KR102020216B1 - Hose manufacturing automation system - Google Patents

Abstract

Disclosed is a hose manufacturing automation system. According to one embodiment of the invention, a plurality of movable hose molded parts; A shaping unit which performs a hose shaping process with respect to one of the plurality of hose shaping parts; A vulcanizing unit which performs a vulcanizing process with respect to the hose forming part in which the hose forming process is completed; And a take-out part for performing a hose extraction process on the hose-formed part in which the vulcanization process is completed, wherein the vulcanization part is provided twice as much as the forming part and the take-out part.

Description

Hose Manufacturing Automation System {HOSE MANUFACTURING AUTOMATION SYSTEM}

One embodiment of the invention is directed to a hose manufacturing automation system.

Rubber hoses are generally manufactured by extrusion. For hoses that require precision of the inner circumferential surface, attach the hose body to the outer circumferential surface of a hollow mandrel.

When the hose body is extracted after the hose body is vulcanized by extruding and hosed in this state, a hose body having completed the vulcanization treatment can be obtained.

The hose body may form one layer or may consist of a plurality of layers. As such, a hose requiring precision of the inner circumferential surface includes an automotive intercooler hose.

The manufacture of the hose is performed by hand, and a person carries out the work of demolding by grasping and pulling out the hose on the mandrel on which the vulcanization is completed by hand. That is, the hose can be pulled out by grasping the outside of the hose formed on the mandrel by hand and pulling it.

However, according to such a method, there is a limit in manpower operation due to fatigue and deterioration of efficiency in the process of pulling the hose by hand. There is a long-term limit to the minimum number of skilled workers and limited staffing of this manual demoulding.

Republic of Korea Patent Publication No. 10-1321062 (2013. 10. 16)

One embodiment of the present invention is to provide a hose manufacturing automation system that can efficiently manufacture a hose by automation using a robot.

In addition, an embodiment of the present invention is to provide a hose manufacturing automation system capable of manufacturing hoses of various sizes.

According to one embodiment of the invention, a plurality of movable hose molded parts; A shaping unit which performs a hose shaping process with respect to one of the plurality of hose shaping parts; A vulcanizing unit which performs a vulcanizing process with respect to the hose forming part in which the hose forming process is completed; And a take-out part for performing a hose extraction process on the hose-formed part in which the vulcanization process is completed, wherein the vulcanization part is provided twice as much as the forming part and the take-out part.

The hose molded part in which the extraction process is completed in the extracting part may move back to the molding part.

Each of the plurality of hose formed parts may sequentially move to the formed part.

The time taken by one of the hose molded parts in the molding part and the extracting part may be 10 minutes to 12 minutes, and the time required by one of the hose molded parts in the vulcanization part may be 22 minutes to 26 minutes.

The time for moving from the forming part to the vulcanizing part, the time for moving from the vulcanizing part to the extracting part, and the time for moving from the extracting part to the forming part may take 1 minute 30 seconds to 2 minutes 30 seconds.

The plurality of hose molded parts may be four.

The remaining hose molded parts except one in vulcanization among the four hose molded parts may simultaneously move between the molded part, the vulcanized part, and the extracting part.

The vulcanization unit may be two.

One embodiment of the present invention can provide a hose manufacturing automation system that can efficiently manufacture a hose.

And, one embodiment of the present invention can provide a hose manufacturing automation system that can manufacture a hose of various sizes.

1 is a view showing a hose manufacturing automation system according to an embodiment of the present invention
2 to 6 are views illustrating the placement and movement of hose molded parts in a hose manufacturing automation system according to one embodiment of the invention.
7 is a view showing a process time of the hose molded part according to an embodiment of the present invention;

Hereinafter, specific embodiments of the present invention will be described with reference to the drawings. However, this is only an example and the present invention is not limited thereto.

In describing the present invention, when it is determined that the detailed description of the known technology related to the present invention may unnecessarily obscure the subject matter of the present invention, the detailed description thereof will be omitted. In addition, terms to be described below are terms defined in consideration of functions in the present invention, which may vary according to the intention or custom of a user or an operator. Therefore, the definition should be made based on the contents throughout the specification.

The technical spirit of the present invention is determined by the claims, and the following embodiments are merely one means for efficiently explaining the technical spirit of the present invention to those skilled in the art.

In addition, the cross-sections of the various pipe structures are assumed to be circular in order to describe an embodiment, but the present invention is not limited thereto, and may be modified to various embodiments as long as the shape can form a flow of fluid.

1 is a view showing the hose manufacturing automation system 10, 20 according to an embodiment of the present invention.

Referring to FIG. 1, the hose manufacturing automation system 10, 20 may include a plurality of hose forming parts (not shown) that may move between them. The hose molded part may include a hose-shaped mold capable of generating a plurality of hoses having various sizes, and a hose-shaped mold having a different size may be formed for each zone of the hose molded part.

 Each of the hose manufacturing automation systems 10 and 20 may include a molding unit 100, a vulcanizing unit 200, and a extracting unit 300. Since the components of each of the hose manufacturing automation systems 10 and 20 are formed in the same manner, the following description will focus on one hose manufacturing automation system 10.

The molding part 100 can perform a hose molding process with respect to one of the some hose forming parts. The vulcanizer 200 may perform a vulcanization process with respect to the hose molded part in which the hose forming process is completed. The extraction part 300 can perform a hose extraction process with respect to the hose molded part in which the vulcanization process was completed. Each of the molding part 100, the vulcanization part 200, and the extracting part 300 can perform the process with respect to one hose molding part. In addition, the molding unit 100 and the extracting unit 300 may take a process time of about 10 minutes to 12 minutes, and the vulcanization unit 200 may require a process time of about 22 to 26 minutes. That is, the vulcanization unit 200 may take about twice as long process time as the molding unit 100 and the extracting unit 300. Therefore, when the vulcanization unit 200 has the same number as the forming unit 100 and the extracting unit 300, the hose is formed in the forming unit 100 and the extracting unit 300 during the vulcanization process in the vulcanizing unit 200. The part has to wait for a while. In order to solve this problem and improve the efficiency of the entire process, the vulcanization unit 200 in which the vulcanization process can be performed in this embodiment may be provided twice as much as the molding unit 100 and the extracting unit 300. For example, when the molding part 100 and the extracting part 300 are provided in two places, the vulcanization part 200 may be provided in four places. However, the number of the molding part 100, the vulcanization part 200, and the extraction part 300 is not limited thereto.

The movement from the molding unit 100 to the vulcanizing unit 200, the movement from the vulcanizing unit 200 to the extracting unit 300, and the movement from the extracting unit 300 to the forming unit 100 may be automatically performed by a machine. have. In addition, in the extraction unit 300, the extraction process is performed by a robot having an arm connected to the extraction chuck, so that the entire hose manufacturing process can be automated.

That is, according to the embodiment of the present invention, the hose molded part for manufacturing the hose automatically moves between each position (molding part, vulcanization part, extracting part, etc.) where a process necessary for producing a hose is performed, and at each position By automatically making this robot or the like, a hose manufacturing automation system capable of automatically manufacturing various hoses such as large diameter hoses and the like without requiring manpower can be provided.

 2-6 illustrate the placement and movement of hose forming parts 1-1, 1-2, 2-1, 2-2 within a hose manufacturing automation system 10 according to one embodiment of the invention. Drawing.

According to FIG. 2, a molding process may be performed in the molding part 100 with respect to one 1-1 of the plurality of hose forming parts 1-1, 1-2, 2-1, and 2-2. The forming process can be performed only for one hose forming part (1-1, 1-2, 2-1, 2-2) at a time, so that a plurality of hose forming parts (1-1, 1-2, 2-1, 2) -2) The molding process can be performed sequentially for each.

As described above, in one hose manufacturing automation system 10, the vulcanization unit 200 is provided twice as much as the forming unit 100 and the extracting unit 300, and the forming unit 100 and the extracting unit 300 Each one of the vulcanizers 200 may be provided as a first vulcanizer 200a and a second vulcanizer 200b. The pair of hose forming parts 1-1, 1-2 of the plurality of hose forming parts 1-1, 1-2, 2-1, 2-2 corresponds to the first vulcanization unit 200a, The other pair of hose molded parts 2-1 and 2-2 may correspond to the second vulcanization part 200b.

According to FIG. 3, a vulcanization process may be performed in the first vulcanizing unit 200a of the vulcanizing unit 200 with respect to one hose molded part 1-1 in which the molding process is completed in the molding unit 100. In the molding part 100, another hose molding part 2-1 may be disposed to perform a molding process.

According to FIG. 4, a vulcanization process may be performed in the second vulcanizing unit 200b of the vulcanizing unit 200 with respect to the hose forming part 2-1 where the molding process is completed in the forming unit 100. Since the vulcanization process performed in the vulcanization unit 200 takes about twice as long as the process time compared to the molding process performed in the shaping unit 100, the hose even when the vulcanization process enters the hose forming part 2-1. The vulcanization process for the molded part 1-1 may be ongoing.

In the molding part 100, another hose molding part 1-2 may be disposed to perform a molding process.

According to FIG. 5, the hose forming part 1-1 in which the vulcanization process in the first vulcanization unit 200a of the vulcanization unit 200 is completed is moved to the extraction unit 300, and the extraction process is performed for the hose completed until the vulcanization process. This can be done. Since the forming process for the hose forming part 1-2 in the forming part 100 is completed when the vulcanization process is completed with respect to the hose forming part 1-1, the hose forming part 1-2 is subjected to the first vulcanization. The vulcanization process may be performed by moving to the unit 200a. At this time, the vulcanization process for the hose molded part 2-1 in the second vulcanizer 200b may be continued.

In the molding part 100, new hose molding parts 2-2 may be disposed, and a molding process thereof may be performed.

According to FIG. 6, the extraction process with respect to the hose forming part 1-1, the vulcanization process with respect to the hose forming part 2-1, and the forming process with respect to the hose forming part 2-2 are completed, and a hose forming part is completed. (1-1) is again moved to the forming part 100 for the hose forming process, the hose forming part (2-1) is moved to the extracting unit 300, the hose forming part (2-2) is a vulcanizing part It may be moved to the second vulcanizer 200b of 200. At this time, the vulcanization process for the hose molded part 1-2 may be continued in the first vulcanizer 200a.

7 is a view showing the process time of the hose molded parts (1-1, 1-2, 2-1, 2-2) according to an embodiment of the present invention.

According to FIG. 7, the hose molding part in which the extraction process is completed may be moved back to the molding part 100 to start the molding process. And, the time to move from the molding unit 100 to the vulcanizing unit 200, the time to move from the vulcanizing unit 200 to the extracting unit 200, the time to move from the extracting unit 300 to the forming unit 100 It may take from 1 minute 30 seconds to 2 minutes 30 seconds. In addition, the remaining hose molded parts except for one hose formed part in which the vulcanization process is in progress may be simultaneously moved between the molded part 100 and one of the vulcanized parts 200 and the extracting part 300.

While the exemplary embodiments of the present invention have been described in detail above, those skilled in the art will appreciate that various modifications can be made to the above-described embodiments without departing from the scope of the present invention. . Therefore, the scope of the present invention should not be limited to the described embodiments, but should be defined by the claims below and equivalents thereof.

10, 20: hose manufacturing automation system
100: molding part
200: vulcanization unit
300: extraction section

Claims (8)

A plurality of hose forming parts, each of which is movable and which can mold a plurality of sizes of hoses;
A shaping unit which performs a hose shaping process with respect to one of the plurality of hose shaping parts;
A vulcanizing unit which performs a vulcanizing process with respect to the hose forming part in which the hose forming process is completed; And
It includes a extracting unit for performing a hose extraction process for the hose molded part of the vulcanization process is completed,
The number of the vulcanization parts is provided twice as much as the number of each of the molding part and the extracting part,
The time required for the vulcanization process is twice as long as the time required for the hose forming process and the time required for the hose extraction process,
The plural hose-forming parts are introduced into the vulcanizers at a time and the vulcanization process is performed.
Each of the plurality of hose molded parts sequentially moves to the molded part,
The hose forming parts of the plurality of hose forming parts, except for the hose forming parts in which the vulcanization process is performed, simultaneously move between the forming part, the vulcanizing part, and the extracting part.
The method according to claim 1,
And the hose forming part in which the extraction process is completed at the extracting unit is moved back to the forming unit.
delete The method according to claim 1,
The time taken by one of the hose molded part in the molding part and the extracting part is 10 minutes to 12 minutes,
The time required for one of the hose molded parts in the vulcanization section is 22 minutes to 26 minutes, hose manufacturing automation system.
The method according to claim 4,
The time for moving from the forming part to the vulcanizing part, the time for moving from the vulcanizing part to the extracting part, and the time for moving from the extracting part to the forming part take 1 minute 30 seconds to 2 minutes 30 seconds.
The method according to claim 1,
And said plurality of hose forming parts are four.
delete The method according to claim 6,
The vulcanization unit is two, hose manufacturing automation system.

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