KR102166172B1 - An Eco-friedly Ornament-plate with Surfaced by Low Pressure Melamine impregnated paper having Antibiosis Effect - Google Patents

An Eco-friedly Ornament-plate with Surfaced by Low Pressure Melamine impregnated paper having Antibiosis Effect Download PDF

Info

Publication number
KR102166172B1
KR102166172B1 KR1020200035886A KR20200035886A KR102166172B1 KR 102166172 B1 KR102166172 B1 KR 102166172B1 KR 1020200035886 A KR1020200035886 A KR 1020200035886A KR 20200035886 A KR20200035886 A KR 20200035886A KR 102166172 B1 KR102166172 B1 KR 102166172B1
Authority
KR
South Korea
Prior art keywords
antibacterial
melamine resin
weight
parts
seconds
Prior art date
Application number
KR1020200035886A
Other languages
Korean (ko)
Inventor
권재국
이장목
Original Assignee
(주) 휴코스
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by (주) 휴코스 filed Critical (주) 휴코스
Priority to KR1020200035886A priority Critical patent/KR102166172B1/en
Application granted granted Critical
Publication of KR102166172B1 publication Critical patent/KR102166172B1/en

Links

Classifications

    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H21/00Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
    • D21H21/14Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B29/00Layered products comprising a layer of paper or cardboard
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/24Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H25/00After-treatment of paper not provided for in groups D21H17/00 - D21H23/00
    • D21H25/005Mechanical treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/02Composition of the impregnated, bonded or embedded layer
    • B32B2260/028Paper layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/04Impregnation, embedding, or binder material
    • B32B2260/046Synthetic resin

Abstract

The present invention relates to a method for manufacturing a low-pressure decoration panel having a surface layer formed of an eco-friendly antibacterial melamine decoration sheet, which provides hygiene. More specifically, according to the present invention, the method comprises the following steps of: (S1) calcining and pulverizing ark shells to make ark shell powder; (S2) adding 0.2-0.4 parts by weight of the ark shell powder to 100 parts by weight of a melamine resin to prepare the melamine resin; (S3) impregnating a printed sheet with a urea resin and drying the impregnated printed sheet at 100-130°C for 20-30 seconds; (S4) impregnating the dried printed sheet with the melamine resin prepared in the step (S2) and drying the impregnated printed sheet at 140-160°C for 30-40 seconds; and (S5) hot-pressing the dried printed sheet on a panel at 170-190°C and a pressure of 150-200 bar for 25-35 seconds.

Description

친환경 항균 멜라민 화장시트로 표면층을 형성한 저압 화장판재를 제조하는 방법{An Eco-friedly Ornament-plate with Surfaced by Low Pressure Melamine impregnated paper having Antibiosis Effect} An Eco-friedly Ornament-plate with Surfaced by Low Pressure Melamine impregnated paper having Antibiosis Effect}

본 발명은 친환경 항균 멜라민 화장시트로 표면층을 형성한 화장판재를 제조하는 방법에 관한 것으로서, 보다 상세하게는 꼬막 패각 분말을 항균 소재로 이용하고 친환경적인 첨가제로 조성한 항균 멜라민 시트로 표면층을 형성하고, 유해물질 방출량이 매우 우수하여 친환경적이면서 화장용인쇄지의 색상이나 무늬, 광택이 그대로 발현되는 저압 화장판재(LPM)를 제조하는 방법에 관한 것이다.The present invention relates to a method of manufacturing a decorative plate having a surface layer formed of an eco-friendly antibacterial melamine decorative sheet, and more particularly, a surface layer is formed using an antibacterial melamine sheet composed of an eco-friendly additive using cockle shell powder as an antibacterial material, The present invention relates to a method of manufacturing a low-pressure decorative plate (LPM) in which the emission of harmful substances is very excellent and eco-friendly, and the color, pattern, and gloss of cosmetic printing paper are expressed as it is.

화장판은 건축용으로 벽, 천정 등의 화장판, 문짝용 화장판, 차량, 선박 및 항공기의 내부장식용 화장판 등 다양한 용도로 사용되어 왔다. 이와 같은 화장판의 재료로서는 초기단계에는 주로 각종 무늬목의 박판 시트를 합판, 파이버보드, 칩보드, 금속판 위에 접착하여 장식성의 화장판으로 사용하여 왔지만, 내흡수성, 내오염성, 내부식성, 내구성이 약하기 때문에 최근에는 합성수지재의 화장판이 주종을 이루고 있다. The veneer has been used for various purposes, such as veneers for walls and ceilings, veneers for doors, veneers for interior decoration of vehicles, ships, and aircraft. As a material for such a decorative board, in the early stages, thin sheets of various veneers were mainly used as decorative decorative boards by bonding them on plywood, fiber boards, chip boards, and metal boards, but their water absorption resistance, stain resistance, corrosion resistance, and durability were weak. Therefore, recently, veneers made of synthetic resins dominate.

합성수지재 중 열가소성 수지재의 화장판은 다양한 무늬를 인쇄한 박판의 시트 또는 필름을 목재판 또는 금속판 표면에 접착한 화장판들이 있다. 이와 같은 열가소성 수지재의 화장판은 가공성이 좋고 염가이여서 대량생산이 가능하다. 그러나, 내열성, 내오염성, 내마모성, 내스크래치성이 좋지 않고 열에 의한 신축성이 커서 치수안정성 등이 좋지 않으며, 특히 가소제, 중금속이 함유된 안정제, 증발성 유기화합물(VOC) 등이 첨가되므로서 인체에 유해한 독성을 발생하여 다양한 질병을 유발하게 된다.Among synthetic resin materials, there are decorative plates made of a thermoplastic resin material in which a sheet or film of a thin plate printed with various patterns is adhered to the surface of a wooden board or a metal plate. Such a decorative sheet made of a thermoplastic resin material has good processability and is inexpensive, so mass production is possible. However, heat resistance, fouling resistance, abrasion resistance, and scratch resistance are not good, and dimensional stability is not good due to the high elasticity by heat. In particular, plasticizers, stabilizers containing heavy metals, and evaporative organic compounds (VOC) are added to the human body. It generates harmful toxicity and causes various diseases.

반면에, 열경화성 수지의 화장판은 페놀수지 또는 아미노계 수지로서 제조되나 주로 아미노수지계의 멜라민 화장판이 주종을 이루게 된다. 멜라민수지는 멜라민과 포름알데히드의 반응에 의해 생성된 메틸롤 멜라민의 축중합에 의해 생성되며 미경화시는 점성이 있는 액상으로 열에 의해 경화된다. 물성이 무색투명하기 때문에 멜라민수지로 함침되는 경우 함침된 인쇄 화장무늬가 색상이 잘 현출된다. 또한, 경화된 표면경도가 아미노계 수지인 우레아수지보다 높고 단단하므로, 현재 생산되고 있는 열경화성 합성수지 중 가장 단단한 것 중의 하나라 할 수 있으며 열변형온도가 높아 내열성이 좋고 내약품성과 유기용제에 안정되어 있다. 그리고, 내수성, 흡수성이 우레아수지보다 훨씬 안정되고 내수성이 강하며 약산, 약알카리에 접하거나 침적되어도 포르말린의 용출이 거의 없으므로 위생상 안전하다. 그 밖에도 외관이 고품위와 고풍스러운 질감을 현출시키며 위생상 무해하다 할 수 있다.On the other hand, the decorative plate of the thermosetting resin is made of a phenolic resin or an amino resin, but the decorative plate of an amino resin is mainly made of melamine. Melamine resin is produced by condensation polymerization of methylol melamine produced by the reaction of melamine and formaldehyde, and when uncured, it is a viscous liquid and is cured by heat. Since the physical properties are colorless and transparent, when impregnated with melamine resin, the color of the impregnated printed makeup pattern is well displayed. In addition, since the cured surface hardness is higher and harder than that of amino-based urea resin, it can be said to be one of the hardest thermosetting synthetic resins currently being produced. It has good heat resistance due to its high heat distortion temperature and is stable to chemicals and organic solvents. . In addition, water resistance and water absorption are much more stable than urea resin, water resistance is strong, and formalin is hardly eluted even when exposed to weak acids or weak alkalis, so it is safe for hygiene. In addition, it can be said that the exterior is harmless for hygiene, revealing the high quality and antique texture.

표면 마감방식으로 LPM(Low pressure Melamine laminate)이 주로 사용되고 있다. LPM의 제조방법은 먼저, 종이에 그라비어(gravure) 인쇄를 하여 화장용인쇄지를 만든 다음 상기 화장용인쇄지에 멜라민 수지를 함침한 후, 건조시켜 열과 압력에 가하여 LPM을 제조한다. LPM은 HPM에 비해 상대적으로 저압에 의해 제조되며, 표면의 심미감을 높이고, 방수 효과를 향상시킬 수 있는 장점이 있다. 그러나, LPM은 주방가구, 마루판 등에 사용되는 경우, 인체와 접촉이 많은 부분에 세균 등이 번식하게 된다. 이를 해결하기 위해, LPM에 항균제를 포함하였으나, 항균제의 분산성이 저하되어 신미성이 부족하고 항균성이 장기간 지속되지 못하는 문제점이 있다.LPM (Low pressure Melamine Laminate) is mainly used as a surface finishing method. In the manufacturing method of LPM, first, a cosmetic printing paper is made by gravure printing on paper, and then a melamine resin is impregnated in the cosmetic printing paper, followed by drying and applying heat and pressure to prepare LPM. LPM is manufactured by relatively low pressure compared to HPM, and has the advantage of improving the aesthetics of the surface and improving the waterproofing effect. However, when the LPM is used in kitchen furniture, floorboards, etc., bacteria and the like grow in parts that are in contact with the human body. In order to solve this problem, an antimicrobial agent was included in the LPM, but the dispersibility of the antimicrobial agent was lowered, resulting in a problem in that the acidity was insufficient and the antibacterial property was not maintained for a long time.

본 발명에 관련된 배경기술로는 대한민국 등록특허공보 제10-0729254호(20070611 등록)가 있으며, 상기 문헌에는 멜라민 수지와 옻액을 혼합한 혼합액을 이용하여 제조된 판넬의 제조방법이 개시되어 있다. 그밖에 등록특허공보 제10-386031호에는 화장판의 제조방법에 있어 이면층, 인쇄층 및 표면층을 포함하는 화장판에 있어서 이면층, 인쇄층 혹은 표면층 어느 하나 또는 둘 이상의 층에 트리아릴포스페이트(Tri-Aryle-Phosphate) 또는 옥시비스-페녹시아르신 항균제를 포함하는 것을 특징으로 하고 있는 기술에 관한 것을 개시하고 있는데, 트리아릴포스페이트는 독성이 있는 물질이며 비점 80℃로 증발성과 분해하기 쉬운 물질이고, 옥시비스-페녹시아르신 항균제는 유기성 항균제로 초기단계에서는 우수한 항균효과를 가질 수 있는 항균제라 할 수 있으나 유기성의 항균제는 무기성 항균제에 비해 내후성이 떨어지는 것이 취약점이라 할 수 있다. As a background technology related to the present invention, there is Korean Patent Publication No. 10-0729254 (registered in 20070611), and the document discloses a method for manufacturing a panel manufactured using a mixture of melamine resin and lacquer liquid. In addition, Patent Publication No. 10-386031 discloses triaryl phosphate (Tri) in any one or two or more layers of a back layer, a print layer, or a surface layer in a decorative plate including a back layer, a printing layer, and a surface layer in the manufacturing method of a decorative plate. -Aryle-Phosphate) or an oxybis-phenoxyarcin antimicrobial agent is disclosed, and triaryl phosphate is a toxic substance and a boiling point of 80°C, which is easy to evaporate and decompose, The oxybis-phenoxyarcin antibacterial agent is an organic antibacterial agent and can be said to be an antibacterial agent that can have an excellent antibacterial effect in the initial stage, but the organic antibacterial agent is weak in weather resistance compared to inorganic antibacterial agents.

등록특허 제10-1652089호(발명의 명칭: 항균성이 우수한 화장판 및 그 제조방법)에서는 사이클로규산염 항균제, 필로규산염 항균제 등의 무기항균제를 첨가하는 화장판을 개시하고 있으나, 이들 무기항균제 보다는 인체에 무해한 친환경적인 천연 항균제를 이용하여 화장판재를 제조할 필요가 있다. Registered Patent No. 10-1652089 (name of the invention: a decorative plate with excellent antibacterial properties and a method for manufacturing the same) discloses a decorative plate to which inorganic antibacterial agents such as cyclosilicate antibacterial agents and phyllosilicate antibacterial agents are added. There is a need to manufacture a decorative board using a harmless, eco-friendly natural antibacterial agent.

한편, 2018.01.22 시행된 어린이제품 안전특별법의 공급자 적합성확인대상 어린이 제품에 관한 안전기준(산업부 고시 제2017-0018호, 2017.01.31 제정)에 따라 어린이집, 유치원, 초등학교에 사용되는 어린이 제품가구는 안전기준의 유해물질 방출량 기준을 만족하여야 하는데, 이러한 기준에 부합하고 인체에 무해한 친환경적인 천연 항균제를 이용하여 화장판재를 제조할 필요가 있다. On the other hand, in accordance with the safety standards for children's products subject to supplier conformity verification under the Special Act on Safety of Children's Products in effect on January 22, 2018 (Notification No. 2017-0018 of the Ministry of Industry, enacted on January 31, 2017), children's product furniture used in day care centers, kindergartens, and elementary schools It is necessary to meet the standards for the amount of hazardous substances released in the safety standards, and it is necessary to manufacture a decorative plate using an eco-friendly natural antibacterial agent that meets these standards and is harmless to the human body.

본 발명은 상기와 같은 종래의 문제점을 해소하고자 발명된 것으로 다음과 같은 목적을 가진다.The present invention is invented to solve the conventional problems as described above and has the following objects.

본 발명은 우수한 항균성과 유해물질 방출량이 매우 우수한 친환경성을 갖는 화장시트로 일면 또는 양면을 형성하여 위생성을 갖는 화장판재 및 그 제조방법을 제공하는 것이다.The present invention is to provide a decorative sheet having hygiene properties by forming one or both sides of a cosmetic sheet having excellent antibacterial properties and environmentally friendly emission of harmful substances, and a method of manufacturing the same.

본 발명은 내후성이 좋으면서 친환경적인 무기성 항균소재를 이용하여 특히, 어린이 가구의 화장판재와 그 제조방법을 제공하는 것이다.The present invention is to provide a decorative plate for children's furniture and a method for manufacturing the same, in particular, using an environmentally friendly inorganic antibacterial material with good weather resistance.

본 발명은 항균소재가 첨가되면서도 화장판재 고유의 색상이나 무늬가 색상이 잘 현출되도록 하는 화장판재 및 그 제조방법을 제공하는 것이다.The present invention is to provide a decorative plate material and a method of manufacturing the same, in which an antimicrobial material is added and the color or pattern of the decorative plate material is well displayed.

상기와 같은 목적을 달성하기 위한 본 발명은 다음과 같은 해결 수단에 의하여 구현된다.The present invention for achieving the above object is implemented by the following solutions.

본 발명인 항균 멜라민 화장시트로 표면층을 형성한 화장판재를 제조하는 방법은 꼬막패각(Ark shell)을 소성한 뒤에 분쇄하여 분말로 제조하는 단계(S1); 멜라민 수지 100중량부에 상기 꼬막패각 분말 1.5 중량부를 첨가하여 멜라민수지 조성물을 준비하는 단계(S2); 화장용 인쇄지를 요소수지에 함침한 다음, 100 ~ 130℃, 20 ~ 30초간 건조하는 단계(S3); 상기 S3단계에서 건조된 화장용 인쇄지를 상기 S2단계에서 준비된 멜라민수지에 함침하고, 이후에 140 ~ 160℃, 30 ~ 40 초간 건조하는 단계(S4); 및 상기 S4단계에서 건조된 화장용 인쇄지를 판넬 위에서 170 ~ 190℃, 압력 150 ~ 200bar, 25 ~ 35초간 열압시키는 단계(S5)를 포함하되, 상기 S1단계의 꼬막패각(Ark shell)을 소성하는 온도는 1,200℃이며, 상기 S2단계의 멜라민 수지 조성물에는 비프탈레이트계 가소제형의 용제로서 트리옥틸 트리멜리테이트(Trioctyl trimellitate) 8.5-7.5중량부, 침강방지 및 분산제로서 PVC 0.45중량부, 발색제로서 아질산염 0.05 중량부가 더 포함되는 것을 특징으로 한다.The method of manufacturing a decorative plate having a surface layer formed of an antibacterial melamine decorative sheet according to the present invention includes the steps of pulverizing an Ark shell to produce a powder (S1); Preparing a melamine resin composition by adding 1.5 parts by weight of the cockle shell powder to 100 parts by weight of the melamine resin (S2); After impregnating the cosmetic printing paper in the urea resin, drying for 20 to 30 seconds at 100 to 130°C (S3); Impregnating the cosmetic printing paper dried in the step S3 into the melamine resin prepared in the step S2, and then drying it at 140 to 160° C. for 30 to 40 seconds (S4); And heat-pressing the cosmetic printing paper dried in step S4 on the panel at 170 to 190°C, pressure 150 to 200 bar, and for 25 to 35 seconds (S5), wherein the ark shell of step S1 is calcined. The temperature is 1,200°C, and in the melamine resin composition of step S2, 8.5-7.5 parts by weight of trioctyl trimellitate as a solvent for a non-phthalate plasticizer type, 0.45 parts by weight of PVC as an anti-settling and dispersant, and nitrite as a coloring agent It characterized in that it further contains 0.05 parts by weight.

삭제delete

본 발명은 앞서 본 구성에 의하여 다음과 같은 효과를 가진다.The present invention has the following effects by the above configuration.

본 발명은 우수한 항균성과 유해물질 방출량이 매우 우수한 친환경성을 갖는 화장시트로 일면 또는 양면을 형성하여 위생성을 가지는 한편, 내후성이 좋으면서 친환경적인 무기성 항균소재를 이용한 화장판재 및 그 제조방법을 제공하는 효과가 있다.The present invention provides a decorative sheet using an eco-friendly cosmetic sheet having excellent antimicrobial properties and an environmentally friendly discharge amount of harmful substances, and has hygiene by forming one or both sides, while providing a decorative sheet using an environmentally friendly inorganic antibacterial material with good weather resistance and a manufacturing method thereof. There is an effect.

본 발명은 항균소재가 첨가되면서도 화장판재 고유의 색상이나 무늬가 색상이 잘 현출되도록 하는 화장판재 및 그 제조방법을 제공하는 효과가 있다.The present invention has the effect of providing a decorative board and a method of manufacturing the same, in which an antimicrobial material is added, and the color or pattern of the decorative board is well displayed.

출원인은 이하에서 앞서 본 과제의 해결수단을 상세하게 설명한다. 본 발명의 요지를 불필요하게 흐릴 수 있다고 판단되는 공지기술에 대한 상세한 내용은 생략한다.The applicant will be described in detail the solution means of the present subject beforehand below. Details of known techniques that are determined to unnecessarily obscure the subject matter of the present invention will be omitted.

본 발명인 항균 멜라민 화장시트로 표면층을 형성한 화장판재를 제조하는 방법은 꼬막패각(Ark shell)을 소성한 뒤에 분쇄하여 분말로 제조하는 단계(S1); 멜라민 수지 100중량부에 상기 꼬막패각 분말 1 ∼ 2 중량부를 첨가하여 멜라민수지 조성물을 준비하는 단계(S2); 화장용 인쇄지를 요소수지에 함침한 다음, 100 ~ 130℃, 20 ~ 30초간 건조하는 단계(S3); 상기 S3단계에서 건조된 화장용 인쇄지를 상기 S2단계에서 준비된 멜라민수지에 함침하고, 이후에 140 ~ 160℃, 30 ~ 40 초간 건조하는 단계(S4); 및 상기 S4단계에서 건조된 화장용 인쇄지를 판넬 위에서 170 ~ 190℃, 압력 150 ~ 200bar, 25 ~ 35초간 열압시키는 단계(S5)를 포함하는 것을 특징으로 한다. The method of manufacturing a decorative plate having a surface layer formed of an antibacterial melamine decorative sheet according to the present invention includes the steps of pulverizing an Ark shell to produce a powder (S1); Preparing a melamine resin composition by adding 1 to 2 parts by weight of the cockle shell powder to 100 parts by weight of the melamine resin (S2); After impregnating the cosmetic printing paper in the urea resin, drying for 20 to 30 seconds at 100 to 130°C (S3); Impregnating the cosmetic printing paper dried in the step S3 into the melamine resin prepared in the step S2, and then drying it at 140 to 160° C. for 30 to 40 seconds (S4); And heat-pressing the cosmetic printing paper dried in step S4 on the panel at 170 to 190°C, pressure 150 to 200 bar, and 25 to 35 seconds (S5).

그리고, S1단계의 상기 꼬막패각(Ark shell)을 소성하는 온도는 1,200℃인 것을 특징으로 하며, S2단계의 상기 멜라민 수지 조성물에는 상기 멜라민 수지 조성물에는 비프탈레이트계 가소제형의 용제로서 트리옥틸 트리멜리테이트(Trioctyl trimellitate) 8.5-7.5중량부, 침강방지 및 분산제로서 PVC 0.45중량부, 발색제로서 아질산염 0.05 중량부가 더 포함될 수 있다.In addition, the temperature at which the ark shell is sintered in step S1 is 1,200°C. In the melamine resin composition in step S2, the melamine resin composition includes trioctyl trimelli as a solvent for a non-phthalate plasticizer type. Tate (Trioctyl trimellitate) 8.5-7.5 parts by weight, PVC as a sedimentation preventing and dispersing agent 0.45 parts by weight, as a coloring agent may be further included 0.05 parts by weight of nitrite.

<꼬막패각(Ark shell)을 소성한 뒤에 분쇄하여 분말로 제조하는 단계(S1)><Step of pulverizing the ark shell to produce powder (S1)>

꼬막은 우리나라의 서해안과 남해안에 주로 분포하고 있는 돌조개과에 속하는 조개로서, 방형(方形)에 가까운 형태이며, 겉면에 아주 두꺼운 방사륵(放射肋)이 있다. 조가비의 안쪽은 백색이고, 육질의 색은 붉은 편이다. Komak is a shellfish belonging to the stony clam family, mainly distributed in the west and south coasts of Korea. It has a shape close to a square shape, and has a very thick scallop. The inside of the conch is white, and the color of the flesh is red.

꼬막패각(Ark shell)에 붙어 있는 바다 이끼 또는 뻘 등 제거한 다음, 세정하고 이후에 건조하고 살균한다. 살균된 꼬막패각(Ark shell)을 1,200℃에서 소성하여 이온화를 높이고, 소성된 꼬막패각(Ark shell)을 분쇄하여 분말가루를 제조한다. 본 발명자에 의해 소성과정을 거친 꼬막패각 분말은 CaO함량이 97%이며, Mg, Mn 등을 함유하고 있으며, 강한 살균효과로 대장균 및 포도상구균 살균에 탁월한 효과가 있음이 발견되었고, 꼬막패각 분말은 차아염소산나트륨과 가성소다 대체를 대체하거나 방부제인 무수탄산나트륨 대체할 정도의 효과가 있다.After removing sea moss or seaweed attached to the ark shell, cleaning, drying and sterilizing afterwards. The sterilized Ark shell is fired at 1,200℃ to increase ionization, and the fired Ark shell is pulverized to produce powdery powder. The cockle shell powder subjected to the sintering process by the present inventors has a CaO content of 97%, contains Mg, Mn, etc., and it has been found to have an excellent effect on sterilizing E. coli and staphylococcus with a strong sterilization effect. It has the effect of replacing sodium hypochlorite and caustic soda or replacing anhydrous sodium carbonate, a preservative.

<멜라민수지 조성물을 준비하는 단계(S2)><Step of preparing a melamine resin composition (S2)>

무엇보다, 화장판재의 경우 그 외관의 심미감이 가장 중요한데 꼬막패각 분말을 멜라민 수지에 첨가하게 되면 인쇄지 고유의 색상이나 무늬가 제대로 현출되지 못하는 문제점이 발생한다. 이러한 문제점으로 인하여 화장판재, 특히 멜라민 화장판재의 경우 꼬막패각분말을 항균제로 첨가하지 못하고 있었다. 그러나, 본 발명자는 항균효과를 발생하면서도 인쇄지 고유의 색상과 무늬를 가리지 않고 그대로 현출할 수 있는 효과를 가지는 꼬막패각분말의 첨가비, 즉 임계적 의의를 가지는 첨가비를 발명하였다. Above all, in the case of a decorative plate, the aesthetics of its appearance is the most important. When the cockle shell powder is added to the melamine resin, a problem occurs in that the unique color or pattern of the printing paper cannot be properly displayed. Due to this problem, in the case of decorative boards, especially melamine decorative boards, the cockle shell powder was not added as an antibacterial agent. However, the inventors of the present invention invented the addition ratio of cockle shell powder, that is, the addition ratio having a critical significance, which has the effect of generating antibacterial effect and allowing the color and pattern of printing paper to be displayed as it is.

구체적으로 꼬막패각 분말을 멜라민 수지 100중량부에 1 ∼ 2 중량부, 바람직하게는 1.5 중량부를 첨가한다. 꼬막패각 분말을 2 중량부를 초과하여 첨가하면 인쇄지 고유의 색상이나 무늬가 제대로 현출되지 못하고 생산단가를 상승시킬 수 있고 화장시트의 경도가 저하된다. 꼬막패각 분말을 1중량부 미만을 첨가하면 항균 효과가 발휘되지 못한다. Specifically, 1 to 2 parts by weight, preferably 1.5 parts by weight, is added to 100 parts by weight of the melamine resin. If the cockle shell powder is added in excess of 2 parts by weight, the unique color or pattern of the printing paper may not be displayed properly, the production cost may be increased, and the hardness of the cosmetic sheet may decrease. If less than 1 part by weight of cockle shell powder is added, the antibacterial effect is not exhibited.

멜라민 수지에는 항균성 확보 이외에, 내충격성, 내균열성 등의 물성을 방지하기 위하여 비프탈레이트계 가소제형 용제, 발색제, PVC 등을 첨가할 수 있다.In addition to securing antibacterial properties, the melamine resin may be added with a non-phthalate plasticizer type solvent, a color developing agent, PVC, etc. to prevent physical properties such as impact resistance and crack resistance.

트리옥틸트리멜리테이트는 비프탈레이트계 가소제형 용제로서 침강방지 및 분산기능을 갖게 하는 PVC를 용해시키며 PVC와 함께 화장시트에 내충격성과 내균열성을 부여하게 된다.Trioctyl trimellitate is a non-phthalate plasticizer-type solvent that dissolves PVC that has a sedimentation prevention and dispersion function, and gives impact resistance and crack resistance to the cosmetic sheet together with PVC.

발색제로 사용되는 아질산염은 아질산나트륨과 아질산칼륨이 있으며, 아질산염은 결정성분말 또는 입상덩어리 상태에서 흡습성이 강하고 물에 녹으며 공기 중에 방치하면 서서히 산화되어 질산염으로 변하고 320℃ 가열시 분해되며 식품첨가용으로도 사용된다. 아질산염은 발색제로서 착색료와는 달리 자기 자신은 무색이며 그 자체 의해서는 절대착색되지 않으나 혼합되거나 접촉되어 있는 유색 물질 예를 들면 인쇄지의 무늬, 모양 등의 색상 또는 착색된 멜라민수지의 색상을 고정, 안정, 선명하게 하여 발색을 촉진시키는 기능을 하여 화장판재의 색상을 선명하고 아름답게 하여 화장판재의 장식효과를 높인다. Nitrite used as a coloring agent includes sodium nitrite and potassium nitrite, and nitrite has strong hygroscopicity in the state of crystalline powder or granular mass and is soluble in water. When left in the air, it is gradually oxidized to nitrate, decomposed when heated at 320℃, and is used for food additives. Also used as. Nitrite is a color developing agent, unlike colorants, itself is colorless and never colored by itself, but colored substances that are mixed or in contact, for example, the color of printed paper patterns, patterns, or the color of colored melamine resin are fixed and stable. It enhances the decorative effect of the decorative panel by making the color of the decorative panel vivid and beautiful by making it clear and promoting color development.

또한, 아질산나트륨은 미생물의 성장억제기능이 있어 나트륨의 세균발육억제효과가 특히 혐기성균에 대하여 강하고 식중독균인 Clostridium boturinum을 사멸시키며 항산화작용이 있어 산패억제를 시키는 기능을 갖는 물질이다. 아질산염류의 아질산칼륨도 상기 아질산나트륨과 거의 동등한 기능을 갖는 물질이므로 전술한 항균제인 꼬막패각 분말과 함께 더욱 위생적이고 친환경적인 화장판재를 얻을 수 있다.In addition, sodium nitrite has the function of inhibiting the growth of microorganisms, so sodium's bacterial growth inhibitory effect is particularly strong against anaerobic bacteria, kills Clostridium boturinum, a food poisoning bacteria, and has antioxidant activity, so it has a function of inhibiting rancidity. Potassium nitrite, which is a nitrite, is also a material having a function almost equal to that of sodium nitrite, and thus a more hygienic and eco-friendly decorative board can be obtained together with the aforementioned antibacterial agent, cockle shell powder.

멜라민 수지 100중량부를 기준으로 비프탈레이트계 가소제형의 용제로서 트리옥틸 트리멜리테이트(Trioctyl trimellitate) 8.5-7.5중량부, 침강방지 및 분산제로서 PVC 0.45중량부, 발색제로서 아질산염 0.05 중량부가 가장 효과적인 첨가범위라 할 수 있다.The most effective addition range based on 100 parts by weight of melamine resin, 8.5-7.5 parts by weight of trioctyl trimellitate as a solvent for non-phthalate plasticizers, 0.45 parts by weight of PVC as an anti-settling and dispersant, and 0.05 parts by weight of nitrite as a coloring agent. Can be said.

<인쇄지의 함침 및 건조(S3)(S4)><Immersion and drying of printed paper (S3)(S4)>

본 발명의 S3단계에서는 인쇄지를 요소수지에 함침하고 상기 함침된 인쇄지를 100 ~ 130℃, 20 ~ 30초간 건조하고, 본 발명의 S4단계에서는 상기 건조된 인쇄지를 준비된 멜라민수지에 함침하고 상기 함침된 인쇄지를 140 ~ 160℃, 30 ~ 40초간 건조한다. In step S3 of the present invention, printing paper is impregnated with urea resin, and the impregnated printing paper is dried for 20 to 30 seconds at 100 to 130°C. In step S4 of the present invention, the dried printing paper is impregnated in the prepared melamine resin and the impregnated Dry the printed paper at 140 ~ 160℃ for 30 ~ 40 seconds.

본 발명에서는 인쇄지를 멜라민 수지만으로 함침하는 것이 아니라, 먼저 요소 수지에 함침하고 건조한 후에 다시 멜라민 수지에 함침하고 건조하는 2단계의 함침 건조단계(S3단계 및 S4단계)를 거치는 것을 특징으로 하고 있다. In the present invention, the printing paper is not impregnated with only melamine resin, but is characterized in that it undergoes two impregnation drying steps (steps S3 and S4) of impregnating and drying the urea resin first, followed by impregnation with the melamine resin and drying.

화장판재의 제조에 있어서 요소수지 및 멜라민 수지로 2단계의 함침 건조단계(S3단계 및 S4단계)를 거치게 되면 인쇄지를 멜라민 수지만으로 함침하는 것보다 인쇄지의 색상(컬러)가 압도적으로 선명해지는 효과가 있기 때문이다. 더욱이, 건조시간에 있어서도 멜라민 수지 함침된 시트의 경우 60 ~ 90초의 경화시간(등록특허 제10-1094720호 참조)이 소요되는 반면에, 본 발명의 요소수지 및 멜라민 수지로 2단계의 함침멜라민 수지에 함침하고 건조하는 2단계의 함침·건조단건조단계(S3단계 및 S4단계)는 도합하여 50 ~ 70초로서 건조시간이 오히려 현저히 축소되어 제조공정이 보다 신속하게 진행되는 효과가 있다. 나아가 요소수지의 단가가 멜라민 수지의 단가보다 낮기 때문에 경제적인 측면에 있어서도 본 발명의 제조공정은 현저히 우수한 효과가 있다. In the manufacture of decorative boards, if the two steps of impregnation drying step (S3 step and S4 step) with urea resin and melamine resin are carried out, the color (color) of the print paper is overwhelmingly clearer than the impregnation of the print paper with only melamine resin. Because there is. Moreover, in the case of a sheet impregnated with a melamine resin in the drying time, a curing time of 60 to 90 seconds (refer to Registration Patent No. 10-1094720) is required, while a two-step impregnation melamine resin with the urea resin and melamine resin of the present invention. The two steps of impregnation and drying step (step S3 and step S4) of impregnating and drying are combined to be 50 to 70 seconds, and the drying time is rather reduced, so that the manufacturing process proceeds more quickly. Furthermore, since the unit price of the urea resin is lower than that of the melamine resin, the manufacturing process of the present invention has a remarkably excellent effect in terms of economics.

상기 화장시트 제조방법에서 인쇄용지에 항균 멜라민수지용액의 침투방법은 인쇄지를 수지용액에 함침시킨 후 양면으로 접촉되는 탄성브레이드로 함침량을 조절하면서 침투시킬 수 있고 로울러코팅으로 침투시키는 방법 중 어느 방법을 택해도 무방하다. 그러나 로울러에 의한 연속작업공정으로 얻어지는 인쇄지에 침투 및 표면에 첨착된 항균성 멜라민수지의 경화정도는 다음의 적층공정에서 작업성의 난이성을 결정지을 수 있고 판넬 접착시의 접착력에도 영향을 미치게 되기 때문에 인쇄지의 경화상태는 인쇄지의 표면에 첨착된 멜라민수지용액의 흐름유동성이 전혀 발생하지 않는 상태로 경화시켜야 한다. In the cosmetic sheet manufacturing method, the method of infiltrating the antibacterial melamine resin solution into the printing paper is to impregnate the printing paper into the resin solution, and then impregnate the printing paper while controlling the impregnation amount with an elastic braid contacting both sides, and infiltrating with roller coating. It is okay to choose. However, the degree of hardening of the antimicrobial melamine resin that penetrates the printing paper obtained by the continuous working process by the roller and the antibacterial melamine resin attached to the surface can determine the difficulty of workability in the subsequent lamination process and affects the adhesion during panel bonding. The cured state should be cured in such a way that the flow of the melamine resin solution attached to the surface of the printing paper does not occur at all.

<건조된 인쇄지를 판넬 위에서 170 ~ 190℃, 압력 150 ~ 200bar, 25 ~ 35 초간 열압시키는 단계(S5)><Step of hot-pressing dried printing paper on a panel at 170 ~ 190℃, pressure 150 ~ 200bar, 25 ~ 35 seconds (S5)>

화장판시트의 경화상태가 지나치면 판넬 접착공정에서 접착력이 약화되고, 판넬의 미세한 표면요철에 화장판시트 수지층조직이 침투되지 않으므로 결착력에 의한 접착효과 역시 기대할 수 없으므로 접착력이 더욱 취약해진다. 그리고, 화장시트의 경화상태가 미흡하면 접착성은 기대할 수 있으나 주위가 오염되기 쉽다. 그리고 화장시트의 경화정도가 너무 낮으면 판넬과의 접착공정에서 프레스의 고압으로 사방으로 밀림현상이 발생하여 프레스작업이 쉽지않고 두께의 치수안정성을 기대할 수 없으므로 각 공정에서의 경화상태는 매우 중요하다고 할 수 있다. 본 발명의 S5단계에서는 S4단계에서 건조된 인쇄지를 판넬 위에서 170 ~ 190℃, 압력 150 ~ 200bar, 25 ~ 35 초간 열압시킨다.If the cured state of the decorative plate sheet is excessive, the adhesive strength is weakened in the panel bonding process, and the decorative plate sheet resin layer structure does not penetrate into the fine surface irregularities of the panel, so the adhesion effect by the bonding force cannot be expected, so the adhesion becomes more vulnerable. And, if the cured state of the cosmetic sheet is insufficient, adhesion can be expected, but the surroundings are likely to be contaminated. And if the curing degree of the decorative sheet is too low, the press work is not easy and the dimensional stability of the thickness cannot be expected because the pressing phenomenon occurs in all directions due to the high pressure of the press in the bonding process with the panel, so the curing state in each process is very important. can do. In step S5 of the present invention, the printed paper dried in step S4 is hot-pressed on the panel at 170 to 190°C, pressure 150 to 200 bar, and 25 to 35 seconds.

아래에서는 본 발명을 구체적인 실시예를 통하여 상세하게 설명한다. 다음의 실시예는 본 발명을 좀 더 상세히 설명하는 것이지만, 본 발명의 범위를 한정하는 것은 아니다.Hereinafter, the present invention will be described in detail through specific examples. The following examples illustrate the present invention in more detail, but do not limit the scope of the present invention.

<실시예 1><Example 1>

미경화 멜라민수지용액 100kg에 항균소재인 꼬막패각 분말 1.5 kg, 트리옥틸 트리멜리테이트(Trioctyl trimellitate) 7.5kg, PVC 0.45kg, 아질산염 0.05 kg을 첨가하고 교반하여 균질성의 항균성 멜라민수지용액을 준비하였다. 화장용 인쇄지를 요소수지에 함침하고 상기 함침된 인쇄지를 100 ~ 130℃로 유지된 열챔버에 20 ~ 30초간 통과시켜 1차 건조하였고, 상기 건조된 인쇄지를 위에서 준비된 멜라민수지에 함침한 다음 상기 함침된 인쇄지를 140 ~ 160℃로 유지된 열챔버에서 30 ~ 40초간 통과시켜 2차 건조하여 멜라민시트(화장판) 제조하였다. 판넬로서 파티클보드와 위에서 얻어진 멜라민시트를 합지한 다음, 열프레스로 온도 170 ~ 190℃, 압력 150 ~ 200bar, 25 ~ 35초간 가압열처리로 경화하여 두께 20mm의 화장판재를 제조하였다.To 100 kg of uncured melamine resin solution, 1.5 kg of cockle shell powder, 7.5 kg of trioctyl trimellitate, 0.45 kg of PVC, and 0.05 kg of nitrite were added and stirred to prepare a homogeneous antibacterial melamine resin solution. Cosmetic printing paper was impregnated with urea resin, and the impregnated printing paper was first dried by passing it through a heat chamber maintained at 100 to 130°C for 20 to 30 seconds, and the dried printing paper was impregnated with the melamine resin prepared above and then impregnated. The printed paper was passed through a heat chamber maintained at 140 to 160° C. for 30 to 40 seconds and dried for a second time to prepare a melamine sheet (cosmetic plate). The particle board and the melamine sheet obtained above were laminated as a panel, and then cured by heat treatment at a temperature of 170 to 190°C, a pressure of 150 to 200 bar, and a pressure heat treatment for 25 to 35 seconds with a heat press to prepare a decorative board having a thickness of 20 mm.

<비교예 1><Comparative Example 1>

실시예 1과 동일한 과정을 거쳐 화장판재를 제조하였다. 비교예1에서는 멜라민수지용액 100kg에 항균소재인 꼬막패각 분말을 첨가되지 아니하였다.A decorative plate was manufactured through the same process as in Example 1. In Comparative Example 1, no antibacterial material cockle shell powder was added to 100 kg of the melamine resin solution.

<비교예 2><Comparative Example 2>

실시예 1과 동일한 과정을 거쳐 화장판재를 제조하였다. 비교예2에서는 멜라민수지용액 100kg에 항균소재인 꼬막패각 분말 0.5kg을 첨가하였다.A decorative plate was manufactured through the same process as in Example 1. In Comparative Example 2, 0.5 kg of cockle shell powder, which is an antibacterial material, was added to 100 kg of the melamine resin solution.

<비교예 3><Comparative Example 3>

실시예 1과 동일한 과정을 거쳐 화장판재를 제조하였다. 비교예2에서는 멜라민수지용액 100kg에 항균소재인 꼬막패각 분말 3kg을 첨가하였다.A decorative plate was manufactured through the same process as in Example 1. In Comparative Example 2, 3 kg of cockle shell powder, an antibacterial material, was added to 100 kg of the melamine resin solution.

<항균화장판재의 항균시험결과><Results of antibacterial test of antibacterial cosmetic plate>

1. 본 발명 항균화장판재인 실시예 1의 항균시험결과=꼬막패각분말 1.5kg 첨가1. Antimicrobial test result of Example 1, which is an antibacterial cosmetic plate of the present invention = 1.5kg of cockle shell powder added

시험항목Test Items 단위unit 시험방법Test Methods 시험결과Test result 비고Remark 항균시험(대장균)-항균력(초기)Antibacterial test (E. coli)-antibacterial activity (initial) 로그값Logarithmic value JIS Z 2801:2012JIS Z 2801: 2012 5.85.8 (35.0±0.2)℃
(93.9±0.1)% R.H.
(35.0±0.2)℃
(93.9±0.1)% RH
항균시험(대장균)-항균력(촉진내후성 후)Antibacterial test (Escherichia coli)-Antibacterial activity (after accelerated weather resistance) 로그값Logarithmic value JIS Z 2801:2012JIS Z 2801: 2012 5.85.8 (35.0±0.2)℃
(93.9±0.1)% R.H.
(35.0±0.2)℃
(93.9±0.1)% RH
항균시험(녹농균)-항균력(초기)Antibacterial test (Pseudomonas aeruginosa)-antibacterial activity (initial) 로그값Logarithmic value JIS Z 2801:2012JIS Z 2801: 2012 5.35.3 (35.0±0.2)℃
(93.9±0.1)% R.H.
(35.0±0.2)℃
(93.9±0.1)% RH
항균시험(녹농균)-항균력(촉진내후성 후)Antibacterial test (Pseudomonas aeruginosa)-antibacterial activity (after accelerated weather resistance) 로그값Logarithmic value JIS Z 2801:2012JIS Z 2801: 2012 5.35.3 (35.0±0.2)℃
(93.9±0.1)% R.H.
(35.0±0.2)℃
(93.9±0.1)% RH

2. 일반화장판재인 비교예 1의 항균시험결과=꼬막패각분말 0kg 첨가2. Antibacterial test result of Comparative Example 1, which is a general cosmetic plate, = 0kg of cockle shell powder added

시험항목Test Items 단위unit 시험방법Test Methods 시험결과Test result 비고Remark 항균시험(대장균)-항균력(초기)Antibacterial test (E. coli)-antibacterial activity (initial) 로그값Logarithmic value JIS Z 2801:2012JIS Z 2801: 2012 5.85.8 (35.0±0.2)℃
(93.9±0.1)% R.H.
(35.0±0.2)℃
(93.9±0.1)% RH
항균시험(대장균)-항균력(촉진내후성 후)Antibacterial test (Escherichia coli)-Antibacterial activity (after accelerated weather resistance) 로그값Logarithmic value JIS Z 2801:2012JIS Z 2801: 2012 2.42.4 (35.0±0.2)℃
(93.9±0.1)% R.H.
(35.0±0.2)℃
(93.9±0.1)% RH
항균시험(녹농균)-항균력(초기)Antibacterial test (Pseudomonas aeruginosa)-antibacterial activity (initial) 로그값Logarithmic value JIS Z 2801:2012JIS Z 2801: 2012 5.35.3 (35.0±0.2)℃
(93.9±0.1)% R.H.
(35.0±0.2)℃
(93.9±0.1)% RH
항균시험(녹농균)-항균력(촉진내후성 후)Antibacterial test (Pseudomonas aeruginosa)-antibacterial activity (after accelerated weather resistance) 로그값Logarithmic value JIS Z 2801:2012JIS Z 2801: 2012 5.35.3 (35.0±0.2)℃
(93.9±0.1)% R.H.
(35.0±0.2)℃
(93.9±0.1)% RH

3. 일반화장판재인 비교예 2의 항균시험결과=꼬막패각분말 0.5kg 첨가3. Antibacterial test result of Comparative Example 2, which is a general cosmetic plate, = 0.5kg of cockle shell powder added

시험항목Test Items 단위unit 시험방법Test Methods 시험결과Test result 비고Remark 항균시험(대장균)-항균력(초기)Antibacterial test (E. coli)-antibacterial activity (initial) 로그값Logarithmic value JIS Z 2801:2012JIS Z 2801: 2012 5.85.8 (35.0±0.2)℃
(93.9±0.1)% R.H.
(35.0±0.2)℃
(93.9±0.1)% RH
항균시험(대장균)-항균력(촉진내후성 후)Antibacterial test (Escherichia coli)-Antibacterial activity (after accelerated weather resistance) 로그값Logarithmic value JIS Z 2801:2012JIS Z 2801: 2012 2.62.6 (35.0±0.2)℃
(93.9±0.1)% R.H.
(35.0±0.2)℃
(93.9±0.1)% RH
항균시험(녹농균)-항균력(초기)Antibacterial test (Pseudomonas aeruginosa)-antibacterial activity (initial) 로그값Logarithmic value JIS Z 2801:2012JIS Z 2801: 2012 5.35.3 (35.0±0.2)℃
(93.9±0.1)% R.H.
(35.0±0.2)℃
(93.9±0.1)% RH
항균시험(녹농균)-항균력(촉진내후성 후)Antibacterial test (Pseudomonas aeruginosa)-antibacterial activity (after accelerated weather resistance) 로그값Logarithmic value JIS Z 2801:2012JIS Z 2801: 2012 5.35.3 (35.0±0.2)℃
(93.9±0.1)% R.H.
(35.0±0.2)℃
(93.9±0.1)% RH

대장균 항균시험에 있어서, 실시예 1과 비교예 1, 비교예2는 모두 초기 항균력은 로그값 기준으로 5.8(약 99.9%의 항균력에 해당)이지만, 촉진내후성을 거친 후 비교예1의 항균력은 로그값 2.4로서 현저하게 약화되고, 비교예2의 항균력은 로그값이 2.6으로 마찬가지로 현저하게 약화되었다. 반면에, 실시예 1은 촉진내후성을 거친 후이더라도 로그값 5.8로 우수한 항균력을 유지하고 있음을 확인하였다. 그리고, 녹농균 항균시험의 경우 실시예 1과 비교예 1, 비교예2 모두 우수한 항균력(로그값 5.3)을 나타낸 것으로 확인되었다. In the E. coli antibacterial test, in Example 1, Comparative Example 1, and Comparative Example 2, the initial antibacterial activity was 5.8 (corresponding to about 99.9% antibacterial activity) based on a log value, but after accelerated weathering, the antibacterial activity of Comparative Example 1 was log As a value of 2.4, the antimicrobial activity of Comparative Example 2 was significantly weakened with a log value of 2.6. On the other hand, it was confirmed that Example 1 maintained excellent antibacterial activity with a log value of 5.8 even after passing through accelerated weathering. And, in the case of Pseudomonas aeruginosa antibacterial test, it was confirmed that both Example 1, Comparative Example 1, and Comparative Example 2 exhibited excellent antibacterial activity (log value of 5.3).

<화장판재의 변퇴색 시험결과><Results of discoloration test of cosmetic plate>

인쇄지 고유의 색상이나 무늬가 제대로 현출되는지 여부는 염색 견뢰도 시험(KS A ISO 105-A02:2014)을 통하여 측정하였다. Whether or not the unique color or pattern of the printing paper appears properly was measured through the dyeing fastness test (KS A ISO 105-A02:2014).

원본 시료 5등급은 일반 화장판재인 비교예 1(꼬막패각분말 0kg 첨가)를 기준으로 하고, 실시예 1(꼬막패각분말 1.5kg 첨가)과 비교예 3(=꼬막패각분말 3kg 첨가)의 색 변화의 차이를 측정하였다. The 5th grade of the original sample is based on Comparative Example 1 (addition of 0kg of cockle shell powder), which is a general veneer, and color change of Example 1 (addition of 1.5kg of cockle shell powder) and Comparative Example 3 (=addition of 3kg cockle shell powder) The difference was measured.

견뢰도 등급Fastness class 색차Color difference 허용 오차Tolerance 55 00 0.20.2 4-54-5 0.80.8 ±0.2±0.2 44 1.71.7 ±0.3±0.3 3-43-4 2.52.5 ±0.35±0.35 33 3.43.4 ±0.4±0.4 2-32-3 4.84.8 ±0.5±0.5 22 6.86.8 ±0.6±0.6 1-21-2 9.69.6 ±0.7±0.7 1One 13.613.6 ±1.0±1.0

1. 본 발명 항균화장판재인 실시예 1의 변퇴색시험결과=꼬막패각분말 1.5kg 첨가1. Results of discoloration test of Example 1, which is an antibacterial cosmetic plate of the present invention = 1.5 kg of cockle shell powder added

시험항목Test Items 단위 unit 시험방법Test Methods 시험결과Test result 비고Remark 변퇴색-GREY SCALEFading -GREY SCALE 등급rank KS K ISO 105-A02:2014KS K ISO 105-A02:2014 44 (23±2)℃
(50±5)% R.H.
(23±2)℃
(50±5)% RH

본 발명 항균화장판재의 변퇴색 시험결과는 변퇴색 4등급으로, <표 4>를 참조하여 보면 원본 시료인 5등급 일반 화장판재와 비교해 볼때, 2등급 차이로 색 변화 차이가 크지 않아 화장판재의 외관 심미성에 영향을 미치지 아니하므로 사용이 가능한 것으로 확인되었다.The discoloration test result of the antibacterial cosmetic board of the present invention is 4 grades of discoloration, and referring to <Table 4>, the difference in color change is not large due to a difference of 2 grades when compared to the original sample of grade 5 general decorative board It was confirmed that it can be used because it does not affect the appearance aesthetics.

2. 비교예 3의 변퇴색시험결과=꼬막패각분말 3kg 첨가2. Results of discoloration test of Comparative Example 3 = 3kg of cockle shell powder added

시험항목Test Items 단위 unit 시험방법Test Methods 시험결과Test result 비고Remark 변퇴색-GREY SCALEFading -GREY SCALE 등급rank KS K ISO 105-A02:2014KS K ISO 105-A02:2014 2-32-3 (23±2)℃
(50±5)% R.H.
(23±2)℃
(50±5)% RH

비교예 3(꼬막패각분말 3kg 첨가) 시험한 결과는 변퇴색 2-3등급으로, <표 4>를 참조하여 보면 원본 시료인 5등급 일반 화장판재와 비교해 볼때 5등급 차이로 색변화 차이가 상당하게 진행되어 화장판재의 인쇄지 색상을 그대로 현출하지 못하는 문제가 있어 사용이 불가능한 것으로 확인되었다.Comparative Example 3 (addition of 3 kg of cockle shell powder) The test result was 2-3 grades of discoloration, and when referring to <Table 4>, the difference in color change was significant due to a difference of 5 grades compared to the original sample, grade 5 general veneer. It was confirmed that it was impossible to use because there was a problem that the printing paper color of the decorative board was not displayed as it was.

<본 발명 항균화장판재인 실시예 1의 유해물질 안전요구사항 시험 결과><Test results of safety requirements for hazardous substances of Example 1, which is an antimicrobial cosmetic plate of the present invention>

항 목Item 허 용 치 (이하)Allowed value (less than) 일반화장판재A(시중일반제품)General cosmetic plate A (general product on the market) 일반화장판재B(우수조달인증제품)General Cosmetic Plate B (Excellent Procurement Certification Product) 비교예 1Comparative Example 1 실시예 1Example 1 폼알데하이드 방출량Formaldehyde emission amount 0.12 ㎎/m2ㆍh0.12 mg/m2·h 0.0210.021 0.0190.019 0.0120.012 0.0110.011 톨루엔 방출량Toluene emission 0.080 ㎎/m2ㆍh0.080 mg/m2·h 0.0010.001 0.0050.005 불검출Not detected 불검출Not detected 총휘발성 유기화합물방출량 TVOCTotal Volatile Organic Compounds Emission TVOC 4 ㎎/m2ㆍh 4 mg/m2·h 0.3280.328 0.0250.025 0.0050.005 0.0140.014 유해원소 함유량 Content of harmful elements 총 납(Pb)9)Total lead (Pb)9) 300 mg/kg300 mg/kg 불검출Not detected 불검출Not detected 불검출Not detected 불검출Not detected 총 카드뮴(Cd)Total cadmium (Cd) 75 mg/kg 75 mg/kg 불검출Not detected 불검출Not detected 불검출Not detected 불검출Not detected 프탈레이트 가소제
총 함유량
Phthalate plasticizer
Total content
DEHPDEHP 0.1 %0.1% 불검출Not detected 불검출Not detected 불검출Not detected 불검출Not detected
DBPDBP BBPBBP

(1) DEHP(Diethylhexyl Phthalate, 다이에틸헥실프탈레이트) (1) DEHP (Diethylhexyl Phthalate, Diethylhexyl Phthalate)

(2) DBP(Dibutyl Phthalate, 다이부틸프탈레이트) (2) DBP (Dibutyl Phthalate)

(3) BBP(Butyl benzyl Phthalate, 부틸벤질프탈레이트) (3) BBP (Butyl benzyl Phthalate, butyl benzyl phthalate)

2018.01.22 시행된 어린이제품 안전특별법의 공급자 적합성확인대상 어린이 제품에 관한 안전기준에 따라 시험한 결과, 본 발명인 항균 화장판재(실시예 1)는 안전기준 허용치에 5개 항목 모두다 만족하였으며, 다른 제조방법으로 제조된 시중 일반 제품과 우수조달 인증제품보다 유해물질 방출량이 매우 적어 안전하고 우수한 결과를 확인하였다. 이에 따라 본 발명은 어린이집, 유치원, 초등학교에 사용되는 어린이 제품가구로 사용이 매우 적합하다고 사료된다.As a result of testing according to the safety standards for children's products subject to confirmation of supplier suitability under the Special Act on Safety for Children's Products, which was enforced on January 22, 2018, the antimicrobial veneer (Example 1) of the present invention satisfies all five items to the safety standard tolerance. Safe and excellent results were confirmed because the amount of toxic substances emitted was much lower than that of general products and products certified for good procurement manufactured by the manufacturing method. Accordingly, the present invention is considered to be very suitable for use as children's product furniture used in day care centers, kindergartens, and elementary schools.

본 발명은 항균효과 및 유해물질 방출량이 매우 우수한 친환경적이면서 인쇄지 고유의 색상과 무늬를 가리지 않고 그대로 현출할 수 있는 효과를 가지고 있음을 확인할 수 있다.It can be seen that the present invention is eco-friendly with excellent antibacterial effect and emission of harmful substances, and has the effect of being able to appear as it is, regardless of the color and pattern of printing paper.

Claims (4)

꼬막패각(Ark shell)을 소성한 뒤에 분쇄하여 분말로 제조하는 단계(S1);
멜라민 수지 100중량부에 상기 꼬막패각 분말 1.5 중량부를 첨가하여 멜라민수지 조성물을 준비하는 단계(S2);
화장용 인쇄지를 요소수지에 함침한 다음, 100 ~ 130℃, 20 ~ 30초간 건조하는 단계(S3);
상기 S3단계에서 건조된 화장용 인쇄지를 상기 S2단계에서 준비된 멜라민수지에 함침하고, 이후에 140 ~ 160℃, 30 ~ 40 초간 건조하는 단계(S4); 및
상기 S4단계에서 건조된 화장용 인쇄지를 판넬 위에서 170 ~ 190℃, 압력 150 ~ 200bar, 25 ~ 35초간 열압시키는 단계(S5)를 포함하되,
상기 S1단계의 꼬막패각(Ark shell)을 소성하는 온도는 1,200℃이며,
상기 S2단계의 멜라민 수지 조성물에는 비프탈레이트계 가소제형의 용제로서 트리옥틸 트리멜리테이트(Trioctyl trimellitate) 8.5-7.5중량부, 침강방지 및 분산제로서 PVC 0.45중량부, 발색제로서 아질산염 0.05 중량부가 더 포함되는 것을 특징으로 하는 항균 멜라민 화장시트로 표면층을 형성한 저압화장판재를 제조하는 방법.
Pulverizing after firing the cockle shell (Ark shell) to prepare a powder (S1);
Preparing a melamine resin composition by adding 1.5 parts by weight of the cockle shell powder to 100 parts by weight of the melamine resin (S2);
After impregnating the cosmetic printing paper in the urea resin, drying for 20 to 30 seconds at 100 to 130°C (S3);
Impregnating the cosmetic printing paper dried in the step S3 into the melamine resin prepared in the step S2, and then drying it at 140 to 160° C. for 30 to 40 seconds (S4); And
Including the step (S5) of hot-pressing the cosmetic printing paper dried in step S4 on the panel at 170 to 190°C, pressure 150 to 200 bar, and 25 to 35 seconds,
The temperature at which the ark shell of step S1 is fired is 1,200°C,
The melamine resin composition of step S2 further contains 8.5-7.5 parts by weight of trioctyl trimellitate as a solvent for a non-phthalate plasticizer, 0.45 parts by weight of PVC as an anti-settling and dispersant, and 0.05 parts by weight of nitrite as a coloring agent. A method for producing a low-pressure cosmetic plate having a surface layer formed of an antibacterial melamine cosmetic sheet, characterized in that.
삭제delete 삭제delete 삭제delete
KR1020200035886A 2020-03-24 2020-03-24 An Eco-friedly Ornament-plate with Surfaced by Low Pressure Melamine impregnated paper having Antibiosis Effect KR102166172B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
KR1020200035886A KR102166172B1 (en) 2020-03-24 2020-03-24 An Eco-friedly Ornament-plate with Surfaced by Low Pressure Melamine impregnated paper having Antibiosis Effect

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR1020200035886A KR102166172B1 (en) 2020-03-24 2020-03-24 An Eco-friedly Ornament-plate with Surfaced by Low Pressure Melamine impregnated paper having Antibiosis Effect

Publications (1)

Publication Number Publication Date
KR102166172B1 true KR102166172B1 (en) 2020-10-15

Family

ID=72883002

Family Applications (1)

Application Number Title Priority Date Filing Date
KR1020200035886A KR102166172B1 (en) 2020-03-24 2020-03-24 An Eco-friedly Ornament-plate with Surfaced by Low Pressure Melamine impregnated paper having Antibiosis Effect

Country Status (1)

Country Link
KR (1) KR102166172B1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102373317B1 (en) * 2021-11-03 2022-03-11 (주)휴코스 Method for manufacturing low pressure melamine impregnated paper having antibacterial and flame retardant properties added with antibacterial and flame retardant

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20000038750A (en) * 1998-12-09 2000-07-05 석미수 Synthetic resin product containing shellfish shell powder and method for preparing thereof
KR20040000184A (en) * 2002-06-24 2004-01-03 (주)신광보드텍 The furniture over-lay fancy plywood manufacture method and the furniture over-lay fancy plywood
KR101094720B1 (en) * 2011-05-16 2011-12-16 (주)티앤비 An ornament-plate forming the surface-layer on an ornament-sheet made of thermosetting resin having antibiosis of weather resistance
JP5039186B2 (en) * 2010-08-09 2012-10-03 フロンティア・ラボ株式会社 Analysis equipment
KR20140001326U (en) * 2012-08-24 2014-03-06 안동국 A shoe case having far infrared radiation sheet
KR101537769B1 (en) * 2014-09-22 2015-07-17 주식회사 아담스컴퍼니 Environmental friendly antifungal impregnation paper and manufacturing method same
KR101836072B1 (en) * 2016-06-03 2018-03-08 김성진 Manufacturing method of low pressure melamine designed panel

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20000038750A (en) * 1998-12-09 2000-07-05 석미수 Synthetic resin product containing shellfish shell powder and method for preparing thereof
KR20040000184A (en) * 2002-06-24 2004-01-03 (주)신광보드텍 The furniture over-lay fancy plywood manufacture method and the furniture over-lay fancy plywood
JP5039186B2 (en) * 2010-08-09 2012-10-03 フロンティア・ラボ株式会社 Analysis equipment
KR101094720B1 (en) * 2011-05-16 2011-12-16 (주)티앤비 An ornament-plate forming the surface-layer on an ornament-sheet made of thermosetting resin having antibiosis of weather resistance
KR20140001326U (en) * 2012-08-24 2014-03-06 안동국 A shoe case having far infrared radiation sheet
KR101537769B1 (en) * 2014-09-22 2015-07-17 주식회사 아담스컴퍼니 Environmental friendly antifungal impregnation paper and manufacturing method same
KR101836072B1 (en) * 2016-06-03 2018-03-08 김성진 Manufacturing method of low pressure melamine designed panel

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102373317B1 (en) * 2021-11-03 2022-03-11 (주)휴코스 Method for manufacturing low pressure melamine impregnated paper having antibacterial and flame retardant properties added with antibacterial and flame retardant
WO2023080572A1 (en) * 2021-11-03 2023-05-11 (주) 휴코스 Method for manufacturing lpm decorative board having antibacterial and flame retardant added and with antibacterial and flame retardant performance

Similar Documents

Publication Publication Date Title
Istek et al. The effect of décor paper and resin type on the physical, mechanical, and surface quality properties of particleboards coated with impregnated décor papers
US4169005A (en) Method for surfacing a wood panel with a plastic film
Nemli et al. The influence of lamination technique on the properties of particleboard
CN112171835B (en) Paint-free multifunctional permeable thermosetting nano resin coating process for improving wear resistance of wood veneer
KR102166172B1 (en) An Eco-friedly Ornament-plate with Surfaced by Low Pressure Melamine impregnated paper having Antibiosis Effect
JP2019038195A (en) Dark color pattern decorative sheet and decorative member therewith
KR100951163B1 (en) Flame-retardant board and manufacturing method therof
JPH04228767A (en) Decorative floor material having reinforced surface
KR20110008405A (en) Calligraphy-carving products made from wood charcoal board and its manufacturing method thereof
CN110666915A (en) Solid wood composite floor surface plate and manufacturing method thereof
KR102373317B1 (en) Method for manufacturing low pressure melamine impregnated paper having antibacterial and flame retardant properties added with antibacterial and flame retardant
KR101366581B1 (en) The manufacturing method for a flooring board
KR20200059265A (en) Cosmetic sheet and cosmetic material using the same
KR20100025723A (en) Wood flooring having transfer-printed supporting layer
KR101241496B1 (en) Interior flooring using paper and synthetic resin layer
KR102305804B1 (en) Low-pressure Laminate Panel for Furniture and Manufacturing Method Thereof
CN210369720U (en) Composite wood floor with PP film as surface layer
KR100786582B1 (en) Fireproof sheet for decoration
Nemli et al. The resistances of several types of overlaying materials against cigarette burn, scratch, and abrasion
CN101549506B (en) Flake board with ultraviolet photo-curing paint aluminum foil veneer and manufacturing method thereof
KR100729254B1 (en) Panel manufacturing method including mixture of melamine resin and urushi lacquer
JP5428160B2 (en) Decorative plate and method of manufacturing the decorative plate
KR101652089B1 (en) Decoration panel with excellent antibacterial and method for manufacturing the same
KR102255205B1 (en) Anti-viral, Anti-bacterial, Anti-fungal, And Deodorization Low Pressure Melamine Sheet Board And Manufacturing Method Thereof
KR200256037Y1 (en) a door for furniture

Legal Events

Date Code Title Description
E701 Decision to grant or registration of patent right
GRNT Written decision to grant