KR101989566B1 - far infrared snow melting device and the manufacturing method - Google Patents
far infrared snow melting device and the manufacturing method Download PDFInfo
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- KR101989566B1 KR101989566B1 KR1020160116251A KR20160116251A KR101989566B1 KR 101989566 B1 KR101989566 B1 KR 101989566B1 KR 1020160116251 A KR1020160116251 A KR 1020160116251A KR 20160116251 A KR20160116251 A KR 20160116251A KR 101989566 B1 KR101989566 B1 KR 101989566B1
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C11/00—Details of pavings
- E01C11/24—Methods or arrangements for preventing slipperiness or protecting against influences of the weather
- E01C11/26—Permanently installed heating or blowing devices ; Mounting thereof
- E01C11/265—Embedded electrical heating elements ; Mounting thereof
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C11/00—Details of pavings
- E01C11/24—Methods or arrangements for preventing slipperiness or protecting against influences of the weather
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C11/00—Details of pavings
- E01C11/24—Methods or arrangements for preventing slipperiness or protecting against influences of the weather
- E01C11/245—Methods or arrangements for preventing slipperiness or protecting against influences of the weather for preventing ice formation or for loosening ice, e.g. special additives to the paving material, resilient coatings
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C11/00—Details of pavings
- E01C11/24—Methods or arrangements for preventing slipperiness or protecting against influences of the weather
- E01C11/26—Permanently installed heating or blowing devices ; Mounting thereof
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B1/00—Details of electric heating devices
- H05B1/02—Automatic switching arrangements specially adapted to apparatus ; Control of heating devices
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/40—Heating elements having the shape of rods or tubes
- H05B3/54—Heating elements having the shape of rods or tubes flexible
- H05B3/56—Heating cables
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2214/00—Aspects relating to resistive heating, induction heating and heating using microwaves, covered by groups H05B3/00, H05B6/00
- H05B2214/04—Heating means manufactured by using nanotechnology
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Cleaning Of Streets, Tracks, Or Beaches (AREA)
- Road Paving Structures (AREA)
Abstract
The present invention relates to a far infrared ray snow melting apparatus and a method of manufacturing the same, and more particularly, to a far infrared ray snow melting apparatus and a method for manufacturing the same, and more particularly, And a manufacturing method of the apparatus.
A far infrared ray snow melting apparatus according to an embodiment of the present invention includes a power supply unit including an apparatus or a device for supplying power and a far infrared ray heating element that emits far infrared ray while receiving power from the power supply unit, And a heating unit installed in the corresponding equipment and generating necessary heat and far-infrared rays.
Description
The present invention relates to a far infrared ray snow melting apparatus and a method of manufacturing the same, and more particularly, to a far infrared ray snow melting apparatus and a method for manufacturing the same, and more particularly, And a manufacturing method of the apparatus.
During the winter season, roads, roads, oil pipelines, gas pipelines and other transportation roads passing through extreme regions (extreme cold regions) and industrial grounds were flooded in the winter, causing a bulge, causing the ground, roads and railways to be destroyed. Do not perform the original function.
For example, when a railroad ground is frozen and swells up and pushes up a railroad rail, it can not perform the rail function.
In order to solve this problem, it is necessary to install a heat bar or a heat line which can supply a certain amount of heat without freezing the inside of the ground. Such a section is too vast and the heat of the winter season is also severe, It requires enormous energy consumption.
In the case of using electricity produced by general power plants (nuclear power plants, thermal power plants, etc.) with these energy sources, it is necessary to construct a large number of power plants, install power transmission lines over a wide area, And other technologies that utilize the heat from the burning of other fossil fuels (eg circulating hot water in heat bolls) are not practical due to the extreme environments and extreme environments. .
Therefore, it is possible to satisfy both economical efficiency and applicability by using the method of easily obtaining such enormous necessary energy from nature (solar power generation, wind power generation, geothermal heat, etc.). Currently, This is because the depth of the thermal embankment is too deep to lower the economic efficiency, and the effect of the geothermal heat is insignificant, and the geothermal heat can not be used particularly in the section where it is difficult to obtain the geothermal heat.
In addition, although existing heating elements for radiating heat have almost no heat emitting body (radiant heat emission), there is very little far-infrared effect (action to penetrate into ice or snow molecular structure to cause vibration and thaw), and as such general far-infrared radiation heat emitting bodies, (Melting effect) is almost impossible to obtain and it depends only on the heat of conduction, and the melting and melting method is only dissipated directly by heat (by heat transfer method), so energy consumption is large, It is very weak compared with the consumption, and in the extreme region, it does not see snow melting and sea ice effect at all.
Therefore, in order to solve such a problem,
Firstly, it is necessary to install facilities that can be easily obtained from nature such as solar power generation facilities or wind power generation facilities, in order to thaw grounds where various transportation roads and industrial facilities such as railroad, road, oil pipeline, It should be installed directly on site and used for melting or thawing the locally developed electricity directly.
Because electricity is produced free of charge when the wind blows or the sun rises, it is possible to zero electricity rates, so electricity can be produced economically with solar power (or wind power).
In addition, it is possible to directly produce energy (electricity) necessary for snow melting or melting directly in a vast extreme area, and to generate electricity from general power plants (nuclear power plants, thermal power plants, etc.) Cost, and manpower to manage it, so that it is possible to secure economical efficiency.
And if you produce electricity from facilities such as photovoltaic or wind power plants that are easy to obtain from nature, you can produce electricity without pollution and carbon emissions, which can reduce severe fine dust (global warming) and global warming have.
However, in the field where sea ice is required for various transportation roads and industrial facilities, such as railways, roads, oil pipelines, gas pipelines, etc., which pass through extreme regions during the winter season, There is no case where heat for melting is obtained by using electric power generation (or wind power electricity).
The reason (problem) was that there was no technology to manufacture the far infrared ray snow melting device for the melting of solar power electricity (or wind power electricity), which can be used directly in accordance with the respective conditions of the sea, to be.
In order to obtain electric furnace heat, a medium called heating element (hot wire) must exist in the middle. All the heating elements (hot wires) developed by human technology to date have uniformly high AC voltage (AC 110V, 220V, 380V, Because electricity generated from solar power generation facilities (or wind power generation facilities) is DC low-voltage electricity (eg, solar cell module generates electricity of 1.5V DC), solar light It can not operate directly with electricity generation (or wind power generation).
In order to directly use the photovoltaic power generation (or wind power generation) in a field environment where such fusion is required, various types of electricity are required to be used in terms of voltage used, heat generation temperature, and heat generation. Since all of these specifications can not be matched to these various requirements (specifications) as a uniform specification and there is no such technology developed, a heating element (hot wire) which can be directly used in accordance with the conditions of the site by solar power generation electricity (or wind power generation electricity) Was not present until now.
Therefore, it is impossible to develop the far infrared ray snow melting device for melting and the technology for manufacturing it, which can be directly used in accordance with the conditions of the site where different sea ice conditions or melting conditions are required. Therefore, Power generation facilities) can not be directly used for electricity generation, but it can not be used for the purpose of the project.
Secondly, the heat method (heat generation and transfer method) used for snow melting and sea ice is not efficient in the heat transfer method of convection heat or convection heat, Should be used.
In order to supply the latent heat of melting, the efficiency of heat transfer or convection heat is greatly reduced in transferring the latent heat to melt or froze in a place where melting is required or in a freezing object.
This is because heat conduction or convection heat can not penetrate heat into a freezing object and can not produce a vibration effect.
Conventional heating elements (heating wires) for melting are largely deteriorated in efficiency because they are heating elements (heating wires) of the conduction or convection heating method.
In order to melt frozen objects (thawing, melting snow), the melting effect is accelerated when heat penetrates into the inside of the frozen material as well as the interior, and at the same time the latent heat of fusion is removed.
In particular, if the water molecules are vibrated so that the water does not freeze from the beginning, efficient water freezing can be avoided (flowing water does not freeze well).
Therefore, in order to prevent such freezing or freezing of water, it is necessary to use a heat transfer method which can transfer heat to both the inside and outside of the object at the same time. Especially, heat must be transmitted, effective.
This effective heat transfer method is a radiant heat (far-infrared ray) method.
Radiation heat (far infrared ray) technology is a technique that when electric power is consumed by a heating element (hot wire), the electric energy is changed into the wavelength of light (far infrared ray) Resonance), and then the heat is returned to heat.
This radiant heat technology is based on the idea of how efficiently the electric energy is changed to the wavelength of light (far infrared rays) and how far the wavelength of the changed light (far infrared ray) can fly away Depending on how much the wavelength of light (far infrared ray) is absorbed in the substance (efficiency, efficiency) and how much of the light (far infrared rays) is absorbed by the substance and then reduced back to heat It varies greatly.
The activation of the far infrared ray is called the most efficient operation of the light wavelength (far infrared ray)
These far infrared rays are the far-infrared rays that come directly from the sun, and the far infrared ray has no unexplained energy (hereinafter referred to as 'dark energy') which is not explained by the physics theory that mankind has developed so far. Is assumed to exist,
For example, sunlight, which is radiant heat in the winter season, feels warm even at 20 ℃, but far infrared rays from the sunlight can be activated much more efficiently, as you can see from the fact that you can not feel warm at 20 ℃.
Therefore, it is possible to snowmelt more efficiently by releasing far infrared rays with dark energy such as far-infrared rays directly coming from such a sun.
However, up to now, it is impossible to emit a far-infrared ray having dark energy with conventional heating body (hot wire) technologies.
Therefore, it is necessary to develop a heating element (hot wire) technology that can more effectively exhibit such radiant heat (far infrared ray) technology, and it is urgent to develop a far infrared ray snow melting apparatus using such a heating element (hot wire) and a technique for manufacturing the same.
Third, even if a heating element (hot line) satisfying the above-mentioned first and second problems is made so as to develop such a far infrared ray snow melting apparatus and a technique for manufacturing the same, if the heating element provided in the apparatus does not have safety, do.
A large number of electric heating elements (hot wire) currently developed and distributed do not have a uniform resistance value, and therefore, there is a risk of fire, electric shock, and short circuit due to an electrical unevenness in the portion where the resistance value is not uniform.
Particularly, a powder of a polymer conductive (carbon or the like) is mixed with a liquid binder to make it into an ink and coated on a yarn or a surface thereof to be used in various combinations. That is, the carbon heating element is very vulnerable to electrical safety.
And the metal hot wire had no ability to maintain the constant temperature in the material itself without a separate temperature control device.
In the case of using the metal hot wire having no constant temperature keeping function in the snow melting apparatus, if there is a failure of the power supply adjusting apparatus or the separate temperature adjusting apparatus, there is a risk of fire due to overheating, It may cause electric shock due to a short circuit.
SUMMARY OF THE INVENTION The present invention has been made to solve the above-mentioned problems, and it is an object of the present invention to provide a method of easily obtaining natural methods such as a solar power generation facility or a wind power generation facility to thaw a ground including a transportation road or an industrial facility Infrared snow melting apparatus which can be directly installed at a site where it is needed and which can be directly used for snow melting or thawing by electric power generated locally, and its manufacturing method.
Another object of the present invention is to provide a far infrared ray snow melting apparatus capable of raising efficiency by using a radiant heat (far infrared ray) system in a thermal system (heat generation and transmission system) used for snow melting or sea ice, and a manufacturing method thereof.
It is still another object of the present invention to provide a far infrared ray snow melting apparatus and a far infrared ray snow removing apparatus capable of enhancing the utilization of the heat sink provided in the far infrared ray snow melting apparatus and thereby preventing fire accident due to overheating and short- And a manufacturing method thereof.
According to an aspect of the present invention, there is provided a far infrared ray snow melting apparatus comprising: a power supply unit configured by an apparatus or a device for supplying power; And
And a far infrared ray heating element which receives the power from the power supply unit and emits the far infrared ray while generating heat, and a heating unit installed in the place where the fusion is required, the facility, and the material to generate necessary heat and far infrared rays;
.
Further, the far infrared ray heating element has a predetermined resistance value Is a parallel composite structure in which the superfine wires of a plurality of strands are brought into contact with each other to be in contact with each other, and is a bundle of heat wires.
Further, the material of the microfine wire is a single metal, an alloy metal, or a steel fiber.
In addition, the multi-
Ultrathin lines with the same number of strands as the same material,
A fine line made up of two or more groups of different materials,
An ultra fine line made up of two or more groups having different heat generating functions,
Of the fine lines made up of two or more groups having different thicknesses,
Or more.
In addition, the far infrared ray heating element is operated in both AC and DC electricity,
And is a customized heating element conforming to any one or more of specifications for use voltage, heat generation temperature, heat generation amount (power consumption), or size of heating element (heat wire length of one circuit in the case of heating wire).
Further, in the customized heating element adapted to the above-mentioned working voltage specification,
Voltage of 5V or less in use voltage Customized heating element according to specification,
Voltage of 12V or less to be used Customized heating element according to specification,
Customized heating element to match the voltage range of 24V or less,
Voltage of 50V or less in use voltage Customized heating element according to specification,
Among the customized heating elements fitted to the voltage range of the operating voltage of 96 V or less,
Or more.
Further, the customized heating element according to the above-mentioned heating temperature specification,
Heat output temperature 60 ℃ ~ 100 ℃ Customized heating element according to specification,
Heat output temperature 230 ℃ ~ 600 ℃ Customized heating element to match the specification,
Heat output temperature 350 ℃ ~ 1,000 ℃ Customized heating element to match the specification,
Among the customized heating elements fitted to the temperature range of 1,000 ° C or more,
Or more.
In addition, the customized heating element conforming to the heating value (power consumption)
The heating element (bundle) is made into one circuit and adapted to the heating amount (power consumption) specification,
Customized heating element that has already been determined Customized heating element adjusted by adjusting the operating voltage to one circuit length,
Customized heating element that has already been determined Customized heating element that is adjusted by adjusting the operating temperature (heating element heating temperature)
Among the customized heating elements which are adjusted by adjusting the length of the heating wire of one circuit of the customized heating element,
Or more.
In addition, the customized heating element conforming to the heating value (power consumption)
As a customized heating element which is made up of two or more heat lines (bundles) and adapted to a heating value (power consumption) specification,
Customized heating element which is adjusted by adjusting the operating voltage to the length of one predetermined heating element, or customized heating element which is adjusted by adjusting the operating voltage of two or more circuits,
A customized heating element which is adjusted by adjusting the operating temperature (heating element heating temperature) of the predetermined heating element per one circuit or a customized heating element which is adjusted by controlling the operating temperatures of two or more circuits,
The customized heating element may be a customized heating element which is adjusted by adjusting the heating wire lengths of the individual heating circuits, or a customized heating element which is adjusted by adjusting the heating wire length of two or more different circuits,
Or more.
In the customized heating element matched to the heating wire length of one circuit,
The use voltage and the working temperature are the same, and the customized heating element adjusted by adjusting the length of one line of the heat wire (bundle)
The use voltage is the same, the customized heating element adjusted by adjusting the length of each circuit of the operating temperature and hot wire (bundle)
The use temperature is the same, the customized heating element adjusted by adjusting the length of each circuit of the operating voltage and hot wire (bundle)
Among the customized heating elements which are adjusted by adjusting the operating voltage, the operating temperature and the heating wire (bundle)
Or more.
In addition, the far-infrared ray heating element is made of a material (material) in which a dipole moment is generated when electricity flows and a far-infrared ray having a large amount of dark energy (any unexplained energy not explained by the physics theory) Wherein the infrared ray is a geometric structure capable of radiating electric dipole radiation to emit far-infrared rays.
In addition,
As a single bundle of hot wire, a single metal or alloy metal, a plurality of superfine wires having a predetermined resistance value are brought into contact with each other and brought into contact with each other,
Wherein the plurality of fine lines of the plurality of strands are composed of two or more groups having different heat generating functions or formed of two or more groups having different materials or formed of two or more groups having different resistance values,
And each of the different groups is characterized in that the same micro-fine line is composed of one strand or two strands or more.
Further, the far-infrared ray heating element is a safety heating element having safety.
In addition,
A plurality of superfine wires having a predetermined resistance value are brought into contact with each other to form a single bundle,
Wherein the plurality of fine strands of the plurality of strands are composed of first and second groups having different heat generating functions,
Wherein the first group continues to generate heat when current flows and the second group generates less heat from reaching a predetermined temperature and the current flows like a conductor rather than generating heat as it is conducted .
The far infrared ray snow melting apparatus is characterized in that the facility for supplying the power is a solar power generation facility for receiving solar energy and producing electric energy.
In addition, the solar power generation facility is characterized by comprising a solar cell, a solar cell module, or a solar cell array.
The photovoltaic power generation system may further include a constant voltage module connected to the solar cell, the solar cell module, or the solar cell array to convert the DC electricity into a constant voltage state.
The photovoltaic power generation system may further include a DC electricity storage device connected to the constant voltage module to store the DC electricity output.
In addition, DC electric power output from the solar cell, the solar cell module, the solar cell array, the constant voltage module, or the DC electric storage facility or a combination of any one of them may be converted into the AC electricity, And an inverter for increasing the voltage of the power supply.
The facility for supplying the power may be a facility in which the primary side is connected to an AC power source and the AC power supplied thereto is converted into a DC low voltage electricity to be output to the secondary side or the primary side is connected to an AC power source, And a facility for downing the AC electricity to AC low voltage electricity (lower voltage than the primary side) and outputting AC low voltage electricity from the secondary side.
The facility for converting the AC electricity into a DC low voltage electricity and outputting it to the secondary side is an adapter or a power supply.
The facility for converting the AC electricity into AC low voltage electricity and outputting it to the secondary side is an AC low voltage transformer.
Further, the device for supplying power is characterized in that an apparatus (mechanism) for directly connecting to the AC power source of the connection plug is attached, and the AC power source is directly used.
A power control unit for turning on / off the power supply of the power supply unit is connected between the power supply unit and the heat generating unit.
In addition, the power controller adjusts the ON / OFF time to adjust the heating state of the heating unit.
The heating unit may be used independently as the heating unit itself, or may be fixed to the heating unit fixing unit, or may be installed in or installed in a separate component.
Further, the separate component is a case having a space formed therein.
In addition, the case is characterized in that the case is a heat bar (a far infrared ray heating element is inserted in the inside) which is used by putting it in a ground or ground desired to be thawed or snowed, or used in water.
The case may be an injection molded product injected by an injection mold or a press product produced through a press mold.
In addition, the case is a product in which the wood is formed into a frame having a predetermined size.
In addition, the case may be an injection molded by an injection mold, or a product formed by molding a pressed material or wood made through a press mold into a frame having a predetermined size, and a frame of the case is formed, and a flame- And a fabric.
Further, the case and the frame are characterized by having a plurality of holes.
Further, the heating unit or the case may further include a blowing fan for preventing heat accumulation during heat generation of the far infrared ray heating element.
In addition, a heat storage material or a phase change material may be further included in the heat generating portion or the case.
In addition, the heating element fixing portion may be a mica plate material, a heat insulating material processed by flame-retardant processing, a mesh, or a mesh of a material resistant to high temperature.
Further, in the far-infrared ray heating element,
A parallel composite structure in which multiple strands of micro-wires having a predetermined resistance value are combined so as to be in contact with each other,
The microfine wire material is made of two kinds and the microfine wire thickness of each material is made the same, and the microfine wire diameter of each material is made to be different from the number of the strands,
The first type is NASLON, which is SUS 316 or a steel fiber. The thickness of one fine strand is 12 μm and the number of strands is 550.
The second kind of material is a single metal of nickel and copper, and is made of 20 to 25% by weight of nickel and 75 to 80% by weight of copper. The single strand thickness of this alloy is 100 μm 36?), The number of strands was 24,
These two materials are bundled into one,
And the resistance value per 1 m length of the hot wire is 1.37?.
Further, in the far-infrared ray heating element,
A parallel composite structure in which multiple strands of micro-wires having a predetermined resistance value are combined so as to be in contact with each other,
The microfine wire material is made of two kinds and the microfine wire thickness of each material is made the same, and the microfine wire diameter of each material is made to be different from the number of the strands,
The first kind of material is NASLON which is SUS 316 or a steel fiber. The thickness of one fine strand is 12 μm and the number of strands is 550 strands.
The second kind of material is made of a single metal of nickel and copper, and is made from 20 to 25% by weight of nickel and 75 to 80% by weight of copper. The thickness of one fine strand of this alloy is 100 탆 Resistance value is 36?), The number of the strands is 14,
These two materials are bundled into one,
And a resistance value per 1 m length of the hot wire is 2.15?.
Further, in the far-infrared ray heating element,
A parallel composite structure in which multiple strands of micro-wires having a predetermined resistance value are combined so as to be in contact with each other,
The microfine wire material is made of two kinds and the microfine wire thickness of each material is made the same, and the microfine wire diameter of each material is made to be different from the number of the strands,
The first kind of material is NASLON which is SUS 316 or a steel fiber. The thickness of one fine strand is 12 μm and the number of strands is 550 strands.
The second kind of material is made of a single metal of nickel and copper, and is made from 20 to 25% by weight of nickel and 75 to 80% by weight of copper. The thickness of one fine strand of this alloy is 100 탆 Resistance value is 36?), The number of strands is 9,
These two materials are bundled into one,
And a resistance value per 1 m length of the hot wire is 3.12?.
Further, in the far-infrared ray heating element,
A parallel composite structure in which multiple strands of micro-wires having a predetermined resistance value are combined so as to be in contact with each other,
The ultrafine wire material is made of two kinds and the group is made into two groups, and the ultrafine wire materials in each group are the same, and the material and the number of the wires are made different for each group.
The first group material is NASLON, which is SUS 316 or a steel fiber. The thickness of one microfine wire is 12 μm and the number of strands is 1,100.
The second group material is made of a single metal of nickel and copper, and is composed of 20 to 25% by weight of nickel and 75 to 80% by weight of copper. The thickness of one fine strand of the alloy is 180 μm, The number is 45 strands,
These two groups are bundled together,
And a resistance value per 1 m length of the hot wire is 0.495?.
In addition, a parallel composite structure in which a plurality of superfine wires having a predetermined resistance value are combined so as to be in contact with each other is made up of a bundle of heat wires,
The ultrafine wire material is made up of three kinds and the group is made into three groups, and the materials of the fine wires in each group are the same, and the material and the number of the wires are made different for each group.
The first group material is NASLON, which is SUS 316 or a steel fiber. The thickness of one microfine wire is 12 μm and the number of strands is 1,100.
The second group material is made of a single metal of nickel and copper, and is composed of 20 to 25% by weight of nickel and 75 to 80% by weight of copper. The thickness of one fine strand of the alloy is 180 μm, The number is 9 strands,
And the third group material is a copper single metal, the single fine strand of the copper having a thickness of 140 탆 and the number of strands of 2 strands,
These three groups are bundled together,
And the resistance value per 1 m length of the hot wire is 0.314?.
Further, in the far-infrared ray heating element,
A parallel composite structure in which multiple strands of micro-wires having a predetermined resistance value are combined so as to be in contact with each other,
The ultrafine wire material is made up of three kinds and the group is made into three groups, and the materials of the fine wires in each group are the same, and the material and the number of the wires are made different for each group.
The first group material is NASLON, which is SUS 316 or a steel fiber. The thickness of one microfine wire is 12 μm and the number of strands is 1,100.
The second group material is made of a single metal of nickel and copper, and is composed of 20 to 25% by weight of nickel and 75 to 80% by weight of copper. The thickness of one fine strand of the alloy is 180 μm, The number is 9 strands,
And the third group material is a copper single metal. The single fine strand of copper has a thickness of 140 탆 and the number of strands is 3 strands,
These three groups are bundled together,
And a resistance value per 1 m length of the hot wire is 0.202?.
Further, in the far-infrared ray heating element,
A parallel composite structure in which multiple strands of micro-wires having a predetermined resistance value are combined so as to be in contact with each other,
The ultra fine wire material is made of one kind and made of the same material but different in the number of strands,
One material is NASLON, which is SUS 316 or a steel fiber. The thickness of one microfine wire is 12 μm and the number of strands is 550.
These 550 strands were bundled together,
And a resistance value per 1 m length of the hot wire is 14?.
The far-infrared ray heating element,
A parallel composite structure in which multiple strands of micro-wires having a predetermined resistance value are combined so as to be in contact with each other,
The ultra fine wire material is made of one kind and made of the same material but different in the number of strands,
One material is NASLON, which is SUS 316 or a steel fiber. The thickness of one fine strand is 12 μm and the number of strands is 1,100.
These 1,100 strands were bundled together,
And a resistance value per 7 m length of the hot wire is 7?.
A method of manufacturing a far infrared ray snow melting apparatus according to an embodiment of the present invention includes a power supply unit configured by a device or a facility for supplying power,
A far infrared ray heating element that generates heat when the electric power is supplied from the power supply unit and emits far infrared rays, and the heating unit is installed in a place where fusion is required,
And a circuit is connected to supply electricity from the power supply unit to the heat generating unit.
In addition, the heating unit may be used by any one of a method of independently using a far infrared ray heating element as a heating portion itself, a method of using the far infrared ray heating element by being fixed to a heating element fixing portion, .
In addition, a method of independently using the far infrared ray heating element as a heat generating portion itself,
The far infrared ray heating element is constituted by one heating circuit or a plurality of circuits, and the heating wire itself is used as a heating portion independently. Each circuit can be connected in series or parallel to each other in a circuit or a ground, a concrete, a reinforced concrete , The method of using it embedded in the inside of the ascon, putting it in the water, the drainage, or directly wrapping it in the facility, equipment, machine or device that it wants to snowmelt,
The far infrared ray heating element is constituted by a single heating wire or a plurality of circuits, and the heating wire itself is used as a heating part independently. Each circuit is connected serially or in parallel to each other independently to form a net or mesh, Of the above-mentioned method,
And is characterized by being any one or more methods.
Further, the method of fixing the heating portion to the heating element fixing portion,
A method in which a groove is formed so that a heat ray is inserted into a heating element fixing portion when the far-infrared ray heating element is hot,
In the case where the far-infrared ray heating element is a hot line, a method of sewing hot ray to a heating element fixing portion and fixing it,
And is characterized by being any one or more methods.
Further, the far-
A plurality of superfine wires having a predetermined resistance value are formed, and then the plurality of superfine wires are brought into contact with each other to form a single bundle, thereby forming a single strand of heat.
Also, the total composite resistance value of the multi-strand ultrafine wire is changed to produce a specific resistance value per unit length of the bundle.
Further, the change of the total synthetic resistance value may be performed by,
A first method for changing the total number of strands of the fine filaments by making the material and the thickness of the filaments of the plurality of filaments equal,
A second method for making the material and the number of strands of the fine strands of the strands equal to each other and changing the thickness of the fine strands,
A third method of making the thickness of the microfine of the multiple strands equal to the number of strands and changing the material of the microfine,
A fourth method for changing the material of the microfine wire by changing the material of the microfine wire by each group while changing the thickness of the microfine wire of the multiple strands to the same number of strands,
A fifth method of changing the number of strands of the microfine wire by changing the material of the microfine wire by each group while changing the number of strands of the microfine wire by each group while making the same thickness of the microfine wire of the multiple strands,
The microfine of the multiple strands is made of at least two kinds of groups having the same material while the materials of the microfine are made different for each group and the number of strands of each group or bundle is made the same, Way,
Among the seventh methods of changing the thickness and the number of strands of each of the groups by making the microfine of the multiple strands into two or more groups having the same material,
Characterized in that it is by any one or more of the methods.
In the seventh method,
The first group is made of the same material as the first group, and the second group is made of a material different from the first group, and the thickness and the number of strands of the group material and the microfine are made the same.
In the first group, the material of the first group is the same, the thickness of the fine line and the number of strands are changed, and the second group is made of a material different from that of the first group.
In the first group, the material of the group itself is the same, and the thickness of the fine line and the number of strands are changed. In the second group, the number of strands of the group material and the fine line are the same as those of the first group. ,
And is characterized by being either one.
Further, the material of the superfine wire is a single metal or an alloy metal.
Further, the material of the single metal is copper.
Further, the alloy metal,
As the stainless steel series alloy, SUS 316,
Steel fiber (metal fiber) (NASLON),
Mixing ratio Nickel and copper alloy made from 20 to 25% by weight of nickel and 75 to 80% by weight of copper,
Of the ingot metals made of 68 to 73% by weight of iron, 18 to 22% by weight of chromium, 5 to 6% by weight of alumina and 3 to 4% by weight of molybdenum,
Or more.
In addition, silicon, manganese, and carbon are further added to an alloy metal made of 68 to 73% by weight of iron, 18 to 22% by weight of chromium, 5 to 6% by weight of alumina and 3 to 4% by weight of molybdenum.
Further, for each of the fine lines,
A method of using a single metal or an alloy metal as a fine line by making a fine metal filament yarn through a drawing machine (drawing machine)
A method of making a single metal or alloy metal through a spinning machine to make a fine metal spun yarn and using it as a fine wire,
Among the methods of using steel fiber (metal fiber) (NASLON) as a fine line,
It is characterized by having a predetermined uniform resistance value by any one of the methods.
In addition, the above-
A first method of wrapping a plurality of strands of superfine fibers with high-temperature fibers by wrapping the superfine fibers with the high-temperature fibers along the longitudinal direction,
A second method of bundling by making itself a twisted body through a combined smoke,
A third method of putting it into a coater and pulling it out to form a bundle while coating,
A fourth method of bundling the third method two or more times,
A fifth method using the coating material different in coating number according to the fourth method,
A sixth method of putting into a coater a coating material prepared by the first method or a second coating method and drawing the coating material one or two or more times to form a bundle,
The first or second method was applied to the coating machine to coat the coating material once or twice or more, and the coating material was plastered in the same number of times, or partly by the number of times, Seventh method of bundling out,
Among the eighth method in which the adhesive is put between the upper and lower plates of a plate-like material and then the adhesive is melted and bundled,
And is bundled into one by one or more methods.
In addition, the coating material used in the third to seventh methods is characterized by being Teflon, PVC or silicone.
In addition, customized heating elements to meet various specifications,
Among the safe safety heating elements,
And at least one heating element is formed.
The customized heating element is operated in both AC and DC electric power and is made to meet specifications of any one or more of specifications for use voltage, heat generation temperature, heat generation amount (power consumption), or size of heating element (heat wire length for one heating wire) .
In addition, a method of making the voltage according to the specification of the voltage of 5 V or less,
A method of making the voltage according to the specification of the above-mentioned voltage of 12V or less,
A method of making the voltage according to the specification of the above-mentioned voltage of 24V or less,
A method of making the voltage according to the specification of the above-mentioned voltage of 50 V or less,
Among the methods for adjusting the voltage to the above-mentioned voltage of 96 V or less,
And is characterized by being adapted to the operating voltage specification by any one or more methods.
In addition, the above-mentioned method of making the above-mentioned heat generating temperature in accordance with the temperature range of 60 to 100 占 폚,
The above-mentioned
The above-mentioned heat generation temperature 230 ° C. to 600 ° C.,
A method of making the above-mentioned heating temperature in accordance with the specification of the temperature range of 350 ° C to 1,000 ° C,
Among the methods of making the above-mentioned heat generation temperature more than 1,000 ° C according to the temperature range specification,
And is characterized in that it conforms to the heat generation temperature specification by any one or more methods.
Among the methods for matching the above-mentioned calorific value (power consumption) specification,
A method of making a fine line having a predetermined resistance value and then combining a plurality of the fine wires into a bundle so as to be in contact with one another is used as one circuit to meet the specification of the power consumption,
A method of adjusting the voltage to be used for a predetermined length of a heat wire,
A method of adjusting the operating temperature (the heat generating temperature of the heating element) by adjusting the length of one heat wire already determined,
Among the methods of adjusting the length of one heat wire,
And is characterized by being any one or more methods.
Among the methods for matching the above-mentioned calorific value (power consumption) specification,
A method of adjusting the number of wires of a single strand, which is made by bundling multiple strands of a superfine wire into contact with each other to make one bundle, in more than two circuits to meet the specification of the amount of power (power consumption) ,
A method of adjusting the used voltage to the predetermined length of one heat circuit or adjusting the used voltage of each of the two or more circuits by differently adjusting them,
There is a method of adjusting the operating temperature (heating temperature of the heating element) by adjusting the length of the predetermined heating wire, or by adjusting the operating temperature of each of two or more circuits,
Among the methods of adjusting the lengths of the heating lines per circuit in the same manner or adjusting the heating lengths of the two or more circuits in different ways,
And is characterized by being any one or more methods.
In addition, among the methods to be made in accordance with the hot wire length specifications,
A method of making a fine line having a predetermined resistance value and combining the plurality of fine line wires so as to be in contact with each other to be a bundle is made to meet the specification of the length of one wire for each circuit,
The method of using the voltage and the working temperature is the same and adjusting the length of one line of the hot wire (bundle)
A method of adjusting the operating voltage and the operating temperature and the length of one line of the heat wire (bundle)
It is possible to adjust the operating temperature by adjusting the operating voltage and the length of each wire of the hot wire (bundle)
Among the methods for adjusting the operating voltage, the operating temperature, and the length of each circuit of the heat wire (bundle)
And is characterized by being either one.
In addition,
A plurality of microfine wire strands are brought into contact with each other to form a single bundle to form a single stranded wire,
The fine strands of the multiple strands are constituted by the first and second groups having different functions,
The first group causes the heat to continue to flow when the current flows and the second group generates less heat after reaching the predetermined temperature and flows the current like a conductor rather than generating heat as it is conducted. And a function of allowing the user to carry out the program.
In addition, the far infrared ray heating element is made of a material (material) in which a dipole moment is generated when electricity flows and a far-infrared ray having a large amount of dark energy is emitted, and a geometrical structure capable of radiating electric dipole radiation in which far- .
And the geometric structure,
A plurality of microfine wires having a predetermined resistance value are formed from a single metal or an alloy metal and then a plurality of microfine wires are brought into contact with each other to form a single bundle,
Wherein the fine strands of the plurality of strands are composed of two or more groups having different heat generating functions or formed of two or more groups having different materials or groups of two or more having different resistance values,
And the same ultrafine filaments may be one strand or more than two strands of the different groups.
According to the means of solving the above-mentioned problems, in order to thaw the ground where the transportation road or the industrial facility installed in the extreme region of the winter is thawed, the facility of the method easily obtained from nature such as the solar power generation facility or the wind power generation facility, And can be used to directly melt or thaw the locally developed electricity.
In addition, efficiency can be improved by using radiant heat (far-infrared ray) as a thermal method (heat generation and transmission method) used for snow melting and sea ice.
In addition, the heating element provided in the far infrared ray snow melting apparatus is provided with safety so that the utilization of the snow melting apparatus can be enhanced, and electric shock due to fire due to overheating and electric leakage can be prevented.
1 is a schematic view of a far infrared ray snow melting apparatus according to an embodiment of the present invention.
2 is a schematic view of a far infrared ray snow melting apparatus according to another embodiment of the present invention.
Fig. 3 is an example of a far infrared ray heating element shown in Figs. 1 and 2. Fig.
FIG. 4 is an internal block diagram of the power supply unit shown in FIGS. 1 and 2. FIG.
5 is a schematic view of a far infrared ray snow melting apparatus according to another embodiment of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.
It is to be noted that the same components of the drawings are denoted by the same reference numerals and symbols as possible even if they are shown in different drawings.
In the following description of the present invention, a detailed description of known functions and configurations incorporated herein will be omitted when it may make the subject matter of the present invention rather unclear.
Also, when a part is referred to as "including " an element, it does not exclude other elements unless specifically stated otherwise.
≪ Example 1 >
1 is a schematic view of a far infrared ray snow melting apparatus according to an embodiment of the present invention.
1, the far infrared ray snow and
The
The power supplied from the
Accordingly, when the power is supplied from the
In addition, the heat and far-infrared rays emitted in this way will be supplied to the places where fusion is required, the heat and infrared rays necessary for snow melting for the facilities and the relevant materials, and the far infrared rays having dark energy such as far- , It penetrates into the inside and outside of the material at the same time, causing vibration (resonance, resonance), reducing it to heat, and eliminating the latent heat of fusion, thereby effecting more effective snow melting.
The facility for supplying power from the
The facility for supplying power from the
In addition, the facility for supplying power from the
In addition, an apparatus for supplying power from the
Also, the
The
As a method of independently using the
The far infrared ray heating element is constituted by one heating circuit or a plurality of circuits, and the heating wire itself is used as a heating portion independently. Each circuit can be connected in series or parallel to each other in a circuit or a ground, a concrete, a reinforced concrete , An ascon, etc., used in water, in a drain, etc., or directly wrapped in or installed in a facility, facility, machine, or apparatus where it is desired to freeze or freeze,
The infrared ray heating element (heat ray) is constituted by a single heat ray or a plurality of circuits, and the heat ray itself is used as a direct heat ray portion, and each circuit is independently connected in series or parallel, Artificial turf, natural lawn, etc., which are used in various ways such as snow melting, melting or freezing,
It can be used in more than one way.
A method of providing the far infrared
When the far infrared
As shown in FIG. 2, the
The
The
In addition, the
In addition, the
In addition, the case or frame may be provided with a plurality of fine holes or may be formed with a plurality of holes having a size such that the far-infrared
In addition, the
For example, when the heating wire constituting the far infrared
In order to prevent this, it is possible to further add the blowing
Meanwhile, a heat storage material or a
Thus, the heat generated in the far-infrared
At this time, the heat storage material or phase change material (125, 144) A multi-layered carbon nanotube composite phase energy storage material can be used.
The composition of the multi-layered carbon nanotube complex phase energy storage material is composed of an organic phase change material, a multi-layered nano carbon tube, and a tungsten doping vanadium dioxide powder.
Wherein the weight content of the multilayer nanocarbon tube is 5-20 wt% and the weight content of the tungsten doping vanadium dioxide powder is 1-10 wt%.
And the remainder is organic phase change material, and the organic phase change material is a complex of PEG (polyethylene glycol), C12-C16 fatty acid or a substance thereof having a molecular weight of 200 to 6000.
The lowest phase-change latent heat of the above-described composite phase-change heat storage material is 100-120 J / g and the heat conductivity coefficient is 0.25-0.35 W / m.K
remind PEG of the multi-layer carbon nanotubes is selected from PEG200, PEG400, PEG600, PEG1000, PEG1500, PEG2000 and PEG6000, among which PEG400, PEG600 and PEG1000 are preferable .
The C12 to C16 fatty acid of the organic phase-change material is preferably a compound of 12, 14, 16, or a triplet, and is excellent as a compound of the third, wherein the weight ratio of 12 acid, 14 acid, 10-20: 20-30.
The tungsten doping vanadium dioxide powder is in the form of a sculptural form or a membrane diverticulum, of which the membrane can be an abstract form, and both can be abstract forms.
≪ Example 2 >
The method of making the far infrared
≪ Example 3 >
remind An effective method of producing the first customized
≪ Example 3-1 >
The method of the third embodiment will be described in more detail. The method according to the third embodiment can be operated in both AC electricity and DC electricity, and can be operated in a specific voltage, a specific heat generation temperature, a specific heat generation amount (power consumption), or a specific heating element size And the length of the heating wire), and second, the customized
≪ Example 3-1-1 >
The material and structure of the method of Example 3-1 can be obtained by a method in which the material (material) constituting the heating element is a material that can be operated in both AC electricity and DC electricity, DC electric) and low voltage, and also it is a regular and basic geometrical heating element structure which can be made as a customized heating element in accordance with any site conditions (voltage, heating temperature, and heating value required in the field) .
More specifically, in order to obtain the electric furnace heat, a medium called a heating body (hot wire) must be present in the middle. All the heating bodies (hot wires) developed by the human technology to date have been uniformly applied to the AC high voltage - The electricity generated from the photovoltaic power generation facility is DC low voltage electricity (solar cell module cell produces DC 1.5V electricity). In the field, especially when the electricity is produced by installing a photovoltaic power generation facility (a wind power generation facility) that utilizes the local natural environment, the site condition is used voltage, heat Temperature, and heat generation. However, since the conventional heat and heating elements are all uniform specifications, It did not have the technology that can match the gun (optional) has been developed.
As a result, it has not been possible to develop a far infrared ray snow melting device that can be used directly in accordance with the site conditions. Therefore, the solar power generation facility (or wind power generation facility) Since it can not be used directly as electric power for seawater exploitation, it can not be utilized free of charge (energy) that can be produced locally by utilizing such natural environment and can be zeroed in energy production cost, and in winter There is no way to prevent the destruction of facilities and facilities that were installed in some less cold areas because the land or the ground was freezing and the railway and other industrial facilities could not be installed at all.
In order to solve such a problem, a heating element which can perform a heating operation can be produced by using any electricity (in particular, DC low voltage electricity generated in a solar power generation facility) 1 of It is necessary to provide it in the
However, in order to satisfy such a condition, a heating element must be made to satisfy the following requirements. First, the material (material) constituting the customized
To be more specific, the material (material) constituting the first customized
Conventional heating elements are usually made of a material having a resistance value (carbon heating element, plane heating element) synthesized with R (Resistance) and C (Condenser) components. These heating elements are inducted current (AC electric ), But the DC electric current which flows only in one direction does not cause a sensitive exothermic reaction (the C component causes an exothermic reaction only in the AC induced current), and in particular, these materials are low voltage low Because it is a structure that does not react sensitively to the current amount, existing heating elements are practically difficult to make a heating operation with DC low voltage electricity.
Especially, it is very important to use DC low-voltage electric furnace heat-generating operation. It is very necessary that such a technology is actually needed in a very wide area, and in a vast extreme region where melting is required, land and ground freeze in winter, It is also necessary for normal installation and normal operation of facilities.
Therefore, it is important that the material of the customized heating element, which can be operated both in AC electricity and DC electric power, but also in DC electric power which flows continuously in only one direction and also in the electric power in low voltage state, 7-1.
That is, it is more effective to use a single metal or an alloy metal composed of only 100% of R (Resistance) component alone.
Secondly, there must be a principle that can be made as a customized heating element according to the required specifications in accordance with the field conditions (voltage, heating temperature, and heating value required in the field) that require melting, and this principle is implemented more efficiently, To be able to do this, we have to have a geometrical heating element structure that allows regular manufacturing, which is explained in more detail.
In order to directly use the electricity required for the snow melting of such sites, the desired specification of the heating element (heating element for melting) is the operating voltage The heating temperature to be used, the amount of heating desired to be used, and the size of the heating element to be used (heating wire length).
In order to make such a heating element, it is necessary to make a specific resistance value according to the specification (voltage, heating temperature, heating value) to set the resistance per unit length of the heating element.
In order to make a heating element having a certain amount of power (heating value) or a heating temperature, it is necessary to flow the amount of current required for the heating wire used therein, and the operating voltage Assuming that the length of the wire and the length of the wire are predetermined, the customary heating element can be made only if the value of the wire resistance satisfies the given condition.
For example, suppose that two types of heating elements are desired to be produced. The two types have the same amount of power (heating value), assuming that heating elements are to be produced tailored to the conditions of the drying equipment,
Assuming that the first type of heating element has a power amount (heating value) of 100 W, a working voltage of 10 V, and a required length of heating wire of 2 m, and the second heating element type has a power amount (heating value) of 100 W, a used voltage of 10 V,
In the first type of heating element, the current that can flow through a hot wire of a total length of 2 m is 10 A, the resistance value per 1 m of hot wire is 0.5 Ω, and the current that can flow through a hot wire of a total length of 1 m in the heating element 2 is equal to 10 A The resistance value per 1 meter of hot wire should be 1 Ω.
In these two cases, the resistance value of each heating wire must be customized to make a customized heating element in the field where fusion is required.
There is a fundamental principle of controlling the resistance value in the manufacturing method in which the resistance value to be specified should be made to make a customized heating element operating in accordance with the site conditions (operating voltage, heating temperature, calorific value, heat ray length)
Next, in order to realize this fundamental principle more efficiently and at the same time to enable mass production, it is necessary to have a geometrical heating element structure that enables regular manufacturing.
This is because the geometrical structure for adjusting the resistance value of the conventional heating elements is simply a structure for adjusting the resistance value by simply changing the cross-sectional area of the heating wire. The geometric structure method for controlling the resistance value by the change of the cross- In order to control the cross-sectional area, a number of equipments must be accompanied and the production process becomes complicated. Furthermore, in order to meet the various resistance values of tens of thousands, the ineffective geometrical structure which can not be produced due to the limitation of the equipment technology was provided.
In order to solve this problem, it is important to have a geometrical heating element structure that enables regular manufacturing. It is not necessary to make the heating element geometry structure as a conventional sectional area adjustment, To a geometry that creates a heating element.
That is, the heating element itself is made into a heat wire system (a wire having a long length), and this heat wire is made into a very thin super fine wire having a predetermined resistance value, and then a plurality of superfine wires are combined into a parallel structure One bundle is made and the bundle is transformed into a geometry that makes it a hot line to use soon.
When the geometry of the heating element changes It is easy to make a heating element with a desired specific resistance value and mass production is easy.
For example, if a microfine wire having a predetermined resistance value is mass-produced in advance with a material having various kinds of resistance values and a thickness having various kinds of resistance values, if it is intended to mass-produce a heat wire with a certain resistance value It is possible to synthesize a very fine wire of any material and a very fine wire having any material,
If the bundle is used as the hot line by assembling the superfine wire into the bundle by assembling the superfine wire in this way, the hot wire having a specific resistance value is easily produced and mass production is possible.
Therefore, it is necessary to make the heating element into a hot wire (a line having a long length), summarizing the second method which can easily mass-produce a certain amount of resistance while adjusting the resistance value of the heating element at any time. This will be described later in Example 7.
That is, as shown in FIG. 3, after forming a
At this time, the multi-stranded
≪ Example 3-1-2 &
A method of manufacturing a heating element capable of specifying a specific resistance value tailored to each corresponding specification by adjusting a second resistance value of the method of the embodiment 3-1 will be described in more detail.
The far infrared
That is, the total combined resistance value of the fine lines of the plurality of strands constituting the heat ray, that is, the bundle of the far infrared
The technique of adjusting the bundle (hot wire) composite resistance value will be described in more detail.
In order to produce a heating element having a certain amount of power (heat generation amount), a current amount required for the heating wire to be used must be supplied, and the operating voltage and the heating wire length are determined If the heat resistance value is satisfied with the given condition, the heating element can be made.
For example, suppose that two types of heating elements are required to be produced. The two types have the same amount of power (heating value), assuming that a heating element is to be produced tailored to the respective conditions of the internal heating (bundle)
Assuming that the first type of heating element has a power amount (heating value) of 100 W, a working voltage of 10 V, and a required length of heating wire of 2 m, and the second heating element type has a power amount (heating value) of 100 W, a used voltage of 10 V,
In the first type of heating element, the current that can flow through a hot wire of 2 m in total is 10 A, the resistance value per 1 m of hot wire becomes 0.5 Ω, In the heating element of the second kind is the current that can flow to the hot wire of the total length of 1m, but is the same as 10A resistance heating wire per 1m should be 1Ω.
In these two cases, the resistance value of each heat line must be produced in a customized manner so that the necessary heating element can be produced in the field.
In these two cases, it is possible to manufacture the heating element required in the field by producing the resistance value of the heating wire in a customized manner differently. However, in the conventional technologies, it is very difficult to produce such a resistance value customized production.
This is because most of the conventional techniques simply adjust the resistance value through the change of the cross-sectional area of the hot wire, and this method requires a lot of equipment and the production process is complicated. Furthermore, Because it is virtually impossible to produce because of limitations in equipment technology.
However, according to the embodiment 3-1-2 shown below, it is possible to easily produce the resistance values of tens of thousands and hundreds of thousands kinds which can not be achieved by the conventional technology, customizing them as desired.
In other words, A customized heating element can be produced by adjusting the composite resistance value of a plurality of fine lines formed in a bundle (heating wire, heating element) in the above-described Example 3-1-1 or Example 7 described later.
The formula for obtaining the composite resistance value is a composite resistance = 1 / (1 / R1 + 1 / R2 + 1 / R3 ...).
As described above, when two types of 0.5? And 1? Are needed per 1 m, the method of adjusting the composite resistance value is as follows.
≪ Example 3-1-2-1 >
The first method of adjusting the composite resistance value is to change the number of microfine wires only when the thickness and material of the microfine wire are the same (the resistance value per microfine wire is also the same).
For example, supposing that one strand of a fine wire is 10 Ω, 10 strands of super fine wires can be used to synthesize a composite resistance of 1 Ω.
That is, since 1 / R1 = 1/10Ω = 0.1Ω, 0.1 × 10 strand = 1Ω, and 1 / 1Ω again, the total composite resistance value becomes 1Ω finally.
In order to produce a composite resistance value of 0.5 Ω, twenty strands of fine wires are used and synthesized.
That is, since 1 / R1 = 1/10Ω = 0.1Ω, 0.1 × 20 strand = 2Ω and 1 / 2Ω again, resulting in a total composite resistance value of 0.5Ω.
≪ Example 3-1-2-2 &
The second method of adjusting the composite resistance value is to change the thickness of the microfine wire without changing the microfine wire number and the same material of the microfine wire.
For example, assuming that the resistance value of a first microfine wire having a thickness of 100 占 퐉 is 10? And the resistance value of a second microfine wire having a thickness of 200 占 퐉 is 5?, A composite resistance value of 1? 10 strands of 100 탆 of the first ultra fine wire may be used and synthesized.
That is, since 1 / R1 = 1/10Ω = 0.1Ω, 0.1 × 10 strand = 1Ω, and 1 / 1Ω again, the total composite resistance value becomes 1Ω finally.
Further, in order to produce a composite resistance value of 0.5 OMEGA, it is sufficient to use 10 strands each having a second microfine wire of 200 mu m.
That is, since 1 / R1 = 1/5? = 0.2?, The total composite resistance value becomes 0.5? When 0.2? 10 strand = 2?
≪ Example 3-1-2-3 >
The third method of controlling the composite resistance value is to change the material only while making the thickness and the number of strands of the microfine line equal to two or more kinds of materials.
For example, suppose that 5 strands of fine wires are made of material A, and the resistance value of one strand is 10Ω and the material of 5 strands of remaining fine wires is B, assuming that the resistance value of one strand is 5Ω, In order to synthesize, it is necessary to use 10 strands of A-material as a fine wire.
That is, since 1 / R1 = 1/10Ω = 0.1Ω, 0.1 × 10 strand = 1Ω, and 1 / 1Ω again, the total composite resistance value becomes 1Ω finally.
In order to make a composite resistance value of 0.5 Ω, 10 strands can be used as the material B for the ultrafine wire.
That is, since 1 / R1 = 1/5? = 0.2?, The total composite resistance value becomes 0.5? When 0.2? 10 strand = 2?
≪ Example 3-1-2-4 >
In the fourth method of controlling the composite resistance value, the thickness and the number of strands of the microfine wire are made the same, but the materials having the same material are divided into two or more groups, the materials are made different for each group, Method.
For example, suppose that 5 strands of ultra fine wire are made of material A, and the resistance value of one strand is 10Ω and the material of 5 strands of fine wire is B, and the resistance value of one strand is 10Ω, and 5 strands of ultra fine wire are made of material C, Assuming that the resistance value of the strand is 5? And the material of the 5 fine strands is D, assuming that the resistance value of the single strand is also 5 ?, the ultrafine wire is divided into the first group 5 strand material A, the second group 5 It may be composed of a strand material B and synthesized.
That is, the first group of 0.1 x 5 strands = 0.5? And the second group of 0.1 x 5 strands = 1? / R1 = 1/10? = 0.1? And the material B of 1 / R1 = 0.5Ω, so the sum of the first and second groups becomes 1Ω, and if it is 1 / 1Ω again, the total composite resistance value becomes 1Ω finally.
Further, in order to produce a composite resistance value of 0.5 OMEGA, an ultrafine wire may be composed of the first group 5-strand material C and the second group 5-strand material D and synthesized.
That is, the first group of 0.2 x 5 strands = 1? And the second group of 0.2 x 5 strands = 1? / R1 = 1/5? = 0.2? And the material D of 1 / R1 = 1 Ω, so the sum of the first and second groups becomes 2 Ω, and when it is 1/2 Ω again, finally the total composite resistance value becomes 0.5 Ω.
≪ Example 3-1-2-5 >
The fifth method of adjusting the composite resistance value is to change the number of strands in each group by making the thickness of the microfine line the same but making the groups of two or more materials having the same material different from each other.
For example, suppose that 5 strands of fine wires are made of material A, and the resistance value of one strand is 10Ω and the material of 10 strands of fine wires is E, assuming that the resistance value of one strand is 20Ω, Line may be composed of the first group 5-strand material A and the second group 10-strand material E and synthesized.
That is, the first group of 0.1 x 5 strands = 0.5? And the second group of 0.05 x 10 strands of the material A were 1 / R1 = 1/10? = 0.1? And the material E 1 / R1 = 1/20? = 0.05? = 0.5Ω, so if the first and second groups are combined, 1Ω becomes 1 / 1Ω and finally the total composite resistance becomes 1Ω.
In order to make a composite resistance value of 0.5 Ω, an ultrafine wire may be composed of 10 groups of material A and 20 groups E of 2 groups.
That is, since 1 / R1 = 1/10Ω of the material A = 0.1Ω and 1 / R = 1/20Ω of the material E = 0.05Ω, the group of 0.1 × 10 strands is 1Ω and the group of 0.05 × 20 strands is 1Ω. When the groups 1 and 2 are combined, 2 Ω becomes 1/2 Ω, and finally the total composite resistance becomes 0.5 Ω.
<Example 3-1-2-6>
The sixth method for controlling the composite resistance value is to make the ultrafine wire into two or more groups having the same material and make the materials different for each group and make the number of strands of each group (material) or the whole bundles the same, (Material) is a method of changing the thickness.
For example, a material group A has a resistance of 10 Ω and a resistance of 10 Ω, and a thickness of one strand is 200 袖 m, and a material group C has a thickness of one strand Assuming that the resistance value is 5 Ω for 100 ㎛ and the resistance value is 5 Ω for 1 layer of 200 ㎛ thickness of D material group, to make a composite resistance value of 1 Ω, Group 5 strand material B, as shown in Fig.
That is, the first group of 0.1 x 5 strands = 0.5? And the second group of 0.1 x 5 strands = 1? / R1 = 1/10? = 0.1? And the material B of 1 / R1 = 0.5Ω, so if the first and second groups are combined, it becomes 1Ω, and if it is 1 / 1Ω again, finally the total composite resistance value becomes 1Ω.
Further, in order to produce a composite resistance value of 0.5 OMEGA, an ultrafine wire may be composed of the first group 5-strand material C and the second group 5-strand material D and synthesized.
That is, since the material C 1 / R1 = 1/5? = 0.2? And the material D 1 / R = 1/5? = 0.2 ?, the first group 0.25 strand = 1? And the second group 0.25 strand = Therefore, when the first and second groups are combined, 2 Ω becomes 1/2 Ω, and finally, the total composite resistance value becomes 0.5 Ω.
≪ Example 3-1-2-7 &
A seventh method of adjusting the composite resistance value is to change the thickness and number of strands of each group (material) by making the material of the group of two or more groups having the same material as the ultrafine wire different.
Three of the most effective methods among Examples 3-1-2-7,
In the first group, the material of the group itself is the same, the thickness of the fine line and the number of strands are changed, and the second group is made of a material different from that of the first group,
② In the first group, the material of the group itself is the same, and the thickness of the fine line and the number of strands are changed. In the second group, the thickness of the group material and the fine line are different from those of the first group. ,
③ In the first group, the material of the group itself is the same and the thickness of the fine line and the number of strands are changed. In the second group, the number of the strands of the group material and the fine line are different from those of the first group. .
For example, in the case of the A material group, a resistance value of 100 탆 in thickness of one strand is 10 이고, a resistance value of 50 탆 in thickness of one strand is 20,, It is assumed that the resistance value of 50 占 퐉 in thickness is 20?.
In this case, the first method for making a total composite resistance value of 1? Is to change the thickness of the first group, the number of strand changing methods, the first group (material A) 5 strands having a thickness of 100 m, Group (Material B) 10 mu m thick strands of 50 mu m can be synthesized.
That is, 1 / R1 = 1/10? = 0.1? Having a thickness of 100 占 퐉 of the material A and 1 / R1 = 1/20? = 0.05? Having a thickness of 50 占 퐉 of the material B are obtained, = 0.5 Ω, and the second group of 0.05 Ω × 10 strands = 0.5 Ω. Therefore, when the first and second groups are combined, the total resistance becomes 1 Ω.
The second method for making the total composite resistance value of 1? Is a method of changing the thickness of a group, a method of changing the number of strands, a first group (material A) 10 strands having a thickness of 50 占 퐉, Material B) It is possible to synthesize 10 layers of 50 ㎛ thickness.
That is, 1 / R1 = 1/20? = 0.05? Having a thickness of 50 占 퐉 of the material A and 1 / R1 = 1/20? = 0.05? Having a thickness of 50 占 퐉 of the material B are 0.05? Ω, and the second group of 0.05Ω × 10 strands = 0.5Ω. Therefore, when the first and second groups are combined, 1Ω becomes 1 / 1Ω, and finally, the total composite resistance value becomes 1Ω.
The first method for making the total composite resistance value of 0.5? Is the first method of changing the thickness of the first group, the method of changing the number of the strands, the first group (material A) The second group (material B) may be composed of 20 strands each having a thickness of 50 탆.
That is, since 1 / R1 = 1/10? = 0.1? Of the material A having a thickness of 100 占 퐉 and 1 / R1 = 1/20? = 0.05? Having a thickness of 50 占 퐉 of the material B are 0.1? = 1 Ω, and 0.05 Ω × 20 strands of the 20 groups of the second group = 1 Ω. Thus, when the first and second groups are combined, 2 Ω is obtained, and when this is again 1/2 Ω, finally the total composite resistance value is 0.5 Ω.
The second method for making the total composite resistance value of 0.5? Is to change the thickness of the first group, the number of strands, and the twenty strands each having a thickness of 50 占 퐉 of the eleventh group (material A) 2 group (material B) having a thickness of 50 占 퐉.
That is, 1 / R1 = 1/20? = 0.05? Having a thickness of 50 占 퐉 of the material A and 1 / R1 = 1/20? = 0.05? Having a thickness of 50 占 퐉 of the material B are 0.05? If the sum of the first group and the second group is 2 Ω, the resultant total resistance value becomes 0.5 Ω.
For example, in order to explain the following method (2), for example, a resistance value of 100 탆 in thickness of one strand is 10 Ω, resistance of 20 Ω in thickness of one strand is 20 Ω, and one material It is assumed that a resistance value of 50 탆 in thickness is 20 이고 and a resistance value of 25 탆 in thickness of one strand is 40 Ω.
In this case, the first method and the second method for making the total composite resistance value of 1? Are the same as the above? Method.
Also, the first method for making the total composite resistance value of 0.5 OMEGA is as follows: the first group has the same number of strands and the same number of strands in the same manner as in the case of making 1 OMEGA (the material of one group itself is the same and the number and thickness of the strands are changed) And the second group is changed in number of strands in the same thickness by the same method as in the case of forming the 1?
In other words, the first group (material A) has the same five strands of 100 탆 in thickness, which is the same as the 1 Ω used in the first method, and the second group (material B) has the same thickness 50 mu m, and the number of strands is 30 strands.
That is, 1 / R1 = 1/10? = 0.1? Of the material A having a thickness of 100 占 퐉 and 1 / R1 = 1/20? = 0.05? Having a thickness of 50 占 퐉 of the material B have a thickness of 0.1? × 5 strand = 0.5 Ω, and the second group 50 Ω 30 strands are 0.05 Ω × 30 strands = 1.5 Ω. Thus, when the first and second groups are combined, 2 Ω is obtained and when this is again 1/2 Ω, Ω.
The second method for making the total composite resistance value of 0.5 OMEGA is as follows: the first group has the same number of strands and the same thickness in the same manner as in the case of forming the 1 OMEGA, and the second group has the same thickness Change the number of strands in the thickness.
In other words, the first group (material A) has the same ten strands of 50 탆 in thickness, which is the same as when the 1 Ω is made into the second method, and the second group (material B) The thickness may be 50 占 퐉, and the number of strands may be changed to 30 strands.
That is, 1 / R1 = 1/20? = 0.05? Of the material A having a thickness of 50 占 퐉 and 1 / R1 = 1/20? = 0.05? Of 50 占 퐉 of the material B having a thickness of 50? × 10 strands = 0.5 Ω, and 0.05 Ω × 30 strands of 10 strands of 50 ㎛ in the second group, so that the sum of the first and second groups is 2 Ω, and when it is 1/2 Ω again, Ω.
The first method for making the total composite resistance value of 0.25? Is as follows: the first group has the same number of strands and the same thickness, and the second group has the same thickness Change the number of strands to the same thickness.
In other words, the first group (material A) has the same five strands of 100 탆 in thickness, which is the same as the 1 Ω used in the first method, and the second group (material B) has the same thickness 50 mu m, and the number of strands is 70 strands.
That is, 1 / R1 = 1/10? = 0.1? Of the material A having a thickness of 100 占 퐉 and 1 / R1 = 1/20? = 0.05? Having a thickness of 50 占 퐉 of the material B have a thickness of 0.1? × 5 strand = 0.5 Ω, and 0.05 Ω × 70 strand = 70 Ω of 70 strands in the 22 nd group 50 ㎛, so that the sum of the first and second groups is 4 Ω, Ω.
The second method for making the total composite resistance value of 0.25? Is to change the number of strands to the same thickness as that of the 1?
In other words, the first group (material A) is made of the same 10 strands having the same thickness of 50 탆 as the case of making the 1 Ω as the second method, and the 2 groups (material B) has the same thickness 50 mu m, and the number of strands is 70 strands.
That is, since 1 / R1 = 1/20? = 0.05? Of the material A having a thickness of 50 占 퐉 and 1 / R1 = 1/20? = 0.05? Having a thickness of 50 占 퐉 of the material B are 0.05? Ω × 10 strands = 0.5 Ω, 0.05 Ω × 70 strands = 3.5 Ω of 70 strands of 50 ㎛ of the second group, so that the sum of the first and second groups becomes 4 Ω, 0.25?.
For example, in the case of A material group, a resistance value of 100 탆 for one strand is 10 Ω, a resistance value for one strand of 69 탆 is 26.666 Ω, and a thickness of one strand is 65 탆 A resistance value of 15.384 ?, a thickness of 25 占 퐉 for one strand is 40?, A resistance value of 100? For 100 占 퐉 in thickness of one strand, and a resistance value of 10? Assume that the resistance value is 14.2857?, The resistance value of 50 占 퐉 thickness of one strand is 20?, And the resistance value of 25 占 퐉 thickness of 1 strand is 40 ?.
The first method for making the total composite resistance value of 1? Is the method of changing the thickness of the first group, the method of changing the number of strands, and the number of the strands of the twenty second group is the same and the thickness of the first group (material A) , And the second group (material B) may be synthesized to have a thickness of 50 mu m in 10 strands.
In this case, the method for making the total composite resistance value of 1? Is the same as the first method in (1). Hereinafter, it is assumed that the first method is the same as the first method in (1) as a criterion for comparing the implementation of the method.
That is, 1 / R1 = 1/10? = 0.1? Having a thickness of 100 占 퐉 of the material A and 1 / R1 = 1/20? = 0.05? Having a thickness of 50 占 퐉 of the material B are obtained, = 0.5 Ω, and 0.05 Ω × 10 strands of the group 22 = 0.5 Ω. Thus, when the first and second groups are combined, the total resistance becomes 1 Ω.
The second method for making the total composite resistance value of 1? Is as follows: the first group is the method of changing the thickness, the method of changing the number of the strands, and the second group is the same in the number of strands, 20 mu m, and the second group (material B), 10 mu m in thickness and 25 mu m in thickness.
That is, 1 / R1 = 1 / 26.666? = 0.0375? Of the material A having a thickness of 69 占 퐉 and 1 / R1 = 1/40? = 0.025? Having a thickness of 25 占 퐉 of the material B have a thickness of 0.0375? 0.75 Ω, and 0.025 Ω × 10 strands of the second group = 0.25 Ω. Therefore, when the first and second groups are combined, the total resistance becomes 1 Ω.
The first method for making the total composite resistance value of 0.5? Is as follows: the first group is the method of changing the thickness, the method of changing the number of the strands, the second group is the same number of strands, 40 mu m of 25 mu m thick strands, and the second group (material B) strands of 10 mu thick strands each having a thickness of 100 mu m.
That is, since 1 / R1 = 1/40? = 0.025? Of material A having a thickness of 25 占 퐉 and 1 / R1 = 1/10? = 0.1? Having a thickness of 100 占 퐉 of the material B are 0.025? = 1 Ω and 0.1 Ω × 10 strands of 10 strands of the second group = 1 Ω. Therefore, when the first and second groups are combined, 2 Ω is obtained, and when they are again ½ Ω, finally the total composite resistance value becomes 0.5 Ω.
The second method for making the total composite resistance value of 0.5? Is to change the thickness of the first group, the number of strands, the method of changing the number of strands, the group 22 has the same number of strands, 20 탆 long, and the second group (material B) 10 strands having a thickness of 70 탆.
That is, 1 / R1 = 1 / 15.384? = 0.065? Of the material A having a thickness of 65 占 퐉 and 1 / R1 = 1 / 14.2857? = 0.07? Having a thickness of 70 占 퐉 of the material B are included, 20 strands = 1.3? And 0.07? X 10 strands of the 10th strand of the second group = 0.7?, So that when the first and second groups are combined, 2? Becomes 1/2 ?, finally the total composite resistance value becomes 0.5?.
≪ Example 3-1-2-8 &
Example 3-1-2-8 was obtained by synthesizing all of the above-described Examples 3-1-2-1 to 3-1-2-7 or changing the total synthesis resistance value by various methods selected and synthesized It is a method to adjust to a custom resistance value.
Of these various practical examples, two practical methods are the methods (1) and (2) of Example 3-1-2-7, and the most suitable method is the method (2).
Embodiments in which these functions are practically implemented are Examples 8-1 to 8-8 to be described later, which are selected by any one of the above methods or one or more methods or selectively synthesized methods.
≪ Example 3-1-3 >
The third principle of the manufacturing method of the far-infrared
The far infrared
In the field where various fusion is required, when the solar power generation (or wind power generation) is used to obtain heat and the far infrared ray having dark energy is radiated to melt snow, the conditions of the facility site changes to the following specifications, It is necessary to apply the technology to customize it according to the required specification change according to each facility site.
Types that require changes in site conditions (specifications) that actually require customization are,
① Heat line (bundle) Change in voltage used,
② heat line (bundle) change of heat temperature,
③ Heat wire (bundle) 1 Change of circuit length,
④ Heat line (bundle)
⑤ The above ① to ④ are distinguished by a change of one or more, or a mixture of them,
A method of customizing the heating elements according to these five types of variations will now be described in detail for each type. First, when a bundle (heating element) made by the above method is heated to several meters per unit length of the bundle (heating element) The power consumption is consumed. In this case, it is necessary to set the number of cases in which the temperature of heat generation is several degrees Celsius, and to find the reference value through actual experiments and to dataize it.
In fact, when I made a sample in a laboratory and experimented,
The heat is generated at a temperature of about 100 ° C in the heating element itself (about 15.5w per bundle length of 1m) (the maximum temperature in the state of temperature equilibrium and the error range is ± 20%
It generates heat at 150 ℃ (error range ± 20%) at a power consumption of about 22w per 1m,
It emits at 230 ℃ (± 20% tolerance) temperature with about 38w power consumption per meter,
It consumes about 100w per 1m and it generates heat at 600 ℃ (tolerance ± 20%),
With a power consumption of about 170w per 1m, it generates heat at 1,000 ℃ (± 20% of the error range)
Experimental data can be obtained by heating at a temperature of 1,600 ° C (error range ± 20%) at a power consumption of about 270w per 1m.
Based on the actual experimental data thus obtained, a customized
(1) In the case where the site condition requiring fusion is required to change the operating voltage of the desired heating element, the heating wire (bundle) of the heating element is adapted to the required operating voltage in the field, (Optimum composite resistance value per unit length) that can be operated with a voltage, and then the bundle (hot wire) composite resistance value adjustment technique of the embodiment 3-1-2 is used to calculate a specific resistance value (Bundles) are manufactured, and the bundle is again made into individual products for the respective lengths so that the single bundle can be used as one circuit.
In addition, even though the most important voltage required in the facility where the electric power of solar power generation is to be obtained is required, it is possible to make the heating element according to the detailed required voltage level which is not produced by the conventional heating element manufacturing technology, The detailed voltage range is required to be used in a voltage range of 5V or less, a voltage range of 12V or less, or a voltage range of 24V or less. It is necessary to use it in a voltage range of less than 50V and a voltage range of less than 96V.
(2) When the site condition requiring fusion requires a change in the heating temperature of the desired heating element, the method of meeting this change requirement is to fit the heating wire (bundle) in a circuit length so that the heating element (Optimum composite resistance value per unit length) that can be operated at a temperature is calculated, and then a bundle (hot wire) composite resistance value adjustment technique of the embodiment 3-1-2 is used to calculate a specific resistance value (Bundles) are manufactured, and the bundle is again made into individual products for the respective lengths so that the single bundle can be used as one circuit.
In addition, even though it is the most important necessary temperature in the facility where the electric power of solar power is to be obtained, it is possible to apply the heating element to the condition Height is a more effective method. The detailed temperature range is a place where use is required at a heating temperature of 60 ° C to 100 ° C, a place where use is required at a heating temperature of 100 to 230 ° C, a place where use is required at a heating temperature of 230 ° C to 600 ° C, It needs to be used at a temperature of 350 ℃ ~ 1,000 ℃ and at a temperature of 1,000 ℃ or higher.
③ When the field conditions requiring fusion require a change in the length of one circuit of the desired heating element,
First, the working voltage and the working temperature are the same, the method of adjusting the variation of the length of one line of the heat line (bundle)
Second, the voltage used is the same, but there is a method of adjusting the variation of the length of one circuit of the used temperature and the hot wire (bundle)
Third, the use temperature is the same, the method of adjusting the variation of the length of one circuit of the used voltage and the hot wire (bundle)
Fourth, there is a method of adjusting the variation of the length of one circuit of the working voltage, the working temperature and the heat line (bundle)
(Optimal composite resistance value per unit length) is calculated so that each method can be operated in a length of one circuit of the corresponding hot wire (bundle) of each of the bundles ) It is possible to manufacture a hot wire (bundle) having a specific resistance value through a synthetic resistance value adjustment technique, and then to make it a single product for each length, so that a single product can be used as one circuit.
④ When a site condition requiring fusion requires a change in the heating value of a desired heating element, a method of adjusting the heating value according to the changing requirement is calculated by calculating the heating value required in the condition of the facility, It is possible to make the heating element to be customized so as to consume electricity as much as the amount of power consumption calculated by the heating element.
A method of making a heating element according to this amount of power consumption is to make the heating element a total of one heating circuit (bundle). First, there is a method of adjusting the use voltage to the length of one heating element which is already determined, and second, A method of adjusting the operating temperature (heating temperature of the heating element), a method of adjusting the required heating element by adjusting the length of the heating wire of one circuit, and a method of preparing the heating element by using one of the above three methods or the above- However, it is possible to generate all the heat according to the desired power consumption in one circuit,
After calculating a specific resistance value (optimal composite resistance value per unit length) so that each method can be operated in the length of one circuit of each hot wire (bundle) among the respective methods, Bundle (hot wire) Composite resistance value control technology can be used to manufacture hot wire (bundle) with specific resistance value, and to make single bundle for each length, one piece can be used as one circuit.
In addition, a method of making a heating element in accordance with the amount of power consumption, a method of making a plurality of heating circuits in total of two or more circuits, first, a method of adjusting the operating voltage to the length of one predetermined heating element, (2) a method of adjusting the operating temperature (the heating temperature of the heating element) by adjusting the length of each predetermined heating element, or (2) a method of adjusting the operating temperatures of two or more circuits by adjusting them differently, and (3) A method of adjusting the lengths of the heating wires per one circuit by the same method or a method of adjusting the lengths of the heating wires of two or more circuits by differently adjusting them and the fourth method of selecting one of the above three methods, Method, but the heat wire made by the above one circuit is more than 2 circuits And a circuit is connected in parallel to constitute a method in which the heat generated by the multiple circuits is summed up,
After calculating a specific resistance value (optimal composite resistance value per unit length) so that each method can be operated in the length of one circuit of each hot wire (bundle) among the respective methods, Bundle (hot wire) Composite resistance value control technology can be used to manufacture hot wire (bundle) with specific resistance value, and to make single bundle for each length, one piece can be used as one circuit.
(5) One or more of the above methods (1) to (4) are used, or they are selectively synthesized.
Hereinafter, a detailed description will be given of a method of making a customized
≪ Example 3-1-3-1 >
(1) In the embodiment 3-1-3, when a field condition requiring melting is required to change a use voltage of a desired heating element, a method of making it according to the change requirement will be described.
≪ Example 3-1-3-1-1 >
First, a method of making a heating element in accordance with a voltage band of 5 V or less, for example, a solar power generation system is required to generate electricity with a voltage of 5 V, and the temperature generated by the heating element is not dangerous It is assumed that about 100 deg.
In addition, it is described that a method of making a heating element (bundle), which is a heating element, is made assuming that the heating conditions required for melting are made small so that the heating element can be made into one circuit and can only enter a length of 2 m.
First, the optimum composite resistance value of a heating wire (bundle) must be designed.
For this purpose, calculate the heat resistance value for
In the above experimental data, in order to generate heat at a heating temperature of 100 ° C, the power consumption per 1 m of the heating wire is 15.5 w and the length of one heating wire is 2 m The total required power consumption in one circuit is 15.5w x 2m = 31w.
Then, since W ÷ V = I at the formula W (power consumption) = V (voltage) × I (current) and therefore 31w ÷ 5V = 6.2A, the current of 6.2A The heat of 100 ° C is generated.
Further, since the formula V (voltage) = I (current) x R (resistance value), the total resistance value of the whole hot wire length 2m is 5V / 6.2A = 0.8064 ?.
If the total resistance value of this heating wire is divided by 2m, the resistance value per 1m of the customized heating element becomes 0.4032Ω.
A resistance value of 0.4032? Per 1 m of the heat ray thus calculated is defined as a reference resistance value, and a heating element corresponding to 0.4032? Can be made through the above-described method in the bundle (hot wire) synthetic resistance value adjustment technique of the embodiment 3-1-2.
In this case, the desired customized heating element specification uses a wire having a heating wire of 5 m and a heating wire of 2 m in length, and the heating wire itself has a heating temperature of 100 ° C. Therefore, a heating wire which is an optimal heating element is bundled, Ω, and cut it by 2m and use it as one circuit, it becomes the best customized heating element that meets the relevant field conditions that require melting.
The heating element is installed in the
Therefore, according to the embodiment 3-1-3-1-1, it is possible to develop a far infrared ray snow melting device operated by 5V solar power generation, which can be used at any time in a place where snowing is required, have.
≪ Example 3-1-3-1-2 >
Second, explain how to make a heating element according to the voltage range of 12V or less.
For example, a heating element needs to be supplied with electricity at a voltage of 12V in a solar power generation facility, and the temperature generated by the heating element is assumed to be about 150 ° C, which is not dangerous, unless it is directly contacted by a person.
In addition, if it is assumed that the heating conditions required for melting must be made small, and the heating element can be made into one circuit and can not enter the length of 2m, the method of making the heating wire (bundle) which is a far infrared heating element will be described as follows.
First, the optimum composite resistance value of a heating wire (bundle) as a heating element is designed.
For this purpose, calculate the heat resistance value to generate 150 ° C in the entire hot wire at a working voltage of 12V and a hot wire length of 2m.
In the above experimental data, in order to generate heat at a heating temperature of 150 ° C., the power consumption per 1 m of the heat wire is 22 w and the length of one heat wire is 2 m, so that the total required power consumption is 22 w × 2 m = 44 w in one circuit.
Since W ÷ V = I at the formula W (power consumption) = V (voltage) × I (current) and therefore 44w ÷ 12V = 3.66A, When the current flows, the desired heat of 150 ° C is generated.
Since the formula V (voltage) = I (current) x R (resistance value), the total resistance value of the entire length of 2 m of the hot wire becomes 12 V ÷ 3.66 A = 3.27 Ω.
Divide the total resistance value of this hot wire by 2m, and the resistance value per 1m of the desired customized heating element becomes 1.639Ω.
A resistance value of 1.639? Per 1 m of the heat ray thus calculated is set as a reference resistance value, and a heating element corresponding to 1.639? Can be made through the above-described method in the bundle (hot wire) synthetic resistance value adjustment technique of the embodiment 3-1-2.
In this case, the customized heating element specification is a heating element having a heating voltage of 12 V and a length of 2 m for a heating wire, and since the self heating temperature of the heating wire is 150 ° C., the heating wire which is an optimum heating element is bundled, If you cut it up by 2m and use it as one circuit, it becomes the best customized heating element that meets the relevant field conditions that require melting.
The heating element is installed in the
Therefore, according to the embodiment 3-1-3-1-2, it is possible to develop a far infrared ray snow-melting apparatus operated by 12V solar power generation which can be used at any time in a place where the power required for 12V of solar power electricity is needed have.
≪ Example 3-1-3-1-3 >
Third, a method of making a heating element according to a voltage band of 24V or less will be described as follows.
For example, a heating element needs to be supplied with electricity at a voltage of 24 V in a solar power generation facility, and the temperature generated by the heating element is assumed to be about 230 ° C., which is not dangerous, unless it is directly contacted by a person.
In addition, if it is assumed that the heating conditions required for melting must be made small, and the heating element can be made into one circuit and can not enter the length of 2m, the method of making the heating wire (bundle) which is a far infrared heating element will be described as follows.
First, the optimum composite resistance value of a heating wire (bundle) as a heating element is designed.
For this purpose, calculate the heat resistance value to generate 230 ° C in the entire hot wire at a working voltage of 24V and a hot wire length of 2m.
In the experimental data, the power consumption per 1 m of the heating wire is 38 w and the length of one heating wire is 2 m in order to generate the heating temperature of the heating wire to 230 캜, so that the total required power consumption is 38 w x 2 m = 76 w in one circuit.
Therefore, W ÷ V = I at the formula W (power consumption) = V (voltage) × I (current) and therefore 76w ÷ 24V = 3.16A. When the current flows, the desired heat of 230 ° C is generated.
Since the formula V (voltage) = I (current) x R (resistance value), the total resistance value of the entire length of 2 m of the hot wire is 24 V ÷ 3.16 A = 7.59 Ω.
If the total resistance value of this hot wire is divided by 2m, the resistance value per 1m of the desired customized heating element is 3.79Ω.
A resistance value of 3.79? Per 1 m of the heat ray thus calculated is set as a reference resistance value, and a heating element corresponding to 3.79? Is prepared by the above-described method in the bundle (hot wire) synthetic resistance value adjustment technique of the embodiment 3-1-2 .
That is, the desired customized heating element specification uses a wire having a heating wire of 2 m in length and a heating wire of 2 m in length at a working voltage of 24 V. Since the self heating temperature of the heating wire is 230 ° C., the heating wire which is an optimal heating element is bundled, If you cut it up by 2m and use it as one circuit, it becomes the best customized heating element that meets the applicable field conditions where melting is required.
The heating element is installed in the
Therefore, according to the embodiment 3-1-3-1-3, it is possible to develop a far infrared ray snow melting device operated by 24V solar power generation, which can be used at any time, have.
≪ Example 3-1-3-1-4 >
Fourth, the method of making the heating element according to the voltage range of 50V or less is explained.
For example, a heating element needs to be supplied with electricity at a voltage of 50 V or less in a solar power generation facility, and the temperature generated by the heating element is assumed to be appropriate at about 230 ° C. .
In addition, if it is assumed that the heating conditions required for melting must be made small, and the heating element can be made into one circuit and can not enter the length of 2m, the method of making the heating wire (bundle) which is a far infrared heating element will be described as follows.
First, the optimum composite resistance value of a heating wire (bundle) as a heating element is designed.
For this purpose, calculate the resistance value of the hot wire to generate 230 ° C in the entire hot wire at a working voltage of 50 V and a hot wire length of 2 m.
In the experimental data, the power consumption per 1 m of the heating wire is 38 w and the length of one heating wire is 2 m in order to generate the heating temperature of the heating wire to 230 캜, so that the total required power consumption is 38 w x 2 m = 76 w in one circuit.
Since W ÷ V = I at the formula W (power consumption) = V (voltage) × I (current) and therefore 76w ÷ 50V = 1.52A, the voltage of 50V at 1.5m When the current flows, the desired 230 ° C heat is generated.
Further, since the formula V (voltage) = I (current) x R (resistance value), the total resistance value of the entire length of 2 m of the hot wire becomes 50 V / 1.52 A = 32.89 ?.
If the total resistance value of this hot wire is divided by 2m, the resistance value per 1m of the desired customized heating element becomes 16.45 ?.
The resistance value of 16.45? Per 1 m of the heat ray thus calculated is set as the reference resistance value, and a heating element matched to 16.45? Can be made through the above-described method in the bundle (hot wire) synthetic resistance value adjustment technique of Example 3-1-2 .
That is, the desired customized heating element specification uses a heating wire having a heating wire of 50 mV and a length of 2 m, and the heating wire itself has a heating temperature of 230 ° C. Therefore, a heating wire which is an optimal heating element is bundled, Ω and cut it by 2m and use it as one circuit, it becomes the most suitable customized heating element that meets the applicable field conditions where melting is required.
The heating element is installed in the
Therefore, according to the embodiment 3-1-3-1-4, it is possible to develop a far infrared ray snow-melting apparatus operated by 50V solar power generation which can be used at any time in a place where a snowing operation operated at 50V of solar power generation electricity is required have.
≪ Example 3-1-3-1-5 >
Fifth, the method of making the heating element according to the voltage band of 96V or less is explained.
For example, a heating element needs to be supplied with electricity at a voltage of 96 V or less in a solar power generation facility, and the heating temperature of the heating element is assumed to be appropriate at about 230 ° C.
In addition, if it is assumed that the heating conditions required for melting must be made small, and the heating element can be made into one circuit and can not enter the length of 2m, the method of making the heating wire (bundle) which is a far infrared heating element will be described as follows.
First, the optimum composite resistance value of a heating wire (bundle) as a heating element is designed.
For this purpose, calculate the heat resistance value of 230 ° C to generate heat in the entire hot wire at a working voltage of 96V and a hot wire length of 2m.
In the experimental data, in order to generate heat at a heating temperature of 230 ° C, the power consumption per 1 m of the heating wire is 38 w and the length of one heating wire is 2 m The total required power consumption in one circuit is 38w x 2m = 76w.
Since W ÷ V = I at the formula W (power consumption) = V (voltage) × I (current) and therefore 76w ÷ 96V = 0.79A, the current of 0.79A at a voltage of 96V It causes a desired heat of 230 ° C.
Since the formula V (voltage) = I (current) x R (resistance value), the total resistance value of the entire length of 2 m of the heat ray is 96 V ÷ 0.79 A = 121.5 Ω.
If the total resistance value of this hot wire is divided by 2m, the resistance value per 1m of the desired customized heating element is 60.75Ω.
A resistance value of 60.75 OMEGA per 1 m of the heat ray thus calculated is set as a reference resistance value, and a heating element corresponding to 60.75 OMEGA is manufactured through the above-described method in the bundle (hot wire) synthetic resistance value adjustment technique of Example 3-1-2 .
That is to say, the desired customized heating element specification uses a heating wire having a heating wire of 2 m in length and a heating wire of 2 m in length at a working voltage of 96 V. Since the self heating temperature of the heating wire is 230 ° C., Ω and cut it by 2m and use it as one circuit, it becomes the most suitable customized heating element that meets the applicable field conditions where melting is required.
The heating element is installed in the
Therefore, according to the embodiment 3-1-3-1-5, it is possible to develop a far infrared ray snow-melting apparatus operated by 96V solar power generation which can be used at any time in a place where the solar power generation electric power 96V needs to be snowed have.
<Example 3-1-3-2>
(2) A method of adjusting the heating temperature of the desired heating element to the change requirement in the case of (2) in (2-1-3) above, will be described in more detail with reference to an embodiment.
≪ Example 3-1-3-2-1 >
First, explain how to make a heating element by adjusting the heating temperature within 60 ℃ ~ 100 ℃.
For example, it is assumed that the appropriate temperature for heat generation in a place where a melting furnace is required, a facility, or a bundle of the material to be installed in the material is 60 to 100 ° C.
It is assumed that a heating element matching 100 ° C of the above temperature conditions is used as a heating element matched to the field conditions requiring such fusion, and that the heating element is used by being deeply inserted into a place where the melting is required or a facility or a relevant material. It is assumed that 10m is used for the site condition, and it is assumed that the use voltage is 24V which is a DC low voltage.
Hereinafter, a method of making a heat ray (bundle) which is a far infrared ray heating element of the far infrared ray snow melting apparatus of the relevant site will be described as follows.
First, the optimum composite resistance value of a heating wire (bundle) as a heating element is designed.
For this purpose, calculate the heat resistance value so that 100 ° C is generated in the entire hot wire at a working voltage of 24 V and a hot wire length of 10 m.
In the experimental data, the power consumption per 1 m of the heating wire is 15.5 w and the length of one heating wire is 10 m in order to generate the heating temperature of the heating wire to 100 캜, so that the total required power consumption is 15.5 w x 10 m = 155 w.
Since W ÷ V = I at the formula W (power consumption) = V (voltage) × I (current), 155w ÷ 24V = 6.458A, the current of 6.458A The heat of the desired 100 ° C is generated.
Further, since the formula V (voltage) = I (current) x R (resistance value), the total resistance value of the entire length of 10 m of the heat ray is 24 V ÷ 6.458 A = 3.7163 Ω.
If the total resistance value of this heating wire is divided by 10m, the resistance value per 1m of the desired customized heating element is 0.3716 ?.
A resistance value of 0.3716? Per 1 m of the heat ray thus calculated is set as a reference resistance value, and a heating element corresponding to 0.3716? Is prepared by the above-described method in the bundle (hot wire) synthetic resistance value adjustment technique of the embodiment 3-1-2 .
That is, the desired customized heating element specification is a one having a heating wire of 10 m long at a working voltage of 24 V, and the heating wire itself has a heating temperature of 100 캜, In this case, make a bundle of hot wire which is the best heating element, make a composite resistance value of 0.3716Ω per 1m, cut it by 10m, and use it as one circuit, it becomes an optimal customized heating element that meets the applicable field conditions where excitation is required.
The heating element is installed in the
Therefore, according to the embodiment 3-1-3-2-1, it is operated as a photovoltaic power generator which can be used at any time in a place where the solar power generator is operated, ℃ can be developed.
≪ Example 3-1-3-2-2 >
Second, explain how to make a heating element by adjusting the heating temperature to 100 ~ 230 ℃.
For example, it is assumed that a suitable temperature for heat generation in a place where a fusion is required, a facility, or a bundle of the material to be installed in the material is 100 to 230 ° C.
It is assumed that a heating element matching 230 ° C of the above temperature conditions is used as a heating element adapted to the field conditions required for melting, and that the heating element used is used by being deeply inserted into a place where the melting is required or a facility or a relevant material. It is assumed that 10m is used for the site condition, and it is assumed that the use voltage is 50V which is a DC low voltage.
Hereinafter, a method of making a heat ray (bundle) which is a far infrared ray heating element of the far infrared ray snow melting apparatus of the relevant site will be described as follows.
First, the optimum composite resistance value of a heating wire (bundle) as a heating element is designed.
For this purpose, calculate the heat resistance value to generate 230 ° C in the entire hot wire at a working voltage of 50V and a hot wire length of 10m.
In the above experimental data, in order to generate heat of the heat ray to 230 ° C, the power consumption per 1 m of the heat ray is 38w and the length of one heat ray is 10m, so that the total required power consumption is 38w × 10m = 380w in one circuit.
Since W ÷ V = I at W (power consumption) = V (voltage) × I (current) and therefore 380w ÷ 50V = 7.6A, the current of 7.6A at a voltage of 50V A desired heat of 230 DEG C is generated.
Since the formula V (voltage) = I (current) x R (resistance value), the total resistance value of the whole length of 10 m of the heat ray is 50 V ÷ 7.6 A = 6.578 Ω.
If the total resistance value of this heating wire is divided by 10m, the resistance value per 1m of the desired customized heating element is 0.6578Ω.
A resistance value of 0.6578? Per 1 m of the heat ray thus calculated is set as a reference resistance value, and a heating element corresponding to 0.6578? Is prepared by the above-described method in the bundle (hot wire) synthetic resistance value adjustment technique of the embodiment 3-1-2 .
That is, the customized heating element specification of the desired heating element specification uses a heater having a heating wire of 50 m and a length of 10 m, and the heating wire itself has a heating temperature of 230 ° C. Therefore, a heating wire which is an optimum heating element is bundled, Ω and cut it by 10m and use it as one circuit, it becomes the most suitable customized heating element that meets the applicable field conditions where the melting is required.
The heating element is installed in the
Therefore, according to the embodiment 3-1-3-2-2, it is operated as a photovoltaic power generation electricity which can be used at any time in a place where the solar power generator is operated and the snow is required to generate heat at 230 ° C, ℃ can be developed.
≪ Example 3-1-3-2-3 >
Third, a method of making a heating element by adjusting the heating temperature to 230 ° C to 600 ° C will be described.
For example, it is assumed that a suitable temperature for heat generation in a place where a fusion is required, a facility, or a bundle of the material to be installed in the material is 230 ° C to 600 ° C.
It is assumed that a heating element matching 600 ° C of the above temperature conditions is used as a heating element adapted to the field conditions required for melting, and the heating element used therein is used by being deeply inserted into a place where the melting is required or a facility or a relevant material. It is assumed that 10m is used for the site condition, and it is assumed that the use voltage is 96V which is a DC low voltage.
Hereinafter, a method of making a heat ray (bundle) which is a far infrared ray heating element of the far infrared ray snow melting apparatus of the relevant site will be described as follows.
First, the optimum composite resistance value of a heating wire (bundle) as a heating element is designed.
For this purpose, calculate the heat resistance value so that 600 ° C is generated in the entire hot wire at a working voltage of 96V and a hot wire length of 10m.
In the above experimental data, in order to generate the heating temperature of the heating wire to 600 캜, the power consumption per 1 m of the heating wire is 100 w and the length of one heating wire is 10 m, so that the total required power consumption is 100 w × 10 m = 1,000 w.
Since W ÷ V = I at the formula W (power consumption) = V (voltage) × I (current) and therefore 1,000 w ÷ 96 V = 10.4 A, When the current flows, the desired heat of 600 ° C is generated.
In addition, since the formula V (voltage) = I (current) x R (resistance value), the total resistance value of the entire length of 10 m of the heat ray is 96 V ÷ 10.4 A = 9.2307 Ω.
If the total resistance value of this heating wire is divided by 10m, the resistance value per 1m of the desired customized heating element is about 0.923 ?.
The resistance value of 0.923? Per 1 m of the heat ray thus calculated is set as the reference resistance value, and a heating element corresponding to 0.923? Can be made through the above-described method of adjusting the bundle (hot wire) synthetic resistance value of the embodiment 3-1-2 .
That is, the desired heating element specifications are those having a heating voltage of 96 V and a length of 10 m for one heating wire, and the heat generation temperature of the heating wire itself is 600 ° C. In this case, the heating wire, which is the optimum heating element, is bundled, and the composite resistance value is set to 0.923Ω per 1m, and if it is used in one circuit by cutting it by 10m, it becomes the optimum customized heating element for the applicable field conditions.
The heating element is installed in the
Therefore, according to the embodiment 3-1-3-2-3, it is operated as a photovoltaic power generator which can be used at any time in a place where a snowstorm is required, ℃ can be developed.
≪ Example 3-1-3-2-4 >
Fourth, how to make a heating element by adjusting the heating temperature to 350 ℃ ~ 1,000 ℃ will be explained.
For example, it is assumed that a suitable temperature for heat generation in a place where a melting furnace is required, a facility, or a bundle of the material to be installed in the material is 350 ° C to 1,000 ° C.
It is assumed that a heating element matching 1,000 ° C of the above temperature condition is used as a heating element matched to the field conditions requiring such fusion, and that the heating element used is used by being deeply inserted into a place where the melting is required or a facility or a corresponding material. It is assumed that 3m is used for the site condition, and it is assumed that the use voltage is 24V (safety voltage) which is DC low voltage.
Hereinafter, a method of making a heat ray (bundle) which is a far infrared ray heating element of the far infrared ray snow melting apparatus of the relevant site will be described as follows.
First, the optimum composite resistance value of a heating wire (bundle) as a heating element is designed.
For this purpose, calculate the heat resistance value so that 1,000 ° C is generated in the entire hot wire at a working voltage of 24 V and a hot wire length of 3 m.
In the above experimental data, in order to generate heat of the heat ray to 1,000 ° C., the power consumption per 1 m of the heat ray is 170 w and the length of one heat ray is 3 m, so that the total required power consumption is 170 w × 3 m =
Since W ÷ V = I and 510w ÷ 24V = 21.25A at the formula W (power consumption) = V (voltage) × I (current), if a current of 21.25A flows through the entire hot- The desired heat of 1,000 ° C is generated.
Further, since the formula V (voltage) = I (current) x R (resistance value), the total resistance value of the entire length of 3 m of the heat ray is 24 V / 21.25 A = 1.129 ?.
If the total resistance value of this hot wire is divided by 3m, the resistance value per 1m of the desired customized heating element is 0.376 ?.
A resistance value of 0.376? Per 1 m of the heat ray thus calculated is set as a reference resistance value, and a heating element corresponding to 0.376? Is manufactured through the above-described method in the bundle (hot wire) synthetic resistance value adjustment technique of the embodiment 3-1-2 .
That is to say, the desired customized heating element specification uses a wire having a heating wire of 3 m in length and a heating wire of 3 m in length at a working voltage of 24 V, and the heating wire itself has a heating temperature of 1,000 ° C. Ω and cut it by 3m and use it as one circuit, it becomes the best customized heating element that meets the relevant field conditions where the melting is required.
The heating element is installed in the
Therefore, according to the embodiment 3-1-3-2-4, the solar power generator is operated as a photovoltaic power generator which can be used at any time, ℃ can be developed.
≪ Example 3-1-3-2-5 >
Fifth, we explain how to make a heating element by adjusting the heating temperature above 1,000 ℃.
For example, it is assumed that a suitable temperature for heat generation in a place where a melting furnace is required, a facility, or a bundle of the material to be installed in the material is 1,000 ° C. or more (1,600 ° C.).
It is assumed that a heating element matching 1,600 ℃ of the above temperature condition is used as a heating element matched to the field conditions where the melting is required, It is assumed that 5m is used for the site condition, and it is assumed that the use voltage is 24V (safety voltage) which is DC low voltage.
Hereinafter, a method of making a heat ray (bundle) which is a far infrared ray heating element of the far infrared ray snow melting apparatus of the relevant site will be described as follows.
First, the optimum composite resistance value of a heating wire (bundle) as a heating element is designed.
For this purpose, calculate the heat resistance value so that 1,600 ° C is generated in the entire hot wire at a working voltage of 24 V and a hot wire length of 5 m.
In the experimental data, the power consumption per 1 meter of heat wire is 270w and the length of one heat wire is 5m in order to generate heat temperature of 1,600 ° C. Therefore, the total required power consumption is 270w × 5m = 1,350w in one circuit.
Since W ÷ V = I at the formula W (power consumption) = V (voltage) × I (current), 1,350w ÷ 24V = 56.25A, the current of 56.25A at a voltage of 24V The heat of the desired 1,600 ° C is generated.
Further, since the formula V (voltage) = I (current) x R (resistance value), the total resistance value of the entire length of 5 m of the hot wire becomes 24 V ÷ 56.25 A = 0.4266 Ω.
If the total resistance value of this hot wire is divided by 5m, the resistance value per 1m of the desired customized heating element is 0.0853 ?.
A resistance value of 0.0853? Per 1 m of the heat ray thus calculated is set as a reference resistance value, and a heating element matching 0.0853? Can be made through the above-described method of adjusting the bundle (hot wire) synthetic resistance value of the embodiment 3-1-2 .
That is to say, the customized heating element specification, which is a customized heating element specification, uses one having a heating wire of 5 m in length and one heating wire of 24 V. Since the self heating temperature of the heating wire is 1,600 ° C., the heating wire which is the optimum heating element is bundled, Ω and cut it by 5m and use it as one circuit, it becomes the most suitable customized heating element that meets the applicable field conditions where the melting is required.
The heating element is installed in the
Therefore, according to the embodiment 3-1-3-2-5, it is operated as a photovoltaic electricity generator which can be used at any time in a place where a snowing is required, ℃ can be developed.
≪ Example 3-1-3-3 >
The method of adjusting the length of each circuit of the desired heating element according to the requirements of the present invention in the embodiment 3-1-3 will be described in more detail as follows.
≪ Example 3-1-3-3-1 >
First, the working voltage and the working temperature are the same, but the method of adjusting the variation of the length of one line of the heat line (bundle) is explained.
For example, in the example in which the heating temperature of Example 3-1-3-2-1 is set at 60 ° C to 100 ° C to make a heating element, in the case of using a heating voltage of 24V and a heating wire length of 10m, To calculate the resistance value of the hot wire, the resistance value per 1 meter of hot wire is 0.3716Ω, which is set as the reference resistance value.
Here, assuming that the voltage used and the temperature used are not changed and the length of a single wire is changed to 5 m, the reference resistance value is calculated as follows.
In the above experimental data, in order to generate heat at a heating temperature of 100 캜, the power consumption per 1 m of the heating wire was 15.5 w and the length of one heating wire was changed to 5 m The total required power consumption for one circuit is 15.5w × 5m = 77.5w.
Since W ÷ V = I at the formula W (power consumption) = V (voltage) × I (current) and therefore 77.5w ÷ 24V = 3.229A, the current of 3.229A The heat of 100 ° C is generated.
In addition, since the formula V (voltage) = I (current) x R (resistance value), the total resistance value of the entire length of 5 m of the hot wire becomes 24 V ÷ 3.229 A = 7.432 Ω.
If the total resistance value of this hot wire is divided by 5m, the resistance value per 1m of the desired customized heating element is 1.486 ?.
Therefore, if a hot wire is heated to 100 ° C at a voltage of 24 V and a hot wire length of 10 m, if the reference value of the hot wire is set at 0.3716 Ω, the hot wire is at least 10 m To 5m, the reference resistor value should be changed from the first 0.3716Ω to 1.486Ω as described above in order to adapt to such a site condition.
<Example 3-1-3-3-2>
Second, the use voltage is the same, but the use temperature is changed and the method of adjusting the change of the length of one line of the heat line (bundle) is explained.
For example, in the example in which the heating temperature of Example 3-1-3-2-1 is set at 60 ° C to 100 ° C to make a heating element, in the case of using a heating voltage of 24V and a heating wire length of 10m, The resistance value per 1 meter of hot wire is 0.3716Ω, which is set as the reference resistance value.
Assuming here that the applied voltage does not change and the operating temperature changes to 150 ° C and the length of one heating wire changes to 5m, the reference resistance is calculated as follows.
In the experimental data, in order to generate heat at a heating temperature of 150 ° C, the power consumption per 1m of the heat wire was 22w and the length of one heat wire was changed to 5m, so that the total required power consumption is 22w × 5m = 110w in one circuit.
Since W ÷ V = I at the formula W (power consumption) = V (voltage) × I (current), 110w ÷ 24V = 4.583A, the current of 4.583A It causes the desired heat of 150 ℃.
Further, since the formula V (voltage) = I (current) x R (resistance value), the total resistance value of the whole length of 10 m of the heat ray is 24 V ÷ 4.583 A = 5.236 Ω.
If the total resistance value of this hot wire is divided by 5m, the resistance value per 1m of the desired customized heating element is 1.047 ?.
Therefore, if the temperature of the hot wire is 100 ° C at the operating voltage of 24V and the hot wire length is 10m, if the reference value of the hot wire is set to 0.3716Ω, the operating voltage at the site is equal to 24V and the heating temperature is changed from 100 ° C to 150 ° C If you want to change the length of the hot wire from 10m to 5m, you can adjust the hot wire reference resistance from 0.3716Ω to 1.047Ω as described above.
≪ Example 3-1-3-3-3 >
Third, the operating temperature is the same, but the method of adjusting the use voltage and length of each circuit is explained.
For example, in the example in which the heating temperature of Example 3-1-3-2-1 is set at 60 ° C to 100 ° C to make a heating element, in the case of using a heating voltage of 24V and a heating wire length of 10m, The resistance value per 1 meter of hot wire is 0.3716Ω, which is set as the reference resistance value.
Assuming that the operating voltage is changed to 50V and the operating temperature should be 100 ℃ and the length of one heating wire should be 5m, the reference resistance is calculated as follows.
In the above experimental data, the power consumption per 1 m of the heating wire was 15.5 w and the length of one heating wire was changed to 5 m in order to generate the heating temperature of the heating wire to 100 캜. Thus, the total required power consumption was 15.5 w x 5 m = 77.5 w .
Since W ÷ V = I at the formula W (power consumption) = V (voltage) × I (current) and therefore 77.5w ÷ 50V = 1.55A, the amount of current is 1.55A at a voltage of 50V It causes a desired heat of 100 캜.
Further, since the formula V (voltage) = I (current) x R (resistance value), the total resistance value of the entire length of 5 m of the hot wire becomes 50 V / 1.55 A = 32.258 ?.
If the total resistance value of this hot wire is divided by 5m, the resistance value per 1m of the desired customized heating element is 6.451 ?.
Therefore, if the heating resistance is set to 0.3716 Ω in order to generate heat at 100 ° C in the entire hot wire at a working voltage of 24 V and a hot wire length of 10 m, the operating voltage in the field changes from 24 V to 50 V, the heating temperature is 100 ° C., Is to change from 10m to 5m, the resistance value of the hot wire should be changed from the initial 0.3716Ω to 6.451Ω in order to meet the requirements of this site condition.
≪ Example 3-1-3-3-4 >
Fourth, the method of adjusting all the variations of the operating voltage, the operating temperature, and the length of each circuit of the hot wire (bundle) will be described.
For example, in the example in which the heating temperature of Example 3-1-3-2-1 is set at 60 ° C to 100 ° C to make a heating element, in the case of using a heating voltage of 24V and a heating wire length of 10m, The resistance value per 1 meter of hot wire is 0.3716 Ω, and it is set as the reference resistance value.
Assuming that the operating voltage is changed to 50V and the operating temperature is changed and 150 ℃ is to be generated and the length of one heating wire is changed to 5m, the reference resistance value is calculated as follows.
In the above experimental data, in order to generate heat at a heating temperature of 150 ° C., the power consumption per 1 m of the heating wire is 22 w and the length of one heating wire changes to 5 m, so that the total required power consumption is 22 w × 5 m = 110 w in one circuit.
Since W ÷ V = I at the formula W (power consumption) = V (voltage) × I (current) and therefore 110w ÷ 50V = 2.2A, if a current of 2.2 A flows through the 5 m Causing a desired heat of 150 ° C.
Further, since the formula V (voltage) = I (current) x R (resistance value), the total resistance value of the entire length of 5 m of the hot wire becomes 50 V / 2.2 A = 22.727 ?.
If the total resistance value of this heating wire is divided by 5m, the resistance value per 1m of the desired customized heating element is 4.545Ω.
Therefore, if the heating resistance is set to 0.3716Ω in order to generate 100 ° C in the entire hot wire at a using voltage of 24V and a hot wire length of 10m, the operating voltage in the field is changed from 24V to 50V and the heating temperature is changed from 100 ° C to 150 ° C If you want to change the length of the hot wire from 10m to 5m in the state, you can adjust the resistance value of the hot wire first from 0.3716Ω to 4.545Ω to meet this site condition.
<Example 3-1-3-4>
A method of adjusting the heating requirement of the desired heating element to meet this changing requirement when the field conditions required in the embodiment 3-1-3 are required will be described in more detail with reference to the embodiment.
At this time, it is sufficient to calculate and calculate the required calorific value in the field conditions where fusion is required, convert the calorific value into electricity consumption amount, and make the heating element to be customized so as to consume electricity by the power consumption amount calculated by the heating element.
≪ Example 3-1-3-4-1 >
There are two methods of making the heating element into one circuit: adjusting the operating voltage first, adjusting the operating temperature (heating temperature of the heating element), and adjusting the length of one circuit (bundle) A fourth method, a method of preparing the above method, or a method of selecting and synthesizing the method,
A method of making all of the heat generated according to a desired amount of power consumption in the one circuit is generated, and a specific resistance value (unit length) is set so that each method can be operated in the length of one circuit of the corresponding hot wire (Bundle) having a specific resistance value is prepared through the bundle (hot wire) composite resistance value adjustment technique of Example 3-1-2, and then the bundle is separately prepared for each length So that one single product can be used as one circuit.
This will be described in more detail with reference to concrete examples.
≪ Example 3-1-3-4-1-1 >
First, we explain how to adjust by adjusting the operating voltage.
For example, assuming that a water tank for watering a crop in a farm is always filled with 1 ton of ground water, it is assumed that the ground water temperature is always 10 ° C, and that the ground water of this water tank is in the coldest In order to prevent ice from freezing in the cold of the night, it is necessary to use ground water to fill the water tank immediately and keep the water temperature at 20 ° C within 1 hour. This tank water will not freeze even on cold nights, Assuming that you can build a solar power plant in this farm and use the electricity it generates, you should always warm the water in the water tank from 10 ° C to 20 ° C Assuming that the far infrared ray snow melting apparatus is used, the
In order to satisfy the condition of the water tank, it is necessary to increase the heating value by 10 ° C within one hour to 1 ton of water in order to design the optimal composite resistance value of the heating wire (bundle) as a heating element.
Is calculated as the amount of power consumed and then consumed within the consumption time corresponding to the total amount of power consumed by the corresponding heating element to be used in the water tank, the corresponding heating value is regarded as being generated in the water tank within the corresponding time. The optimum composite resistance value of the hot wire (bundle) is calculated so as to have the power consumption amount.
To do this, first calculate the amount of heat required by the water tank condition, ie how much power is needed.
That is, it is determined by the calorific value Q = 0.24 x I 2 x R x T generated in the heating element.
Where I is the current supplied to the heating element, R is the resistance value of the heating element, and T is the time when the current is supplied to the heating element.
It can be seen that the calorific power is proportional to the power consumption since the formula P (power consumption) = V (use voltage) x I (current used) = I 2 x R.
According to Joule's law, if 1 kW of electricity is consumed for 1 hour, the heat of 860 kcal is generated in the heating element.
In addition, according to the calorie calculating formula, the required calorie Q (kcal) = C (specific heat: kcal / kgC) xM (mass of air: kg) xT The density of air is 1.2 kg / m 3, the specific heat of air is 0.24 kcal / kg 캜, and the mass of air M (kg) = density (kg / m 3) × volume (m 3).
Therefore, total heat quantity Q = 1 (specific heat of water) × 1,000 kg (weight of 1 ton of water) × 1 (time of warming water) = 1,000 kcal is required in the condition of warming the water tank. = 860 kcal, so 1,000 kcal / 860 kcal = 1.163 kw.
In other words, if the water tank is to be watered according to the above conditions, a heating element capable of consuming 1.163 kw of power consumption for one hour may be contained in the water tank.
In this case, it is assumed that the size of one
First, the optimal composite resistance value of the heat ray (bundle) which is the far-infrared
As a first example of how to adjust the operating voltage as above, calculate the value of the heat resistance when using the operating voltage of 24V.
Since W ÷ V = I at the formula W (power consumption) = V (voltage) × I (current) and therefore 1,163w ÷ 24V = 48.46A, the amount of current of 48.46A It causes 1,163w heat generation in the
In addition, since the formula V (voltage) = I (current) x R (resistance value), the total resistance value of the entire length of 2 m of the hot wire becomes 24 V ÷ 48.46 A = 0.495 Ω.
If the total resistance value of this hot wire is divided by 2m, the resistance value per 1m of the desired customized heating element is 0.247 ?.
A resistance value of 0.247? Per 1 m of the heat ray thus calculated is set as a reference resistance value, and a heating element corresponding to 0.247? Is manufactured through the above-described method in the bundle (hot wire) synthetic resistance value adjustment technique of the embodiment 3-1-2 .
That is, if the far infrared
As a second example of adjusting the voltage to be used, calculate the value of the resistance value of the hot wire when the voltage used is 50V.
Since W ÷ V = I at the formula W (power consumption) = V (voltage) × I (current) and therefore 1,163w ÷ 50V = 23.26A, the total current of 23.26A It causes 1,163w of heat in the water of the farmhouse water tank for 1 hour.
In addition, the total resistance value of the entire length of 2 m of the heat ray and the formula V (voltage) = I (current) x R (resistance value) is 50 V ÷ 23.26 A = 2.149 Ω.
If the total resistance value of this hot wire is divided by 2 m, the resistance value per 1 m of the desired customized heating element is 1.074 ?.
A resistance value of 1.074? Per 1 m of the heat ray thus calculated is set as a reference resistance value, and a heating element matched to 1.074? Is prepared by the above-described method in the bundle (hot wire) synthetic resistance value adjustment technique of the embodiment 3-1-2 .
That is, if the desired customized heating element specification is used at a working voltage of 50 V and a length of 2 m for a heating wire, the heating can be 1,163 W for 1 hour in the above-mentioned farmhouse water tank, and the desired temperature can be increased by using the solar photovoltaic.
As a result, in order to raise the temperature as desired in the above-mentioned farmhouse water tank for 1 hour, when the heating wire (bundle) length was 2 m and the use voltage was 24 V, the heat wire (bundle) (Bundle) is made into a heating element having a resistance value of 1.074Ω per 1m length per unit when the operating voltage is 50V. In this case, One circuit can be cut by 2m and used as a single unit.
That is, in this embodiment 3-1-3-4-1-1, the power consumption is adjusted by adjusting the operating voltage.
≪ Example 3-1-3-4-1-2 >
Second, the method of adjusting the operating temperature (the heating temperature of the heating element) is described.
For example, when the same conditions as in the example of the embodiment 3-1-3-4-1-1 are taken as an example, the far infrared
First, an optimal composite resistance value of a heating wire (bundle), which is a heating element, should be designed. Assuming that the operating voltage is fixed at 50V, a method of adjusting the operating temperature (heating temperature of the heating element) is described.
As a first example, if the heating temperature is 600 ° C, calculate the heat resistance value.
In the above experimental data, about 100 w / m is consumed when the heating temperature is 600 ° C., so the calculated power consumption is 1,163 w / 100 w = 11.63 m.
Since W ÷ V = I at the formula W (power consumption) = V (voltage) × I (current), therefore, 1,163w ÷ 50V = 23.26A, When a current of 23.26 A flows through the voltage, it causes a 1,163 w heating in the above-mentioned farm water tank water for 1 hour.
Since the formula V (voltage) = I (current) x R (resistance value), the total resistance value of the entire length of 2 m of the heat ray is 50 V ÷ 23.26 A = 2.1496 Ω.
Divide the total resistance value of this heat wire by 11.63m, and the resistance value per 1m of the desired customized heating element is 01848 ?.
A resistance value of 0.1848? Per 1 m of the heat ray thus calculated is set as a reference resistance value, and a heating element corresponding to 0.1848? Can be made through the above-described method in the bundle (hot wire) synthetic resistance value adjustment technique of Example 3-1-2 .
In other words, if the desired customized heating element specimen is heated to 600 ° C and used at a voltage of 50V and a length of 11.6m, a 1,163w heat is generated for 1 hour in the water tank of the farmhouse, The temperature can be raised.
As a second example, in the experimental data, about 170w is consumed per 1m when the heating temperature is 1,000 ° C, so the calculated power consumption is 1,163w ÷ 170w = 6.84m.
Since W ÷ V = I at the formula W (power consumption) = V (voltage) × I (current), therefore, 1,163w ÷ 50V = 23.26A, When a current of 23.26 A flows through the voltage, it causes a 1,163 w heating in the above-mentioned farm water tank water for 1 hour.
Since the formula V (voltage) = I (current) x R (resistance value), the total resistance value of the entire length of 2 m of the heat ray is 50 V ÷ 23.26 A = 2.1496 Ω,
If the total resistance value of this hot wire is divided by 6.84m, the resistance value per 1m of the desired customized heating element is 0.3141 ?.
A resistance value of 0.3141? Per 1 m of the heat ray thus calculated is set as a reference resistance value, and a heating element corresponding to 0.3141? Is manufactured through the above-described method in the bundle (hot wire) synthetic resistance value control technique of the embodiment 3-1-2 .
In other words, if the desired customized heating element specimen is heated to 1,000 ° C. and the heating element is used at a voltage of 50 V and a length of 6.84 m, a heating value of 1,163 W is generated in the homogeneous water tank for 1 hour, The temperature can be raised.
As a result, in order to raise the temperature of the water tank of the farmhouse to a desired value, when the use voltage of the bundle is equal to 50 V and the use temperature is 600 ° C, the heat ray (bundle) Ω is used to make a heating element, one circuit can be cut by 11.63m and made into a single unit. When the operating temperature is 1,000 ℃, the heating wire (bundle) is made into a heating element with a resistance value of 0.3141Ω per 1m length One circuit can be cut by 6.84m and made into a single product.
That is, Embodiment 3-1-3-4-1-2 adjusts the power consumption calculated by adjusting the use temperature (heat generation temperature of the heating element) of the heating element of the heating element.
≪ Example 3-1-3-4-1-3 >
Third, we explain how to adjust the length of one heat (bundle) circuit.
For example, the same as that described in the above-mentioned Example 3-1-3-4-1-2,
As a result, in order to raise the temperature of the water tank of the farmhouse to a desired value, when the use voltage of the bundle is equal to 50 V and the use temperature is 600 ° C, the heat ray (bundle) Ω is used to make a heating element, one circuit can be cut by 11.63m and made into a single unit. When the operating temperature is 1,000 ℃, the heating wire (bundle) is made into a heating element with a resistance value of 0.3141Ω per 1m length One circuit can be cut by 6.84m and made into a single product.
That is, the embodiment 3-1-3-4-1-3 adjusts the length of one heat wire (bundle) of the heating element to adjust the calculated power consumption.
≪ Example 3-1-3-4-1-4 >
Fourth, a method of making one or more of the above three methods or a method of mixing the two methods will be described.
For example, the same as that described in the above-mentioned Example 3-1-3-4-1-2,
As a result, in order to raise the temperature of the water tank of the farmhouse to the desired value, when the use voltage of the bundle is equal to 50V and the use temperature is 600 ° C, the resistance value per 1m of the unit length is 0.1848? (Bundle) is made to be a heating element whose resistance value is 0.3141 Ω per 1m length per unit when the operating temperature is 1,000 ℃, and it is made 1 Cut the circuit by 6.84m and use it as a single unit.
That is, in this embodiment 3-1-3-4-1-4, a method of adjusting the second use temperature (heat generation temperature of the heating element) and a method of adjusting the length of one third heat bundle Adjusts the heat output temperature and the heat line length to adjust the power consumption calculated.
≪ Example 3-1-3-4-2 >
A method of making multiple circuits with two or more heating elements in total,
First, the same operating voltage should be used for each circuit of the heating element. However, there is a method of adjusting the operating voltage by adjusting the operating voltage of each of the two or more circuits,
(2) a method of adjusting the operating temperature by adjusting the operating temperature (heating temperature of the heating element) for each circuit, and (2)
Third, a method of adjusting the length of the heating wire for each circuit by adjusting the length of the heating wire or adjusting the length of the heating wire for each of the two or more multiple circuits,
Fourth, either one of the above three methods or one of the above methods may be selected and synthesized,
The heat generated by the plurality of circuits is summed up to generate all of the heat according to the desired total amount of power consumption,
After calculating a specific resistance value (optimum composite resistance value per unit length) so that each method can be operated at a length of one circuit of each of the corresponding hot wires (bundles) among the above methods,
(Bundle) having a specific resistance value through the bundle (hot wire) composite resistance value adjustment technique of the embodiment 3-1-2, and the bundle is separately made by the corresponding length, so that the single bundle can be used as one circuit .
≪ Example 3-1-3-4-2-1 >
First, the same operating voltage is applied to each circuit of the heating element, but the method of adjusting the operating voltage or the method of adjusting the operating voltage of each of the two or more plural circuits will be described.
For example, in the same condition as the example of the embodiment 3-1-3-4-1-1, the heating wire (bundle) which is the far infrared
First, it is necessary to design the optimal composite resistance value of the heating wire (bundle). Assuming that the heating wire length is 2m,
㉠ Explain how to adjust the operating voltage by adjusting the heating voltage to 3 lines for each heating circuit.
As a first example, calculate the value of the hot wire resistance when the voltage used is 24V.
Since W ÷ V = I at the formula W (power consumption) = V (voltage) × I (current), therefore, 1,163w ÷ 24V = 48.46A, If 48.46A of total current is applied to the total of 3 circuits of 2m per 24V voltage, it causes 1,163w heating in the water tank of farmhouse for 1 hour.
Therefore, 48.46A ÷ 3 circuit = 16.153A That is, the current used per circuit (2m) becomes 16.153A.
In addition, since the formula V (voltage) = I (current) x R (resistance value), the total resistance value of the entire length of 2 m for one heating wire becomes 24 V ÷ 16.153 A = 1.4857 Ω.
If the total resistance value of this hot wire is divided by 2m, the resistance value per 1m of the desired customized heating element is 0.7428 ?.
A resistance value of 0.7428? Per 1 m of the heat ray thus calculated is set as a reference resistance value, and a heating element corresponding to 0.7428? Is prepared by the above-described method in the bundle (hot wire) synthetic resistance value adjustment technique of the embodiment 3-1-2 .
In other words, if the desired customized heating element specification is used in parallel with a total of three circuits, one of which has a heating wire of 2V and the other of which has a heating voltage of 24V, it generates 1,163w heating in the water tank for 1 hour, The desired temperature can be raised.
As a second example, calculate the value of the hot wire resistance when the voltage used is 50V.
Since W ÷ V = I at the formula W (power consumption) = V (voltage) × I (current) and therefore 1,163w ÷ 50V = 23.26A and the total of 2 meters of heat is 2 circuits per circuit, If a total of 23.26A current flows through three circuits of 2m per circuit with a total voltage of 50V, it causes 1,163w heating in the drying facility for 1 hour.
Therefore, 23.26A ÷ 3 circuit = 7.753A, that is, 7.753A is used for one circuit (2m).
In addition, since the formula V (voltage) = I (current) x R (resistance value), the total resistance value of the entire length of 2 m in one heating wire becomes 50 V ÷ 7.753 A = 6.449 Ω.
If the total resistance value of this one heating wire is divided by 2 m, the resistance value per 1 m of the desired customized heating body becomes 3.224 ?.
A resistance value of 3.224? Per 1 m of the heat ray thus calculated is set as a reference resistance value, and a heating element corresponding to 3.224? Is formed through the above-described method in the bundle (hot wire) synthetic resistance value adjustment technique of the embodiment 3-1-2 .
That is, if the desired customized heating element specification is used in parallel with a total of three circuits having a heating wire of 50 V and a length of one heating wire of 2 m, the heater generates 1,163 W in one hour in the water tank, The desired temperature can be raised.
As a result, in order to raise the temperature of the water tank of the farmhouse to a desired value, when the length of one wire of the bundle is equal to 2 m and the use voltage is 24 V, the resistance value per 1 m of the unit length of the bundle is 0.7428? (1 bundle) is used as a heating element (1 bundle), and the resistance value is set to 1.074Ω per 1m of unit length when the use voltage is 50V. It can be used in parallel by making a total of 3 circuits that are made by making a specified heating element and cutting 1 circuit by 2m each.
That is, a plurality of hot wire (bundle) circuits are connected in parallel, and the voltage used for each circuit is made the same, and the calculated power consumption is adjusted by adjusting the voltage used.
㉡ The method of adjusting the operating voltage by adjusting the operating voltage for each circuit, while setting the heating element as a total of two circuits.
As a first example, calculate the heat resistance value when the voltage used for the first circuit is 5V and the voltage for the second circuit is 12V.
(W) = V = I at the formula W (power consumption) = V (voltage) × I (current) since the heat wire of 2m per one circuit is installed as two circuits in total, so that 1,163w ÷ 2 circuit = 581.5w, Is 581.5w / 5V = 116.3A, and the current of the second circuit is 581.5w / 12V = 48.45A.
In case of 2 circuits of 2m per circuit, the 1st circuit is 5V and the second circuit is 12V and the 48.45A current flows at the same time. Then, in the farm water tank for 1 hour, 1,163w Causes heat generation.
Since the formula V (voltage) = I (current) x R (resistance value), the total resistance value of the entire length of 2 m in the first circuit is 5 V ÷ 116.3 A = 0.04299 Ω. Divided by 2 m, the resistance value per 1 m of the desired customized heating element is 0.02149 ?.
In addition, the total resistance value of the 2-meter length of the first circuit of the second circuit is 5V ÷ 48.45A = 0.10319Ω, and the resistance value per meter of the desired customized heating element is 0.05159 Ω.
The heat ray of the first circuit thus calculated was set to a reference resistance value of 0.02149? Per 1 m, and the resistance value of the bundle (hot wire) synthesized in Example 3-1-2 was adjusted to 0.02149? You can make a matching heating element.
In the second circuit, the resistance value of 0.05159? Per 1 m was set as the reference resistance value, and the resistance value of the bundle (hot wire) synthesized in Example 3-1-2 was adjusted to 0.05159? You can make a heating element.
That is, the far infrared
As a second example, calculate the heat resistance value when the voltage used is 24V for the first circuit and 50V for the second circuit.
Since the total heat of 2m per circuit is 2 circuits, 1,163w ÷ 2 circuit = 581.5w and W ÷ V = I at the formula W (power consumption) = V (voltage) × I (current) 581.5w / 24V = 24.22A, and the current of the second circuit is 581.5w / 50V = 11.63A.
In the above-mentioned farmhouse water tank, if the desired circuit is 2m 2 circuits per 1 circuit, the 1st circuit is 24V and 24.22A is the current, and the 2nd circuit is 50V and the 11.63A current flows in the desired farmhouse water tank. Causes a 1,163 W heat build up over time.
Since the formula V (voltage) = I (current) x R (resistance value), the total resistance value of the entire length of 2 m for one line of the first circuit becomes 24 V ÷ 24.22 A = 0.99 Ω, Is divided by 2 m, the resistance value per 1 m of the desired customized heating element is 0.495 ?.
In addition, the total resistance value of the 2-meter-long 2-meter-long heat circuit is 50 V ÷ 11.63 A = 4.299 Ω, and the resistance value per 1 m of the desired customized heating element is 2.149 Ω.
The calculated heat resistance of the first circuit is 0.495? Per 1 m, which is set as a reference resistance value, and the resistance value of the bundle (hot wire) of the embodiment 3-1-2 is adjusted to 0.495? You can make a matching heating element.
In the second circuit, the resistance value of 2.149? Per 1 m was set as the reference resistance value, and the resistance value of the bundle (hot wire) synthesized in Example 3-1-2 was adjusted to 2.149? You can make a heating element.
That is, in the far infrared
In conclusion, in order to raise the temperature of the water tank of the farmhouse as desired, the first circuit is a heating element having a resistance value of 0.02149? , And the second circuit is made of a heating element whose resistance value is 0.05159Ω per 1m length of unit length when the working voltage is 12V, and one circuit is cut into 2m, The first circuit and the second circuit can be used by being connected in parallel at the same time.
Or the first circuit is a heating element whose resistance value is 0.495Ω per 1m length of unit length when the operating voltage is 24V, and one circuit is cut to 2m, (Bundle) is made into a heating element whose resistance value is 2.149Ω per 1m of unit length, and one circuit is cut to 2m, which is connected to the first circuit and the second circuit Two circuits can be used in parallel.
In other words, a plurality of heat wires (bundles) are connected in parallel, but the voltage used is adjusted by adjusting the voltage used for each circuit so that the calculated power consumption is adjusted.
≪ Example 3-1-3-4-2-2 >
The second method is to adjust the operating temperature to the same operating temperature (heating temperature of the heating element) for each circuit, or to adjust the operating temperature according to two or more different circuits.
For example, in the same condition as the example of the embodiment 3-1-3-4-1-1, the heating wire (bundle) which is the far infrared
First, it is necessary to design an optimum composite resistance value of a heating element (bundle) as a heating element. Assuming that the used voltage is fixed at 24V,
(3) A method of adjusting the operating temperature (heating temperature of the heating element) by adjusting the heating element to three heating circuits at the same operating temperature (heating element heating temperature) for each circuit.
As a first example, calculate the heat resistance value when the heating element's heating temperature is 600 ° C.
In the above experimental data, about 100 W is consumed per 1 m when the heating temperature is 600 캜, and the calculated power consumption 1,163 w ÷ 100 w = 11.63 m is calculated. W ÷ V = I, it becomes 1,163w ÷ 24V = 48.46A.
Since the far-infrared
Therefore, if the total sum of the total sum of 48.46A flows in the water of the farmhouse water tank at a total temperature of 600 ° C in three circuits of 3.876m per one heat wire, Causes heat generation.
In addition, 48.46A ÷ 3 circuit = 16.153A, that is, the current used by one circuit (3.876m) is 16.153A.
Since the formula V (voltage) = I (current) x R (resistance value), the total resistance value of the entire length of 2 m for one hot wire becomes 24 V ÷ 16.153 A = 1.4857 Ω, and the total resistance value for one hot wire is 3.876 m The resistance value per 1 m of the desired customized heating element is 0.3833 ?.
When a resistance value of 0.3833? Per 1 m of the heat ray thus calculated is set as a reference resistance value and a heating element corresponding to 0.3833? Is manufactured through the above-described method of adjusting the bundle (hot wire) synthetic resistance value of the embodiment 3-1-2 do.
That is, in the case where the far infrared
As a second example, calculate the heat resistance value when the heating element temperature is 1,000 ℃.
In the above experimental data, about 170 W is consumed per 1 m when the heat generating temperature is 1,000 캜, and the calculated power consumption 1,163 w ÷ 170 w = 6.84 m is calculated. The formula W (power consumption) = V (voltage) = I, thus 1,163w ÷ 24V = 48.46A.
Since the far infrared
Therefore, when the total of three 2.28 m circuits per circuit of the desired hot wire in the water tank of the farmhouse is installed in the water tank of the farmhouse and the heat is generated at 1,000 ° C and 48.46 A flows through the total sum of currents at a voltage of 24 V, The water tank causes a 1,163 watt heat in the water for one hour.
48.46A ÷ 3 circuit = 16.153A That is, the current used per circuit (2.28m) is 16.153A.
Since the formula V (voltage) = I (current) x R (resistance value), the total resistance value of the entire length of 2 m for one hot wire becomes 24 V ÷ 16.153 A = 1.4857 Ω, and the total resistance value for this hot wire is 2.28 m The resistance value per 1 m of the desired customized heating element is 0.6516 ?.
A resistance value of 0.6516? Per 1 m of the heat ray thus calculated is set as a reference resistance value, and a heating element corresponding to 0.6516? Can be made through the above-described method of adjusting the bundle (hot wire) synthetic resistance value of the embodiment 3-1-2 .
That is, if the far infrared
As a result, in order to raise the temperature of the water tank of the farmhouse as desired, the heating wire (bundle) was set to 0.3833 (Ω) to make a total of 3 circuits, each of which is made up of three pieces of 3.876 m, and connected in parallel. If the temperature is 1,000 ℃, the resistance value per unit length of 1m 0.3141 Ω, and cut one circuit at 2.28 m to make a total of three circuits, and connect them in parallel.
That is, a plurality of heat wires (bundles) are connected in parallel, and the voltage used for each circuit is the same, while the use temperature (heat generation temperature of the heating element) of each heating circuit (bundle) To adjust the calculated power consumption.
(2) A method of adjusting the operating temperature (heating temperature of the heating element) by adjusting the operating temperature (heating element heating temperature) of the heating element to a total of two heating elements.
As a first example, calculate the heat resistance value when the operating temperature is 150 ° C for the first circuit and 230 ° C for the second circuit.
In the experimental data, about 22 W is consumed per 1 m when the heating temperature is 150 캜, and about 38 w is consumed per 1 m when the heating temperature is 230 캜. The formula W (power consumption) = V (voltage) W = V = I, so that 1,163w / 24V = 48.46A.
Since the far-infrared
Since W ÷ V = I at the formula W (power consumption) = V (voltage) × I (current) and thus 581.5w ÷ 24V = 24.23A, the first circuit line length is 581.5w ÷ 22w = 26.43m and the current is 26.43 m The total length shall be 24.23A.
In addition, the second circuit line length is 581.5w ÷ 38w = 15.3m and the current should flow 24.23A at the total length of 15.3m.
In the case of the farmhouse water tank desired to be used in the field, the use voltage is set to be 24V, and the first circuit in the two circuits is heated to 150 ° C and 26.43m in the water tank, and the second circuit is 230 Lt; 0 > C to 15.3m in the above-mentioned farmyard water tank to generate 1,163w heat in the farmyard water tank for 1 hour as a whole.
Since the formula V (voltage) = I (current) × R (resistance value), the total resistance value of 26.43m long in one circuit of the first circuit becomes 24V ÷ 24.23A = 0.99Ω, and the total resistance value Divided by 26.43 m, the resistance value per 1 m of the desired customized heating element is 0.0374 ?.
Also, the total resistance value of the 15.3 m length of the first circuit of the second circuit is 24 V ÷ 24.23 A = 0.99 Ω, and dividing the total resistance value of this heating wire by 15.3 m, the resistance value per 1 m of the desired far- 0.0647 ?.
The heat ray of the first circuit thus calculated is set to 0.0374? As a reference resistance value per 1 m and is set to 0.0374? By the method described above in the bundle (hot wire) You can make a matching heating element.
In the second circuit, the resistance value of 0.0647? Per 1 m was set as the reference resistance value, and the resistance value of the bundle (hot wire) synthesized in Example 3-1-2 was adjusted to 0.0647? You can make a heating element.
That is, the far-infrared
As a second example, calculate the heat resistance value when the temperature of the first circuit is 600 ° C and the temperature of the second circuit is 1,000 ° C.
In the above experimental data, about 170 W is consumed per 1 m when the heat generating temperature is 600 캜, and about 100 w is consumed per 1 m when the heat generating temperature is 1,000 캜. When W (power) = V ÷ V = I and thus 1,163w ÷ 24V = 48.46A.
Since the far infrared
Therefore, the first circuit line length is 581.5w ÷ 100w = 5.815m, the current should flow 24.23A at the total length of 5.815m, the second circuit line length is 581.5w ÷ 170w = 3.42m, the current is 24.23 at the total length of 3.42m A must flow.
In the farmhouse water tank desired to be used in the field, the use voltage is set to 24 V, the first circuit of the two circuits is heated to 600 ° C. and 5.815 m in the water tank, ℃ to 3.42m in the water tank of the farmhouse and heat it to generate 1,163w of heat in the water of the farmhouse water tank for one hour as a whole.
Since the formula V (voltage) = I (current) × R (resistance value), the total resistance value of 5.815 m in length of one heat circuit of the first circuit becomes 24 V ÷ 24.23 A = 0.99 Ω, Is divided by 5.815 m, the resistance value per 1 m of the desired far infrared ray heating element is 0.170 ?.
In addition, the total resistance value of the 3.42 m length of the first circuit of the second circuit is 24 V ÷ 24.23 A = 0.99 Ω, and dividing the total resistance value of this heating wire by 3.42 m, the resistance value per 1 m of the desired far- Becomes 0.289 ?.
The heat ray of the first circuit thus calculated is set to a reference resistance value of 0.170? Per 1 m, and the resistance value of the bundle (hot wire) synthesized resistance value of the embodiment 3-1-2 is set to 0.170? You can make a matching heating element.
In addition, The resistance value of 0.289? Per 1 m is set as a reference resistance value, and a heating element corresponding to 0.289? Can be made through the above-described method in the bundle (hot wire) synthetic resistance value adjustment technique of the embodiment 3-1-2.
That is, the far infrared
As a result, in order to raise the temperature of the water tank of the farmhouse to the desired value, the first circuit uses a bundle of heaters (bundles) at a voltage of 24 V, The circuit is cut into 26.43m and connected in parallel. The second circuit has a resistance of 1m per unit length (bundle) when the operating temperature is 230 ℃. 0.0647 Ω is specified and a circuit is cut to 15.3m, and one circuit is connected in parallel, and the first circuit and the second circuit are simultaneously connected in parallel.
Or the first circuit is a heating element whose resistance value is 0.170Ω per 1m length of unit length when the operating temperature is 600 ° C, and one circuit is cut to 5.815m, (Circuit) is a heating element whose resistance value is 0.289Ω per 1m length of unit length when the operating temperature is 1,000 ℃. One circuit is cut to 3.42m, And the second circuit can be used in parallel.
That is, a plurality of heat wire bundles are connected in parallel, and the voltage used for each circuit is the same, while the use temperature (heat generating body heat temperature) of the heating body is different from that of the heating wire (bundle) Adjust the adjusted power consumption.
≪ Example 3-1-3-4-2-3 >
Third, the method of adjusting the length of heat line by adjusting the length of heat line for each circuit, or adjusting the length of heat line for each of two or more multiple circuits will be described.
For example, in the case of the example of the embodiment 3-1-3-4-2-2, a method of adjusting the heating wire length by adjusting the heating wire length to the same heating wire length for each circuit, -1-3-4-2-2 < / RTI >
As a result, in order to raise the temperature of the water tank of the farmhouse to the desired value, when the use voltage of the bundle is set to 24V and the use temperature is 600 ° C, the resistance value per 1m of the unit length is 0.3833Ω (Bundle) with a temperature of 1,000 ° C is used as a heating element with a resistance value of 0.3141 per 1m length per unit length. Ω, and make a total of three circuits that are made by cutting one circuit at 2.28m each in a single unit.
In other words, a plurality of heat wires as heating elements are formed, and the length of each circuit is the same, but the calculated power consumption is adjusted by adjusting the length of the heat wire (bundle) of the heating element.
The method of adjusting the length of the heating wire while adjusting the length of the heating wire to a total of two heating wires according to the circuit is the same as that of the embodiment 3-1-3-4-2-2,
As a result, in order to raise the temperature of the water tank of the farmhouse to the desired value, the first circuit has a heating line (bundle) of 1 m per unit length The resistance value is 0.0374 Ω specified, and the circuit is cut into 26.43 m, cut into one piece, and the second circuit is connected to the wire. The second circuit has a resistance value per 1 m per unit length (bundle) To 0.0647 Ω, and cutting one circuit to 15.3m and connecting one circuit to the other, connect the first circuit and the second circuit simultaneously in parallel.
Or the first circuit is a heating element whose resistance value is 0.170Ω per 1m length of unit length when the operating temperature is 600 ° C, and one circuit is cut to 5.815m, (Circuit) is a heating element whose resistance value is 0.289Ω per 1m length of unit length when the operating temperature is 1,000 ℃. One circuit is cut to 3.42m, And the second circuit can be used in parallel.
In other words, the number of heating wires, which are heating elements, is set to a plurality of circuits, and the length of each circuit is different, but the calculated power consumption is adjusted by adjusting the length of the heating wire (bundle) of the heating element.
≪ Example 3-1-3-4-2-4 >
Fourth, a method of making one of the above three methods or a method of mixing the above methods will be described.
For example, in the case of the example of the embodiment 3-1-3-4-2-2, a method of adjusting the heating wire length by adjusting the heating wire length to the same heating wire length for each circuit, -1-3-4-2-2 < / RTI >
As a result, in order to raise the temperature of the water tank of the farmhouse to the desired value, the heating wire (bundle) was set to a value of 0.3833 (Ω) to make a total of 3 circuits, each of which is made up of three pieces of 3.876 m, and connected in parallel. If the temperature is 1,000 ℃, the resistance value per unit length of 1m 0.3141 Ω, and cut one circuit at 2.28 m to make a total of three circuits, and connect them in parallel.
That is, in the second method, the heating temperature is adjusted to the same operating temperature (heating element heating temperature) for each heating element, and the third method is to adjust the heating wire length by adjusting the heating wire length for each heating element. The same is true for each circuit, but the calculated power consumption can be adjusted by simultaneously controlling the heat generation temperature and the heat generation length.
The method of adjusting the heating wire length by adjusting the heating wire length to two different heating wire lengths for each circuit is the same as the example of Example 3-1-3-4-2-2,
As a result, in order to raise the temperature of the water tank of the farmhouse to the desired value, the first circuit uses a bundle of heaters (bundles) at a voltage of 24 V, The value is 0.0374Ω, and the circuit is cut into 26.43m, and the circuit is cut into one piece, and the second circuit is made by connecting the heat wire (bundle) to the resistance value per 1m 0.0647Ω, and one circuit is cut to 15.3m and connected to the first circuit, and the first circuit and the second circuit are simultaneously connected in parallel.
Or the first circuit is a heating element whose resistance value is 0.170Ω per 1m length of unit length when the operating temperature is 600 ° C, and one circuit is cut to 5.815m, (Circuit) is a heating element whose resistance value is 0.289Ω per 1m length of unit length when the operating temperature is 1,000 ℃. One circuit is cut to 3.42m, And the second circuit can be used in parallel.
That is, a method of adjusting the use temperatures of two or more of the plurality of circuits according to the second method, and a method of adjusting the lengths of the heat lines of two or more different circuits among the third method, The temperature and the heat line length are different for each circuit, and the heat output temperature and the heat line length are controlled simultaneously to adjust the calculated power consumption.
≪ Example 3-1-3-5 >
A method of using the method of any one of the above-mentioned (1) to (4) in the above-mentioned Example 3-1-3, or a method of producing the same by various methods selected and synthesized will be described in more detail with reference to examples.
For example, as in the case of the embodiment 3-1-3-3-4,
Therefore, if the heating resistance is set to 0.3716Ω in order to generate 100 ° C in the entire hot wire at a using voltage of 24V and a hot wire length of 10m, the operating voltage in the field is changed from 24V to 50V and the heating temperature is changed from 100 ° C to 150 ° C In case of changing the length of hot wire from 10m to 5m in the state, it is necessary to increase the water temperature of the farm water tank and to change the reference resistance of the hot wire from 0.3716Ω to 4.545Ω .
In the above example 3-1-3, a method in which the conditions required for melting are adjusted to meet the change requirements when the voltage of the desired heating element is required to be changed, and the method A method of adjusting the heating conditions of the desired heating element to meet the changing requirements when the heating conditions of the desired heating element require changing conditions, (Selective synthesis) of a method of adapting to this change requirement when a change is requested.
<Example 4>
The method of using the far-infrared
In the world, there is a place where all snow and sea ice are needed (airport runway, port, road, bridge, mountain road, various transportation facilities, various industrial facilities grounds such as railroad ground, oil pipeline, gas pipeline, , Various natural grass lawns such as golf courses, tunnel drainage in an extreme region, various main facilities, facilities containing various kinds of water, etc.), it is necessary to use a heating element (hot wire) emitting a far- Is far more effective if it is a far infrared ray with dark energy like far infrared ray coming from sun light.
As described above, the far infrared ray having the dark energy is absorbed into the molecules of snow, ice, and water and excellently vibrates (resonance and resonance). As a result, the far infrared ray having dark energy is irradiated Because it is the sea ice and snow melting method (technology) which causes vibration action from the inside of the material and causes the action to be reduced to heat, it has a much more efficient snow melting effect than existing heat transfer or convection heat heating elements. The effect is very good, and the effect of freezing the water from the beginning is also excellent.
≪ Example 4-1 >
Therefore, in a far infrared ray snow melting apparatus, a method of emitting far infrared rays having dark energy is performed by using a heating element provided in the
In order to emit far-infrared rays having dark energy from a heat ray, the far infrared
① Electric dipole radiation, which emits far-infrared rays with dark energy in the hot wire, should have a geometric structure that can radiate better,
② It should be made of material (material) that emits a large amount of far infrared rays with dark energy (Especially, it should be made of dipole moment when electricity flows)
≪ Example 4-1-1 >
A method of providing a geometric structure in which the electric dipole radiation in which the far infrared ray having dark energy is emitted in the heat ray of Example 4-1 above can be radiated to a larger extent is described.
First, electric dipole radiation refers to radiation electromagnetic waves emitted by electric dipoles whose magnitudes change with time. Such radiation electromagnetic waves are far-infrared rays, and when radiation becomes larger, far-infrared rays having dark energy are converted into large amounts of far-infrared rays.
Therefore, it is necessary to artificially change the electric dipole moments at the instant moment. In this method, an effective method is to continuously repeat the temperature change action in the ΔT time with respect to the materials constituting the heat ray, We have to make a sample and run it many times, and the geometry of the heat line should be done.
In order to explain this in more detail, assuming that 10 hot wires are combined at regular intervals, even if heat is generated due to simultaneous electricity flow to 10 hot wires, each hot wire transmits heat generated from its own body to its counterpart, The heat is transmitted and thermally equilibrated, but when it sees its internal fine state, it continuously converges to the thermally equilibrium state by repeating the disappearance of a minute temperature difference.
A more microscopic observation of this condition shows that although the 10 heat rays are generated at the same temperature, they momentarily instantaneously heat each other, but they are sometimes heated upside down. When you receive the temperature rise above your own temperature is a very fine temperature change is taking thousands of times per second.
Assuming that the temperature changes in the time ΔT, the material constituting the hot wire is made of a material having a dipole moment when electricity flows, and when the temperature changes at an instant, The electron flow repeats the increase / decrease / disappearance of the electron flow in one direction. At this time, the change in the magnitude of the dipole moment also occurs continuously. At this time, the far-infrared rays are emitted while the electric dipole radiation occurs.
When this temperature change effect is further exacerbated, the radiation becomes bigger, and at this time, it becomes a far infrared ray having dark energy and it is emitted in a large quantity out of the heat ray.
Therefore, the geometrical structure of the hot wire must be made into a structure in which such minute thermal change action can take place.
In the conventional manufacturing method, when the heat ray is made into one cylinder having one cross-sectional area and the heat is generated by flowing electric current thereto, the heat ray itself is one body, so heat does not decrease to the other side and there is no work to be received. No action occurs.
However, if the heat ray is divided internally into a plurality of superfine wires and made into a plurality of superfine cross-sectional areas, and then the superficial cross-sectional areas are made to be one again, there is no difference in cross-sectional area, but the inner heat ray body becomes a plurality of bodies instead of one body. With the above-described principle, it is possible to continuously make the temperature change action in the hot wire material itself at the time ΔT.
The geometry of the heating element (heating element) having such a structure that many continuous micro-temperature changes are generated instantaneously in the heating wire itself is a parallel structure in which the micro-wires of a plurality of strands having a predetermined resistance value are brought into contact with each other The composite resistance value is decreased while each strand should have a predetermined resistance value and the smaller the cross sectional area, the better the structure.
In conclusion, to emit more far-infrared rays more effectively, and especially to emit far infrared rays with dark energy, it is necessary to continuously change the magnitude of the dipole moment to generate electric dipole radiation and to make it even bigger so that the far- To create a hot-wire structure.
This method will be described in Example 7 which will be described later. After making ultrafine wires of a predetermined thickness (predetermined resistance value) from a single metal or alloy metal, the multiple fine wires are brought into contact with each other to form a bundle It is most effective when you have a geometric structure that makes it a strand of heat.
A method of manufacturing such a function in a customized manner is as described in Example 3-1-2-1, and a heating element made by a method of manufacturing such a function in a customized manner is described in Examples 8-7 and 8-8 to be described later do.
≪ Example 4-1-1-1 >
A method capable of further deepening the temperature change action in the ΔT time than in the case of the method of Example 4-1-1 is to synthesize a plurality of superfine wires to form a bundle, Bundle), the micrographs inside the bundle are divided into two or more groups, and the micrographs are composed of superfine wires having different resistance values for each of two or more groups, so that two or more groups are synthesized as one body bundle .
For example, the inside of a bundle is divided into three groups,
In the first group, the fine lines of the material having a high resistance value are made of one strand or a plurality of strands of two or more strands, and the second group is formed of one strand or two strands of a material having a medium resistance, And the third group is made of one strand or two or more strands of fine wires of a material having a resistance value, and these first, second and third groups are synthesized into a single bundle.
When electricity is supplied to one bundle made in this way, the first group has a high resistance value, a small amount of current flows, and a slight heat is generated. In the second group, middle temperature occurs due to the intermediate resistance value. A large amount of current flows at a low level and a high temperature is generated.
In this case, since the temperature difference between each group becomes larger, heat is given to each other to overcome the temperature difference of each group, and the continuous convergence process is carried out in a thermal equilibrium state while repeating the process more seriously. The speed and effect of heat change in △ T time is further exacerbated by the deepening of the train by three groups than when the superfine line of heat is composed only of materials generating the same heat.
As a result, the multi-stranded superfine wires may be divided into two or more groups having different heat generating functions, or may be divided into two or more groups having different materials, or may be divided into two or more groups having different resistance values However, if a method of making the ultrafine wire having the same function as one group or two or more groups is performed by different groups, the far infrared rays can be emitted more effectively.
A method of manufacturing such a function in a customized manner follows the above 3-1-2-4 to 3-1-2-8, and a heating element made by a method of manufacturing such a function in a customized manner is described in Example 8-1 To < / RTI > Example 8-6.
≪ Example 4-1-2 &
(2) The method of making the material (material) emitting a large amount of far-infrared rays having dark energy in Example 4-1 (in particular, the material having a dipole moment when electricity flows) Metal or alloy metal.
A more detailed example of this will be described in Example 7-1 to be described later.
≪ Example 5 >
A method of using the
As described above, in order to utilize the far infrared ray snow melting apparatus of the present invention in a wider range as described above, the heating element provided in the heating unit must be a safety heating element, that is, a
Accordingly, a method for providing the far-infrared ray heating element of the first embodiment with more safety will be described later.
≪ Example 5-1 >
① The resistance value of the heating element should be uniform.
A large number of electric heating elements (hot wire) currently developed and distributed do not have a uniform resistance value, and therefore, there is a risk of fire, electric shock, and short circuit due to an electrical unevenness in the portion where the resistance value is not uniform.
Therefore, the heat source material (bundle, hot wire) provided in the place where the fusion is required in the far infrared ray snow melting apparatus, the facility and the
A more detailed example of the detailed method will be described later in Example 7-2.
≪ Example 5-2 >
(2) The heating element material (bundle, hot wire) itself should have the function of maintaining a constant temperature.
The metal hot wire has no function of maintaining the constant temperature in the material itself without a separate temperature control device, and there is a risk of fire when the power supply control device or the separate temperature control device fails.
Therefore, the heat source material (bundle, hot line) provided in the place where the fusion of the far infrared ray snow melting apparatus is required, the facility, and the
In this method, the bundle (heating wire, heating element) is composed of a micro wire group having two kinds of micro wires having a function of two kinds of micro wires. The first group has a function of continuously generating heat when an electric current is unconditionally applied, Generates less heat after reaching a predetermined temperature, and performs a larger function of causing the current to flow like a conductor rather than generating heat as a conductor, thereby synthesizing a micro-wire group having two functions, To be one bundle of the bundle.
As a method of maintaining the constant constant temperature (constant temperature) in the material itself without having a separate temperature control device in the hot wire, there is only a method that operates on the PTC principle.
Such a PTC temperature control method has a problem in that when the temperature of the PTC temperature is increased, the conductive molecule interval is widened when the temperature rises, the resistance value is increased, and the current value flowing through the hot wire is automatically decreased. This principle has a technical limitation in that it can not raise the heating temperature of the hot wire only by keeping the temperature of the hot wire (heating element) at a low temperature.
Therefore, it is not suitable in a place where a high temperature heat is required in an actual site, and in particular, the function of Embodiment 5, which will be described later, can not be performed at all.
Therefore, the present invention proposes a method of maintaining the constant temperature in a material other than the PTC principle in the heat ray (heat generating material) itself, so that it can efficiently maintain the constant temperature in the low temperature zone, The material itself can maintain the constant temperature.
When heat is generated by heat, the heat is generated in proportion to the heat generation time by the formula Q = 0.24 x I 2 x R x T, and the generated heat is transferred to the outside while being discharged from the other side (heat is lost) I will go.
However, if the amount of heat generated from heat is greater than the amount of heat consumed, the heat ray temperature will rise continuously. If the amount of heat lost is less than the amount of heat lost, the heat ray temperature will decrease. If the amount of heat generated is equal to the amount of heat lost, the temperature of the heat ray will maintain a constant temperature.
In the present invention, based on this principle, the equilibrium state between the amount of heat generated in the hot line and the amount of heat consumed can be effectively accomplished in a short time, and this action can be performed automatically by the material itself, have.
That is, according to the present invention, a heat ray is composed of a very fine line of a plurality of strands, and the fine line group having two kinds of functions is constituted so that the first kind group functions to continuously generate heat when an unconditioned current flows, The group generates less heat after reaching a certain temperature and allows the current to flow more like a conductor rather than generating heat as it is made into a conductor, It is made to be one strand of one body bundle by synthesis.
If a current is supplied to the hot wire, both the first group and the second group generate heat and rise rapidly. Then, at a certain temperature interval, the second group stops the heat generation and switches to the role of a conductor, Do it.
Then, the temperature of the hot wire is lowered from this point, and from a certain temperature level, the calorific value of heat is equilibrated with the amount of heat consumed by the surroundings, and the temperature is kept constant. .
And it can be applied to a wide range if it is made more customized and necessary, that is, it can be customized to keep constant at any desired temperature range in the place where hot wire is needed.
In this method, the bundle (heat wire, heating body) with the basic functions is prepared. Then, through the experiment, it is possible to obtain a certain degree of heating state (the current value flowing in the bundle, the thickness of the bundle, , It is necessary to set the reference value through experiments to determine whether the fastest thermal equilibrium can be achieved in the case of using the fine line material, the fine line material, the number of fine line types, etc.) The ratio of the thickness of the fine lines, the material, and the number of the strands of the first group and the second group may be adjusted to be customized for each number.
For example, as a result of the experiment, the bundle is composed of two groups of ultra fine lines in one bundle. As a result of experiment, the first group uses three kinds of material of A type, The other group is composed of seven strands of B-type material, which is composed of one strand at a current of 1 A per one strand up to 100 ° C Assuming that heat is generated at a rate of 1 ° C per second when a temperature of 10 ° C is generated and then reaches 100 ° C,
If a current of 10A per second is applied to this bundle, it will reach 100 ℃ after 1 second and then 37 ℃ per second.
However, assuming there is an environment in which heat is taken away from the outside by 37 ° C per second, when this heat is used in the environment, the heat initially rises by 63 ° C per second, and after reaching 100 ° C before 2 seconds, And constant temperature of 100 ° C is maintained.
The method of making such a bundle (heating element) with a customized resistance value is the same as the method described in the above-mentioned embodiment 3-1-2.
That is, it is possible to customize the resistance value of the bundle so that 10A current flows per second. In order to do so, first, the length required for the heat ray is determined in the environmental field, the used voltage is determined, And the required resistance value.
3, which is the far-infrared
At this time, a resistance value is 220 V ÷ 10 A = 22 Ω, and a hot wire having a length of one heat wire to be used is required to have a length of 22 m on the spot. Therefore, the method of making the bundle into a custom resistance value of the above- Make a bundle (hot wire) with a resistance of 1 Ω per 1m bundle, cut it into pieces of 22m, and use several pieces of this piece in parallel at the relevant site.
In this way, all of the bundles (hot wire, heating body) installed at the site maintains the temperature of 100 ° C at the same time and maintains constant constant temperature only by the hot wire itself without providing a separate temperature controller in the hot wire.
A method for customizing such a constant temperature function is as follows: 3-1-2-4 to Example 3-1-2-8, and a heating element made by a method of customarily manufacturing such a constant-temperature function will be described in Examples 8-1 to 8-4 described later.
≪ Example 6 >
remind A method of using one of the above-mentioned three methods of the second embodiment and the method of selectively synthesizing the same will be described.
In the first embodiment, in the above-described embodiment 3-1-3-4-2-1, the heating element is set as a total of two heating circuits, but the operating voltage is adjusted by adjusting the operating voltage for each circuit. When the voltage is 24V, the heat source (bundle) is made into a heating element whose resistance value is 0.495 Ω per 1m of the unit length. One circuit is cut to 2m and cut into 1 piece. (Bundle) was made into a heating element specified in resistance value of 2.149Ω per 1m length of unit, and one circuit was cut into 2m and cut into one piece, and the first circuit and the second circuit were connected in parallel For example,
In this case, the heat wire of the first circuit is made of a heating element whose resistance value per 1 m is specified to 0.495 Ω, and one circuit is cut by 2 m, and the second circuit heating wire is made of a heating element whose resistance value per 1 m is specified to 2.149 Ω, Should be cut by 2m.
Accordingly, a method of making a heating element having the resistance value per 1 m specified to 0.495? And 2.149 ?, using the fourth method of the second embodiment will be described.
A method of adjusting the bundle (hot wire) composite resistance value of Example 3-1-2 and a method of customizing it to each of the corresponding specifications of Example 3-1-3 are selected from the methods of using the customized heating element of Embodiment 2 The method of making the resistance value of the heating element of the embodiment 5-1 uniform and the method of making the heating element material (bundle, heating wire) itself of the embodiment 5-2 (Heat wire, bundle) formed by using four methods simultaneously, and a method of synthesizing and using the isothermal holding function in the same manner as in Example 8-4, (Bundle), and a heating element (bundle) made to have a bundle composite resistance value of 2.15? Per 1 m length of the hot wire described in Example 8-2.
The second embodiment is the second example of the embodiment 3-1-3-4-1-2, that is, the resistance value of 0.3141? Per 1 m of the heat ray thus calculated is set as the reference resistance value, In the example of making a heating element conforming to 0.3141? Through the above-described method in the bundle (hot wire) composite resistance value control technique, the heating wire required here is a heating element having a resistance value per unit of 0.3141 ?, and one circuit must be cut by 2 m .
A method of making a heating element having a specific resistance value of 0.3141? Per 1 m by using the fourth method of the second embodiment will be described.
The method of adjusting the bundle (hot wire) composite resistance value of Example 3-1-2 and the method of customizing each of the corresponding specifications of Example 3-1-3 at the same time In the method of making the far infrared ray heating element of Example 2 by selecting and synthesizing it, and by using the method of deepening the temperature changing action at the time of? T of Example 4-1-1-1, (Heat wire, bundle) made by using these three methods simultaneously are used as the heat generating element (bundle) in which the bundle composite resistance value per 1 m length of the hot wire in the below-described Example 8-5 becomes 0.314? to be.
≪ Example 7 >
The method for making the far infrared
The most effective method of satisfying all of the above three methods is to make an ultrafine wire having a predetermined resistance value and then combine the multiple wires of the fine wire into contact with each other to form a bundle, Is used as the corresponding heating element.
Also, a heat line made by this method is a parallel composite structure in which a plurality of superfine wires having a predetermined resistance value are brought into contact with each other, and are bundled into one bundle.
≪ Example 7-1 >
It is more effective to use a material of a single metal or a synthetic metal as the material of the ultrafine wire in the seventh embodiment.
Among these single metal or alloy metals, the most effective materials are those obtained by actually purchasing samples in a laboratory or by directly making samples.
First of all, stainless steel type alloys are good, especially SUS 316 is the most effective, and the more effective it is, the more effective it is.
Secondly, steel fiber (metal fiber) (NASLON) satisfying the function of SUS 316 ah of the first one can be used as a prefabricated product.
Third, there is a method of directly making and using a special alloy that can perform such a function. An alloy of nickel and copper, which is made of alloy of 20 to 25% by weight of nickel and 75 to 80% to be.
Further, an alloy containing iron, chromium, alumina and molybdenum is used, and the mixing ratio is 68 to 73% by weight of iron, 18 to 22% by weight of chromium, 5 to 6% by weight of alumina, Alloy metal made by adding small amounts of silicon, manganese, and carbon may be used.
Fourth, a single metal such as copper may be used.
Fifth, a method of mixing the above first to fourth materials.
For example, in the bundle (hot wire, heating element) manufactured as described above, the superfine wire type group is made into two groups, the first group necessarily uses the first material or the second material of the stainless steel material, and the remaining second group uses the third nickel And an alloy of copper or an alloy of iron, chromium, alumina and molybdenum may be used.
A heating element (hot wire, bundle) made by mixing a single metal such as copper and any one or more of the above alloy metals among the methods for manufacturing an ultra fine wire using such a material is similar to that of Examples 8-5 to 8-6 It is explained in the heating element.
Also. A heating element (hot wire, bundle) made by using any one or more of the alloy metals will be described in the heating elements of Examples 8-1 to 8-4 and 8-7 to 8-8 described later.
≪ Example 7-2 >
A method of making a fine line having a predetermined resistance value in the seventh embodiment will be described.
It is very important that the bundle (heating element) has a uniform and uniform resistance value as a whole in the longitudinal direction.
If the fine wires do not have a uniform resistance value in the longitudinal direction as a whole, there is a risk of fire, electric shock, and short-circuiting due to electrical unevenness in the portion where the resistance value is not uniform.
In order to solve this problem, one strand of each fine wire must have a constant and uniform resistance value in the longitudinal direction, and a uniform resistance value is required for each fine wire of each of a plurality of strands in the bundle Ultrafine lines should be used from the beginning.
Therefore, a method of ensuring that the entire microfine line has a constant and uniform resistance value in the longitudinal direction is as follows. First, a single metal or alloy metal is made of a fine metal filament yarn through a precision drawer (drawing machine) The second method is to use a single metal or alloy metal as a fine metal wire by means of a precision spinning machine. The third method is to use a steel fiber (NASLON) as a super fine wire. There is a way.
Drawing method can be used as a method of making a fine filament yarn through a drawer (drawing machine) of the first method.
By making each of the superfine wires have a constant and uniform resistance value over their entire length, and then bundling them, all of the superfine wires in the bundle (heating element) are uniform in the longitudinal direction and have a uniform resistance And as a result, the bundle (heating element) as a whole has a uniform resistance value, thereby achieving electrical safety.
However, in actual manufacturing process, uniformity of the uniformity can not be completely 100% due to the precision of the machine (equipments, devices) and the uniformity of the manufacturing process, and there may be some difference in degree.
≪ Example 7-3 >
In the seventh embodiment, a description will be made of a method of making multiple strands of microfine wires into contact with each other to form a single bundle of stranded wires.
If the microfine wires constituting the bundle are not stuck together as one body, there is a potential difference as the microfine and microfine wire spreads. As a result, reverse current or current deflection occurs and superheating occurs. Or fire.
Therefore, the multiple strands must be made into a single thread-like shape and a length of heat line (heating element) through a method of tightly tying the multi-strand ultrafine wires into one body (bundling method).
The bundling method is as follows. First, after combining the fine wires of a plurality of strands, the hot yarns (fibers) are wound around the outer circumference by a wrapping method, and the high temperature yarns (fibers) To form a strand of thread when viewed from the outside.
As the high-temperature fiber used in this case, a yarn made of aramid, a yarn made of POLYARYLATE or a yarn made of PBO fiber can be used.
FIG. 3 is a view showing a heating wire (heating element) 120a manufactured by the first bundling method, in which multi-stranded
Second, the micrographs of the multiple strands are twisted together through the union to bundle them into one body.
Third, the ultra fine lines of a plurality of strands are put into a coater and coated while being bundled.
The coating material used may be Teflon, PVC or silicone.
Fourth, microfine wires of multiple strands are placed between the upper and lower plates of a plate-like material, and the adhesive is put therebetween, and then the adhesive is melted and bundled.
At this time, a material plate, a general fabric or a clinker plate may be used as the plate material.
As the adhesive, a TPU liquid, a TPU plate, a silicon liquid or a silicon plate, or a hot-melt liquid or a hot-melt plate may be used.
In addition, by using the hot press in the melting method, the internal adhesive can be melted while being melted while the internal fine glue is immersed and immersed in the thermosetting resin, and a high frequency machine and a compressor are used. It is possible to immerse and immobilize the microfine inside.
Fifth, the above four methods can be bundled by any one or more methods or a combination of various methods selected and synthesized.
For example, a bundle made by the first or second coating may be coated once or more times (once coated over once) in a third way or by using the same or different coating material for each coating number The coating can be removed and bundled.
That is, the first or second coating material is applied to the coating machine to coat the coating material one or two or more times, and the coating materials are coated with the same number of times, It can be changed.
≪ Example 8 >
In the seventh embodiment, a bundle of heat rays bundled as a parallel combination structure in which a plurality of strands of micro-wires having a predetermined resistance value are combined so as to be in contact with each other is used as the method of any one of the third to seventh embodiments The most effective heat bundles that can be used as heating elements by using these methods in combination are as follows.
≪ Example 8-1 >
The heating element (bundle), which has a bundle composite resistance value of 1.37?
A parallel composite structure in which multiple strands of micro-wires having a predetermined resistance value are combined so as to be in contact with each other,
The microfine wire material is made of two kinds and the microfine wire thickness of each material is made the same, and the microfine wire diameter of each material is made to be different from the number of the strands,
The first material is NASLON, which is SUS 316 or a steel fiber. The thickness of one microfine wire is 12 μm and the number of strands is 550. The second material is a single metal of nickel and copper, To 25% by weight of copper and 75 to 80% by weight of copper. The thickness of one strand of the fine wire of this alloy is 100 탆 (one-strand resistance value is 36 Ω) and the number of strands is 24 strands,
It is made by bundling two kinds of these materials.
≪ Example 8-2 >
The heating element (bundle), which has a bundle composite resistance value of 2.15? Per 1 m length of the hot wire,
A parallel composite structure in which multiple strands of micro-wires having a predetermined resistance value are combined so as to be in contact with each other,
The microfine wire material is made of two kinds and the microfine wire thickness of each material is made the same, and the microfine wire diameter of each material is made to be different from the number of the strands,
The first material is NASLON, which is SUS 316 or a steel fiber. The thickness of one microfine wire is 12 μm and the number of strands is 550. The second material is a single metal of nickel and copper, To 25% by weight of copper and 75 to 80% by weight of copper. The thickness of one strand of the fine wire of this alloy is 100 탆 (one-strand resistance value is 36 Ω) and the number of strands is 14 strands,
It is made by bundling two kinds of these materials.
≪ Example 8-3 >
The heating element (bundle), which has a bundle composite resistance value of 3.12? Per 1 m length of a hot wire,
A parallel composite structure in which multiple strands of micro-wires having a predetermined resistance value are combined so as to be in contact with each other,
The microfine wire material is made of two kinds and the microfine wire thickness of each material is made the same, and the microfine wire diameter of each material is made to be different from the number of the strands,
The first material is NASLON, which is SUS 316 or a steel fiber. The thickness of one microfine wire is 12 μm and the number of strands is 550. The second material is a single metal of nickel and copper, To 25% by weight of copper and 75 to 80% by weight of copper. The thickness of one strand of the fine wire of this alloy is 100 탆 (one strand resistance value is 36 Ω), and the number of strands is 9 strands,
It is made by bundling two kinds of these materials.
≪ Example 8-4 >
The heating element (bundle), which has a bundle composite resistance value of 0.495? Per 1 m length of a hot wire,
A parallel composite structure in which multiple strands of micro-wires having a predetermined resistance value are combined so as to be in contact with each other,
The ultrafine wire material is made of two kinds and the group is made into two groups, and the ultrafine wire materials in each group are the same, and the material and the number of the wires are made different for each group.
The first group material is NASLON which is SUS 316 or a steel fiber. The thickness of one fine strand is 12 μm and the number of strands is 1,100 strands. The second group is composed of a single metal of nickel and copper But it is made of 20 to 25% by weight of nickel and 75 to 80% by weight of copper. The thickness of one fine strand of this alloy is 180 탆, the number of strands is 45,
These two groups are bundled together.
≪ Example 8-5 >
The heating element (bundle), which has a bundle composite resistance value of 0.314? Per 1 m length of a hot wire,
A parallel composite structure in which multiple strands of micro-wires having a predetermined resistance value are combined so as to be in contact with each other,
The ultrafine wire material is made up of three kinds and the group is made into three groups. The ultrafine wire materials in each group are the same, and the material and the number of the wires are made different for each group.
The first group material is NASLON which is SUS 316 or a steel fiber. The thickness of one fine strand is 12 μm and the number of strands is 1,100 strands. The second group is composed of a single metal of nickel and copper But it is made from 20 to 25% by weight of nickel and 75 to 80% by weight of copper. The thickness of one fine strand of the alloy is 180 탆, the number of strands is 9 strands, The species is a copper single metal, the thickness of one fine strand of copper is 140 μm, the number of strands is two strands,
These three groups are bundled together.
< Embodiment 8-6>
The heating element (bundle), which has a bundle composite resistance value of 0.202?
A parallel composite structure in which multiple strands of micro-wires having a predetermined resistance value are combined so as to be in contact with each other,
The ultrafine wire material is made up of three kinds and the group is made into three groups. The ultrafine wire materials in each group are the same, and the material and the number of the wires are made different for each group.
The first group material is NASLON which is SUS 316 or a steel fiber. The thickness of one fine strand is 12 μm and the number of strands is 1,100 strands. The second group is composed of a single metal of nickel and copper But it is made from 20 to 25% by weight of nickel and 75 to 80% by weight of copper. The thickness of one fine strand of the alloy is 180 탆, the number of strands is 9 strands, The specimen is made of a copper single metal, the thickness of one fine strand of copper is 140 μm, the number of strands is 3 strands,
These three groups are bundled together.
< Embodiment 8-7>
The heating element (bundle), which has a bundle composite resistance value of 14?
A parallel composite structure in which multiple strands of micro-wires having a predetermined resistance value are combined so as to be in contact with each other,
The ultra fine wire material is made of one kind and made of the same material but different in the number of strands,
One material is NASLON, which is SUS 316 or a steel fiber. The thickness of one microfine wire is 12 μm and the number of strands is 550.
These 550 strands were bundled together.
<Embodiment 8-8>
The heating element (bundle), which has a bundle composite resistance value of 7 Ω per one meter of heat wire,
A parallel composite structure in which multiple strands of micro-wires having a predetermined resistance value are combined so as to be in contact with each other,
The ultra fine wire material is made of one kind and made of the same material but different in the number of strands,
One material is NASLON, which is SUS 316 or a steel fiber. The thickness of one fine strand is 12 μm and the number of strands is 1,100.
These 1,100 strands were bundled together.
≪ Example 9 >
The solar
Photovoltaic power generation is a power generation technology that takes the sun's light energy and produces electric energy.
Therefore, as shown in FIG. 4, it is important to utilize the photovoltaic
Accordingly, the photovoltaic
As shown in FIG. 4, the solar
The
When the
As the semiconductor material of the
The electricity generated in the
The
The
Currently commercialized
When the open voltage V of the
Further, when the temperature is 25 DEG C and the incident amount is E = 400 W / m < 2 >, the shortcircuit current (I)
When evaluating the electrical characteristics of the solar cell module 122b, for example, the minimum guaranteed power of a solar cell module having a nominal voltage of 24V and a maximum power of 200Wp is 194W, the maximum power voltage is 26.3V and the open-circuit voltage is 33V.
The solar cell array 122c connects a plurality of the solar cell modules 122b in series or in parallel and connects them to each other to generate a large amount of electric power according to a desired result. It is the largest unit facility that makes the power generation according to the voltage.
Therefore, the photovoltaic
≪ Example 9-1 >
The
If the solar
The
≪ Example 10 >
5, the
At this time, the
That is, the
As an example of the
The temperature regulator may be separately manufactured in accordance with the heating element (bundle or hot wire) manufactured in the third embodiment, or may be used by adopting a suitable temperature regulator.
In addition, the
Although the preferred embodiments of the present invention have been disclosed for illustrative purposes, those skilled in the art will appreciate that various modifications, additions and substitutions are possible, without departing from the scope and spirit of the invention as disclosed in the accompanying claims.
In addition, it is a matter of course that various modifications and variations are possible without departing from the scope of the technical idea of the present invention by anyone having ordinary skill in the art.
100: far infrared ray snow melting apparatus 110: power supply unit
112: Solar
112b:
114: constant voltage module 116: DC electric storage facility
118: inverter 120:
121: Far infrared ray heating element 122: Customized heating element
123: safety heating element 130: heating element fixing portion
140: Case 150: Power regulator
Claims (68)
And a far infrared ray heating element which receives the power from the power supply unit and emits the far infrared ray while generating heat, and a heating unit installed in the place where the fusion is required, the facility, and the material to generate necessary heat and far infrared rays; Lt; / RTI >
The far infrared ray heating element is a safety heating element having safety,
The safety heating element includes:
A plurality of superfine wires having a predetermined resistance value are brought into contact with each other to form a single bundle,
Wherein the plurality of fine strands of the plurality of strands are composed of first and second groups having different heat generating functions,
Wherein the first group continues to generate heat when current flows and the second group generates less heat from reaching a predetermined temperature and the current flows like a conductor rather than generating heat as it is conducted. Far infrared ray snow melting device.
The far infrared ray heating element has a predetermined resistance value Wherein the plurality of strands is a parallel composite structure in which the superfine wires of the plurality of strands are brought into contact with each other so as to be in contact with each other, and the bundle is a bundle of heat rays.
Wherein the ultrafine wire material is a single metal, an alloy metal, or a steel fiber.
The far-infrared ray heating element is operated in both AC and DC electricity,
Wherein the heating device is a customized heating element adapted to at least one of specifications for use voltage, heat generation temperature, heat generation amount (power consumption), or size of heat generating element (heat wire length of one circuit in the case of heat wire).
In the customized heating element adapted to the above-mentioned working voltage specification,
Voltage of 5V or less in use voltage Customized heating element according to specification,
Voltage of 12V or less to be used Customized heating element according to specification,
Customized heating element to match the voltage range of 24V or less,
Voltage of 50V or less in use voltage Customized heating element according to specification,
Among the customized heating elements fitted to the voltage range of the operating voltage of 96 V or less,
Infrared ray snow melting apparatus.
In the customized heating element according to the above-mentioned heating temperature specification,
Heat output temperature 60 ℃ ~ 100 ℃ Customized heating element according to specification,
Heat output temperature 100 ℃ ~ 230 ℃ Customized heating element to match the specifications,
Heat output temperature 230 ℃ ~ 600 ℃ Customized heating element to match the specification,
Heat output temperature 350 ℃ ~ 1,000 ℃ Customized heating element to match the specification,
Among the customized heating elements fitted to the temperature range of 1,000 ° C or more,
Infrared ray snow melting apparatus.
The customized heating element conforming to the heating value (power consumption)
The heating element (bundle) is made into one circuit and adapted to the heating amount (power consumption) specification,
Customized heating element that has already been determined Customized heating element adjusted by adjusting the operating voltage to one circuit length,
Customized heating element that has already been determined Customized heating element that is adjusted by adjusting the operating temperature (heating element heating temperature)
Among the customized heating elements which are adjusted by adjusting the length of the heating wire of one circuit of the customized heating element,
Infrared ray snow melting apparatus.
The customized heating element conforming to the heating value (power consumption)
As a customized heating element which is made up of two or more heat lines (bundles) and adapted to a heating value (power consumption) specification,
Customized heating element which is adjusted by adjusting the operating voltage to the length of one predetermined heating element, or customized heating element which is adjusted by adjusting the operating voltage of two or more circuits,
A customized heating element which is adjusted by adjusting the operating temperature (heating element heating temperature) of the predetermined heating element per one circuit or a customized heating element which is adjusted by controlling the operating temperatures of two or more circuits,
The customized heating element may be a customized heating element which is adjusted by adjusting the heating wire lengths of the individual heating circuits, or a customized heating element which is adjusted by adjusting the heating wire length of two or more different circuits,
Infrared ray snow melting apparatus.
In the customized heating element matched to the heating wire length of one circuit,
The use voltage and the working temperature are the same, and the customized heating element adjusted by adjusting the length of one line of the heat wire (bundle)
The use voltage is the same, the customized heating element adjusted by adjusting the length of each circuit of the operating temperature and hot wire (bundle)
The use temperature is the same, the customized heating element adjusted by adjusting the length of each circuit of the operating voltage and hot wire (bundle)
Among the customized heating elements which are adjusted by adjusting the operating voltage, the operating temperature and the heating wire (bundle)
Infrared ray snow melting apparatus.
The far infrared ray heating element is made of a material (material) in which a dipole moment is generated when electricity flows and a large amount of far infrared rays having dark energy (any unknown energy not explained in the physics theory) is emitted, Characterized in that it is a geometrical structure in which electric dipole radiation (electric dipole radiation) emitted can be emitted.
The geometric structure may include:
As a single bundle of hot wire, a single metal or alloy metal, a plurality of superfine wires having a predetermined resistance value are brought into contact with each other and brought into contact with each other,
Wherein the plurality of fine lines of the plurality of strands are composed of two or more groups having different heat generating functions or formed of two or more groups having different materials or formed of two or more groups having different resistance values,
Wherein each of the different groups has a structure in which the same ultrafine filaments are composed of one strand or two or more strands.
Wherein the facility for supplying the power is a solar power generation facility for receiving solar energy and producing electric energy.
Wherein the solar power generation facility comprises a solar cell, a solar cell module, or a solar cell array.
Further comprising a constant voltage module connected to the solar cell, the solar cell module, or the solar cell array to convert DC electricity into a constant voltage state.
Further comprising a DC electric storage facility for storing DC electricity connected to the constant voltage module in the solar power generation facility.
The DC power output from the solar cell, the solar cell module, or the solar cell array, the constant voltage module, or the DC electric storage facility, or a combination of any one or more of them, is converted into AC electricity, Wherein the inverter further comprises an inverter for driving the far infrared ray.
The facility for supplying the power is a facility in which the primary side is connected to an AC power source and the AC power supplied thereto is converted into a DC low voltage electricity to be output to the secondary side or a facility in which the primary side is connected to an AC power source, To the AC low voltage electricity (voltage lower than the primary side) and outputting the AC low voltage electricity from the secondary side.
Wherein the facility for converting the AC electricity into a DC low voltage electricity and outputting it to the secondary side is an adapter or a power supply.
Wherein the facility for converting the AC electricity into AC low voltage electricity and outputting the AC electricity to the secondary side is an AC low voltage transformer.
Wherein the device for supplying power is provided with a device (mechanism) for directly connecting to an AC power source of a connection plug, and directly uses an AC power source.
And a power control unit for turning on / off the power supply of the power supply unit is connected between the power supply unit and the heating unit.
Wherein the power controller adjusts the ON / OFF time to adjust the heating state of the heating unit.
Wherein the heat generating unit is used independently of the heat generating unit itself as the heat generating unit itself or is fixed to the heat generating unit fixing unit or is installed or mounted in a separate component.
Wherein the separate component is a case having a space formed therein.
Characterized in that the case is a heat bar (a far infrared ray heating element is inserted in the inside) which is used by putting it in a soil or ground desired to be thawed or snowed, or put into water.
Wherein the case is an injection molded by means of an injection mold or a press produced by means of a press mold.
Wherein the case is a product in which the wood is formed into a frame having a predetermined size.
The case may be an injection molded product injected by an injection mold, or a product produced by molding a press water or wood through a press mold in the form of a frame having a predetermined size, the frame of the case being formed, And the infrared ray is reflected by the far infrared ray.
Wherein a plurality of holes are formed in the case and the frame.
Further comprising a blowing fan for preventing heat accumulation in the heat generating part or the casing during heat generation of the far infrared ray heating element.
Further comprising a heat storage material or a phase change material inside the heat generating part or the case.
Characterized in that the heating element fixing portion is a mica board material, a heat insulating material subjected to flame-retardant processing, a mesh, or a net of a material resistant to high temperature.
A far infrared ray heating element that generates heat when the electric power is supplied from the power supply unit and emits far infrared rays, and the heating unit is installed in a place where fusion is required,
A circuit is connected to supply power from the power supply unit to the heat generating unit,
Wherein the far infrared ray heating element is a safety heating element having safety,
The safety heating element,
A plurality of microfine wire strands are brought into contact with each other to form a single bundle to form a single stranded wire,
The fine strands of the multiple strands are constituted by the first and second groups having different heat generating functions,
The first group causes the heat to continue to flow when the current flows and the second group generates less heat after reaching the predetermined temperature and flows the current like a conductor rather than generating heat as it is conducted. Wherein the infrared ray is irradiated with ultraviolet rays.
The heating unit is used in a method of independently using a far infrared ray heating element as a heating portion itself, a method of fixing it to a heating element fixing portion, a method of using the infrared ray heating element in a separate component, Of the infrared ray.
As a method for independently using the far infrared ray heating element as a heat generating portion itself,
The far infrared ray heating element is constituted by one heating circuit or a plurality of circuits, and the heating wire itself is used as a heating portion independently. Each circuit can be connected in series or parallel to each other in a circuit or a ground, a concrete, a reinforced concrete , The method of using it embedded in the inside of the ascon, putting it in the water, the drainage, or directly wrapping it in the facility, equipment, machine or device that it wants to snowmelt,
The far infrared ray heating element is constituted by a single heating wire or a plurality of circuits, and the heating wire itself is used as a heating part independently. Each circuit is connected serially or in parallel to each other independently to form a net or mesh, Of the above-mentioned method,
Wherein the method further comprises at least one method.
The method of fixing the heating portion to the heating element fixing portion,
A method in which a groove is formed so that a heat ray is inserted into a heating element fixing portion when the far-infrared ray heating element is hot,
In the case where the far-infrared ray heating element is a hot line, a method of sewing hot ray to a heating element fixing portion and fixing it,
Wherein the method further comprises at least one method.
Infrared ray heating element,
Wherein the ultrafine wire having a predetermined resistance value is formed and then the multiple wires of the ultrafine wire are brought into contact with each other so as to be bundled into one strand of hot wire.
And changing a total composite resistance value of the multi-strand ultrafine wire to match a specific resistance value per unit length of the bundle.
The change in total synthetic resistance value
A first method for changing the total number of strands of the fine filaments by making the material and the thickness of the filaments of the plurality of filaments equal,
A second method for making the material and the number of strands of the fine strands of the strands equal to each other and changing the thickness of the fine strands,
A third method of making the thickness of the microfine of the multiple strands equal to the number of strands and changing the material of the microfine,
A fourth method for changing the material of the microfine wire by changing the material of the microfine wire by each group while changing the thickness of the microfine wire of the multiple strands to the same number of strands,
A fifth method of changing the number of strands of the microfine wire by changing the material of the microfine wire by each group while changing the number of strands of the microfine wire by each group while making the same thickness of the microfine wire of the multiple strands,
The microfine of the multiple strands is made of at least two kinds of groups having the same material while the materials of the microfine are made different for each group and the number of strands of each group or bundle is made the same, Way,
Among the seventh methods of changing the thickness and the number of strands of each of the groups by making the microfine of the multiple strands into two or more groups having the same material,
Wherein the method further comprises at least one method.
In the seventh method,
The first group is made of the same material as the first group, and the second group is made of a material different from the first group, and the thickness and the number of strands of the group material and the microfine are made the same.
In the first group, the material of the first group is the same, the thickness of the fine line and the number of strands are changed, the second group is made of a material different from the first group, the thickness of the group itself and the fine line are the same,
In the first group, the material of the group itself is the same, and the thickness of the fine line and the number of strands are changed. In the second group, the number of strands of the group material and the fine line are the same as those of the first group. ,
Infrared ray snow melting apparatus.
Wherein the ultra fine line material is a single metal or an alloy metal.
Wherein the material of the single metal is copper.
The above-
As the stainless steel series alloy, SUS 316,
Steel fiber (metal fiber) (NASLON),
Mixing ratio Nickel and copper alloy made from 20 to 25% by weight of nickel and 75 to 80% by weight of copper,
Of the ingot metals made of 68 to 73% by weight of iron, 18 to 22% by weight of chromium, 5 to 6% by weight of alumina and 3 to 4% by weight of molybdenum,
Infrared ray snow melting apparatus.
Characterized in that silicon, manganese and carbon are further added to an alloy metal made of 68 to 73% by weight of iron, 18 to 22% by weight of chromium, 5 to 6% by weight of alumina and 3 to 4% by weight of molybdenum Gt;
For each of the fine lines,
A method of using a single metal or an alloy metal as a fine line by making a fine metal filament yarn through a drawing machine (drawing machine)
A method of making a single metal or alloy metal through a spinning machine to make a fine metal spun yarn and using it as a fine wire,
Among the methods of using steel fiber (metal fiber) (NASLON) as a fine line,
The method comprising the steps of: preparing a far infrared ray snow melting apparatus;
The microfine of the plurality of strands,
A first method of wrapping a plurality of strands of superfine fibers with high-temperature fibers by wrapping the superfine fibers with the high-temperature fibers along the longitudinal direction,
A second method of bundling by making itself a twisted body through a combined smoke,
A third method of putting it into a coater and pulling it out to form a bundle while coating,
A fourth method of bundling the third method two or more times,
A fifth method using the coating material different in coating number according to the fourth method,
A sixth method of putting into a coater a coating material prepared by the first method or a second coating method and drawing the coating material one or two or more times to form a bundle,
The first or second method was applied to the coating machine to coat the coating material once or twice or more, and the coating material was plastered in the same number of times, or partly by the number of times, Seventh method of bundling out,
Among the eighth method in which the adhesive is put between the upper and lower plates of a plate-like material and then the adhesive is melted and bundled,
Characterized by bundling in one or more ways A method for manufacturing a far infrared ray snow melting apparatus.
Wherein the coating material used in the third to seventh methods is Teflon, PVC or silicone.
Infrared ray heating element,
Wherein the heat generating element is made into a customized heating element adapted to various specifications.
The personalized heating element is operated in both AC and DC electricity and is made to conform to at least one of specifications for use voltage, heat generation temperature, heat generation amount (power consumption), or size of heating element (heat wire length in case of heating wire) Of the infrared ray.
A method of making the voltage according to the specification of the above-mentioned voltage of 5V or less,
A method of making the voltage according to the specification of the above-mentioned voltage of 12V or less,
A method of making the voltage according to the specification of the above-mentioned voltage of 24V or less,
A method of making the voltage according to the specification of the above-mentioned voltage of 50 V or less,
Among the methods for adjusting the voltage to the above-mentioned voltage of 96 V or less,
Characterized in that the method is adapted to use voltage specification by any one or more methods.
The above-mentioned heat generation temperature 60 ° C to 100 ° C,
The above-mentioned heat generation temperature 100 to 230 占 폚,
The above-mentioned heat generation temperature 230 ° C. to 600 ° C.,
A method of making the above-mentioned heating temperature in accordance with the specification of the temperature range of 350 ° C to 1,000 ° C,
Among the methods of making the above-mentioned heat generation temperature more than 1,000 ° C according to the temperature range specification,
Characterized in that at least one method is adapted to the heating temperature specification.
Of the methods for making the heat amount (power consumption)
A method of making a fine line having a predetermined resistance value and then combining a plurality of the fine wires into a bundle so as to be in contact with one another is used as one circuit to meet the specification of the power consumption,
A method of adjusting the voltage to be used for a predetermined length of a heat wire,
A method of adjusting the operating temperature (the heat generating temperature of the heating element) by adjusting the length of one heat wire already determined,
Among the methods of adjusting the length of one heat wire,
Wherein the method further comprises at least one method.
Of the methods for making the heat amount (power consumption)
A method of adjusting the number of wires of a single strand, which is made by bundling multiple strands of a superfine wire into contact with each other to make one bundle, in more than two circuits to meet the specification of the amount of power (power consumption) ,
A method of adjusting the used voltage to the predetermined length of one heat circuit or adjusting the used voltage of each of the two or more circuits by differently adjusting them,
There is a method of adjusting the operating temperature (heating temperature of the heating element) by adjusting the length of the predetermined heating wire, or by adjusting the operating temperature of each of two or more circuits,
Among the methods of adjusting the lengths of the heating lines per circuit in the same manner or adjusting the heating lengths of the two or more circuits in different ways,
Wherein the method further comprises at least one method.
Of the methods for making the hot-wire length specifications,
A method of making a fine line having a predetermined resistance value and combining the plurality of fine line wires so as to be in contact with each other to be a bundle is made to meet the specification of the length of one wire for each circuit,
The method of using the voltage and the working temperature is the same and adjusting the length of one line of the hot wire (bundle)
A method of adjusting the operating voltage and the operating temperature and the length of one line of the heat wire (bundle)
It is possible to adjust the operating temperature by adjusting the operating voltage and the length of each wire of the hot wire (bundle)
Among the methods for adjusting the operating voltage, the operating temperature, and the length of each circuit of the heat wire (bundle)
Infrared ray snow melting apparatus.
The far infrared ray heating element is made of a material (material) in which a dipole moment is generated when electricity flows and a far-infrared ray having dark energy is emitted in a large amount, and a geometrical structure in which electric dipole radiation in which far- Wherein the method comprises the steps of:
The geometry may be expressed as:
A plurality of microfine wires having a predetermined resistance value are formed from a single metal or an alloy metal and then a plurality of microfine wires are brought into contact with each other to form a single bundle,
Wherein the fine strands of the plurality of strands are composed of two or more groups having different heat generating functions or formed of two or more groups having different materials or groups of two or more having different resistance values,
Wherein each of the different groups comprises one strand or two strands of the same ultrafine filaments.
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Citations (4)
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KR200325269Y1 (en) * | 2003-06-11 | 2003-09-03 | 인찬일 | The heating elements for hot blast heater |
KR100903747B1 (en) * | 2009-03-20 | 2009-06-19 | 김현일 | System for preventing of pavement freezing |
KR100959070B1 (en) * | 2010-04-06 | 2010-05-20 | 주식회사 우석 | Manufacturing method of customized heating element |
KR101333146B1 (en) * | 2012-06-20 | 2013-11-26 | 강원대학교산학협력단 | System for preventing drifted snow for the interance in road furniture |
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JPH0644090U (en) * | 1992-11-13 | 1994-06-10 | 沼田化学製品株式会社 | Rod-shaped fiber heating element |
KR101898727B1 (en) | 2011-12-08 | 2018-09-14 | 재단법인 포항산업과학연구원 | Snow melting apparatus for road using heating unit |
KR20160101750A (en) | 2015-02-17 | 2016-08-26 | 호서대학교 산학협력단 | Melting snow panel using carbon thread heater |
-
2016
- 2016-09-09 KR KR1020160116251A patent/KR101989566B1/en active IP Right Grant
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR200325269Y1 (en) * | 2003-06-11 | 2003-09-03 | 인찬일 | The heating elements for hot blast heater |
KR100903747B1 (en) * | 2009-03-20 | 2009-06-19 | 김현일 | System for preventing of pavement freezing |
KR100959070B1 (en) * | 2010-04-06 | 2010-05-20 | 주식회사 우석 | Manufacturing method of customized heating element |
KR101333146B1 (en) * | 2012-06-20 | 2013-11-26 | 강원대학교산학협력단 | System for preventing drifted snow for the interance in road furniture |
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