KR102038492B1 - Wire harness and method for manufacturing the same - Google Patents
Wire harness and method for manufacturing the same Download PDFInfo
- Publication number
- KR102038492B1 KR102038492B1 KR1020150189400A KR20150189400A KR102038492B1 KR 102038492 B1 KR102038492 B1 KR 102038492B1 KR 1020150189400 A KR1020150189400 A KR 1020150189400A KR 20150189400 A KR20150189400 A KR 20150189400A KR 102038492 B1 KR102038492 B1 KR 102038492B1
- Authority
- KR
- South Korea
- Prior art keywords
- housing member
- synthetic resin
- lower housing
- resin material
- connector
- Prior art date
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/0045—Cable-harnesses
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/012—Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/012—Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses
- H01B13/01209—Details
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/225—Screening coaxial cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/28—Protection against damage caused by moisture, corrosion, chemical attack or weather
- H01B7/282—Preventing penetration of fluid, e.g. water or humidity, into conductor or cable
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Insulated Conductors (AREA)
Abstract
The wire harness according to the present invention includes a lower housing member formed of a synthetic resin material, a wiring member of copper or copper alloy metal disposed on the lower housing member, and a connector of copper or copper alloy metal formed at an end of the wiring member. And a connector housing coupled to the connector, and formed of a synthetic resin to cover the outside of the wiring member.
According to the present invention, it is possible to minimize the manpower required for the wire harness production, and to save the amount of material introduced, thereby reducing the manufacturing cost.
In addition, it is possible to uniformly manufacture according to the designed specifications, it is possible to ensure uniform quality characteristics.
Description
The present invention relates to a wire harness and a method for manufacturing the same, and more particularly, can be manufactured to precise specifications so as to provide uniform quality characteristics, while minimizing the input of manpower required for wire harness manufacturing and providing moisture into the harness. The invention relates to a wire harness configured to prevent penetration thereof and a method for manufacturing the same.
Many circuits and electrical components are installed in home appliances such as engine rooms or washing machines of automobiles, including various sensors.
In order to connect various sensors and power supply connectors used in automobiles or home appliances, wire harnesses are constructed using various cables, fixing bands, and the like.
The wire harness cuts the
However, in the case of the conventional wire harness as described above, the work of overlapping the
This not only increases the cost for manufacturing the wire harness, but also wraps and secures several strands of wires with the
In addition, since the wound or the thickness of the
In addition, when installed in a home appliance, such as a washing machine, there is a problem that moisture penetrates into the wire harness due to a humid environment, causing corrosion or short circuit of the wiring.
The present invention has been made to solve the problems as described above, an object of the present invention is to provide a wire harness and a method of manufacturing the same can be manufactured to the exact specifications by an automated process while minimizing the manpower required for wire harness manufacturing. It is.
Another object of the present invention is to provide a wire harness capable of providing uniform quality characteristics according to a designed specification and a method of manufacturing the same.
It is yet another object of the present invention to provide a wire harness and a method of manufacturing the same, which are configured to save the amount of material used for the wire harness construction.
It is still another object of the present invention to provide a wire harness and a method of manufacturing the same, which are configured to prevent moisture from penetrating into the wire harness.
Wire harness according to the present invention for achieving the above object is a lower housing member formed of a synthetic resin material, a wiring member of copper or copper alloy metal disposed on the lower housing member, and copper formed at the end of the wiring member Or a connector portion of a copper alloy metal, wherein the connector housing is coupled to the connector portion, and the synthetic resin material covers the outside of the wiring member.
Preferably, the wiring member includes a seating portion disposed on the lower housing member and a protrusion projecting outwardly from the lower housing member, and the seating portion, the protrusion and the connector portion are integrally formed.
Here, the upper portion of the seating portion is covered with the upper housing member of the synthetic resin material, the outside of the protrusion is wrapped with the connecting member of the synthetic resin material, the synthetic resin material constituting the upper housing member and the connecting member may be formed of the same material.
Preferably, the upper housing member and the connecting member are integrally formed.
Meanwhile, the synthetic resin constituting the upper housing member and the connecting member may be formed of a material different from that of the synthetic resin forming the lower housing member.
Preferably, the synthetic resin material constituting the upper housing member and the connecting member includes a thermoplastic elastomer component.
Here, the lower housing member may be formed with a receiving groove for receiving the seating portion.
In addition, the connector may be formed by bending an end of the protrusion.
The connector portion and the connector housing may protrude from the lower housing member in a vertical direction.
On the other hand, the wire harness manufacturing method according to the present invention comprises the steps of forming a lower housing member using a synthetic resin material, forming a wiring member using a copper or copper alloy metal, and forming a connector portion at the end of the wiring member And arranging the wiring member on the lower housing member, coupling the connector housing to the connector portion, and forming a synthetic resin material on the outside of the wiring member.
Preferably, in the forming of the wiring member, the wiring member is formed to include a seating portion disposed on the lower housing member and a protrusion projecting outwardly from the lower housing member, and the seating portion and the protrusion portion. And the connector unit integrally.
In addition, in the step of forming a synthetic resin material on the outside of the wiring member, the upper portion of the seating portion is covered with an upper housing member formed of synthetic resin material, the outside of the protrusion is wrapped with a connecting member formed of synthetic resin material, the upper housing The synthetic resin material constituting the member and the connecting member may be formed of the same material.
Preferably, the upper housing member and the connecting member are integrally formed.
In addition, the synthetic resin material constituting the upper housing member and the connecting member may be formed of a material different from the synthetic resin material forming the lower housing member.
Preferably, the synthetic resin material constituting the upper housing member and the connecting member includes a thermoplastic elastomer component.
Meanwhile, in the forming of the lower housing member, an accommodation groove for accommodating the seating part may be formed in the lower housing member.
Preferably, in the step of forming a connector portion at the end of the wiring member, the connector portion is formed by bending the end of the protrusion.
Preferably, the seating portion, the protrusion and the connector portion are formed by pressing copper foil.
Preferably, the upper housing member and the connecting member are formed by an insert injection method.
The connector portion and the connector housing may protrude from the lower housing member in a vertical direction.
According to the present invention, it is possible to minimize the manpower required for the wire harness production, and to save the amount of material introduced, thereby reducing the manufacturing cost.
In addition, it is possible to uniformly manufacture according to the designed specifications, it is possible to ensure uniform quality characteristics.
In addition, moisture can be prevented from penetrating into the wire harness, thereby preventing corrosion and shorting of the wire.
Since the accompanying drawings are for understanding the technical spirit of the present invention together with the detailed description of the invention, the present invention should not be construed as limited to the matters shown in the following drawings.
1 is a front view of a conventional wire harness,
2 is a perspective view of a wire harness according to the present invention;
3 is a perspective view of a wiring member included in the wire harness,
4 is a perspective view of the connector portion bent in the wiring member;
5 is a perspective view of the wiring member disposed on the lower housing member;
6 is a perspective view of the connector housing coupled to the connector in a state where the wiring member is disposed on the lower housing member.
Hereinafter, with reference to the accompanying drawings will be described in detail the configuration of the present invention.
Prior to this, the terms used in this specification and claims should not be construed in a dictionary sense, and the inventors may properly define the concept of terms in order to explain their invention in the best way. It should be construed as meaning and concept consistent with the technical spirit of the present invention.
Therefore, the configurations shown in the embodiments and drawings described herein are only preferred embodiments of the present invention, and do not represent all of the technical idea of the present invention, and various equivalents may be substituted for them at the time of the present application. It is to be understood that water and variations may exist.
2 is a perspective view of a wire harness according to the present invention, FIG. 3 is a perspective view of a wiring member included in the wire harness, FIG. 4 is a perspective view of a connector portion bent from the wiring member, and FIG. 5 is the wiring member. Is a perspective view of the state disposed on the lower housing member, Figure 6 is a perspective view of the connector housing is coupled to the connector in a state in which the wiring member is disposed on the lower housing member.
2 to 5, the wire harness according to the present invention includes a
The
Therefore, as shown in FIG. 2, the
As shown in FIG. 5, an
The
The
Copper foil means a thin copper or copper alloy plate, and the first rectangular copper foil is first pressed and processed into a
As the
That is, not only various modifications can be made in the formation position and the number of the
The
As described above, a
Therefore, the seating portion means a portion of the
The seating part, the
Then, the
Thus, the seating portion and the protruding
In the state in which the
Thus, as shown in FIG. 2, not only the upper surface of the
Here, the synthetic resin injected into the upper surface of the
Since the
Here, the
The thermoplastic elastomer (TPE) resin is a hybrid polymer having a rubbery elasticity, and is formed on the
In addition, by forming a portion of the connecting
Thus, the
The synthetic resin material constituting the
Thus, the
In addition, by forming the
That is, the
Thus, it is possible to configure a compact wire harness module that is compatible with various home appliances or automobile internal structures.
On the other hand, the wire harness manufacturing method according to the present invention comprises the steps of first forming a
The
The
Subsequently, the
Subsequently, the
Subsequently, in a state in which the
Thus, by performing an insert injection process using a thermoplastic elastomer or a mixed resin thereof, the
Therefore, the
Thus, the
Therefore, the
As described above, it is configured to surround the seating portion and the
In addition, since the shape of the
In addition, since the exterior of the
That is, in the case of a general wire, the inner copper conductor of the circular cross section is covered with a covering material and is formed in a circular cross section as a whole. In the state in which the individual wires are covered with the covering material, wires of several strands are overlapped to form a wire harness.
As a result, two layers of cladding are located between the two copper conductors, which results in one cladding layer being additionally disposed in an unnecessary state.
However, in the present invention, the gap between the
In addition, in the case of the conventional wire harness, since the fixing band is wrapped and fixed to the outside in a state where several strands of wires are overlapped, the fixing band is additionally consumed in addition to the covering material of the wire, whereas in the wire harness according to the present invention, the upper housing As the thermoplastic elastomer for forming the
As mentioned above, although the present invention has been described by way of limited embodiments and drawings, the technical idea of the present invention is not limited thereto, and a person having ordinary skill in the art to which the present invention pertains, Various modifications and variations may be made without departing from the scope of the appended claims.
10: lower housing member
20: wiring member
22: seating part
24: protrusion
30: connector
40: connector housing
50: upper housing member
60: connecting member
Claims (20)
A wiring member made of copper or copper alloy metal disposed on the lower housing member;
It comprises a connector portion of copper or copper alloy metal formed on the end of the wiring member,
The connector housing is coupled to the connector portion,
The lower housing member is provided with a receiving groove for accommodating the individual wiring member,
A synthetic resin material is formed to cover the outside of the wiring member,
The wiring member includes a seating portion disposed on the lower housing member;
It includes a protrusion protruding outward from the lower housing member,
The seating part, the protrusion part and the connector part are integrally formed,
The upper portion of the seating portion is covered with an upper housing member of a synthetic resin material,
The outside of the protrusion is wrapped with a connecting member of the synthetic resin material,
Synthetic resin material constituting the upper housing member and the connecting member is formed of the same material,
The upper housing member and the connecting member are integrally formed,
The synthetic resin material constituting the upper housing member and the connecting member is formed of a material different from the synthetic resin material forming the lower housing member, and the synthetic resin material constituting the upper housing member and the connecting member is the synthetic resin material forming the lower housing member. Formed of softer and more resilient materials,
The connector part is a wire harness, characterized in that formed by bending the end of the protrusion.
Synthetic resin constituting the upper housing member and the connecting member is a wire harness, characterized in that it comprises a thermoplastic elastomer component.
The lower housing member is a wire harness, characterized in that the receiving groove for receiving the seating portion is formed.
The connector part and the connector housing protrude from the lower housing member in a direction perpendicular to the wire harness.
Forming a wiring member using the copper foil;
Forming a connector portion at an end of the wiring member;
Disposing the wiring member on a lower housing member;
Coupling a connector housing to the connector portion;
Forming a synthetic resin material on the outside of the wiring member,
In the step of forming the wiring member,
A seating portion in which the wiring member is disposed on the lower housing member;
Including a protrusion projecting outward from the lower housing member,
The seating part, the protrusion part and the connector part are integrally formed by pressing the copper foil.
The lower housing member is provided with a receiving groove for accommodating the individual wiring member,
In the step of forming a synthetic resin material on the outside of the wiring member,
Covering the upper portion of the seating portion with an upper housing member formed of a synthetic resin material,
Wrap the outside of the protrusion with a connecting member formed of a synthetic resin material,
Synthetic resin material constituting the upper housing member and the connecting member is formed of the same material,
The upper housing member and the connecting member are integrally formed,
The synthetic resin material constituting the upper housing member and the connecting member is formed of a material different from the synthetic resin material forming the lower housing member, and the synthetic resin material constituting the upper housing member and the connecting member is the synthetic resin material forming the lower housing member. Formed of softer and more resilient materials,
In the step of forming a connector portion at the end of the wiring member,
The connector part is a wire harness manufacturing method, characterized in that formed by bending the end of the protrusion.
The synthetic resin material constituting the upper housing member and the connecting member comprises a thermoplastic elastomer component.
In the step of forming the lower housing member,
Wire harness manufacturing method characterized in that for forming the receiving groove for receiving the seating portion in the lower housing member.
The upper housing member and the connecting member is a wire harness manufacturing method, characterized in that formed by the insert injection method.
The connector part and the connector housing is a wire harness manufacturing method characterized in that the projecting in the vertical direction from the lower housing member.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020150189400A KR102038492B1 (en) | 2015-12-30 | 2015-12-30 | Wire harness and method for manufacturing the same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020150189400A KR102038492B1 (en) | 2015-12-30 | 2015-12-30 | Wire harness and method for manufacturing the same |
Publications (2)
Publication Number | Publication Date |
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KR20170080750A KR20170080750A (en) | 2017-07-11 |
KR102038492B1 true KR102038492B1 (en) | 2019-10-31 |
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KR1020150189400A KR102038492B1 (en) | 2015-12-30 | 2015-12-30 | Wire harness and method for manufacturing the same |
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Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2010259297A (en) * | 2009-04-28 | 2010-11-11 | Sumitomo Wiring Syst Ltd | Wire harness module, manufacturing method of the wire harness module, and attachment structure for vehicle body |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
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JP3602208B2 (en) * | 1995-07-20 | 2004-12-15 | 矢崎総業株式会社 | Wire harness and method of manufacturing the same |
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2015
- 2015-12-30 KR KR1020150189400A patent/KR102038492B1/en active IP Right Grant
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2010259297A (en) * | 2009-04-28 | 2010-11-11 | Sumitomo Wiring Syst Ltd | Wire harness module, manufacturing method of the wire harness module, and attachment structure for vehicle body |
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KR20170080750A (en) | 2017-07-11 |
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