KR102037896B1 - Multi-channel optical module and manufacturing method of the same - Google Patents
Multi-channel optical module and manufacturing method of the same Download PDFInfo
- Publication number
- KR102037896B1 KR102037896B1 KR1020130071408A KR20130071408A KR102037896B1 KR 102037896 B1 KR102037896 B1 KR 102037896B1 KR 1020130071408 A KR1020130071408 A KR 1020130071408A KR 20130071408 A KR20130071408 A KR 20130071408A KR 102037896 B1 KR102037896 B1 KR 102037896B1
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- South Korea
- Prior art keywords
- array block
- optical
- platform
- optical fiber
- cavity
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/24—Coupling light guides
- G02B6/42—Coupling light guides with opto-electronic elements
- G02B6/4201—Packages, e.g. shape, construction, internal or external details
- G02B6/4249—Packages, e.g. shape, construction, internal or external details comprising arrays of active devices and fibres
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/24—Coupling light guides
- G02B6/42—Coupling light guides with opto-electronic elements
- G02B6/4201—Packages, e.g. shape, construction, internal or external details
- G02B6/4204—Packages, e.g. shape, construction, internal or external details the coupling comprising intermediate optical elements, e.g. lenses, holograms
- G02B6/4215—Packages, e.g. shape, construction, internal or external details the coupling comprising intermediate optical elements, e.g. lenses, holograms the intermediate optical elements being wavelength selective optical elements, e.g. variable wavelength optical modules or wavelength lockers
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/24—Coupling light guides
- G02B6/42—Coupling light guides with opto-electronic elements
- G02B6/4201—Packages, e.g. shape, construction, internal or external details
- G02B6/4219—Mechanical fixtures for holding or positioning the elements relative to each other in the couplings; Alignment methods for the elements, e.g. measuring or observing methods especially used therefor
- G02B6/4228—Passive alignment, i.e. without a detection of the degree of coupling or the position of the elements
- G02B6/423—Passive alignment, i.e. without a detection of the degree of coupling or the position of the elements using guiding surfaces for the alignment
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/24—Coupling light guides
- G02B6/42—Coupling light guides with opto-electronic elements
- G02B6/4201—Packages, e.g. shape, construction, internal or external details
- G02B6/4246—Bidirectionally operating package structures
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/24—Coupling light guides
- G02B6/42—Coupling light guides with opto-electronic elements
- G02B6/4201—Packages, e.g. shape, construction, internal or external details
- G02B6/4285—Optical modules characterised by a connectorised pigtail
Abstract
The present invention discloses a multichannel optical module and a method of manufacturing the same. The optical module includes a base block having a cavity at one edge, a printed circuit board disposed on the other side of the base block opposite to the cavity, an integrated circuit chip mounted on the printed circuit board, Transmission lines connected to an integrated circuit chip, a platform disposed in the cavity, an optical element array block disposed in the platform and connected to the transmission lines, and a plurality of optical fiber cores aligned with the optical element array block. And an optical fiber array block fixing the plurality of optical fiber cores and bonded to the platform and the optical element array block and fixed in the cavity.
Description
The present invention relates to an optical communication system and a method for manufacturing the same, and more particularly, to a multi-channel optical module capable of transmitting and receiving light for data transmission and a method for manufacturing the same.
Recently, active optical cables (AOCs) such as high-definition multimedia interface (HDMI), DisplayPort, and digital visual interface (DVI), which have increased in demand, have a single optical fiber for A / V data transmission. At least four channels are required that can focus more than one wavelength.
In addition, electrical connections are already limited in common chips and chips (Chip-to-Chip), boards and boards (B? OB?), Boards and systems, and systems and systems. The demand for multichannel optical modules for transmission continues to increase.
A typical multichannel optical module may include a fiber block with many precision injection moldings and guide pins with special shapes. In the case of injection molding, it is a time-consuming and costly process for accurate tolerance control, especially when using a single mode fiber with a core size of about 8um and controlling the final tolerance between the fiber and the optical element within a fewum. I have a problem.
Another multichannel optical module has a structure for optically coupling an optical element array block having a lens module including a mirror that is converted into the same 90 degree optical path, and an optical fiber array. The process of aligning between the optical fiber and the mirror, between the mirror and the lens, or between the lens and the optical element is indispensable. Therefore, the general multi-channel optical module has a disadvantage in that the optical coupling efficiency between the final optical fiber and the optical device is not good, and many parts such as a mirror, a lens and a support mechanism, and a spacer for securing a space for optical coupling are used.
Another multichannel optical module may include a fiber array block having guide holes and guide pins in a silicon wafer. In the case where the optical element and the optical fiber are connected by the manual alignment method, the through hole must be formed in a precise position in the silicon wafer. In the multi-channel optical module, it is very difficult to manufacture the guide pin and the fiber array block including the same, and there is a problem in that cracks may occur in the silicon mount due to contact with the guide pin. In addition, in the case of a multi-channel optical module, there is a problem in that electrical performance is deteriorated due to electrical crosstalk between transmission lines between adjacent channels.
SUMMARY OF THE INVENTION The present invention has been made in an effort to provide a multichannel module having a simple structure and easy processing, and a method of manufacturing the same.
In addition, another technical problem of the present invention is to provide a multi-channel optical module and a method for manufacturing the same, which is easy to packaging process and manual alignment method.
In addition, another technical problem of the present invention is to provide a multi-channel optical module and a manufacturing method thereof that can improve the productivity.
Multichannel optical module according to an embodiment of the present invention, the base block having a cavity on one side edge; A printed circuit board disposed on the other side of the base block opposite to the cavity; An integrated circuit chip mounted on the printed circuit board; A platform disposed within the cavity; Transmission lines connected to the integrated circuit chip and formed on the platform; An optical element array block disposed in the platform and connected to the transmission lines; A plurality of optical fiber cores arranged in the optical element array block; And an optical fiber array block fixed to the plurality of optical fiber cores and bonded to the platform and the optical element array block and fixed in the cavity.
According to one embodiment of the invention, the platform, the bottom surface in contact with the side wall of the cavity; An upper surface from the bottom surface to the optical fiber array block; A first inclined surface inclined between the upper surface and the bottom surface to minimize the step between the printed circuit board and the optical fiber array block; An upper bottom surface on which the optical element array block is mounted on the other side of the upper surface opposite to the first inclined surface; And a second sloped surface between the upper bottom surface and the upper surface.
According to another embodiment of the present invention, the transmission lines may further include bonding pads bonded to the platform.
According to an embodiment of the present disclosure, the bonding pads may include first bonding pads disposed on the first inclined surface of the platform; And second bonding pads disposed on the upper bottom surface of the platform.
According to another exemplary embodiment of the present disclosure, the transmission lines may include: first bonding wires between the integrated circuit chip and the first bonding pads; Wiring transmission lines between the first bonding pads and the second bonding pads; And second bonding wires between the second bonding pads and the optical device array block.
According to an embodiment of the present disclosure, the transmission lines may include: first bonding wires connected to the integrated circuit chip; Pad transmission lines connected to the first bonding wires on the first inclined surface and extending from the first inclined surface to the upper bottom surface of the platform; And second bonding wires connecting the pad transmission lines and the optical element array block.
According to another embodiment of the present disclosure, the pad transmission lines may be in contact with surfaces of the first inclined surface and the second inclined surface of the platform.
According to an embodiment of the present disclosure, the base block may have a third inclined surface adjacent to the cavity and extending from the first inclined surface.
According to another embodiment of the present invention, the printed circuit board may be disposed on the third inclined surface of the base block.
According to an embodiment of the present disclosure, the optical element array block may contact the cavity sidewall of the base block and may be disposed between the printed circuit board and the optical fiber array block without the platform.
According to another embodiment of the present invention, the optical element array block includes optical elements aligned with the optical fiber cores, and the inclined surface inclined from the printed circuit board on the base block to the photons in the cavity. Can have
According to an embodiment of the present disclosure, the optical device array block may further include the device pads connected to the optical devices.
According to another embodiment of the present invention, the optical devices may include a vertical surface emitting laser or a laser diode.
According to an embodiment of the present disclosure, the base block may have stop bars that align the printed circuit board at both sides of the cavity.
According to another embodiment of the present disclosure, the optical fiber array block may have alignment holes formed at edges of the optical fibers.
According to an embodiment of the present disclosure, the guide pins may be further included in the alignment holes.
According to another aspect of the present invention, there is provided a method of manufacturing a multichannel optical module, including: forming transmission lines on a flat; Mounting an optical element array block on the platform; Connecting first bonding wires between the optical element array block and the transmission lines on the platform; Aligning the optical element array block and the optical fiber cores to bond the platform and the fiber array block; Mounting the platform and the fiber block on a base block; Fixing a printed circuit board to mount an integrated circuit chip on the base block; And connecting wire transmission paths between the transmission line pad and the integrated circuit chip.
According to an embodiment of the present disclosure, the platform and the optical fiber array block may be bonded by a eutectic bonding method.
According to another embodiment of the present invention, the transmission lines may include pad transmission lines.
The transmission lines may include first pads connected to the first bonding wires; Second pads connected to the second bonding wires; And wire transmission lines connected between the first pads and the second pads.
The multi-channel optical module according to an embodiment of the present invention may include a base block, an optical fiber array block, optical fibers, a printed circuit board, an integrated circuit chip, bonding wires, a platform, and an optical element array block. The optical fiber array block can fix the optical fibers. The platform may secure the optical element array block. The optical fibers and the optical element array block may be manually aligned by flip chip bonding or die bonding apparatus. The optical fiber array block and the platform may be bonded. Bonding wires may connect an optical element array block and an integrated circuit chip. Bonding pads may be disposed on the platform. Bonding pads may be connected to bonding wires. When the mutual distance, spacing, line width, or size of each of the bonding pads and the bonding wires is properly adjusted, low pass filter characteristics can be realized without the addition of a separate optical device, thereby reducing electrical crosstalk.
Therefore, the multi-channel optical module according to an embodiment of the present invention can be mass-produced using a manual optical alignment method and a surface mounting technique. In addition, it does not use expensive optical components such as micro lens array, the structure is simple, and the number of parts can be reduced and the cost can be reduced.
1 is a perspective view showing a multi-channel optical module according to an embodiment of the present invention.
FIG. 2 is a perspective view illustrating the base block of FIG. 1. FIG.
3 is a view showing the optical fiber array block and platform of FIG. 1 separately.
4 is a perspective view illustrating the optical fibers and the optical element array block of FIG. 3 in more detail.
5 is an exploded perspective view illustrating an optical fiber array block and an optical device array block of FIG. 3 according to a first application example of the present invention.
6 illustrates a transmission line between the optical element array block and the integrated circuit chip of FIGS. 3 and 4.
7 is a plan view illustrating bonding wires and bonding pads between the optical device array block and the integrated circuit chip of FIGS. 3 and 4.
8 is a graph illustrating a comparison between a platform structure according to an embodiment of the present invention and a high frequency elimination characteristic in a general platform structure.
9 is a perspective view illustrating a multichannel optical module according to a second application example of the present invention.
10 is a perspective view illustrating a multichannel optical module according to a third application example of the present invention.
11 is a perspective view illustrating a multi-channel optical module according to a fourth application example of the present invention.
12 is a perspective view illustrating a multichannel optical module according to a fifth application example of the present invention.
13 is a flowchart illustrating a method of manufacturing a multichannel optical module according to an exemplary embodiment of the present invention.
Both the foregoing general description and the following detailed description are exemplary in order to provide further explanation of the claimed invention. Therefore, the present invention is not limited to the embodiments described herein and may be embodied in other forms. The embodiments introduced herein are provided to ensure that the disclosed contents are thorough and complete, and that the spirit of the present invention can be sufficiently delivered to those skilled in the art.
In the present specification, when a part is mentioned to include a certain component, it means that it may further include other components. In addition, each embodiment described and illustrated herein also includes a complementary embodiment thereof. Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.
1 is a perspective view showing a multi-channel optical module according to an embodiment of the present invention. 2 is a perspective view illustrating the
1 and 2, the multi-channel
The
The optical
The optical
The printed
One end of the
In the multi-channel optical module according to an embodiment of the present invention, the optical path is minimized by using an optical component such as a lens by changing the electrical path vertically (90 °) without changing the optical path vertically (90 °). ) And the
3 is a view showing the optical
1, 3, and 4, an optical
The optical
Referring to FIG. 5, the optical
FIG. 6 shows
The
FIG. 7 is a plan view illustrating the
Referring to FIG. 7,
FIG. 8 illustrates high frequency transmission characteristics of each of the
9 is a perspective view illustrating a multichannel optical module according to a second application example of the present invention. The second application is provided with a plurality of guide pins 24 in the optical
Referring to FIG. 9, the multichannel optical module according to the second application example may include guide pins 24 coupled to
10 is a perspective view illustrating a multichannel optical module according to a third application example of the present invention. In a third application example, a
Referring to FIG. 10, a multi-channel optical module according to a third application example of the present invention may include a
11 is a perspective view illustrating a multi-channel optical module according to a fourth application example of the present invention. The fourth application is that the
Referring to FIG. 11, the multi-channel optical module according to the fourth application of the present invention may include a pigtail type
12 is a perspective view illustrating a multichannel optical module according to a fifth application example of the present invention. In the fifth application example, the third
Referring to FIG. 12, the multichannel optical module according to the fifth application example may include a
Referring to the embodiment of the present invention configured as described above, the manufacturing method of the multi-channel optical module according to the first to fifth applications.
13 is a flowchart illustrating a method of manufacturing a multichannel optical module according to an exemplary embodiment of the present invention.
1, 3, 7, and 13,
Next, the optical
Next,
Next, the optical
Thereafter, the
Then, the printed
Finally, the
Those skilled in the art will understand that the present invention can be implemented in a modified form without departing from the essential characteristics of the present invention. Therefore, the disclosed embodiments should be considered in descriptive sense only and not for purposes of limitation. The scope of the present invention is shown in the claims rather than the foregoing description, and all differences within the scope will be construed as being included in the present invention.
10: base block 12: cavity
14: stop bars 16: third slope
20: optical fiber array block 22: alignment hole
24: guide pins 30: optical fibers
32: optical fiber bundle 34: core
36: cladding 40: printed circuit board
50: integrated circuit chip 52: chip bonding pads
54: transmit chip 56: receive chip
60: bonding wires 62: first bonding wires
64: wiring transmission lines 66: second bonding wires
70: platform 71: bottom
72: first inclined plane 74: second inclined plane
76: top surface 78: top bottom surface
80: optical element array block 82: optical element
84: device bonding pads 90: bonding pads
92: first bonding pads 94: second bonding pads
100: platform structure according to an embodiment of the present invention (an embodiment of the present invention, in this case can reduce electrical crosstalk)
200: Another platform structure according to an embodiment of the present invention (an embodiment of the present invention is correct).
Claims (20)
A printed circuit board disposed on the other side of the base block opposite to the cavity;
An integrated circuit chip mounted on the printed circuit board;
A platform disposed within the cavity;
Transmission lines connected to the integrated circuit chip and formed on the platform;
An optical element array block disposed in the platform and connected to the transmission lines;
A plurality of optical fiber cores arranged in the optical element array block; And
An optical fiber array block fixing the plurality of optical fiber cores and bonded to the platform and the optical element array block and fixed in the cavity,
The platform is:
A bottom surface in contact with the sidewall of the cavity;
An upper surface from the bottom surface to the optical fiber array block;
A first inclined surface inclined between the upper surface and the bottom surface to minimize the step between the printed circuit board and the optical fiber array block;
An upper bottom surface on which the optical element array block is mounted on the other side of the upper surface opposite to the first inclined surface; And
And a second sloped surface between the top bottom surface and the top surface.
And a bonding pad to which the transmission lines are bonded on the platform.
The bonding pads,
First bonding pads disposed on the first inclined surface of the platform; And
And a second bonding pads disposed on the upper bottom surface of the platform.
The transmission line,
First bonding wires between the integrated circuit chip and the first bonding pads;
Wiring transmission lines between the first bonding pads and the second bonding pads; And
And a second bonding wire between the second bonding pads and the optical element array block.
The transmission line,
First bonding wires connected to the integrated circuit chip;
Pad transmission lines connected to the first bonding wires on the first inclined surface and extending from the first inclined surface to the upper bottom surface of the platform; And
And a second bonding wire connecting the pad transmission lines and the optical element array block.
And the pad transmission lines are in contact with surfaces of the first and second inclined surfaces of the platform.
And the base block has a third inclined surface adjacent to the cavity and extending from the first inclined surface.
The printed circuit board is a multi-channel optical module disposed on the third inclined surface of the base block.
And the optical element array block is in contact with the cavity sidewall of the base block and is disposed between the printed circuit board and the optical fiber array block without the platform.
And the optical element array block includes optical elements aligned with the optical fiber cores, the optical element array block having an inclined surface inclined from the printed circuit board on the base block to the photons in the cavity.
The optical device array block further comprises device pads connected to the optical devices.
The optical devices comprise a multi-channel optical module comprising a vertical surface emitting laser or a laser diode.
The base block has a multi-channel optical module having stop bars to align the printed circuit board on both sides of the cavity.
And the optical fiber array block has alignment holes formed at edges of the optical fibers.
And a guide pin coupled to the alignment hole.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US14/066,034 US9250404B2 (en) | 2012-11-23 | 2013-10-29 | Multi-channel optical module and manufacturing method of the same |
Applications Claiming Priority (2)
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KR20120133427 | 2012-11-23 | ||
KR1020120133427 | 2012-11-23 |
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KR20140066636A KR20140066636A (en) | 2014-06-02 |
KR102037896B1 true KR102037896B1 (en) | 2019-11-26 |
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KR1020130071408A KR102037896B1 (en) | 2012-11-23 | 2013-06-21 | Multi-channel optical module and manufacturing method of the same |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2021256752A1 (en) * | 2020-06-16 | 2021-12-23 | 주식회사 일선 | Optical transceiver with improved optical alignment function and manufacturing method therefor |
Families Citing this family (5)
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KR102328312B1 (en) | 2015-01-15 | 2021-11-19 | 한국전자통신연구원 | Optical module |
KR102015132B1 (en) | 2016-09-19 | 2019-08-27 | 한국전자통신연구원 | Multi-channel optical sub assembly and manufacturing method of the same |
WO2019132075A1 (en) * | 2017-12-28 | 2019-07-04 | 주식회사 옵텔라 | Optical module having enhanced luminance efficiency |
KR102031651B1 (en) * | 2017-12-28 | 2019-10-14 | 주식회사 옵텔라 | Optical Module |
CN112859238B (en) * | 2021-02-09 | 2022-11-29 | 西安理工大学 | Method and device for coupling optical fiber array and optical waveguide passive end face |
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JP2001116960A (en) * | 1999-10-14 | 2001-04-27 | Sumitomo Electric Ind Ltd | Substrate for optical module, light emitting module and light receiving module using it |
KR100888080B1 (en) * | 2008-04-22 | 2009-03-11 | 이화여자대학교 산학협력단 | A method for manufacturing a micro-mirror array |
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KR20070023420A (en) * | 2005-08-24 | 2007-02-28 | (주) 파이오닉스 | Optical transceiver module using silicon optical bench |
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JP2001116960A (en) * | 1999-10-14 | 2001-04-27 | Sumitomo Electric Ind Ltd | Substrate for optical module, light emitting module and light receiving module using it |
KR100888080B1 (en) * | 2008-04-22 | 2009-03-11 | 이화여자대학교 산학협력단 | A method for manufacturing a micro-mirror array |
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WO2021256752A1 (en) * | 2020-06-16 | 2021-12-23 | 주식회사 일선 | Optical transceiver with improved optical alignment function and manufacturing method therefor |
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