KR101995297B1 - Smart dyeing apparatus using material information and method for smart dyeing - Google Patents

Abstract

One embodiment of the present invention provides a smart dyeing device which controls a pH value, a dyeing temperature, a nozzle pressure, a reel speed, an application rate, various valves and the like according to set values to reduce color differences between dyeing lots, and automatically operates to improve reproducibility; and a smart dyeing method using the same. According to one embodiment of the present invention, the smart dyeing device comprises: a dyeing device which fills a dyeing solution performing dye to an object to be dyed; a dyeing solution pump unit which provides a flow force to the dyeing solution to discharge the dyeing solution from the dyeing device, and introduces the dyeing solution into the dyeing device to circulate the dyeing solution; a circulation flow path unit which is coupled to the dyeing device and the dyeing solution pump unit, and provides a flow path for the dyeing solution circulating and flowing; a measuring module which is connected to a circulation flow path unit, introduces a measuring solution, part of the dyeing solution flowing along the circulation flow path unit, to measure vibration absorbing behavior, pH or chromaticity and generates and stores measuring data, a data for measured information; a data processing unit which stores a reference data pre-provided, receives the measuring data from the measuring module and generates comparing data comparing and processing the reference data and the measuring data; and a control unit which is coupled to the data processing unit, receives the comparing data from the data processing unit, analyzes the comparing data and transmits control signals for changing dyeing conditions of the dyeing device to the dyeing device.

Description

TECHNICAL FIELD [0001] The present invention relates to a smart dyeing apparatus using dyeing information, and a smart dyeing method using the same. [0002]

The present invention relates to a smart dyeing apparatus using dyeing information and a smart dyeing method using the dyeing information. More specifically, the present invention relates to a smart dyeing apparatus using dyeing information, To a smart dyeing apparatus that automatically operates so as to reduce the color difference between the dyeing lots and increase the reproducibility, and a smart dyeing method using the same.

At the current dyeing site, in order to prevent the color difference, inhomogeneity, and deterioration of reproducibility between dyeing lots due to the dyeing method between the dyeing laboratory and the dyeing site, Process automation is under way to reduce errors.

Specifically, in the dye preparation stage, the occurrence of defects due to the injection of the dye and the preparation is reduced by the automatic dye liquid dispenser and the dispenser. In the dyeing stage, various automatic apparatuses such as dyeing temperature automatic controller and nozzle pressure adjusting apparatus are applied, And to exclude the manual process of the worker from the source.

However, during the dyeing process, it is not possible to accurately monitor the dyeing information of the salt solution and the dyestuff in the dyeing machine. Therefore, the cause of the problem can not be analyzed and improved, There is a limitation that the problem can not be prevented in advance.

However, there is no standardized equipment and method to measure and monitor the chromaticity (dE, dL, da, db) of the salt. (DE, dL, da, db) behavior of dyeing behavior and pH value, chromaticity (dE, dL, da, db) behavior.

In addition, it is difficult to find the cause of the various problems occurring in the dyeing site. Even if a cause is found, not only is there a lack of human resources to analyze and improve, but also causes of defect and improvement methods are suggested according to the judgment of skilled experienced This is also the case with satisfactory results.

Korean Patent Laid-Open Publication No. 10-2017-0142073 (entitled "Dye Monitoring System"), a flow rate measuring unit provided in a dyeing machine and measuring the amount of water introduced into the dyeing machine; A steam measuring unit provided in the dyeing machine and measuring the amount of steam injected into the dyeing machine; A power measuring unit provided in the dyeing machine and measuring an amount of power consumed by the dyeing machine; A controller for controlling the respective surveying units; And a monitoring unit for displaying measurement information by the measuring units and control information by the controller, and inputting setting information and registration information.

Korean Patent Publication No. 10-2017-0142073

SUMMARY OF THE INVENTION It is an object of the present invention to solve the above problems and to provide a dyeing method and a dyeing method which can reduce the color difference between a dyeing laboratory and a dyeing site in dyeing laboratories and batch dyeing So that dyeing is performed according to the information condition.

It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are not intended to limit the invention to the precise form disclosed. There will be.

In order to accomplish the above object, the present invention provides a dyeing machine comprising: a dyeing machine in which a salt solution for dyeing a saltwater is filled; A salt pump for circulating the saline solution by introducing the saline solution into the dyeing device after discharging the saline solution from the dyeing device by providing a flow force to the saline solution; A circulation flow portion coupled to the dyeing machine and the saline solution pump portion to supply a circulation flow path to the saline solution; The measurement liquid, which is a part of the saline flowing through the circulation channel portion, is connected to the circulation channel portion and measures the absorption movement, pH or chromaticity of the measurement liquid, A measurement module for generating and storing; A data processing unit that stores reference data prepared in advance, receives the measurement data from the measurement module, and generates comparison data in which the reference data is compared with the measurement data; And a control unit coupled to the data processing unit, receiving the comparison data from the data processing unit, analyzing the comparison data, and transmitting a control signal for changing the dyeing condition of the dyeing unit to the dyeing unit.

In the embodiment of the present invention, the dyeing condition may be at least one condition selected from the temperature of the saline solution, the pH of the saline solution, the concentration of the saline solution, the pressure in the dyeing machine, or the dyeing rate in the dyeing machine.

In the embodiment of the present invention, the measurement module may include: a first measurement channel coupled to the circulation channel unit and providing a channel to the measurement solution introduced from the circulation channel unit; A chromaticity measuring unit for measuring the chromaticity of the measurement liquid introduced through the first measurement channel; a first connection channel coupled to the chromaticity measurement unit and providing a channel to the measurement solution passed through the chromaticity measurement unit; And a second connection channel which is connected to the first connection channel and which measures the absorption movement of the measurement liquid flowing through the first connection channel, A pH sensor for measuring a pH and a temperature of the measurement solution introduced into the second connection channel and connected to the second connection channel, The circulation channel And a second measurement channel which is connected to the pH measurement unit and which provides a flow path to the measurement liquid flowing to the circulation channel unit through the pH temperature measurement unit, And a measurement data processing unit that receives the measured information and generates and stores the measurement data.

In an embodiment of the present invention, the measurement module may further include a measurement liquid pump unit that provides a flow force to the measurement liquid that is combined with the first measurement channel and flows along the first measurement channel.

In an embodiment of the present invention, the measurement module may include: a first valve coupled to the second connection passage and opening / closing the second connection passage; and a second valve coupled to the second measurement passage, And a second valve.

In an embodiment of the present invention, the first valve may be closed when the pH of the measurement liquid is measured by the pH temperature measurement unit to exceed the reference pH range.

In an embodiment of the present invention, the apparatus may further include a standard solution supply unit for supplying the measurement module with a standard solution that is a salt solution suitable for the reference data.

In an embodiment of the present invention, the second measurement channel may be connected to the drain channel through which the standard solution or the measurement solution passed through the measurement module is discharged.

In the embodiment of the present invention, the circulation flow path portion may include a first circulation flow path for supplying the saline solution discharged from the saline solution pump portion to the dyeing device, and a second circulation flow path for supplying the saline solution discharged from the dyeing device to the saline solution pump portion And a second circulation flow passage for supplying the flow passage to the second circulation flow passage.

In the embodiment of the present invention, the control unit may include an input unit for forcibly inputting the dyeing condition.

In an embodiment of the present invention, the data processor may transmit at least one of the reference data, the measurement data, and the comparison data to a user's mobile communication device.

According to another aspect of the present invention, there is provided a method of dyeing a dye-sensitized solar cell, comprising the steps of: i) dyeing the dyed material in the dyeing machine by circulating the dyeing solution circulating along the circulation channel; ii) performing a measurement on the measurement solution in the measurement module; iii) generating the measurement data in the measurement module and transmitting the measurement data to the data processing unit; iv) comparing the reference data with the measurement data in the data processing unit, generating comparison data derived therefrom, and transmitting the generated comparison data to the control unit; And v) transmitting the control signal to the dyeing machine, wherein the controller analyzes the comparison data.

In an embodiment of the present invention, between the step i) and the step ii), the step of measuring the standard solution in the measurement module may be further carried out.

The effect of the present invention according to the above-described constitution can be attained by a dyeing method of dyeing in a standard dyeing DB under conditions of repeated dyeing, color dyeing with low reproducibility, dyeing with high reproducibility, pH behavior and chromaticity dE , dL, da, and db), and by controlling the pH value, dyeing temperature, nozzle pressure, reel speed, porosity and various valves of the dyeing machine according to the set value, color difference between dyeing lots is reduced and reproducibility is improved It is possible.

The effect of the present invention is to improve productivity and cost reduction by improving the color difference due to the dyeing method between the laboratory and the field, and the problem of reproducibility between dyeing uneven dyeing and dyeing production lot.

It should be understood that the effects of the present invention are not limited to the above effects and include all effects that can be deduced from the detailed description of the present invention or the configuration of the invention described in the claims.

1 is a schematic diagram of a smart dyeing apparatus according to an embodiment of the present invention.
2 is a schematic diagram of a measurement module according to an embodiment of the present invention.
3 is an exemplary view of a control screen portion displaying chroma comparison data according to an embodiment of the present invention.
FIG. 4 is an exemplary view of a control screen unit displaying absorption / movement / motion comparison data according to an embodiment of the present invention.
FIG. 5 is a diagram illustrating an example of a control screen unit displaying pH comparison data and temperature comparison data according to an embodiment of the present invention. FIG.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, the present invention will be described with reference to the accompanying drawings. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. In order to clearly illustrate the present invention, parts not related to the description are omitted, and similar parts are denoted by like reference characters throughout the specification.

Throughout the specification, when a part is referred to as being "connected" (connected, connected, coupled) with another part, it is not only the case where it is "directly connected" "Is included. Also, when an element is referred to as "comprising ", it means that it can include other elements, not excluding other elements unless specifically stated otherwise.

The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The singular expressions include plural expressions unless the context clearly dictates otherwise. In this specification, the terms "comprises" or "having" and the like refer to the presence of stated features, integers, steps, operations, elements, components, or combinations thereof, But do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, or combinations thereof.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

FIG. 1 is a schematic diagram of a smart staining apparatus according to an embodiment of the present invention, and FIG. 2 is a schematic diagram of a measurement module 100 according to an embodiment of the present invention. In each figure, the electrical connection of wire or wireless can be represented by connecting wire.

As shown in FIG. 1 and FIG. 2, the smart dyeing apparatus of the present invention comprises a dyeing machine 400 filled with a saline solution for dyeing a dyed material; A salt pump unit 500 for discharging the salt solution from the dyeing unit 400 by introducing a flow force into the salt solution, introducing the salt solution into the dyeing unit 400, and circulating the salt solution; A circulation channel part 600 coupled to the dyeing machine 400 and the saline solution pump part 500 to provide a circulation flow path for saline solution; PH or chromaticity of the measurement liquid is measured by introducing a measurement liquid that is connected to the circulation channel unit 600 and is a part of the saline flowing along the circulation channel unit 600 to calculate data A measurement module (100) for generating and storing measurement data; A data processing unit 300 for storing reference data prepared in advance, receiving measurement data from the measurement module 100, and generating comparison data in which reference data and measurement data are compared; And a data processing unit 300. The control unit 300 receives the comparison data from the data processing unit 300 and analyzes the comparison data and transmits a control signal for changing the dyeing condition of the dyeing unit 400 to the dyeing unit 400 And a control unit (200).

The dyeing conditions may be one or more conditions selected from the temperature of the saline solution, the pH of the saline solution, the concentration of the saline solution, the pressure in the dyeing apparatus 400, or the dyeing speed in the dyeing apparatus 400.

The dyeing condition may be a condition related to a salt solution which flows in the dyeing machine 400 and performs dyeing on the saltwater, and the dyeing machine 400 may be a salt supply part for supplying the salt solution to the dyeing machine 400 Quot;).

The dyeing machine 400 is provided with a heater and a freezer to control the temperature of the dyeing solution supplied to the dyeing machine 400 and the pH of the dyeing solution in the dyeing machine 400 can be adjusted by mixing the acidic solution or the basic solution with the salt solution.

The pressure of the saline solution may be varied by supplying the saline solution into the dyeing device 400 by varying the pressure of the saline solution, thereby varying the pressure of the saline solution. The salt solution supply unit (not shown) can supply the salt solution into the dyeing apparatus 400 while controlling the concentration of the salt solution.

The dyeing rate in the dyeing apparatus 400 varies depending on the rate of movement of the salt, the pressure of the salt solution, and the temperature of the salt solution. For dyeing with the salt solution in which the standard solution is reproduced, the rate of movement of the salt in the dyeing apparatus 400, A control signal may be transmitted from the control unit 200 to the dyeing machine 400 so that the value for the temperature of the saline solution is the same as the value stored in the reference data for each.

The dyeing machine 400 is provided with an observation part 410 in the form of a transparent window and the user can observe the inside of the dyeing machine 400 through the observation part 410. Accordingly, Can be observed.

The dyeing machine 400 may be realized by a known technique, and a detailed description thereof will be omitted.

With the above-described structure, the absorption trajectory, the pH behavior and the chromaticity (dE, dL, da) of the optimized dyeing condition in the reference data of the dyeing condition are obtained when repeated dyeing, color dyeing with low reproducibility, , db), and by setting the value, the pH value, dyeing temperature, nozzle pressure, reel speed, batch speed, various valves, etc. of the dyeing machine 400 are controlled according to the set value, have.

The circulation channel unit 600 includes a first circulation channel 610 for providing a flow path for the saline solution discharged from the dyeing unit 400 to flow into the saline solution pump unit 500 and a second circulation channel 610 for supplying the saline solution discharged from the saline solution pump unit 500 And a second circulation channel 620 for supplying a flow channel to the dyeing machine 400.

One end of the first circulation channel 610 may be coupled to the dyeing machine 400 and the other end of the first circulation channel 610 may be coupled to the salt pump 500. One end of the second circulation channel 620 may be connected to the dyeing machine 400, And the other end of the second circulation channel 620 may be coupled to the saline solution pump unit 500.

The saline solution discharged from the dyeing machine 400 may flow into the dyeing machine 400 through the first circulating flow path 610, the saline solution pump part 500 and the second circulating flow path 620, The salt solution can circulate and flow along the portion 600.

2, the measurement module 100 includes a first measurement channel 161 that is coupled to the circulation channel unit 600 and provides a channel to the measurement solution flowing from the circulation channel unit 600, A chromaticity measuring unit 110 which is coupled to the measurement channel 161 and measures the chromaticity of the measurement liquid introduced through the first measurement channel 161; The first connection channel 171 is connected to the first connection channel 171 and the second connection channel 171 is connected to the first connection channel 171. The first connection channel 171 is connected to the first connection channel 171, A second connection channel 172 and a second connection channel 172 which are coupled to the syringe-side unit 120 and the absorption-source side unit 120 and provide a flow path to the measurement liquid that has passed through the absorption- A pH temperature measuring unit 130 for measuring the pH of the measurement solution introduced through the second connection channel 172, a pH temperature measuring unit 130 and a circulation channel unit 600, Through the measuring unit 130 A second measurement channel 162 for providing a channel to the measurement liquid flowing to the circulation channel unit 600 and a second measurement channel 162 for providing a channel from the chromaticity measurement unit 110, the absorption gate side unit 120 and the pH temperature measurement unit 130, And a measurement data processing unit 140 that receives the measured information and generates and stores measurement data.

The chromaticity measuring unit 110 analyzes the chromaticity of the measurement liquid introduced from the first measurement channel 161 on the basis of the CIE colorimetric system and calculates dE (color difference), dL (Color difference in the red or green direction) and db (yellow or blue color direction difference) and transmits the information to the measurement data processing unit 140.

The absorption-exciting-gas-side unit 120 performs measurement on the concentration of the measurement liquid in real time, and can transmit the measurement data on the concentration change of the measurement liquid to the measurement data processing unit 140. [

The chromaticity measurement and the absorption movement can be realized by a known technique, and the detailed description thereof will be omitted.

Time chromaticity measurement data obtained by measuring the chromaticity of the liquid to be measured by the chromaticity measuring unit 110 is transmitted from the measurement data processing unit 140 to the data processing unit 300. The data processing unit 300 receives the chromaticity reference data for the reference chromaticity, And transmits the chroma comparison data obtained by comparing and analyzing the chroma measurement data to the controller 200.

The controller 200, which receives the chroma comparison data, transmits the chroma control signal, which is a control signal for the chroma, to the dyeing machine 400. The dyeing machine 400, which receives the chroma control signal, The color ratio to the salt solution can be adjusted to be the same.

The concentration measurement data in real time obtained by measuring the concentration of the measurement liquid is transmitted from the measurement data processing unit 140 to the data processing unit 300 and the data processing unit 300 calculates the concentration The concentration comparison data obtained by comparing and analyzing the reference data and the density measurement data can be transmitted to the controller 200. [

The controller 200, which receives the concentration comparison data, transmits the concentration control signal, which is a control signal for concentration, to the dyeing machine 400. The dyeing machine 400, which receives the concentration control signal, The concentration of the saline solution, the pressure in the dyeing machine or the dyeing speed in the dyeing machine can be controlled to be the same.

The pH or temperature measurement data of pH or temperature measured by the pH temperature measuring unit 130 is transmitted from the measurement data processing unit 140 to the data processing unit 300, The control unit 200 transmits the pH comparison data obtained by comparing and analyzing the pH reference data with respect to the reference pH and the pH measurement data to the controller 200 or the temperature comparison data obtained by comparing and analyzing the temperature reference data and the temperature measurement data with respect to the reference temperature, .

The controller 200 receiving the pH comparison data transmits a pH control signal as a control signal for pH to the dyeing machine 400 and the dyeing machine 400 receiving the pH control signal notifies the pH data of the salt solution to the pH reference data The pH of the saline solution can be adjusted to be the same.

The controller 200 receiving the temperature comparison data transmits a temperature control signal as a control signal to the temperature to the dyeing machine 400. The dyeing machine 400 receiving the temperature control signal transmits the temperature control signal to the heater 400 included in the dyeing machine 400. [ Alternatively, the temperature of the saline solution can be adjusted so that the temperature of the saline solution is equal to the temperature reference data by operating the cooler.

The measurement module 100 includes a first valve 181 that is coupled to the second connection passage 172 and opens and closes the second connection passage 172 and a second valve 182 that is coupled to the second measurement passage 162, And a second valve 182 for opening / closing the second valve 162.

The measurement module 100 may further include a measurement liquid pump unit 150 that is coupled to the first measurement channel 161 and provides a flow force to the measurement liquid flowing along the first measurement channel 161 have.

In addition, the smart dyeing apparatus of the present invention may further include a standard solution providing unit 700 for supplying a standard solution, which is a salt solution suitable for reference data, to the measurement module 100. Here, the standard solution may be a salt solution prepared in a dyeing laboratory so as to conform to the reference data.

Here, the pH-temperature measuring unit 130 may include a sensor unit 131 capable of measuring the pH or the temperature of the measurement liquid. The sensor unit 131 can measure the pH or the temperature of the measurement liquid by contacting the measurement liquid passing through the inside of the pH temperature measurement unit 130. When it is necessary to precisely measure the pH or the temperature, The valve 181 and the second valve 182 are closed to stop the flow of the measurement liquid in the pH temperature measuring unit 130 and the measurement liquid and the sensor unit 131 temporarily stored in the pH temperature measuring unit 130 The pH or the temperature of the measurement liquid can be measured.

When the pH of the liquid to be measured is measured by the pH-temperature measuring unit 130 to be out of the reference pH range, the first valve 181 may be closed.

The data processing unit 300 receives the pH information of the measured solution flowing or stopped from the pH temperature measuring unit 130 in real time and the data processing unit 300 receives the reference pH value stored in the data processing unit 300, When the pH value of the test solution is out of the reference pH value range, the controller 200 can transmit a pH anomaly signal by comparing the pH value of the test solution in real time.

As described above, the control unit 200, which receives the pH abnormal signal from the data processing unit 300, transmits a control signal to the first valve 181, closes the first valve 181, The second valve 182 that receives the control signal from the controller 200 at a time difference from the control signal transmitted to the first valve 181 may be closed after flowing out from the pH temperature measuring unit 130 .

Accordingly, the measurement liquid can not be introduced into the pH temperature measurement unit 130, and the sensor unit 131 can be prevented from being damaged by the measurement liquid having a pH value outside the reference pH value range.

Thereafter, the first valve 181 and the second valve 182 are opened and the washing solution stored in the standard solution supply unit 700 is circulated by the measuring solution pump unit 150 to the measuring module 100 ) Can be cleaned. That is, the standard solution supply unit 700 can store not only the standard solution but also the cleaning solution.

1 and 2, the measuring fluid pump unit 150 can be coupled to the standard fluid channel 710 as well as the first measuring channel 161, and can be coupled to the standard fluid channel 710 along with the standard fluid channel 700 The reference liquid can be introduced into the measurement liquid pump unit 150.

The measurement liquid pump unit 150 not only provides a flow force to the measurement liquid flowing along the first measurement channel 161 but also performs a flow control to measure the flow that flows along the first measurement channel 161 The flow of the liquid may be stopped.

The measurement liquid pump unit 150 not only supplies a flow force to the standard liquid flowing along the standard liquid flow path 710 but also performs flow control to move the standard liquid flowing along the first measurement flow path 161 to the flow stop .

The first measurement channel 161 includes a first measurement channel 161a for connecting the measurement liquid pump unit 150 and the chromaticity measurement unit 110 and a second measurement channel 161a for connecting the measurement liquid pump unit 150 and the second circulation channel And a second measurement flow path 161b connecting between the first measurement flow path 620 and the second measurement flow path 161b.

The measuring liquid pump unit 150 is capable of supplying any one of the measurement liquid introduced through the first-second measurement flow path 161b or the standard liquid introduced through the standard liquid flow path 710 to the 1-1 measurement flow path 161a, while simultaneously providing a flow force to the selected liquid. Accordingly, the measurement liquid or the standard liquid can circulate inside the measurement module 100.

When the measurement liquid is circulated in the measurement module 100, the measurement module 100 can perform measurement on the measurement liquid. When the standard solution is circulated through the measurement module 100, the measurement module 100 may collect data on the standard solution by performing measurement on the standard solution prepared in the laboratory.

When the measurement module 100 collects data on the standard solution, the data on the standard solution may be transmitted to the data processing unit 300 and stored as reference data. That is, the reference data can be previously stored in the data processing unit 300 in the form of data collected from the outside, and the measured standard fluid is measured by the measurement module 100, And may be stored in the data processing unit 300 as the reference data.

The second measurement channel 162 may be connected to the drain channel 192 through which the standard solution or the measurement solution passed through the measurement module 100 is discharged.

Specifically, the three-way valve 191 is coupled to the second measurement flow path 162 and the three-way valve 191 can be coupled to the drain flow path 192 in addition to the second measurement flow path 162. The second measurement flow path 162 includes a second-1 measurement flow path 162a for connecting the three-way valve 191 and the pH temperature measurement part 130, and a second measurement flow path 162b for connecting between the third direction valve 191 and the second circulation path 620 And a second-2 measurement flow path 162b connecting the second measurement flow path 162b and the second measurement flow path 162b. The three-way valve 191 can control the flow direction of the liquid flowing from the second-1 measurement flow path 162a or whether the liquid flows or not. Here, the second valve 182 can engage with the second-1 measurement passage 162a.

Specifically, the measurement liquid flowing through the second-1 measurement flow path 162a flows into the second -2 measurement flow path 162b or flows into the drain flow path 192 by the three-way valve 191 And can be discharged to the outside. Similarly, the standard liquid flowing through the second-1 measuring flow path 162a flows into the second-2 measuring flow path 162b by the three-way valve 191, or flows into the drain flow path 192, Can be discharged.

The measuring liquid which is a part of the saline flowing through the dyeing machine 400 and the circulating flow path portion 600 can be changed with the change of the saline solution when the kind of the saline solution supplied to the dyeing machine 400 is changed, The measurement liquid circulating through the measurement module 100 before the change can be discharged to the outside along the drain channel 192.

On the other hand, when the measurement solution circulates in the measurement module 100 while the saline solution is kept constant, the measurement solution that does not need to be changed is guided to the 2-2 measurement flow path 162b by the 3-way valve 191, -2 measurement flow path 162b to the second circulation flow path 620. [

When the standard solution or the washing solution circulates through the measurement module 100 while the saline solution is kept constant, the standard solution or the washing solution is guided to the second -2 measurement flow path 162b by the three-way valve 191, And may flow into the second circulation channel 620 through the flow path 162b.

3 is a view illustrating a control screen unit 210 displaying chroma comparison data according to an embodiment of the present invention. FIG. 5 is an exemplary diagram of a control screen unit 210 displaying pH comparison data and temperature comparison data according to an embodiment of the present invention. Referring to FIG.

3 to 5, the control unit 200 may include a control screen unit 210 for displaying at least one of measurement data, reference data, or comparison data on a screen. The control screen unit 210 may display data related to chromaticity, data related to the absorption / demotion movement, data related to pH or temperature, and each data may be simultaneously displayed on one screen, And may be separately displayed on the control screen unit 210.

3, data related to the chromaticity of the salt solution can be displayed on the control screen unit 210. The chromaticity monitoring screen includes a chromaticity reference data search column A, a chromaticity reference data display column B, A chroma measurement data table C, and a real time chroma comparison data display graph D can be expressed. Here, chromaticity reference data can be searched for in chroma reference data search box.

3, dE (color difference), dL (difference in core color difference), da (color difference in red or green direction) and db (difference in color in yellow or blue color) ) Can be represented.

As shown in FIG. 4, the data related to the absorption / movement of the salt liquid can be displayed on the control screen 210. The absorption / (D) showing the concentration data, the color, and the dye type of the saline solution can be expressed in the chart (B), the graph of the comparison data of the real-time absorption and desorption, and the salt solution information column Here, a search can be performed on the absorption reference data in the absorption reference reference data search box. Then, the data processing unit 300 can calculate the adsorption rate using the absorption tracer measurement data, and the data on the adsorption rate can be expressed in the real-time adsorption measurement data table (B).

Also, as shown in FIG. 4, the graph of the absorbing movement comparison data (a) can be displayed so as to simultaneously express the real time change of the absorbing movement reference data and the absorbing movement measurement data at the same time.

5, data related to the pH and the temperature of the saline solution may be displayed on the control screen unit 210. The pH and temperature monitoring screens include (A), a real time pH and temperature measurement data display field (B), a real time pH and temperature measurement data display field (C), a real time pH and temperature measurement data table (D), and a real time pH and temperature measurement data display graph . Here, a search for pH and temperature reference data can be performed in the pH and temperature reference data search box. Where a is a graph for real-time pH measurement data, and b can be a graph for real-time temperature measurement data.

The control unit 200 may include an input unit 220 for forcibly inputting a dyeing condition. 1, an input unit 220 is provided in the controller 200 to control the chromaticity of the saline solution, the chromaticity of the saline solution, and the color of the saline solution. In the embodiment of the present invention, The user can directly input the information about the sucking motion, pH, and temperature condition through the input unit 220.

The data processing unit 300 may transmit at least one of the reference data, the measurement data, and the comparison data to the user's mobile communication device. The user can confirm the same items that can be checked on the control screen unit 210 through the screen of the mobile communication device.

A dyeing process system including the smart dyeing apparatus of the present invention can be constructed. In addition, a fabric production system including the smart dyeing apparatus of the present invention can be constructed.

Hereinafter, a smart dyeing method using the smart dyeing apparatus of the present invention will be described.

In the first step, dyes for the dyes in the dyeing machine 400 can be performed by the circulating fluid flowing along the circulating channel portion 600.

Here, the measurement of the standard solution can be performed in the measurement module 100. [ Prior to measurement of the measurement liquid, the measurement of the standard liquid may be preceded to collect the reference data first. However, if the reference data is previously stored in the data processing unit 300 in advance, the measurement of the reference fluid may be omitted.

In the second step, a measurement on the measurement solution may be performed in the measurement module 100.

In the third step, measurement data may be generated in the measurement module 100 and transmitted to the data processing unit 300.

In the fourth step, the data processing unit 300 compares the reference data with the measurement data, and the derived comparison data is generated and transmitted to the controller 200. [

In a fifth step, the control unit 200 analyzing the comparison data may transmit a control signal to the dyeing machine 400.

It will be understood by those skilled in the art that the foregoing description of the present invention is for illustrative purposes only and that those of ordinary skill in the art can readily understand that various changes and modifications may be made without departing from the spirit or essential characteristics of the present invention. will be. It is therefore to be understood that the above-described embodiments are illustrative in all aspects and not restrictive. For example, each component described as a single entity may be distributed and implemented, and components described as being distributed may also be implemented in a combined form.

The scope of the present invention is defined by the appended claims, and all changes or modifications derived from the meaning and scope of the claims and their equivalents should be construed as being included within the scope of the present invention.

100: measurement module 110: chromaticity measurement section
120: a suction side of the suction side 130: a pH temperature measuring part
131: sensor unit 140: measurement data processing unit
150: Measuring fluid pump section 161:
161a: 1-1 measurement flow path 161b: 1-2 measurement flow path
162: second measurement channel 162a: second-1 measurement channel
162b: second-2 measuring channel 171: first connecting channel
172: second connection passage 181: first valve
182: second valve 191: three-way valve
192: drain channel 200:
210: control screen part 220: input part
300: Data processing unit 400: Dyeing machine
410: observation part 500: saline pump part
600: circulating flow portion 610: first circulation flow passage
620: Second circulation channel 700: Standard solution preparation
710:

Claims (15)

A dyer filled with a saline solution for dyeing the dyed material;
A salt pump for circulating the saline solution by introducing the saline solution into the dyeing device after discharging the saline solution from the dyeing device by providing a flow force to the saline solution;
A circulation flow portion coupled to the dyeing machine and the saline solution pump portion to supply a circulation flow path to the saline solution;
The measurement liquid, which is a part of the saline flowing through the circulation channel portion, is connected to the circulation channel portion and measures the absorption movement, pH or chromaticity of the measurement liquid, A measurement module for generating and storing;
A data processing unit that stores reference data prepared in advance, receives the measurement data from the measurement module, and generates comparison data in which the reference data is compared with the measurement data; And
And a control unit coupled to the data processing unit and receiving the comparison data from the data processing unit and analyzing the comparison data and transmitting a control signal for changing the dyeing condition of the dyeing unit to the dyeing unit,
Wherein the measurement module comprises: a first measurement channel coupled to the circulation channel portion and providing a channel to the measurement solution introduced from the circulation channel portion; a second measurement channel coupled to the first measurement channel, A first connection channel coupled to the chromaticity measurement unit and providing a channel to the measurement solution that has passed through the chromaticity measurement unit, and a second connection channel coupled to the first connection channel, And a second connection unit which is coupled to the absorption-source-side unit and which provides a flow path to the measurement solution that has passed through the absorption-source-side unit, A pH measuring unit for measuring a pH and a temperature of the measurement solution which is coupled to the second connection channel and flows through the second connection channel, a pH temperature measurement unit coupled to the pH temperature measurement unit and the circulation channel unit, The pH temperature side A second measurement channel for providing a flow path to the measurement liquid flowing to the circulation channel unit through the first measurement channel, the second measurement channel for receiving the measured information from the chromaticity measurement unit, the absorption edge side unit, and the pH temperature measurement unit, And a measurement data processing unit for generating and storing measurement data.
The method according to claim 1,
Wherein the dyeing condition is one or more conditions selected from the temperature of the saline solution, the pH of the saline solution, the concentration of the saline solution, the pressure in the dyeing machine, or the dyeing rate in the dyeing machine.
delete The method according to claim 1,
Wherein the measurement module further comprises a measurement liquid pump unit coupled to the first measurement channel and providing a flow force to the measurement liquid flowing along the first measurement channel.
The method according to claim 1,
The measurement module comprising:
A first valve coupled to the second connection passage and opening / closing the second connection passage,
And a second valve coupled to the second measurement channel and opening / closing the second measurement channel.
The method of claim 5,
Wherein the first valve is closed when the pH of the measurement solution is measured to be out of the reference pH range in the pH temperature measuring unit.
The method according to claim 1,
Further comprising a standard solution supply unit for supplying a standard solution, which is a salt solution suitable for the reference data, to the measurement module.
The method of claim 7,
Wherein the second measurement channel is connected to the drain channel through which the standard solution or the measurement solution passed through the measurement module is discharged.
The method according to claim 1,
A first circulating flow passage for supplying the saline solution discharged from the dyeing machine to the saline pump section,
And a second circulation flow path for supplying the saline solution discharged from the saline solution pump part to the dyeing machine.
The method according to claim 1,
Wherein the control unit comprises an input unit for forcibly inputting the dyeing condition.
The method according to claim 1,
Wherein the data processing unit transmits at least one of the reference data, the measurement data, and the comparison data to the user's mobile communication device.
A dyeing process system comprising a smart dyeing apparatus using dyeing information produced by any one of claims 1, 2 and 4 to 11.
A fabric producing system comprising a smart dyeing apparatus using dyeing information produced by any one of claims 1, 2, and 4 to 11.
A smart dyeing method using a smart dyeing apparatus using dyeing information according to claim 1,
i) dyeing the to-be-dyed material in the dyeing machine by the salt solution circulatingly flowing along the circulating flow path portion;
ii) performing a measurement on the measurement solution in the measurement module;
iii) generating the measurement data in the measurement module and transmitting the measurement data to the data processing unit;
iv) comparing the reference data with the measurement data in the data processing unit, generating comparison data derived therefrom, and transmitting the generated comparison data to the control unit; And
and v) transmitting the control signal to the dyeing machine, wherein the controller analyzes the comparison data.
15. The method of claim 14,
Further comprising, between step i) and step ii), a measurement of the standard solution is performed in the measurement module.

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