KR102028510B1 - Depositor for bread - Google Patents

Abstract

The present invention relates to a filler for confectionery and bakery, which comprises: a dough tank where dough is housed inside; a replaceable nozzle unit detachably coupled to the dough tank with a screw type; a pressurizing piston disposed in a tank body, and for pressurizing the dough in the tank body using the replaceable nozzle unit; and a servo cylinder for pressurizing the pressurizing piston.

Description

Bakery Confectionery Filling Machine {DEPOSITOR FOR BREAD}

The present invention relates to a bakery and a peeling machine, and more particularly, even if a mechanical method is used, the texture of the dough is not deformed or the foam is blown out, like the method of human weaving, and the weight and size of the dough are adjusted with the same force. It relates to a bakery and peeling machine that can maximize the efficiency and commerciality of the work.

Bakery peeling machine refers to a series of devices that provide bakery dough (hereinafter referred to as dough) for making bread, including cookies.

Dough for bakery was originally handcrafted by man using a milking bag called Chevrolet.

Although manual work is fine, it is vulnerable to mass production. For this reason, manual labor is mechanized to drive mass production. Machines that play this role are called peeling machines.

Existing peeling machines take the form of pushing the dough while operating in a geared manner, which causes the following problems.

Existing peeling machine is a type that pulls out the dough with the two gears go together, there is a problem that the gear is easily deformed due to frequent friction during the operation of the two gears.

And when you look at the result of the dough made, using a long gear to match the length of the bread pan, there are bound to be a slight deviation in the weight of the product on the left and right, which may cause problems in the marketability.

In addition, in the case of the prior art, due to its structural limitations, the shape of the dough may not be additionally varied, and since the large stainless steel parts are used, it is heavy (more than 8 kg) and has a long cleaning time.

Here, cleaning parts is a big part of the real problem, and because the workers act on a daily basis, the heavy parts involved in the process and the time it takes to dismantle and clean up proves an additional weakness in the use of the peeling machine. .

In particular, the conventional method has a problem in that a small amount of dough can not be used to produce a product when a certain amount of dough is put into the gear of the machine structure.

As such, the filling machine is difficult to use a small amount of dough to fill the internal pressure of the machine at least 3kg ~ 5kg of dough should be used, after producing a certain amount of the remaining dough should be discarded.

This has a huge impact on cost calculations, which makes it difficult to use a machine unless it is a factory that produces products in large quantities. In fact, most private or small stores use KitchenAid or Canwood brand small kneaders (5 to 7 liters). Even if the dough is turned into a 5 liter kneader, the air-containing meringue and the dough volume are about 10 liters. Considering that it is difficult to use a large machine because of the large amount of waste, it is a big problem to not use a small amount of dough.

Of course, even if the quantity of dough is solved, the efficiency of large machines can be harmful in stores where production is limited.

As described above, in the case of the conventional peeling machine, in view of generating a number of problems due to structural limitations, there is a need for a new concept of a baking agent and a peeling machine, which is not known.

Korean Patent Office Application No. 10-1998-0028669 Korean Patent Office Application No. 10-2005-0082341 Korean Patent Office Application No. 10-2012-0045522 Korean Patent Office Application No. 10-2017-0041469

The object of the present invention, even when using a mechanical method is the same as the way people squeeze, there is no phenomenon that the texture of the dough is deformed or bubbles are blown out, it is possible to adjust the weight and size of the dough with the same force to maximize the efficiency of work and commercial It is to provide a bakery and peeling machine that can.

The object is a dough tank in which the dough is accommodated therein; A replaceable nozzle unit detachably coupled to the dough tank by a screw; A pressurizing piston disposed in the tank body to pressurize the dough in the tank body to the replaceable nozzle unit; And a servo cylinder for pressurizing the pressure piston.

The servo motor may further include a servo motor connected to the servo cylinder and driving the servo cylinder.

An X-axis electric linear rail disposed in the lower region of the replaceable nozzle unit and having an X-axis moving table moving along the X-axis on an XY plane; A Y-axis electric linear rail disposed to cross the X-axis electric linear rail and having a Y-axis moving table to which the X-axis electric linear rail is coupled; And a loading plate coupled to the X-axis moving table and loaded with a dough of a quantity falling from the replaceable nozzle unit.

On the other hand, the object, the frame structure forming the skeleton of the appearance; It is provided with a tank body in which the dough is accommodated therein, a tank head communicating with the lower end of the tank body and gradually narrowing toward the lower portion, and a tank neck connected to the tank head, made of smog acrylic material. Dough tank; A replaceable nozzle unit having a nozzle body detachably coupled to the tank neck of the dough tank by a screw type, and a nozzle pipe coupled to the nozzle body and substantially discharged from the dough but gradually narrowing toward the end; A tank support connected to one side of the frame structure and supporting the dough tank; A pressurizing piston disposed in the tank body, the bottom surface of which is convex convex, for pressurizing the dough in the tank body to the replaceable nozzle unit; A plurality of hermetic members disposed between the pressure piston and the tank body; A connector connected to the pressure piston; A servo cylinder having a cylinder rod having an end coupled to the connector, and a cylinder body supporting the cylinder rod to extend; A servo motor connected to the servo cylinder and driving the servo cylinder; An X-axis electric linear rail disposed in the lower region of the replaceable nozzle unit and having an X-axis moving table moving along the X-axis on an XY plane; A Y-axis electric linear rail disposed to cross the X-axis electric linear rail and having a Y-axis moving table to which the X-axis electric linear rail is coupled; A loading plate coupled to the X-axis moving table and loaded with a quantity of dough falling from the replaceable nozzle unit; A lift drive unit connected to the tank support and configured to drive up and down the dough tank including the tank support, the servo cylinder, and the servo motor; A unit opening and closing mechanism provided in the replaceable nozzle unit to open and close the replaceable nozzle unit; A touch screen provided on one side of the frame structure; A dough amount sensing unit for sensing a dough amount in the dough tank; A controller for providing an alarm based on a sensing signal of the dough amount sensing unit and controlling an operation of the servo motor, the X-axis electric linear rail and the Y-axis electric linear rail based on an input signal on the touch screen. It is also achieved by a bakery and peeling machine characterized in that.

According to the present invention, even when using a mechanical method, the texture of the dough is not the same as the way of squeezing or foaming out, and the weight and size of the dough can be adjusted with the same force to maximize the efficiency and merchandise of the work It has an effect.

1 is a side view of a bakery and peeling machine according to an embodiment of the present invention.
2 is a front view of FIG. 1.
3 is a schematic structural diagram of FIG. 2.
4 is a partial operation view of FIG. 3.
5 is an enlarged view of the replaceable nozzle unit region of FIG. 3.
6 is an exploded view of FIG. 5.
7 is a control block diagram of a bakery filling agent according to an embodiment of the present invention.
8 is a front view of a bakery and peeling machine according to an embodiment of the present invention.
9 and 10 are enlarged view of main parts of FIG. 8.

Advantages and features of the present invention, and methods for achieving them will be apparent with reference to the embodiments described below in detail in conjunction with the accompanying drawings.

However, the present invention is not limited to the embodiments disclosed below, but may be implemented in various different forms.

In this specification, this embodiment is provided to make the disclosure of the present invention complete, and to fully inform the scope of the invention to those skilled in the art. And the present invention is only defined by the scope of the claims.

Thus, in some embodiments, well known components, well known operations and well known techniques are not described in detail in order to avoid obscuring the present invention.

Like reference numerals refer to like elements throughout. And the terminology (discussed) used herein is for the purpose of describing the embodiments are not intended to limit the invention.

In the present specification, the singular also includes the plural unless specifically stated in the phrase. In addition, components and acts (acts) referred to as 'includes (or includes)' do not exclude the presence or addition of one or more other components and acts.

Unless otherwise defined, all terms (including technical and scientific terms) used in the present specification may be used in a sense that can be commonly understood by those skilled in the art.

In addition, terms that are defined in a commonly used dictionary are not ideally or excessively interpreted unless they are defined.

Hereinafter, with reference to the accompanying drawings will be described a preferred embodiment of the present invention.

1 is a side view of a bakery and peeling machine according to an embodiment of the present invention, Figure 2 is a front view of Figure 1, Figure 3 is a schematic structural view of Figure 2, Figure 4 is a partial operation of Figure 3, Figure 5 3 is an enlarged view of the replaceable nozzle unit area of FIG. 3, FIG. 6 is an exploded view of FIG. 5, and FIG. 7 is a control block diagram of a bakery confectioner peeling machine according to an embodiment of the present invention.

Referring to these drawings, the baking agent and peeling machine 100 according to the present embodiment is the same as the method of human weaving even if using a mechanical method, there is no phenomenon that the texture of the dough is deformed or the foam is turned off, and the weight of the dough with the same force The size can be adjusted to maximize the efficiency and commerciality of the work.

In other words, the most problematic part of using a machine is that the dough may be deformed and the result is slightly different.

Prior to this, the use of heavy parts is reduced and easier to clean. Unlike the past, a small amount of dough allows the machine to be used immediately.

As will be described later in detail, the present invention can provide a product without variation of dough and variation as a new type using a servo cylinder 144 equipped with a servo motor 145 to solve this problem.

In addition, by using the X-axis and Y-axis electric linear rails (150, 160) it is possible to implement a variety of shapes, such as circular shape, square shape, heart shape, animal shape, etc. that the existing peeling machine could not. The ability to work with multiple functions in this way prevents injuries to the wrists of workers caused by continuous manual work, as well as the shape and size of the product, ie the product, which is always constant, thereby contributing to cost savings.

The bakery and peeling machine 100 according to the present embodiment, which can provide such an effect, has a structure in which a plurality of devices or units are mounted in positions on the frame structure 110 forming a skeleton of an appearance. The device can thus be simplified and the position movement is free.

The frame structure 110 is provided with a dough tank 120. The dough tank 120 has a tank body 121 in which the dough is accommodated therein, a tank head 122 which communicates with a lower end of the tank body 121 and is gradually narrowed toward a lower portion thereof, and a tank head ( A tank neck 123 connected to 122.

The dough tank 120 is made of smog acrylic material. Therefore, the dough tank 120 is much lighter than the conventional it is good to separate and clean from the frame structure (110). In other words, to make a bucket such as a bag made of smog acrylic material so that the amount of dough in the dough tank 120 can be detected, the method in which the servo motor 145 pushes the adjustable amount of the dough therein is applied. It can greatly help the ease of use.

The replaceable nozzle unit 130 is detachably coupled to the dough tank 120. The replaceable nozzle unit 130 is screwed to the nozzle body 131 detachably coupled to the tank neck 123 of the dough tank 120, the nozzle body 131 is coupled to substantially the dough is discharged It includes a nozzle pipe 132 that gradually narrows toward the end.

When the replaceable nozzle unit 130 is applied in a replaceable structure as in the present embodiment, there is an advantage that the replaceable nozzle unit 130 may be arbitrarily selected and used according to the dough supply amount or shape. In addition, since the replaceable nozzle unit 130 can be separated, the cleaning becomes easy.

The replaceable nozzle unit 130 is provided with a unit opening and closing mechanism 115 for opening and closing the replaceable nozzle unit 130. The unit opening and closing mechanism 115 may be manual or may be electric. In the latter case, it can be applied as a cylinder. Of course, the unit opening and closing mechanism 115 is not necessarily to be applied. Therefore, even if the type without the unit opening and closing mechanism 115 will be said to belong to the scope of the present invention.

The tank body 121 is provided with a pressure piston 141 for pressing the dough in the tank body 121 to the replaceable nozzle unit 130. The pressurizing piston 141 forms a convex surface 141a with its convex surface so as to take less resistance for stable pressurization.

A plurality of airtight members 142 are provided between the pressure piston 141 and the tank body 121. Due to the airtight member 142, it is possible to pressurize the dough stably without leaking pressure. The connector 143 is connected to the pressure piston 141.

The servo cylinder 144 and the servo motor 145 are provided to pressurize the pressure piston 141.

The servo cylinder 144 includes a cylinder rod 144a having an end coupled to the connector 143, and a cylinder body 144b supporting the cylinder rod 144a so as to be extensible. The servo cylinder 144 pressurizes the pressure piston 141 with a fixed amount of force so that the fixed amount of dough can be discharged at all times.

The servo motor 145 is connected to the servo cylinder 144 and serves to drive the servo cylinder 144. Since the servo cylinder 144 is used, it can be operated in a manner in which a person presses by hand. Therefore, even if you use a mechanical method, the texture of the dough is not the same as the way of squeezing or foaming out, it is possible to adjust the weight and size of the dough with the same force.

The servo cylinder 144 equipped with the servo motor 145 serves to push the dough and can operate even with a minimum amount of dough. However, since there is one replaceable nozzle unit 130, the working time may be a little longer, but instead, the finished product may have a more perfect appearance.

One side of the frame structure 110 is provided with a tank support 111 for supporting the dough tank 120. Then, the elevating driving unit 113 is connected to the tank support 111. The elevating drive unit 113 serves to elevate and drive the dough tank 120 including the tank support 111, the servo cylinder 144, and the servo motor 145. The gap between the loading plate 152 and the replaceable nozzle unit 130 may be adjusted by the operation of the elevating driving unit 113.

The baking confectionery filling machine 100 which concerns on this embodiment is further equipped with the X-axis electric linear rail 150 and the Y-axis electric linear rail 160.

The X-axis electric linear rail 150 includes an X-axis moving table 151 disposed in the lower region of the replaceable nozzle unit 130 and moving along the X-axis on the XY plane. The X-axis moving table 151 is coupled to the loading plate 152 is loaded with the dough of the quantity falling from the replaceable nozzle unit 130.

The Y-axis motorized linear rail 160 is disposed to intersect the X-axis motorized linear rail 150 and includes a Y-axis moving table 161 to which the X-axis motorized linear rail 150 is coupled.

Since the X-axis and Y-axis electric linear rails 150 and 160 are provided as described above, various oven fans and various shapes can be implemented by the action of the controller 180 to be described later. That is, by using the X-axis and Y-axis electric linear rails (150, 160) it can implement a variety of shapes, such as a heart shape, animal shape, etc. that the existing peeling machine could not. The ability to work with multiple functions in this way prevents injuries to the wrists of workers caused by continuous manual work, as well as the shape and size of the product, ie the product, which is always constant, thereby contributing to cost savings.

Meanwhile. In the bakery confectionery peeling machine 100 according to the present embodiment, the touch screen 171, the dough amount sensing unit 172, and the controller 180 are further mounted.

The touch screen 171 is an input unit provided on one side of the frame structure 110. Of course, a warning message may also appear on the touch screen 171.

The dough amount detector 172 serves to detect the amount of dough in the dough tank 120. In addition, the controller 180 provides an alarm based on a detection signal of the dough amount detecting unit 172, while the servo motor 145 and the X-axis electric linear rail 150 are provided based on an input signal on the touch screen 171. And controlling the operation of the Y-axis electric linear rail 160.

The controller 180 performing this role may include a central processing unit 181 (CPU), a memory 182 (MEMORY), and a support circuit 183 (SUPPORT CIRCUIT).

The central processing unit 181 provides an alarm based on the detection signal of the dough amount detecting unit 172 in this embodiment, while the servo motor 145 and the X-axis electric linear are based on the input signal on the touch screen 171. It may be one of a variety of computer processors that can be industrially applied to control the operation of the rail 150 and the Y-axis motorized linear rail 160.

The memory 182 is connected to the central processing unit 181. The memory 182 may be installed locally or remotely as a computer readable recording medium, and may be readily available, such as, for example, random access memory (RAM), ROM, floppy disk, hard disk, or any digital storage form. It may be at least one memory.

The support circuit 183 (SUPPORT CIRCUIT), in combination with the central processing unit 181, supports the typical operation of the processor. Such support circuit 183 may include a cache, a power supply, a clock circuit, an input / output circuit, a subsystem, and the like.

In the present embodiment, the controller 180 provides an alarm based on the detection signal of the dough amount detecting unit 172, while the servo motor 145 and the X-axis electric linear rail (based on the input signal on the touch screen 171). 150 and Y-axis motorized linear rail 160, such a series of control processes and the like can be stored in the memory 182. Typically software routines may be stored in memory 182. Software routines may also be stored or executed by other central processing units (not shown).

Although the process according to the invention has been described as being performed by software routines, at least some of the processes of the invention may be performed by hardware. As such, the processes of the present invention may be implemented in software running on a computer system, in hardware such as integrated circuits, or by a combination of software and hardware.

With this configuration, when the dough is put into the dough tank 120 and the apparatus is operated, the servo cylinder 144 is operated through a predetermined control to pressurize the pressure piston 141 so that the dough of the quantity is replaced by the replaceable nozzle unit 130. May be discharged and loaded onto the loading plate 152.

According to this embodiment acting on the basis of the structure as described above, even if using a mechanical method, the texture of the dough is not the same as the way of squeezing or foaming out, and the weight and size of the dough with the same force It can be adjusted to maximize the work efficiency and merchandise.

In other words, the present invention can provide a new product using the servo cylinder 144 equipped with the servo motor 145 without any deformation of the dough and the resultant.

In addition, by using the X-axis and Y-axis electric linear rails (150, 160) it is possible to implement a variety of shapes, such as a heart shape, animal shape, etc. that the existing peeling machine could not. The ability to work with multiple functions in this way prevents injuries to the wrists of workers caused by continuous manual work, as well as the shape and size of the product, ie the product, which is always constant, thereby contributing to cost savings.

8 is a front view of a bakery and peeling machine according to an embodiment of the present invention, Figures 9 and 10 is an enlarged view of the main portion of FIG.

Referring to these drawings, the bakery and peeling machine 200 according to the present embodiment also has a structure substantially the same as the above-described embodiment.

However, the present embodiment is different from the above-described embodiment in that the dough cutting unit 290 for cutting the dough falling from the replaceable nozzle unit 130 is installed in the frame structure 210.

The dough cutting unit 290 includes a unit mounting unit 291 coupled to the frame structure 210, a motor 292 mounted on the unit mounting unit 291, a rotating body 293 connected to the motor 292, and And a rotary cutter 294 connected to the rotor 293 and cutting the dough falling from the replaceable nozzle unit 130 when the rotor 293 rotates.

 The frame structure 210 is formed with a penetrating portion 211 to allow the rotary cutter 294 to rotate without being constrained.

Accordingly, when the motor 292 is operated, as shown in FIG. 9 to FIG. 9, the rotary cutter 294 may rotate 180 degrees, and the dough falling from the replaceable nozzle unit 130 may be cut by a unit amount by the operation thereof.

Even if the present embodiment is applied, even when using a mechanical method, the texture of the dough is not the same as the way of squeezing or foaming out, and the weight and size of the dough can be adjusted with the same force to maximize work efficiency and commerciality. There

As described above, the present invention is not limited to the described embodiments, and various modifications and variations can be made without departing from the spirit and scope of the present invention, which will be apparent to those skilled in the art. Therefore, such modifications or variations will have to be belong to the claims of the present invention.

100: bakery peeling machine 110: frame structure
111: tank support 113: elevating drive unit
115: unit opening mechanism 120: dough tank
121: tank body 122: tank head
123: tank neck 130: replaceable nozzle unit
131: nozzle body 132: nozzle pipe
141: pressure piston 142: airtight member
143 connector 144 servo cylinder
144a: cylinder rod 144b: cylinder body
145: servo motor 150: X-axis motorized linear rail
151: X axis moving table 152: loading plate
160: Y-axis electric linear rail 161: Y-axis moving table
171: touch screen 172: dough amount detection unit
180: controller

Claims (4)

delete delete A dough tank in which the dough is accommodated therein;
A replaceable nozzle unit detachably coupled to the dough tank by a screw;
A pressurizing piston disposed in the tank body to pressurize the dough in the tank body to the replaceable nozzle unit; And
It includes a servo cylinder for pressing the pressure piston,
An X-axis electric linear rail disposed in the lower region of the replaceable nozzle unit and having an X-axis moving table moving along the X-axis on an XY plane;
A Y-axis electric linear rail disposed to cross the X-axis electric linear rail and having a Y-axis moving table to which the X-axis electric linear rail is coupled; And
And a loading plate coupled to the X-axis moving table and loaded with a fixed quantity of dough falling from the replaceable nozzle unit.
A frame structure forming a skeleton of an appearance;
It is provided with a tank body in which the dough is accommodated therein, a tank head communicating with the lower end of the tank body and gradually narrowing toward the lower portion, and a tank neck connected to the tank head, made of smog acrylic material. Dough tank;
A replaceable nozzle unit having a nozzle body detachably coupled to the tank neck of the dough tank by a screw type, and a nozzle pipe coupled to the nozzle body and substantially discharged from the dough but gradually narrowing toward the end;
A tank support connected to one side of the frame structure and supporting the dough tank;
A pressurizing piston disposed in the tank body, the bottom surface of which is convex convex, for pressurizing the dough in the tank body to the replaceable nozzle unit;
A plurality of hermetic members disposed between the pressure piston and the tank body;
A connector connected to the pressure piston;
A servo cylinder having a cylinder rod having an end coupled to the connector, and a cylinder body supporting the cylinder rod to extend;
A servo motor connected to the servo cylinder and driving the servo cylinder;
An X-axis electric linear rail disposed in the lower region of the replaceable nozzle unit and having an X-axis moving table moving along the X-axis on an XY plane;
A Y-axis electric linear rail disposed to cross the X-axis electric linear rail and having a Y-axis moving table to which the X-axis electric linear rail is coupled;
A loading plate coupled to the X-axis moving table and loaded with a quantity of dough falling from the replaceable nozzle unit;
A lift drive unit connected to the tank support and configured to drive up and down the dough tank including the tank support, the servo cylinder, and the servo motor;
A unit opening and closing mechanism provided in the replaceable nozzle unit to open and close the replaceable nozzle unit;
A touch screen provided on one side of the frame structure;
A dough amount sensing unit for sensing a dough amount in the dough tank;
A controller for providing an alarm based on a sensing signal of the dough amount sensing unit and controlling an operation of the servo motor, the X-axis electric linear rail and the Y-axis electric linear rail based on an input signal on the touch screen. Bakery and peeling machine, characterized in that.

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