KR101998094B1

KR101998094B1 - Apparatus for preparing polarizer, method for preparing polarizer, polarizer manufactured by the method, polarizing plate comprising the polarizer and display device or liquid crystal display device comprising the polarizing plate

Info

Publication number: KR101998094B1
Application number: KR1020150162132A
Authority: KR
Inventors: 류재일; 박진용; 이응기; 김영곤; 남택근; 장응진
Original assignee: 주식회사 엘지화학
Priority date: 2015-11-18
Filing date: 2015-11-18
Publication date: 2019-07-09
Also published as: KR20170058209A

Abstract

The present invention relates to a polarizer manufacturing apparatus, a polarizer manufacturing method, a polarizer manufactured by the above method, a polarizing plate including the polarizer, a display device including the polarizing plate, and a liquid crystal display including the polarizing plate.

Description

TECHNICAL FIELD [0001] The present invention relates to a polarizer manufacturing apparatus, a polarizer manufacturing method, a polarizer manufactured by the above method, a polarizing plate including the polarizer, and a display device or a liquid crystal display including the polarizing plate , POLARIZING PLATE COMPRISING THE POLARIZER AND DISPLAY DEVICE OR LIQUID CRYSTAL DISPLAY DEVICE COMPRISING THE POLARIZING PLATE}

The liquid crystal display device is a display for visualizing polarized light due to the switching effect of the liquid crystal, and is used in various categories ranging from a small-sized display such as a wristwatch, an electronic calculator, and a mobile phone to a large-sized TV.

A large number of polarizing plates that have been put to practical use for mass production in the present display devices are those in which a polyvinyl alcohol film is dyed with a dichroic material such as iodine or a dichroic dye and is crosslinked with a boron compound and then stretched to form a polarizing film And a protective film which is optically transparent to both sides or one side and which has mechanical strength is used.

However, the stretched polyvinyl alcohol-based film has a problem that shrinkage deformation easily occurs under durability conditions such as high temperature and high humidity. When the polarizer is deformed, the stress affects the protective film, causing warpage. As a result, there arises a problem such as a change in physical properties of the polarizing plate and a light leakage phenomenon in the liquid crystal display device.

Accordingly, research for solving the above problem is needed.

Japanese Patent Application Laid-Open No. 2007-199248

The present invention is intended to provide a polarizer manufacturing apparatus, a polarizer manufacturing method, a polarizer manufactured by the above method, a polarizing plate including the polarizer, a display device including the polarizing plate, and a liquid crystal display including the polarizing plate.

The present invention relates to a polyvinyl alcohol-based film-providing method for providing a polyvinyl alcohol-based film; A wet stretching portion for stretching the polyvinyl alcohol-based film provided from said polyvinyl alcohol-based film preparation; A heating roll in contact with at least one surface of the polyvinyl alcohol-based film stretched by the wet stretching portion; A drying unit for drying the polyvinyl alcohol-based film contacted with the heating roll; And a polarizer collecting unit for collecting the polarizer produced by passing through the drying unit.

The present invention also relates to a method for producing a polyvinyl alcohol-based film, which comprises (S1) wet-stretching a polyvinyl alcohol-based film; (S2) contacting at least one surface of the stretched polyvinyl alcohol-based film with a heating roll; And (S3) drying the polyvinyl alcohol-based film brought into contact with the heating roll.

Further, the present invention provides a polarizer produced according to the method for producing the polarizer.

The present invention also provides a polarizing plate comprising the polarizer and an optical film provided on at least one side of the polarizer.

Further, the present invention provides a display device including the polarizing plate.

The present invention also relates to a liquid crystal cell; An upper polarizer disposed on one side of the liquid crystal cell; And a lower polarizer disposed on the other side of the liquid crystal cell, wherein at least one of the upper polarizer and the lower polarizer includes the polarizer.

The polarizer according to one embodiment of the present invention has an advantage that the shrinking force in the machine direction is low.

The polarizer according to one embodiment of the present invention is advantageous in that a single color and an orthogonal color are neutral.

The polarizer according to one embodiment of the present invention is advantageous in area efficiency.

The polarizer manufacturing method according to one embodiment of the present invention is advantageous in that defects due to shrinkage in the drying process are reduced.

The polarizer manufacturing method according to one embodiment of the present invention has an advantage that the crack resistance of the polarizer is improved.

The polarizer manufacturing method according to one embodiment of the present invention is advantageous in that the humidity resistance of the polarizer is improved.

The polarizer manufacturing method according to one embodiment of the present invention has an advantage that the durability of the polarizer is improved.

1 shows a configuration of a polarizer manufacturing apparatus according to an embodiment of the present invention.
2 shows a first embodiment of a heating roll in a polarizer manufacturing apparatus according to an embodiment of the present invention.
3 shows a second embodiment of a heating roll in a polarizer manufacturing apparatus according to an embodiment of the present invention.
4 shows a third embodiment of a heating roll in a polarizer manufacturing apparatus according to an embodiment of the present invention.
FIG. 5 illustrates the state of the wet-type stretching unit of the apparatus for producing polarizers according to an embodiment of the present invention.
Fig. 6 shows a spectrum of the group transmittance and the quadrature transmittance of Experimental Example 1. Fig.

Hereinafter, the present invention will be described in detail.

The polarizer manufacturing apparatus may include a polarizer withdrawing unit for recovering the polarizer produced by passing the polyvinyl alcohol film to provide an unstretched polyvinyl alcohol film and the drying unit.

The polyvinyl alcohol film supply and polarizer recovering unit does not particularly limit the structure, material, form and the like as long as it can provide the polyvinyl alcohol film and recover the polarizer, and employs those generally used in the art .

The polyvinyl alcohol film supply and polarizer recovering unit may be a polyvinyl alcohol film unwinding roll and a polarizing rewinding roll, respectively.

As shown in FIG. 1, the polarizer manufacturing apparatus includes a polyvinyl alcohol-based film unwinding roll 200 for providing a polyvinyl alcohol-based film 100; A wet stretching unit 400 for stretching a polyvinyl alcohol-based film provided from the polyvinyl alcohol film unwinding roll; A heating roll (500) in contact with at least one side of the polyvinyl alcohol-based film stretched by the wet stretching portion; A drying unit 600 for drying the polyvinyl alcohol-based film contacted with the heating roll; And a polarizer winding roll 300 for recovering the polarizer produced through the drying unit.

The polarizer manufacturing apparatus comprises a polyvinyl alcohol film immersed in one or more constant temperature baths filled with an aqueous solution of at least one selected from a variety of solutions, the polyvinyl alcohol film provided from the polyvinyl alcohol film preparation, And a wet stretching portion that is stretched in the state of being stretched.

5, the polarizer manufacturing apparatus includes a polyvinyl alcohol film 100 in one or more constant temperature water baths 420 filled with an aqueous solution 430 of at least one selected from a variety of solutions, And a wet stretching portion in which the alcoholic film is stretched in a state in which the film is immersed in the dipping roll 410.

Depending on the type and purpose of the aqueous solution to be filled in the constant temperature water tank, the wet stretching part may include at least one of a swelling part, a salt part, a bridging part and a stretching part. Specifically, the wet stretching portion may include a salt-fused portion and a bridging portion, and may further include at least one of a swelling portion and a stretching portion.

The wet stretching portion may include a swelling portion for swelling the polyvinyl alcohol-based film by immersing the unstretched polyvinyl alcohol-based film in a swelling tank filled with an aqueous swelling solution.

The swelling portion may include a swelling tank filled with a swelling aqueous solution, and may further include a swelling and stretching portion for stretching the polyvinyl alcohol-based film when the swelling of the polyvinyl alcohol-based film is performed.

The wet stretching unit may include a dyed portion for absorbing a dichroism material to the polyvinyl alcohol-based film.

The dyed portion may include a dyeing tank filled with an aqueous solution for dyeing, and may further include a drawn and drawn portion for drawing a polyvinyl alcohol-based film when drawing of the polyvinyl alcohol-based film is performed together with the dyeing.

The wet stretching unit may include a crosslinking unit for crosslinking the dichroic material with the polyvinyl alcohol-based polymer to fix the adsorbed dichroic material.

The crosslinking portion includes a dyeing tank filled with a crosslinking aqueous solution, a coating portion applying an aqueous solution for crosslinking to a polyvinyl alcohol film or a spraying portion spraying an aqueous solution for crosslinking onto a polyvinyl alcohol film, and a polyvinyl alcohol- And a crosslinking and stretching portion for stretching the polyvinyl alcohol-based film when stretching the film is carried out.

The wet stretching portion may include a stretching portion for stretching the polyvinyl alcohol-based film by immersing the polyvinyl alcohol-based film in a stretching tank filled with a running aqueous solution.

The polarizer producing apparatus includes a heating roll which is in contact with at least one surface of a polyvinyl alcohol-based film stretched by the wet stretching portion.

The heating roll may comprise two or more heating rolls.

The heating roll includes a first heating roll in contact with one side of the stretched polyvinyl alcohol-based film; And a second heating roll in contact with the other surface of the stretched polyvinyl alcohol-based film not in contact with the first heating roll.

As shown in FIG. 2, the heating roll 500 includes a first heating roll 510 contacting with one side of the stretched polyvinyl alcohol-based film 100; And a second heating roll 520 contacting the other side of the stretched polyvinyl alcohol-based film not in contact with the first heating roll.

It is more preferable that the angle at which the polyvinyl alcohol film surrounds the heating roll is 120 DEG or more and 180 DEG from the center of the circle of the vertical section of the heating roll. In this case, it is possible to prevent the slip phenomenon that the polyvinyl alcohol film slips off the heating roll by increasing the contact area between the polyvinyl alcohol film and the heating roll.

The polarizer manufacturing apparatus includes a polyvinyl alcohol film disposed on the other surface opposite to one surface of the polyvinyl alcohol film that is in contact with the heating roll between the wet stretching portion and the heating roll, And may further include a guide roll for increasing the contact area.

The guide roll may include two or more guide rolls.

Wherein the polarizer manufacturing apparatus includes a polyvinyl alcohol film disposed on a surface opposite to a surface of the polyvinyl alcohol film that is in contact with the first heating roll between the wet stretching portion and the first heating roll, A first guide roll for increasing a contact area of the first heating roll; And a second heating roll disposed between the first heating roll and the polarizer withdrawing portion and disposed on a surface opposite to a surface of the polyvinyl alcohol-based film that is in contact with the second heating roll, wherein the polyvinyl alcohol- And a second guide roll for increasing a contact area of the first guide roll.

As shown in FIGS. 3 and 4, the polarizer manufacturing apparatus includes a polyvinyl alcohol-based film disposed on the opposite side of the surface of the polyvinyl alcohol-based film that is in contact with the first heating roll 510, A first guide roll 515 for increasing a contact area between the film and the first heating roll; And the second heating roll (520). The second heating roll (520) is disposed on the opposite side of the polyvinyl alcohol film to the second heating roll Roll 525, as shown in FIG.

The contact surfaces of the guide rolls or the guide rolls may be made of a material having a high frictional force. For example, acrylonitrile-butadiene rubber (NBR), room temperature vulcanizing (RTV) silicone Rubber, or an ethylene propylene diene monomer (M-class) rubber (EPDM). In this case, the friction force between the guide roll and the polyvinyl alcohol-based film is increased to fix the polyvinyl alcohol-based film and prevent the slip phenomenon.

The polarizer manufacturing apparatus includes a drying section for drying the polyvinyl alcohol-based film contacted with the heating roll.

The drying unit may be a hot-air drying unit for drying the polyvinyl alcohol-based film brought into contact with the heating roll with hot wind.

The present invention relates to a method for producing a polyvinyl alcohol-based film, which comprises (S1) wet-stretching a polyvinyl alcohol-based film (hereinafter, (S2) contacting at least one surface of the stretched polyvinyl alcohol-based film with a heating roll (hereinafter referred to as a 'heating roll contacting step'); And (S3) drying the polyvinyl alcohol-based film brought into contact with the heating roll (hereinafter referred to as 'drying step').

The method for producing the polarizer includes a step of wet-stretching an unstretched polyvinyl alcohol-based film. Here, the wet stretching means that the polyvinyl alcohol film is stretched in a state of being immersed in one or more constant temperature baths filled with one or more kinds of solutions selected from various kinds of solutions.

The wet stretching step may include a step of swelling the unstretched polyvinyl alcohol-based film (hereinafter referred to as a " swelling step ").

The swelling step may be performed by immersing the unstretched polyvinyl alcohol-based film in a swelling tank filled with a swelling aqueous solution before dyeing. The swelling step may remove impurities such as dust and anti-blocking agent deposited on the surface of the unstretched polyvinyl alcohol-based film, swell the polyvinyl alcohol-based film to improve the stretching efficiency, and prevent uneven dyeing.

Water (pure water, deionized water) may be used alone or at least one of a small amount of glycerin and potassium iodide may be added to the swelling aqueous solution. When at least one of glycerin and potassium iodide is added, the swelling of the polyvinyl alcohol-based film as well as the processability can be improved. The content of the glycerin may be 5 wt% or less based on the total weight of the aqueous swelling solution, and the content of potassium iodide may be 10 wt% or less.

The temperature of the swelling bath may be 20 ° C or higher and 45 ° C or lower, and may be 25 ° C or higher and 40 ° C or lower as needed.

The time for immersing the polyvinyl alcohol-based film in the swelling bath may be 180 seconds or less, specifically 90 seconds or less. In this case, excessive swelling and saturation can be suppressed, thereby preventing breakage due to softening of the polyvinyl alcohol-based film and uniformity of adsorption of the dichroic material in a later-described sequencing step, have.

The stretching of the polyvinyl alcohol-based film may be performed together with the swelling step, and the stretching ratio is preferably 1.1 times or more and 3.5 times or less.

The swelling step may be omitted, and the swelling may be performed simultaneously in the subsequent step of the solidification step.

The wet stretching step may include a step of adsorbing a dichroism material on the polyvinyl alcohol-based film (hereinafter, referred to as a " staining step "). Specifically, the dipping step is a step of immersing an unstretched polyvinyl alcohol-based film in a dyeing tank filled with an aqueous solution for dyeing containing a dichroic substance to adsorb the dichroic substance to the polyvinyl alcohol-based film.

The dichroic material may include at least one of iodine and dichroic dye, and the dichroic material means a material having anisotropy in absorption of light. The dichroic substance is adsorbed on the polyvinyl alcohol film in the step of the staining so as to absorb the light oscillating in the stretching direction of the polyvinyl alcohol film and to transmit the polarized light passing the light oscillating in the vertical direction to the polyvinyl alcohol film can do.

The dyeing aqueous solution may contain a solvent and a dichroic substance.

The solvent may be water, a water-soluble organic solvent, or a mixture thereof.

The content of the dichroic substance may be 0.06 part by weight or more and 0.25 part by weight or less with respect to 100 parts by weight of the solvent. When the content of the dichroic substance is within the above range, the transmittance of the polarizer produced after stretching may satisfy the range of 40% or more and 47% or less.

On the other hand, when iodine is used as the dichroic material, it is preferable to add an auxiliary agent such as an iodide compound to improve the efficiency of the dyeing. The content of the auxiliary agent is preferably 0.3 part by weight to 2.5 parts by weight &Lt; / RTI > At this time, the additive such as the iodide compound is added in order to increase the solubility of iodine in water because the solubility of iodine in water is low.

The iodide compound may include at least one of potassium iodide, lithium iodide, zinc iodide, aluminum iodide, lead iodide, copper iodide, sodium iodide, barium iodide, calcium iodide, tin iodide, titanium iodide, But is not limited thereto.

When iodine is used as the dichroic substance and an iodide compound is used as an auxiliary thereof, the compounding ratio of iodine to the iodide compound is preferably 1: 5 to 1:10 by weight.

It is preferable that the temperature of the dyeing bath is maintained at 25 DEG C or more and 40 DEG C or less. If the temperature of the dyeing bath is lower than 25 ° C, the efficiency of dyeing may be lowered. If the temperature is higher than 40 ° C, iodine sublimation may occur and the amount of iodine used may increase.

At this time, the time for immersing the polyvinyl alcohol film in the dyeing bath may be 30 seconds or more and 120 seconds or less. If the immersion time is less than 30 seconds, the polyvinyl alcohol film may not be uniformly dyed. If the immersion time is longer than 120 seconds, the dyeing is saturated and it is not necessary to further immerse the film.

The polyvinyl alcohol-based film may be stretched together with the above-mentioned saponification step. In this case, the cumulative stretching ratio may be 1.1 times or more and 4 times or less. In the present specification, the cumulative stretching ratio represents the product of the stretching ratio at each step.

The wet stretching step may include crosslinking the dichroic material with the polyvinyl alcohol-based polymer to fix the adsorbed dichroic material (hereinafter referred to as a " crosslinking step ").

In the crosslinking step, the dyed polyvinyl alcohol film is immobilized on the adsorbed dichroic material using a crosslinking aqueous solution so that the dyeability due to the physically adsorbed dichroic material is not deteriorated by the external environment. Dichroic materials are not often eluted in a humid environment. However, iodine is likely to dissolve or sublimate depending on the environment when the crosslinking reaction is unstable, and sufficient crosslinking reaction is required. In addition, the crosslinking step is important because the dichroic substance located between all the polyvinyl alcohol molecules and the molecules must be oriented to enhance the optical properties and generally be stretched to the largest stretching ratio in the crosslinking step.

The crosslinking step may be a one-step crosslinking step or a two-step or more multi-step crosslinking step.

When a multi-step crosslinking step is carried out, the aqueous solution for crosslinking at each step may be the same or different, and the aqueous solution for crosslinking at each step may be different if necessary.

The aqueous crosslinking solution may contain a solvent and a crosslinking agent.

The crosslinking agent may include at least one of an inorganic crosslinking agent and an organic crosslinking agent. The inorganic cross-linking agent may include a boron compound including at least one of boric acid and sodium borate, and the organic cross-linking agent may include, but not limited to, a polyvalent carboxylic acid compound. Here, the polyvalent carboxylic acid compound means a compound having two or more carboxyl groups.

The crosslinking step may be performed by immersing the polyvinyl alcohol-based film in a crosslinking bath containing a crosslinking agent, or applying or spraying an aqueous crosslinking solution containing a crosslinking agent to the polyvinyl alcohol-based film.

The amount of the crosslinking agent may be 0.5 part by weight or more and 5 parts by weight or less based on 100 parts by weight of the solvent. When the crosslinking agent is contained in an amount of less than 0.5 part by weight, the crosslinking in the polyvinyl alcohol film may be insufficient and the strength of the polyvinyl alcohol film may be lowered in water. When the crosslinking agent is more than 5 parts by weight, And the stretching property of the polyvinyl alcohol-based film can be lowered.

The temperature of the crosslinking bath differs depending on the amount of the crosslinking agent. When the amount of the crosslinking agent is increased, the temperature of the crosslinking bath is controlled at a high temperature condition to improve the mobility of the polyvinyl alcohol film chain, The temperature of the crosslinking bath is adjusted to a relatively low temperature condition. The temperature of the crosslinking bath may be 45 캜 or more and 60 캜 or less, but is not limited thereto.

The time for immersing the polyvinyl alcohol film in the crosslinking bath is preferably from 30 seconds to 120 seconds. If the immersion time is less than 30 seconds, the crosslinking may not be uniformly performed on the polyvinyl alcohol film. If the immersion time is longer than 120 seconds, the crosslinking is saturated and there is no need to further immerse.

The stretching of the polyvinyl alcohol film may be performed together with the crosslinking step. In this case, the stretching is preferably performed so that the total cumulative stretching ratio is 3 to 8 times.

As described above, the wet stretching may be carried out with at least one of the swelling step, the soaking step and the crosslinking step, and an independent wet stretching step using a separate stretching tank filled with the running aqueous solution after the crosslinking step is carried out .

The method for producing the polarizer includes a step of bringing at least one side of the stretched polyvinyl alcohol-based film into contact with a heating roll (hereinafter referred to as a " heating roll contact step ").

The heating roll contact step may contact both sides of the stretched polyvinyl alcohol-based film one or more times with a heating roll. Specifically, the heating roll contacting step may alternately contact both surfaces of the stretched polyvinyl alcohol-based film to the heating roll.

The step (S2) includes the steps of contacting one side of the stretched polyvinyl alcohol-based film with a first heating roll; And contacting the other surface of the stretched polyvinyl alcohol-based film not in contact with the first heating roll with the second heating roll.

Step 2 is a step of bringing one side of the stretched polyvinyl alcohol film into contact with the first heating roll and then bringing the other side of the stretched polyvinyl alcohol film not in contact with the first heating roll into contact with the second heating roll, Repeating more than one time.

In the step S2, the contact area of the stretched polyvinyl alcohol film provided on the heating roll with the heating roll is increased by using a guide roll located on the other side opposite to the one side of the polyvinyl alcohol-based film in contact with the heating roll . &Lt; / RTI >

The step (S2) comprises the steps of: bringing one side of the stretched polyvinyl alcohol-based film into contact with a first guide roll; Contacting the other surface of the stretched polyvinyl alcohol-based film not in contact with the first guide roll to the first heating roll; Contacting the other surface of the stretched polyvinyl alcohol-based film with the second guide roll in contact with the first heating roll; And contacting one surface of the stretched polyvinyl alcohol-based film not in contact with the second guide roll to the second heating roll.

The temperature of the heating roll may be 30 ° C or more and 100 ° C or less. In this case, there is an advantage that a polyvinyl alcohol-based film brought into contact with a heating roll can be relieved without causing haze on the surface.

Specifically, the temperature of the heating roll is preferably 40 占 폚 or higher and 90 占 폚 or lower.

When two or more heating rolls are used, the temperature of each heating roll may be different, and the temperature of each heating roll may preferably be gradually increased in the order in which the polyvinyl alcohol-based film is in contact , Whereby the curl of the polyvinyl alcohol-based film can be controlled.

The heating roll contacting step is a step for relaxing the residual compression stress remaining on the stretched polyvinyl alcohol film after removing a given tensile force to stretch the polyvinyl alcohol film, mechanical residual stresses in the mechanical direction.

Accordingly, in the step of drying the polyvinyl alcohol film to be described later, the shrinkage force in the machine direction and the width direction of the polyvinyl alcohol film is reduced, so that defects due to shrinkage are reduced, and the crack resistance, durability And humidity resistance can be improved.

In the heating roll contact step, the polyvinyl alcohol-based film is contacted with the heating roll, and a part of the solvent is volatilized or evaporated, so that the drying time for drying the solvent of the polyvinyl alcohol-based film can be shortened. The smaller the solvent contained in the dried polyvinyl alcohol film, the less fluidity of the polymer chains in the polyvinyl alcohol-based film, so that the shape change of the polyvinyl alcohol-based film, particularly the shrinkage of the polyvinyl alcohol-based film, can be reduced at the time of drying .

Through the heating roll contact step, the final width of the polyvinyl alcohol-based film after stretching can be increased and the thickness can be reduced. As a result, the area-to-area efficiency of the polyvinyl alcohol-based film can be increased.

(W _o - W _t ) × 100 / W _o of the width (W _t ) of the final polyvinyl alcohol film after drying based on the width (W _o ) of the polyvinyl alcohol film before the heating roll contact, May be less than or equal to 15%. Specifically, the shrinkage ratio of the width (W _t ) may be 1% or more and 10% or less.

(I < ³ ^> ) is further generated through the heating roll contact step to neutralize the single color and the orthogonal color of the polyvinyl alcohol-based film. In this case, the neutral color of the group color and the orthogonal color means that the color is not a mixed color with another color but a unique color. For example, black or white means that it shows its own color without yellow light or blue light.

In the present specification, a single color refers to a hue obtained when natural light is irradiated on one polarizing plate, and orthogonal hue is obtained when natural light is irradiated onto two polarizing plates on which another polarizing plate is laminated on one polarizing plate so that the absorption axes are perpendicular to each other at right angles It refers to the color obtained.

The b value is defined as b = 200 [(Y / Yn) _1/3 - (y / Yn) / ₃ ) where b is a value representing a color in a CIE coordinate system. More specifically, (Z / Zn) _1/3 ], positive b value means yellow, and negative b means blue, where Xn, Yn and Zn are the reference white colors X, Y and Z .

That is, the unit color b value refers to a color b value in a CIE coordinate system in which a single polarizer hue is measured using a colorimeter, and an orthogonal color b value means that when a pair of polarizers are arranged with their absorption axes orthogonal Means a color b value in the CIE coordinate system measured by using a colorimeter.

The method for producing the polarizer includes a step of drying a polyvinyl alcohol-based film in contact with the heating roll (hereinafter referred to as a drying step).

The drying step is not particularly limited as long as it is a method of drying the polyvinyl alcohol-based film, but the drying step may be a hot air drying step of drying with hot wind.

The temperature of the hot air drying step may be 20 ° C or higher and 90 ° C or lower. In this case, there is an advantage that the polyvinyl alcohol-based film is sufficiently dried and broken by the tension for conveying. More specifically, the temperature of the hot air drying step may be 20 ° C or higher and 80 ° C or lower, and if necessary, the temperature of the hot air drying step may be 20 ° C or higher and 60 ° C or lower.

The drying time of the hot air drying step may be 20 seconds or more and 10 minutes or less. In this case, there is an advantage that the polyvinyl alcohol-based film is sufficiently dried and broken by the tension for transporting.

The polarizer may be manufactured by a process comprising the steps of: preparing a polyvinyl alcohol-based film by extruding a melt of a polyvinyl alcohol-based polymer as a main component into a film-like polyvinyl alcohol-based film (hereinafter, .

The polyvinyl alcohol-based film may be composed of only a polyvinyl alcohol-based film, or the base film may be provided on at least one surface of the polyvinyl alcohol-based film. It is more preferable that the polyvinyl alcohol-based film of the present invention is composed of only a polyvinyl alcohol-based film.

The degree of polymerization of the polyvinyl alcohol-based film may be 1,000 or more and 10,000 or less, and may be 1,500 or more and 5,000 or less. In this case, the movement of the molecules is free and can be mixed with the dichroic material in a flexible manner. Here, the degree of polymerization of the polyvinyl alcohol-based film means the number of repeating units of the polymerized polyvinyl alcohol-based polymer.

The saponification degree of the polyvinyl alcohol-based film may be 90 mol% or more. In this case, it is possible to have a sufficient amount of the reactor capable of being mixed with the dichroic material and capable of reacting with the crosslinking agent. Here, the degree of saponification of the polyvinyl alcohol-based film means the degree to which the acetate group of polyvinyl acetate hydrolyzes and exists as an alcohol group.

The method of manufacturing the polarizer may further include a step of dipping the polyvinyl alcohol-based film in a cleaning bath filled with a cleaning aqueous solution to remove unnecessary residues (hereinafter referred to as a cleaning step).

The cleaning step may be performed at least once during the wet stretching step, the heating roll contacting step, and before and after the drying step. The rinsing step may be performed at least once before and after each step of the wet stretching step. Specifically, the rinsing step may be performed at least once during the swelling step, the soaking step, the crosslinking step and the before and after the stretching step. The cleaning aqueous solution used at this time may contain water.

When the washing step is carried out before the crosslinking step after the seeding step, the dichroic substance not adhered to the polyvinyl alcohol-based film can be removed through the washing step. The cleaning aqueous solution used herein may be water, and iodide may be further added thereto.

The temperature of the washing bath is preferably 10 ° C or more and 60 ° C or less, and more preferably 15 ° C or more and 40 ° C or less.

The polarizer may further comprise a complementary step of correcting the color of the polyvinyl alcohol-based film before the heating roll contact step.

The complementary coloring step is not particularly limited as long as it can correct the color of the polyvinyl alcohol-based film, and can be performed by a method known in the art. For example, by immersing it in an aqueous solution of a potassium iodide solution or a mixture of boric acid and potassium iodide.

The content of potassium iodide contained in the aqueous solution is not limited, but may be 2% by weight or more and 7% by weight or less based on the total weight of the aqueous solution.

The present invention provides a polarizer produced according to the method for producing the polarizer.

The machine direction contraction force of the polarizer produced according to the present specification can be reduced by 5% or more of the machine direction contraction force of the polarizer produced without the heating roll contact step. Specifically, the machine direction contraction force of the polarizer produced in accordance with the present specification can be reduced to 5% or more and 30% or less of the machine direction contraction force of the polarizer produced without the heating roll contact step. If the shrinking force of the polarizer is reduced, the shrinking force of the polarizing plate is reduced. When the polarizing plate is applied to the panel, the amount of bending of the polarizing plate may be reduced in a high temperature or high temperature and high humidity environment.

The thickness of the polarizer produced in accordance with the present disclosure may be reduced by at least 2% of the thickness of the polarizer produced without the heating roll contact step. Specifically, the thickness of the polarizer produced in accordance with the present disclosure may be reduced The thickness of the polarizer can be reduced to 2% or more and 20% or less. In this case, the thickness of the polarizer is reduced and the total thickness of the polarizer including the polarizer is reduced, so that the product can be thinned.

The width of the polarizer produced in accordance with the present disclosure may be increased by at least 1% greater than the width of the polarizer produced without the heating roll contact step, and specifically, the width of the polarizer produced in accordance with the present disclosure may be increased The width of the polarizer can be increased to 1% or more and 15% or less of the width of the polarizer. In this case, it is possible to reduce the cost by reducing the amount of the raw material relative to the width of the polarizer.

The degree of polarization of the polarizer may be 99% or more, preferably 99.5% or more, and more preferably 99.9% or more.

The basic transmittance of the polarizer may be 40% or more and 50% or less, preferably 41% or more and 47% or less.

When the drying temperature of the polyvinyl alcohol film is high, wrinkles may occur in the polyvinyl alcohol film and the workability is deteriorated. Therefore, the polyvinyl alcohol film is dried by lowering the temperature as the thickness of the polyvinyl alcohol film is decreased . However, when the drying temperature of the polyvinyl alcohol-based film is lowered, the polarizer has a bluish hue which is not sufficiently converted to iodine ion (I < ^3- >).

In the process of treating the polyvinyl alcohol film, if the line speed is increased, the amount of heat received by the polyvinyl alcohol film is not sufficient even if the drying temperature is the same, so that the polarizer is sufficiently converted to iodine ion (I ^3- ) It is bluish in color.

As in the manufacturing method according to the present invention, when the relaxation step by the heating roll is performed before the drying step, the heat that can sufficiently generate iodide ion (I < ^3- ^> ) even if the dryness temperature is low or the line speed is high, And is transmitted to the vinyl alcohol film to have the advantage that the color and the orthogonal color of the polarizer are neutral.

If the birefringence is the same, there is an advantage that the polarization degree of the polarizer produced according to the present invention is higher than the polarization degree of the polarizer produced without the relaxation step. Specifically, the degree of polarization of the polarizer produced in accordance with the present disclosure can be increased from 0.0001 to less than 0.005 of the degree of polarization of the polarizer produced without the relaxation step.

If the birefringence is the same, there is an advantage that the b value of the hunter lab chromaticity coordinate reference of the polarizer produced according to the present specification is larger than the b value of the polarizer produced without the relaxation step. Specifically, the b value of the hunter lab chromaticity coordinate of the polarizer manufactured according to the present specification can be increased by 0.1 or more and 2 or less than the b value of the polarizer produced without the relaxation step.

If the birefringence is the same, there is an advantage that the hunter lab chromaticity standard orthogonal b value of the polarizer produced according to the present invention is larger than the orthogonal b value of the polarizer produced without the relaxation step. Specifically, the hunter lab chromaticity coordinate orthogonal b value of the polarizer manufactured according to the present specification can be increased by 0.1 to 2 more than the orthogonal b value of the polarizer produced without the relaxation step.

At this time, the transmittance of the polarizer, the polarization efficiency, the single color value, the orthogonal color value, and the like were measured for light in the visible light region of 380 nm to 780 nm wavelength using a spectrophotometer Jasco V-7100.

The present invention provides a polarizing plate comprising the polarizer and the optical film provided on at least one side of the polarizer.

The optical film refers to a film that adjusts the direction of light incident through refraction and reflection to increase effective light and distribute light evenly.

The kind of the optical film is not particularly limited, and the optical film may include at least one film.

The optical film may include a protective film. The material of the protective film is not particularly limited, but the protective film may be a COP (cycloolefin polymer) film, an acrylic film, a TAC (triacetylcellulose) film, a COC (cycloolefin copolymer) film, a PNB (polynorbornene) polyethylene terephthalate) -based films.

The protective film may optionally include at least one additive selected from UV absorbers, anti-blocking agents, lubricants, antistatic agents and stabilizers.

The optical film may further include at least one of an antireflection layer, a low reflection coating layer, a UV absorbing layer, a brightness enhancement layer, an antistatic coating layer, an antiglare layer, a liquid crystal coating layer and a hard coating layer.

The optical film and the polarizing film may be bonded by an aqueous adhesive or a non-aqueous adhesive.

The present invention provides a display device including the polarizing plate.

The display device may include a touch panel, a light emitting diode (LED), an organic light emitting diode (OLED), a liquid crystal display (LCD), and a thin film transistor liquid crystal display (LCD) Liquid Crystal Display, LCD-TFT).

The present invention relates to a liquid crystal cell; An upper polarizer disposed on one side of the liquid crystal cell; And a lower polarizer disposed on the other side of the liquid crystal cell, wherein at least one of the upper polarizer and the lower polarizer includes the polarizer.

The liquid crystal cell and the polarizing plate can be bonded by the pressure sensitive adhesive layer provided on one side of the polarizing plate.

Wherein the polarizing plate includes a polarizer provided between the first protective film and the second protective film, and when the polarizing plate is adhered to the liquid crystal cell by the pressure-sensitive adhesive layer formed on the first protective film, . In this case, it is preferable that the second protective film includes a UV absorbent or a UV absorbing layer on the upper or lower surface of the second protective film.

When the polarizing plate is provided on both sides of the liquid crystal cell, a hard coating layer, a low reflection coating layer, and a hard coating layer are formed on the upper surface or the lower surface of the second protective film (the outermost protective film) of the upper polarizer, At least one layer of the anti-glare layer may be further provided.

When the polarizing plate is provided on both sides of the liquid crystal cell, a brightness enhancement layer is additionally provided on the upper surface or the lower surface of the second protective film (the outermost protective film) of the lower polarizer plate relatively closer to the base of the liquid crystal cell .

Hereinafter, the present invention will be described in more detail by way of examples. However, the following embodiments are intended to illustrate the present disclosure and are not intended to limit the present disclosure.

[Example]

[Example 1]

The polyvinyl alcohol film (PE20 from Kuraray Co.) was subjected to a swelling process in a pure solution for 15 seconds, followed by a 60-second staining process in an iodine solution. Thereafter, the resultant was subjected to a crosslinking step in a boric acid solution for 60 seconds, followed by a 5.5-fold stretching step in a boric acid solution. Next, the substrate was immersed in an aqueous solution of potassium iodide (KI) for 5 seconds, passed through two heating rolls at 90 占 폚, and dried in an oven at 60 占 폚 for one minute to prepare a polyvinyl alcohol polarizer.

[Example 2]

A polyvinyl alcohol polarizer was prepared in the same manner as in Example 1, except that the film was passed through two heating rolls at 70 deg.

[Example 3]

An ultraviolet curable adhesive was applied to one surface of the polarizer prepared in Example 1, and then passed through a laminator (3 m / min) together with a TAC film. The laminated polarizing plate after setting the condition that the final adhesive layer thickness so that the 3㎛ emits the ultraviolet light of the UV irradiator (Metal halide lamp) to the top belt 1000mJ / cm ^2. Thereafter, a pressure sensitive adhesive was coated on the surface of the polarizer to prepare a cross-section type polarizer.

[Comparative Example 1]

A polyvinyl alcohol polarizer was prepared in the same manner as in Example 1, except that a heating roll was not used.

[Comparative Example 2]

An ultraviolet curable adhesive was applied to one surface of the polarizer manufactured in Comparative Example 1, and then passed through a laminator (3 m / min) together with a TAC film. The laminated polarizing plate after setting the condition that the final adhesive layer thickness so that the 3㎛ emits the ultraviolet light of the UV irradiator (Metal halide lamp) to the top belt 1000mJ / cm ^2. Thereafter, a pressure sensitive adhesive was coated on the surface of the polarizer to prepare a cross-section type polarizer.

[Experimental Example 1]

Optical property evaluation of polarizer

The polarizer produced in Examples 1 to 2 and Comparative Example 1 was cut into a size of 40 mm x 40 mm and the specimen was fixed to a measurement holder. Thereafter, an ultraviolet ray spectrophotometer (V-7100, manufactured by JASCO) was used The transmittance, the degree of polarization, and the hue value were measured. The results are shown in Table 1.

In addition, in the case of Example 1 and Comparative Example 1, the spectrum for the single transmittance and the quadrature transmittance in the wavelength range of 380 nm to 780 nm is shown in Fig.

Table 1 and FIG. 6 show that the polarization degree is improved and the color value becomes neutral due to the improvement in the orientation property of the iodide ion species in the similar permeability (the Tc spectrum of FIG. 6 can be estimated to be wider) .

Here, the degree of polarization (Polarization degree) is determined by the orthogonal transmittance Tc obtained after orthogonally crossing the two polarizing plates so that the absorption axis is 90 ° with the parallel transmission Tp obtained when the absorption axes are arranged in parallel Is defined by the following equation (1).

[Equation 1]

Polarization degree = [(Tp - Tc) / (Tp + Tc)] _1/2

[Experimental Example 2]

Polarizer width and thickness measurement

The width and thickness of the polarizer produced in Examples 1 to 2 and Comparative Example 1 were measured. The results are shown in Table 1.

Table 1 shows that Examples 1 and 2 are thinner and wider than Comparative Example 1. In this case, since the thickness of the polarizer is reduced, the total thickness of the polarizing plate including the polarizer is reduced, so that the product can be thinned. In addition, the cost can be reduced by reducing the amount of the raw material relative to the width of the polarizer.

[Experimental Example 3]

When the polarizer produced in Examples 1 to 2 and Comparative Example 1 was cut into a size of 5.3 mm (TD) × 25 mm (MD) and fixed to a measurement holder having a width of 15 mm of TA DMA Q800 for 2 hours Were measured. The results are shown in Table 1.

※ b: group color b value, orthogonal b: orthogonal color b value

It can be seen from Table 1 that Examples 1 and 2 have a lower mechanical shrinkage force than Comparative Example 1. If the shrinking force of the polarizer is reduced, the shrinking force of the polarizing plate is reduced. When the polarizing plate is applied to the panel, the amount of bending of the polarizing plate may be reduced in a high temperature or high temperature and high humidity environment.

[Experimental Example 4]

Measure thermal shock crack of polarizer

The polarizing plate prepared in Example 3 and Comparative Example 2 was cut into a size of 200 mm (TD) x 100 mm (MD) and placed in a thermal shock chamber and exposed at 85 캜 and -40 캜 for 30 minutes, And it was confirmed whether a crack occurred. The results are shown in Table 2.

As shown in Table 2, in Comparative Example 2, cracks were observed as a result of the evaluation of thermal shock resistance. In Example 3, however, no cracks occurred in the thermal shock. That is, it can be understood that the polarizing plate manufactured by the third embodiment is suitable for application to a device in an environment where a thermal shock such as an automobile is applied.

[Experimental Example 5]

Heat resistance / anti-wet heat durability measurement of polarizer

The polarizer produced in Example 3 and Comparative Example 2 was cut into a size of 40 mm x 40 mm and the specimen was fixed on a glass plate having a size of 40 mm x 40 mm and irradiated with an ultraviolet ray spectrophotometer (V-7100, JASCO The transmittance, the degree of polarization, and the hue value were measured using a spectrophotometer. Then, each sample was stored in an 80 ° C. chamber and a 60 ° C. humidity 90% chamber for 500 hours, and then the transmittance, the degree of polarization, and the color value were measured using a UV spectrophotometer. The results are shown in Table 3 (change in optical characteristics before and after 500 hours of heat resistance (80 ° C)) and in Table 4 (change in optical characteristics before and after 500 hours of moisture resistance (60 ° C, 90%)).

It can be seen from Tables 3 and 4 that the change in optical characteristics (transmittance, polarization degree, hue) of the heat / moisture resistance durability before and after durability of Example 3 is less than that of Comparative Example 2. This means that the polarizer produced by Example 3 is superior to the polarizer produced by Comparative Example 2 in durability in heat and moisture and heat.

100: polyvinyl alcohol film
200: polyvinyl alcohol-based film roll
300: polarizer winding roll
400: wet stretching part 410: immersion roll
420: constant temperature water tank 430: aqueous solution
500: heating roll
510: first heating roll 515: first guide roll
520: second heating roll 525: second guide roll
600: drying section

Claims

Providing a polyvinyl alcohol-based film;
A wet stretching portion for stretching the polyvinyl alcohol-based film provided from said polyvinyl alcohol-based film preparation;
A heating roll in contact with at least one surface of the polyvinyl alcohol-based film stretched by the wet stretching portion;
A drying unit for subjecting the polyvinyl alcohol film contacted with the heating roll to hot air drying; And
And a polarizer recovery unit for recovering the polarizer manufactured through the drying unit,
Wherein the temperature of the heating roll is 40 占 폚 to 90 占 폚 and the drying temperature of the drying unit is 20 占 폚 to 60 占 폚.

The apparatus of claim 1, wherein the heating roll comprises at least two heating rolls.

The method of claim 1, wherein the heating roll comprises: a first heating roll in contact with one side of the stretched polyvinyl alcohol-based film; And a second heating roll in contact with the other surface of the stretched polyvinyl alcohol-based film not in contact with the first heating roll.

The polarizer manufacturing apparatus according to claim 1, wherein the polarizer manufacturing apparatus is disposed on the other surface opposite to one surface of the polyvinyl alcohol-based film that is in contact with the heating roll between the wet stretching portion and the heating roll, Further comprising a guide roll for increasing a contact area between the film and the heating roll.

The polarizer manufacturing apparatus according to claim 3, wherein the polarizer manufacturing apparatus comprises: a polarizing plate disposed on a surface opposite to a surface of the polyvinyl alcohol-based film that is in contact with the first heating roll between the wet stretching portion and the first heating roll, A first guide roll for increasing a contact area between the vinyl alcohol film and the first heating roll; And a second heating roll disposed between the first heating roll and the polarizer withdrawing portion and disposed on a surface opposite to a surface of the polyvinyl alcohol-based film that is in contact with the second heating roll, wherein the polyvinyl alcohol- Further comprising a second guide roll for increasing a contact area of the polarizer.

(S1) wet-stretching a polyvinyl alcohol-based film;
(S2) contacting at least one surface of the stretched polyvinyl alcohol-based film with a heating roll; And
(S3) a step of hot-air drying the polyvinyl alcohol-based film brought into contact with the heating roll,
Wherein the temperature of the heating roll is in the range of 40 ° C to 90 ° C, and the temperature of the drying step is in the range of 20 ° C to 60 ° C.

[7] The method of claim 6, wherein the step (S2) comprises: contacting one side of the stretched polyvinyl alcohol film with a first heating roll; And contacting the other surface of the stretched polyvinyl alcohol-based film not in contact with the first heating roll to a second heating roll.

[7] The method according to claim 6, wherein in step S2, one side of the stretched polyvinyl alcohol-based film is brought into contact with the first heating roll, and the other side of the stretched polyvinyl alcohol- And repeating the step of bringing the polarizer into contact with the polarizer at least two times.

[7] The method according to claim 6, wherein the step (S2) is performed by using a guide roll located on the opposite side of one side of the polyvinyl alcohol-based film to be brought into contact with the heating roll and the stretched polyvinyl alcohol- And increasing the contact area of the polarizer.

[7] The method of claim 6, wherein the step (S2) comprises: contacting one side of the stretched polyvinyl alcohol film with a first guide roll; Contacting the other surface of the stretched polyvinyl alcohol-based film not in contact with the first guide roll to the first heating roll; Contacting the other surface of the stretched polyvinyl alcohol-based film with the second guide roll in contact with the first heating roll; And contacting one surface of the stretched polyvinyl alcohol-based film not in contact with the second guide roll to a second heating roll.

delete