in which the first rod 42 moves forward. It is fixed to be interchangeable.

이때, 상기 타공핀(46)의 선단은 원주방향으로 물결무늬를 이루는 칼날이 형성됨이 바람직하다. 이것은 타공핀(46)이 피압축물을 타공할 때 보다 더 쉽게 타공하기 위함이다.At this time, it is preferable that the tip of the perforated pin 46 has a blade forming a wave pattern in the circumferential direction. This is to make it easier than when the punched pin 46 punches the compressed object.

또한, 상기 제2로드(48)의 단부에는 압축판(50)이 고정되는데, 상기 압축판(50)에는 다수의 핀공(52)이 형성되어 있어 상기 타공핀(46)이 끼워진다.In addition, a compression plate 50 is fixed to an end of the second rod 48, and a plurality of pin holes 52 are formed in the compression plate 50 so that the perforated pins 46 are fitted.

아울러, 상기 압축기본체(10)의 압축실(14)에는 일정길이를 갖는 가이드봉(60)이 고정되는데, 상기 가이드봉(60)은 상기 압축실(14)의 4모서리에 설치되며, 상기 가이드봉(60)에는 상기 핀고정판(44) 및 압축판(50)의 4모서리에 형성된 끼움구멍(G1,G2)이 끼워져 핀고정판(44)과 압축판(50)이 흔들리지 않고 원활하게 유동될 수 있도록 안내하게 된다.In addition, a guide rod 60 having a certain length is fixed to the compression chamber 14 of the compressor body 10, and the guide rod 60 is installed at four corners of the compression chamber 14, and the guide The rod 60 is fitted with fitting holes G1 and G2 formed at the four corners of the pin fixing plate 44 and the compression plate 50 so that the pin fixing plate 44 and the compression plate 50 can flow smoothly without shaking. Will guide you.

이렇게 구성된 본 발명의 압축기는 다음과 같은 작동관계를 갖는다.The compressor of the present invention configured as described above has the following operating relationship.

먼저, 수거된 피압축물이 컨베어를 타고 호퍼(12)로 투입되고, 투입된 피압축물은 압축기의 압축실(14)로 낙하 장입된다.First, the collected compressed material is fed into the hopper 12 through a conveyor, and the injected compressed material is dropped and charged into the compression chamber 14 of the compressor.

이와 같은 방식으로 피압축물이 압축실(14)에 일정량 채워지면 피압축물의 투입이 중단된 상태에서 압축실린더(40)가 1단 전진한다.In this way, when a certain amount of the compressed object is filled in the compression chamber 14, the compression cylinder 40 advances one step in a state in which the input of the compressed object is stopped.

이때, 도어(30)는 당연히 폐쇄된 상태를 유지한다.At this time, the door 30 naturally remains closed.

그러면, 핀고정판(44)이 전진하면서 다수의 타공핀(46)과 함께 타공핀(46)이 관통되어 있는 압축판(50)도 동시에 전진하게 된다.Then, as the pin fixing plate 44 advances, the compression plate 50 through which the punched pins 46 penetrated together with the plurality of punched pins 46 also advances simultaneously.

이 과정에서, 압축실(14)에 장입되어 있던 피압축물은 1차적으로 도어(30) 측으로 밀려 이동하면서 가압축되게 되며, 일정시점에 이르면 타공핀(46)이 어느 정도 압축되어 있는 피압축물을 뚫고 들어간다.In this process, the compressed object charged in the compression chamber 14 is primarily pushed toward the door 30 to be compressed and compressed, and when a certain point is reached, the punched pin 46 is compressed to some extent. Go through the water.

즉, 피압축물의 일부가 타공되게 된다.That is, part of the compressed object is perforated.

이렇게 타공되게 되면 피압축물이 더 압축될 수 있는 공간을 만들게 되며, 이로 인해 압축효율을 더욱 향상시킬 수 있다.If this is perforated, a space in which the object to be compressed can be further compressed is created, and thus, compression efficiency can be further improved.

1단 전진에 의해 타공핀(46)이 피압축물을 타공 완료하게 되면, 그 상태에서 2단 전진에 의해 제2로드(48)가 전진하면서 압축판(50)이 이동하게 된다.When the perforated pin 46 completes the perforation of the compressed object by the first step forward, the second rod 48 moves forward by the second step forward in that state and the compression plate 50 moves.

압축판(50)은 타공핀(46)이 꽂혀 있는 피압축물을 타공핀(46)으로부터 분리시키면서 최종적으로 가압 압축하게 되는데, 이렇게 2단으로 타공 압축함으로써 부피 감량화 효율을 더욱 증진시킬 수 있게 된다.The compression plate 50 is finally press-compressed while separating the compressed object in which the perforated pin 46 is inserted from the perforated pin 46, and the volume reduction efficiency can be further improved by perforating compression in two stages. .

이후, 압축이 완료되면 전진과 반대로 후진됨으로써 제1,2로드(42,48)가 홈포지션으로 복귀하게 된다.Thereafter, when compression is completed, the first and second rods 42 and 48 are returned to the home position by moving backwards opposite to the forward direction.

10: 압축기본체
30: 도어
40: 압축실린더
10: Compressor body
30: door
40: compression cylinder

Claims (1)

압축실(14)을 구비한 압축기본체(10); 상기 압축기본체(10)의 상면 일부에 설치된 호퍼(12); 상기 압축기본체(10)의 일단에 설치되어 개방면을 개폐하는 도어(30); 상기 압축기본체(10)의 타단에 설치되어 호퍼(12)를 통해 투입된 피압축물을 압축하는 압축실린더(40)를 포함하고; 상기 도어(30)는 하방향으로 회전되어 개방되고, 상방향으로 회전되어 닫히는 구조로 이루어지며; 상기 압축기본체(10)의 양측면에는 개폐실린더(32)의 일단이 힌지고정되고, 상기 개폐실린더(32)의 타단에는 실린더로드(34)가 출몰가능하게 설치되며, 상기 실린더로드(34)의 단부는 상기 도어(30)의 일측면에 힌지 고정되고; 상기 압축기본체(10)의 상면에는 락킹실린더(36)가 설치되며, 상기 락킹실린더(36)의 동작에 따라 닫힌 도어(30)가 열리지 않도록 맞물어 고정하는 락커(38)가 구비된 압축기에 있어서;
상기 압축실린더(40)는 2단 복동실린더로 구성되고;
상기 압축실린더(40)에는 일정한 스트로크를 갖고 1단 출몰되는 제1로드(42)와, 상기 제1로드(42)에 끼워진 채 일정한 스트로크를 갖고 2단 출몰되는 제2로드(48)가 더 설치되며;
상기 제1로드(42)에는 핀고정판(44)이 고정되고, 상기 핀고정판(44)의 제1로드(42)가 전진하는 방향쪽 면에는 다수의 타공핀(46)이 교체 가능하게 고정되며; 상기 타공핀(46)의 선단은 원주방향으로 물결무늬를 이루는 칼날이 형성되고;
상기 제2로드(48)의 단부에는 압축판(50)이 고정되며, 상기 압축판(50)에는 다수의 핀공(52)이 형성되어 있어 상기 타공핀(46)이 끼워지고;
상기 압축기본체(10)의 압축실(14)에는 일정길이를 갖는 가이드봉(60)이 고정되며, 상기 가이드봉(60)은 상기 압축실(14)의 4모서리에 설치되고, 상기 가이드봉(60)에는 상기 핀고정판(44) 및 압축판(50)의 4모서리에 형성된 끼움구멍(G1,G2)이 끼워져 핀고정판(44)과 압축판(50)이 유동되게 안내하는 것을 특징으로 하는 도어 개방성 및 파쇄압축성이 향상된 압축기.
A compressor body 10 having a compression chamber 14; A hopper 12 installed on a part of the upper surface of the compressor body 10; A door 30 installed at one end of the compressor body 10 to open and close an open surface; And a compression cylinder 40 installed at the other end of the compressor body 10 and compressing the compressed object inputted through the hopper 12; The door 30 is rotated downwardly to open, and rotated upwardly to be closed; One end of the opening/closing cylinder 32 is hinged and fixed on both sides of the compressor body 10, and a cylinder rod 34 is installed to be protruding and protruding at the other end of the opening/closing cylinder 32, and the end of the cylinder rod 34 Is hinged to one side of the door 30; A locking cylinder 36 is installed on the upper surface of the compressor body 10, and a locker 38 is provided that engages and fixes the closed door 30 so as not to open according to the operation of the locking cylinder 36. ;
The compression cylinder 40 is composed of a two-stage double-acting cylinder;
The compression cylinder 40 is further provided with a first rod 42 protruding and protruding in the first stage with a constant stroke, and a second rod 48 protruding and protruding in the second stage while being fitted in the first rod 42 Become;
A pin fixing plate 44 is fixed to the first rod 42, and a plurality of perforated pins 46 are interchangeably fixed on the side of the pin fixing plate 44 in the direction in which the first rod 42 moves forward. ; The tip of the perforated pin 46 is formed with a blade forming a wave pattern in the circumferential direction;
A compression plate 50 is fixed to an end of the second rod 48, and a plurality of pin holes 52 are formed in the compression plate 50, so that the perforated pins 46 are fitted;
A guide rod 60 having a certain length is fixed to the compression chamber 14 of the compressor body 10, and the guide rod 60 is installed at four corners of the compression chamber 14, and the guide rod ( A door, characterized in that the pin fixing plate 44 and the compression plate 50 are fitted with fitting holes G1 and G2 formed at the four corners of the pin fixing plate 44 and the compression plate 50 to guide the pin fixing plate 44 and the compression plate 50 to flow. Compressor with improved openness and crushing compression.
KR1020200053861A 2020-05-06 2020-05-06 Compressor with open door and shredding compressibility KR102169376B1 (en)

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KR102311866B1 (en) 2021-03-03 2021-10-12 강성호 Compressor with improved corrosion resistance

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WO2010015850A1 (en) * 2008-08-04 2010-02-11 Environmental Rubber Technology Ltd Baling apparatus
KR101437387B1 (en) * 2013-09-24 2014-09-05 신용수 Door opening and closing structure of compressing apparatus for recyclable materials
KR200478786Y1 (en) * 2015-04-07 2015-11-17 (주)아이셈자원 Scrap iron compression device
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WO2002085610A1 (en) * 2001-04-19 2002-10-31 Bent Eriksen Handelsselskab Aps Container for compacting paper waste
WO2010015850A1 (en) * 2008-08-04 2010-02-11 Environmental Rubber Technology Ltd Baling apparatus
KR100921651B1 (en) 2009-07-13 2009-10-14 김병철 Binding apparatus for compression using assembly core
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KR102311866B1 (en) 2021-03-03 2021-10-12 강성호 Compressor with improved corrosion resistance

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