KR101989503B1 - Precast light weight concrete and manufacture method thereof - Google Patents

Precast light weight concrete and manufacture method thereof Download PDF

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KR101989503B1
KR101989503B1 KR1020180171824A KR20180171824A KR101989503B1 KR 101989503 B1 KR101989503 B1 KR 101989503B1 KR 1020180171824 A KR1020180171824 A KR 1020180171824A KR 20180171824 A KR20180171824 A KR 20180171824A KR 101989503 B1 KR101989503 B1 KR 101989503B1
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aggregate
unit
weight
artificial lightweight
concrete
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정용
윤섭
김강민
최훈국
이한용
이현승
문병룡
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주식회사 삼표산업
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/02Agglomerated materials, e.g. artificial aggregates
    • C04B18/027Lightweight materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/06Combustion residues, e.g. purification products of smoke, fumes or exhaust gases
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/14Waste materials; Refuse from metallurgical processes
    • C04B18/141Slags
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/0076Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials characterised by the grain distribution
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/0028Aspects relating to the mixing step of the mortar preparation
    • C04B40/0039Premixtures of ingredients
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/02Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements
    • E04B1/04Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements the elements consisting of concrete, e.g. reinforced concrete, or other stone-like material
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/30Water reducers, plasticisers, air-entrainers, flow improvers
    • C04B2103/302Water reducers
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/40Porous or lightweight materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/05Materials having an early high strength, e.g. allowing fast demoulding or formless casting
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Architecture (AREA)
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Abstract

The present invention relates to precast lightweight concrete and a manufacturing method thereof. According to the present invention, the precast lightweight concrete comprises: 150 to 200 kg/m^2 of unit water; 350 to 450 kg/m^2 of a unit binder; 650 to 750 kg/m^2 of unit coarse aggregate; and 500 to 610 kg/m^2 of unit fine aggregate. The binder is premix cement in which high early strength cement and blast furnace slag fine powder are uniformly mixed. The coarse aggregate is artificial lightweight aggregate including bottom ash, wherein the coarse aggregate is formed by mixing the artificial lightweight aggregate with a particle size of 10 mm or more and 20 mm or less and the artificial lightweight aggregate with a particle size of 5 mm or more and less than 10 mm by the ratio of 7:3 to 9:1. Accordingly, the artificial lightweight aggregate is applied to precast concrete such that excellent durability and strength are provided in comparison with existing precast concrete and the specific gravity is decreased through lightweight, thereby providing an effect of reducing a deadweight of a structure.

Description

프리캐스트 경량콘크리트 및 이의 제조방법{PRECAST LIGHT WEIGHT CONCRETE AND MANUFACTURE METHOD THEREOF}[0001] PRECAST LIGHT WEIGHT CONCRETE AND MANUFACTURE METHOD THEREOF [0002]

본 발명은 프리캐스트 경량콘크리트 및 이의 제조방법에 관한 것으로, 보다 상세하게는 기존 프리캐스트 콘크리트 대비 내구성 및 강도가 우수하면서도, 경량화를 통해 비중을 감소시키고, 이에 따라 구조물의 사하중을 저감시킬 수 있는 프리캐스트 경량콘크리트 및 이의 제조방법에 관한 것이다. More particularly, the present invention relates to a pre-cast lightweight concrete having excellent durability and strength compared with conventional precast concrete, but also capable of reducing specific gravity through weight reduction and thus reducing the dead load of a structure. Cast lightweight concrete and a method of manufacturing the same.

일반적으로 인공경량골재(Lightweight aggregate)는 사용목적에 따라서 각각의 요구되는 물리적 특성(용적중량, 압축강도, 흡수율, 열전도율, 기타)을 전제하여 내력구조용(경량콘크리트) 및 비 내력구조용(경량 패널/무기질/방음벽/흡음블록/경량 블록/무기질 보드 및 심재) 그리고 기공 형태(Porous type ; Open cell & closed cell) 및 기능부여 정도 등에 의하여 환경소재(담체, 여과재, 식생 기반재, 건강용품 황토볼) 등으로 구분하여 광범위한 분야에 적용되고 있다.Lightweight aggregate is generally used for structural strength (lightweight concrete) and non-structural strength (light weight panel / lightweight aggregate) based on the required physical properties (volume weight, compressive strength, water absorption rate, thermal conductivity, Environmental materials (carrier, filter media, vegetation base material, loess balls of health care products) by the porous type (open cell & closed cell) And so on.

인공경량골재는 경량특성, 단열성, 흡음성, 내열성, 가공성, 경제성 등 복잡한 현대의 산업분야에서 요구되어지는 광범위한 기능을 충분하게 충족시킬 수 있는 고온(1150 ~ 1200℃)에서 소성되어진 경제성이 확보된 신개념의 순수한 세라믹 소재이다.The artificial lightweight aggregate is a new concept that has been economically sintered at a high temperature (1150 to 1200 ° C), which satisfies a wide range of functions required in complex modern industrial fields such as lightweight property, heat insulation property, sound absorption property, heat resistance property, Of pure ceramic material.

미국 및 유럽 각국에서는 1920년부터 제조기술과 사용기술이 상호 선도하며 다양한 규격의 인공경량골재를 이용하여 광범위하게 적용하는 기술을 개발하여 토목 및 건축분야 그리고 인공경량골재 2차 제품개발 분야에 우수한 안정성을 확보하고 있으며, 일본에서도 1960년대부터 고강도 경량콘크리트 및 2차 제품분야로 적용하여 안정적인 사용기반을 구축하고 있다.In the US and Europe, since 1920, manufacturing technology and technology have been mutually leading, and developed a wide range of applications using artificial lightweight aggregates of various sizes, and have been providing excellent stability to civil engineering and construction fields and artificial lightweight aggregate secondary product development And in Japan, since the 1960s, it has been used as a high strength lightweight concrete and secondary product field to build a stable use base.

한편, 최근 구조물이 대형화, 다기능화하면서 초고층, 초대형, 장스팬, 특수구조물(해양구조 등) 등을 구현하기 위한 건설재료의 성능향상 문제가 큰 관심사가 되고 있다. 기존 콘크리트는 단위무게에 비하여 강도가 낮고, 자중이 무겁기 때문에 구조부재의 단면이 확대되고 사용면적이 감소하는 등의 문제점을 갖고 있으며, 국내의 경우, 건축토목용 골재의 부족 현상은 해가 갈수록 심화되고 있기 때문에 이를 해소하고자, 경량콘크리트, 고강도콘크리트 등의 특수 콘크리트가 다양하게 개발되어 사용되고 있으나, 아직은 미흡한 실정이다.On the other hand, the problem of improving the performance of construction materials to realize ultra-high-rise, ultra-large, long-span, special structure (ocean structure, etc.) Existing concrete has problems such as low strength and weight of its unit weight, heavy weight of its structural members, and reduced use area. In Korea, the shortage of aggregate for construction civil engineering is getting worse In order to solve this problem, special concrete such as lightweight concrete and high strength concrete has been developed and used in various ways, but it is still not enough.

한국 등록특허 제0975644호Korean Patent No. 0975644

상기와 같은 종래기술의 문제점을 해결하고자, 본 발명은 인공경량골재를 프리캐스트용 콘크리트에 적용하여, 기존 프리캐스트 콘크리트 대비 내구성 및 강도가 우수하면서도, 경량화를 통해 비중을 감소시키고, 이에 따라 구조물의 사하중을 저감시킬 수 있는 프리캐스트 경량콘크리트 및 이의 제조방법을 제공하는 것을 목적으로 한다. In order to solve the problems of the prior art as described above, the present invention applies artificial lightweight aggregate to concrete for precast concrete, thereby reducing the specific gravity through weight reduction while providing excellent durability and strength compared to existing precast concrete, And to provide a precast lightweight concrete capable of reducing dead load and a method of manufacturing the same.

본 발명의 상기 목적 및 기타 목적들은 하기 설명된 본 발명에 의하여 모두 달성될 수 있다.These and other objects of the present invention can be achieved by the present invention described below.

상기의 목적을 달성하기 위하여, 본 발명은 물, 결합재, 굵은골재 및 잔골재가 단위수량 150~200㎏/㎥, 단위결합재량 350~450㎏/㎥, 단위굵은골재량 650~750㎏/㎥ 및 단위잔골재량 500~610㎏/㎥으로 혼입되고, 상기 결합재는 조강시멘트 및 고로슬래그미분말이 균일하게 섞인 프리믹스시멘트이고, 상기 굵은골재는 바텀애시를 포함하는 인공경량골재로, 입도가 10mm이상~20mm이하인 인공경량골재와 입도가 5mm이상~10mm미만인 인공경량골재가 7: 3 내지 9: 1의 비율로 혼합된 것을 특징으로 하는 프리캐스트 경량콘크리트를 제공한다. In order to achieve the above-mentioned object, the present invention provides a method for producing an aggregate of water, a binder, a coarse aggregate and a fine aggregate having a unit water amount of 150 to 200 kg / m 3, a unit binding amount of 350 to 450 kg / m 3, a coarse aggregate amount of 650 to 750 kg / Wherein the binder is a premixed cement in which crude steel cement and blast furnace slag fine powder are uniformly mixed and the coarse aggregate is an artificial lightweight aggregate containing bottom ash and having a particle size of 10 mm or more to 20 mm or less The present invention provides a precast lightweight concrete characterized in that an artificial lightweight aggregate and an artificial lightweight aggregate having a particle size of 5 mm or more and less than 10 mm are mixed in a ratio of 7: 3 to 9: 1.

또한, 본 발명은 상기 프리믹스시멘트는 조강시멘트 60~90중량% 및 고로슬래그미분말 10~40중량%가 혼합된 것을 특징으로 하는 프리캐스트 경량콘크리트를 제공한다.In addition, the present invention provides a pre-cast lightweight concrete wherein the premixed cement is a mixture of 60 to 90% by weight crude steel cement and 10 to 40% by weight blast furnace slag fine powder.

또한, 상기 인공경량골재는 SiO2 50~70중량%, Al2O3 10~30중량%, Fe2O3 1~10중량%, CaO 1~5중량%, MgO 0.1~5중량% 및 Na2O 0.1~5중량%를 포함하는 것을 특징으로 한다.The artificial lightweight aggregate may contain 50 to 70 wt% of SiO 2 , 10 to 30 wt% of Al 2 O 3 , 1 to 10 wt% of Fe 2 O 3 , 1 to 5 wt% of CaO, 0.1 to 5 wt% of MgO, and Na 2 < / RTI > O in an amount of 0.1 to 5% by weight.

또한, 본 발명은 상기 인공경량골재가 원적외선 방사율이 0.85~0.95이고, 원적외선 방사에너지가 3.65×102 ~ 3.75×102 W/m2 인 것을 특징으로 한다.In addition, the present invention is characterized in that the artificial lightweight aggregate has a far-infrared emissivity of 0.85 to 0.95 and far-infrared radiation energy of 3.65 × 10 2 to 3.75 × 10 2 W / m 2 .

본 발명의 프리캐스트 경량콘크리트는 재령 28일 압축강도가 35MPa이상이고, 단위용적질량은 1,750~1,860kg/㎥인 것을 특징으로 한다.The pre-cast lightweight concrete of the present invention is characterized in that the 28-day compressive strength is 35 MPa or more and the unit volume weight is 1,750 to 1,860 kg / m 3.

또한, 상기 경량콘크리트는 감수제가 단위감수제량 1~20㎏/㎥으로 더 혼입될 수 있다.Also, in the lightweight concrete, the water reducing agent may be further mixed with the amount of the unit reducing agent of 1 to 20 kg / m 3.

본 발명은 물, 결합재, 굵은골재 및 잔골재가 단위수량 150~200㎏/㎥, 단위결합재량 350~450㎏/㎥, 단위굵은골재량 650~750㎏/㎥ 및 단위잔골재량 500~610㎏/㎥으로 혼입하는 단계; 및 증기양생하는 단계;를 포함하되, 상기 결합재는 조강시멘트 및 고로슬래그미분말이 균일하게 섞인 프리믹스시멘트이고, 상기 굵은골재는 바텀애시를 포함하는 인공경량골재로, 입도가 10mm이상~20mm이하인 인공경량골재와 입도가 5mm이상~10mm미만인 인공경량골재가 7: 3 내지 9: 1의 비율로 혼합된 것을 특징으로 하는 프리캐스트 경량콘크리트의 제조방법을 제공한다. In the present invention, water, binder, coarse aggregate and fine aggregate have a unit water amount of 150 to 200 kg / m 3, a unit binding amount of 350 to 450 kg / m 3, a unit coarse aggregate amount of 650 to 750 kg / m 3 and a unit fine aggregate amount of 500 to 610 kg / ≪ / RTI > Wherein the binder is a premixed cement in which crude steel cement and blast furnace slag fine powder are uniformly mixed, and the coarse aggregate is an artificial lightweight aggregate including bottom ash, an artificial lightweight aggregate having a particle size of not less than 10 mm and not more than 20 mm Wherein the aggregate and the artificial lightweight aggregate having a particle size of 5 mm or more and less than 10 mm are mixed in a ratio of 7: 3 to 9: 1.

본 발명에 따르면 기존 프리캐스트 콘크리트 대비 내구성 및 강도가 우수하면서도, 경량화를 통해 비중을 감소시키고, 이에 따라 구조물의 사하중을 저감시킬 수 있는 프리캐스트 경량콘크리트 및 이의 제조방법을 제공하는 효과가 있다. According to the present invention, there is an effect of providing a precast lightweight concrete and a method of manufacturing the same, which are excellent in durability and strength as compared with existing precast concrete, and can reduce specific gravity through weight reduction and thereby reduce dead load of a structure.

도 1은 입도가 다른 2종의 인공경량골재의 혼합비율에 따른 채움성능을 비교한 사진을 나타낸 것이다.
도 2는 본 발명에 따른 인공경량골재의 성분을 분석한 시험성적서이다.
도 3은 본 발명에 따른 인공경량골재의 원적외선방사율 및 원적외선 방사에너지에 대한 시험성적서이다.
FIG. 1 is a photograph showing a comparison of filling performances according to mixing ratios of two types of artificial lightweight aggregates having different particle sizes.
2 is a test report analyzing the components of the artificial lightweight aggregate according to the present invention.
3 is a test report on far-infrared emissivity and far-infrared radiation energy of the artificial lightweight aggregate according to the present invention.

이하 본 기재의 프리캐스트 경량콘크리트 및 이의 제조방법을 상세하게 설명한다. Hereinafter, the precast lightweight concrete of the present invention and its production method will be described in detail.

본 발명자들은 내구성이 향상되고 강도가 우수하면서도, 경량인 프리캐스트용 콘크리트를 개발하고자 노력한 결과, 물, 결합재, 굵은골재 및 잔골재를 특정한 비율로 혼합하되, 결합재를 조강시멘트 및 고로슬래그미분말이 균일하게 섞인 프리믹스시멘트로 사용하고, 특히 굵은골재를 입도가 다른 두 종류의 골재를 특정한 비율로 혼합한 인공경량골재를 사용할 경우, 강도가 향상되고 경량화가 가능한 것을 확인하고, 이를 토대로 본 발명을 완성하게 되었다. The present inventors have made efforts to develop lightweight precast concrete with improved durability and excellent strength. As a result, water, binder, coarse aggregate and fine aggregate are mixed in a specific ratio, and the binder is uniformly mixed with crude steel cement and blast furnace slag It has been confirmed that when the artificial lightweight aggregate is used as a premixed cement mixed with two or more kinds of aggregates having different particle sizes in particular, the strength and the weight can be improved, the present invention has been accomplished .

본 발명의 프리캐스트 경량콘크리트는 물, 결합재, 굵은골재 및 잔골재가 단위수량 150~200㎏/㎥, 단위결합재량 350~450㎏/㎥, 단위굵은골재량 650~750㎏/㎥ 및 단위잔골재량 500~610㎏/㎥으로 혼입되고, 상기 결합재는 조강시멘트 및 고로슬래그미분말이 균일하게 섞인 프리믹스시멘트이고, 상기 굵은골재는 바텀애쉬를 포함하는 인공경량골재로, 입도가 10mm이상~20mm이하인 인공경량골재와 입도가 5mm이상~10mm미만인 인공경량골재가 7: 3 내지 9: 1의 비율로 혼합된 것을 특징으로 한다.The precast lightweight concrete of the present invention is characterized in that water, binder, coarse aggregate and fine aggregate have a unit water amount of 150 to 200 kg / m3, a unit binding amount of 350 to 450 kg / m3, a unit coarse aggregate amount of 650 to 750 kg / To 610 kg / m < 3 >, the binder is a premixed cement in which crude steel cement and blast furnace slag fine powder are uniformly mixed, and the coarse aggregate is an artificial lightweight aggregate including bottom ash, And an artificial lightweight aggregate having a particle size of 5 mm or more and less than 10 mm are mixed in a ratio of 7: 3 to 9: 1.

구체적으로, 상기 프리캐스트 경량콘크리트는 물, 결합재, 굵은골재 및 잔골재가 단위수량 170~180㎏/㎥, 단위결합재량 370~420㎏/㎥, 단위굵은골재량 700~750㎏/㎥ 및 단위잔골재량 500~580㎏/㎥으로 혼입되고, 상기 결합재는 조강시멘트 및 고로슬래그미분말이 균일하게 섞인 프리믹스시멘트이고, 상기 굵은골재는 바텀애시를 포함하는 인공경량골재로, 입도가 10mm이상~20mm이하인 인공경량골재와 입도가 5mm이상~10mm미만인 인공경량골재가 7: 3 내지 9: 1의 비율로 혼합된 것을 특징으로 한다.Specifically, the pre-cast lightweight concrete is characterized in that water, binder, coarse aggregate and fine aggregate have a unit water amount of 170 to 180 kg / m 3, a unit bonding amount of 370 to 420 kg / m 3, a unit coarse aggregate amount of 700 to 750 kg / And the binder is a premixed cement in which crude steel cement and blast furnace slag fine powder are uniformly mixed. The coarse aggregate is an artificial lightweight aggregate including bottom ash, and has a particle size of 10 mm to 20 mm and an artificial light weight The aggregate and the artificial lightweight aggregate having a particle size of 5 mm or more and less than 10 mm are mixed in a ratio of 7: 3 to 9: 1.

본 발명의 결합재는 1종 보통포틀랜드 시멘트(OPC)보다 강도를 높인 혼합시멘트의 사용을 기본으로 하였으며, 이에 혼합시멘트의 원재료를 사전에 프리믹스(pre-mix)한 고분말의 프리믹스시멘트(pre-mixed cement)를 적용하였다.The binder of the present invention is based on the use of mixed cement having higher strength than that of one kind of ordinary Portland cement (OPC), and the premixed cement pre-mixed cement) was applied.

본 발명에 적용되는 프리믹스시멘트는 조강시멘트 60~90중량% 및 고로슬래그미분말 10~40중량%, 바람직하게는 조강시멘트 65~75중량% 및 고로슬래그미분말 25~35중량%로 혼합된 것으로, 이 범위 내에서 1종 보통포틀랜드 시멘트(OPC)를 100중량%를 사용하는 기존 프리캐스트 콘크리트에 비하여 분말도와 압축강도가 향상되는 효과가 있다.The premixed cement used in the present invention is a mixture of 60 to 90% by weight of crude steel cement and 10 to 40% by weight of blast furnace slag fine powder, preferably 65 to 75% by weight of crude steel cement and 25 to 35% by weight of fine blast furnace slag powder, It is possible to improve the powder and compressive strength as compared with conventional precast concrete using 100 weight% of Portland cement (OPC) of the first kind within the range.

본 발명의 조강시멘트는 조기 강도 발현이 가능하도록 시멘트에 유리 석회 성분을 적게 포함하고 분말도가 보통 시멘트보다 큰 시멘트로, 본 발명이 속한 분야에서 사용되는 조강시멘트를 사용할 수 있다.The crude steel cement of the present invention can be used as cement which contains less free lime components in cement and has a powdery degree larger than that of ordinary cement so that early strength can be exhibited.

상기 조강시멘트는 구체적으로 분말도가 3,300㎠/g이상, 바람직하게는 4,500~5,000㎠/g인 것을 사용할 수 있고, 이 범위 내에서 콘크리트의 내구성 및 강도가 우수한 효과가 있다.Specifically, the crude steel cement has a powder degree of 3,300 cm 2 / g or more, preferably 4,500 to 5,000 cm 2 / g, and the durability and strength of the concrete are excellent within this range.

상기 고로슬래그미분말의 분말도는 4,000~6,000㎠/g, 바람직하게는 4,000~ 4,500㎠/g일 수 있고, 이 범위 내에서 표면적이 넓어 물과 수화반응이 촉진되고, 이로 인해 응력 및 고강도의 수밀성을 향상시키게 된다. 즉, 분말도가 4,000㎠/g미만일 경우에는 시멘트의 표면적이 작아 수화반응이 떨어지고 이로 인해 응력 및 강도의 한계로 보강효과가 저하될 우려가 있으며, 분말도가 6,000㎠/g를 초과할 경우에는 표면적이 넓어 물과 수화반응이 촉진되어 응력 및 강도는 향상되지만 통기성이 저하되고 경제적 효과가 미약하다.The powder of the blast furnace slag powder may be 4,000 to 6,000 cm2 / g, preferably 4,000 to 4,500 cm2 / g. Within this range, the surface area is widened to promote water and hydration reaction, . That is, when the powderyness is less than 4,000 cm 2 / g, the surface area of the cement is so small that the hydration reaction lowers and the reinforcing effect may be deteriorated due to the limit of stress and strength. When the powderyness exceeds 6,000 cm 2 / g The surface area is widened to promote water and hydration reaction, so that stress and strength are improved, but the ventilation is lowered and the economic effect is weak.

또한, 물-바인더비(W/B)는 단위결합재에 대한 물의 양을 표현하고자 사용되는 비율로서, 본 발명의 물-바인더비(W/B)는 35~50%, 바람직하게는 40~50%이고, 이 범위 내에서 고강도 및 경량화된 프리캐스트 콘크리트를 제공할 수 있는 효과가 있다.The water-binder ratio (W / B) of the present invention is 35 to 50%, preferably 40 to 50%, more preferably 40 to 50% %, And it is possible to provide precast concrete having high strength and light weight within this range.

한편, 콘크리트의 경량화를 위해서는 콘크리트 배합 중 70~80%의 용적을 차지하는 골재(굵은골재 및 잔골재)의 경량화를 이루어야 한다. 따라서 국내에서는 일반적으로 굵은골재를 경량골재로 사용하는 1종 경량콘크리트와 굵은골재를 경량골재로 사용함과 동시에 잔골재의 부분 또는 전량을 경량골재로 사용하는 2종 경량콘크리트로 사용하고 있다. 그러나 콘크리트의 압축강도는 전체 용적의 약 40%를 차지하는 굵은골재의 강도에 큰 영향을 받으므로 경량콘크리트에 사용하는 굵은골재의 밀도에 대한 조정이 필요하다.On the other hand, in order to reduce the weight of concrete, it is necessary to lighten the aggregate (coarse aggregate and fine aggregate) occupying 70 to 80% of the volume of concrete. Therefore, in Korea, one kind of lightweight concrete which uses coarse aggregate as lightweight aggregate and thick aggregate as lightweight aggregate are used as lightweight aggregate and a part of light aggregate is used as lightweight aggregate. However, since the compressive strength of concrete is greatly influenced by the strength of coarse aggregate, which accounts for about 40% of the total volume, it is necessary to adjust the density of coarse aggregate used in lightweight concrete.

본 발명의 프리캐스트 경량콘크리트는 굵은골재가 단위굵은골재량 650~750㎏/㎥, 바람직하게는 700~750㎏/㎥으로 혼입될 수 있고, 이 범위 내에서 우수한 강도를 유지하면서, 경량화를 실현할 수 있는 효과가 있다.In the precast lightweight concrete of the present invention, the coarse aggregate can be incorporated at an aggregate aggregate amount of 650 to 750 kg / m 3, preferably 700 to 750 kg / m 3, and the weight can be reduced while maintaining excellent strength within this range There is an effect.

본 발명의 굵은골재는 바텀애시를 포함하는 인공경량골재로, 입도가 10mm이상~20mm이하인 인공경량골재와 입도가 5mm이상~10mm미만인 인공경량골재가 7: 3 내지 9: 1의 비율로 혼합된 것을 특징으로 한다. 이를 통해, 내구성 및 압축강도가 우수하면서도 경량화가 가능한 효과가 있다.The coarse aggregate of the present invention is an artificial lightweight aggregate including bottom ash, which is a mixture of an artificial lightweight aggregate having a particle size of 10 mm or more and 20 mm or less and an artificial lightweight aggregate having a particle size of 5 mm or more and less than 10 mm at a ratio of 7: . As a result, the durability and the compressive strength are excellent and the weight can be reduced.

본 발명에서는 프리캐스트용 콘크리트에 인공경량골재를 적용하여, 내구성이 향상되고 강도가 우수하면서도, 경량인 프리캐스트 콘크리트를 제공할 수 있는 효과가 있다.In the present invention, an artificial lightweight aggregate is applied to a precast concrete to provide a lightweight precast concrete having improved durability and excellent strength.

구체적으로 상기 굵은골재는 바텀애시와 준설토를 포함하는 인공경량골재로써, 입도가 10mm이상~20mm이하인 인공경량골재와 입도가 5mm이상~10mm미만인 인공경량골재가 8: 2의 비율로 혼합된 것을 특징으로 한다.Specifically, the coarse aggregate is an artificial lightweight aggregate including bottom ash and dredged soil, characterized in that an artificial lightweight aggregate having a particle size of 10 mm or more and 20 mm or less and an artificial lightweight aggregate having a particle size of 5 mm or more and less than 10 mm are mixed at a ratio of 8: .

상기 바텀애시(Bottom Ash, 이하 BA)는 화력발전의 산업부산물로서, 석탄 연소 후 발생되는 회(재)를 말하며, 그 중 보일러 하부에서 낙하되어 산출되는 큰 입자의 석탄회를 말한다. 구체적으로 상기 바텀애시는 소성로의 고온(약 1100 내지 1200℃)에서 소성되어 경량 특성, 단열성, 흡음성, 내열성 및 가공성 등의 특성을 가지며, 상기 인공경량골재 100중량%에 대하여, 60 내지 80 중량%를 포함할 수 있다.The bottom ash (hereinafter referred to as BA) is an industrial by-product of thermal power generation, and refers to a fly ash generated after coal combustion, which is a large fly ash produced by falling down from the bottom of a boiler. Specifically, the bottom ash is fired at a high temperature (about 1100 to 1200 ° C) of a sintering furnace to have characteristics such as lightweight characteristics, heat insulation, sound absorption, heat resistance and workability and is 60 to 80 wt% . ≪ / RTI >

상기 준설토는 하천이나 호수, 바다의 바닥에 퇴적된 뻘, 흙, 모래 등을 펌프로 뽑아낸 것으로 상기 인공경량골재 100중량%에 대하여, 20 내지 40 중량%를 포함할 수 있다.The dredged soil is a pumped soil, soil, sand or the like deposited on the bottom of a river, lake, or sea, and can be contained in an amount of 20 to 40% by weight based on 100% by weight of the artificial lightweight aggregate.

상기 입도가 10mm이상~20mm이하인 인공경량골재는 절건밀도가 1.0~1.5g/cm3, 바람직하게는 1.2~1.4g/cm3이고, 입도가 5mm이상~10mm미만인 인공경량골재는 절건밀도가 1.6~1.9g/cm3, 바람직하게는 1.6~1.7g/cm3이며, 이 경우 내구성 및 압축강도가 우수하면서도 경량화가 뛰어난 효과가 있다.The artificial lightweight aggregate having a particle size of not less than 10 mm and not more than 20 mm has an absolutely solid density of 1.0 to 1.5 g / cm 3 , preferably 1.2 to 1.4 g / cm 3 , and an artificial lightweight aggregate having a particle size of 5 mm or more and less than 10 mm, To 1.9 g / cm < 3 >, preferably 1.6 to 1.7 g / cm < 3 >, and in this case, the durability and the compressive strength are excellent,

본 기재의 절건밀도는 KS F 2504:2014 시험방법에 의거하여 측정될 수 있다.The required density of the present invention can be measured according to the KS F 2504: 2014 test method.

본 발명의 인공경량골재는 바텀애시와 준설토를 혼합 및 소성하여 제조된 것으로, SiO2 50~70중량%, Al2O3 10~30중량%, Fe2O3 1~10중량%, CaO 1~5중량%, MgO 0.1~5중량% 및 Na2O 0.1~5중량%를 포함될 수 있다.The artificial lightweight aggregate of the present invention is produced by mixing and sintering bottom ash and dredged soil, and comprises 50 to 70% by weight of SiO 2 , 10 to 30% by weight of Al 2 O 3 , 1 to 10% by weight of Fe 2 O 3 , To 5 wt%, MgO 0.1 to 5 wt%, and Na 2 O 0.1 to 5 wt%.

구체적으로, 상기 인공경량골재는 SiO2 60~70중량%, Al2O3 15~20중량%, Fe2O3 5~8중량%, CaO 1~3중량%, MgO 0.1~3중량% 및 Na2O 0.1~3중량%를 포함될 수 있고, 이 범위 내에서 내구성 및 압축강도가 우수하면서도 경량화가 뛰어난 효과가 있다.Specifically, the artificial lightweight aggregate contains 60 to 70% by weight of SiO 2 , 15 to 20% by weight of Al 2 O 3 , 5 to 8% by weight of Fe 2 O 3 , 1 to 3% by weight of CaO, 0.1 to 3% by weight of MgO, And 0.1 to 3% by weight of Na 2 O. Within this range, there is an effect of excellent durability and compressive strength, and light weight.

또한, 상기 인공경량골재는 K2O, TiO2, P2O5, B2O3, Cr2O3, V2O5, ZrO2, PbO 및 MnO로 이루어진 군에서 선택된 1종 이상을 더 포함할 수 있다.The artificial lightweight aggregate may further comprise at least one selected from the group consisting of K 2 O, TiO 2 , P 2 O 5 , B 2 O 3 , Cr 2 O 3 , V 2 O 5 , ZrO 2 , PbO and MnO .

보다 더 구체적으로 상기 인공경량골재는 총 구성 성분이 SiO2 60~70중량%, Al2O3 15~20중량%, Fe2O3 5~8중량%, CaO 1~3중량%, MgO 0.1~3중량% 및 Na2O 0.1~3중량%, K2O 0.1~3중량%, TiO2 0.1~3중량%, P2O5 0.1~3중량%, B2O3 0.1~3중량%, Cr2O3 0.01~3중량%, V2O5 0.01~3중량%, ZrO2 0.01~3중량%, PbO 0.01~3중량% 및 MnO 0.01~3중량%일 수 있고, 이 경우 내구성 및 압축강도가 우수하면서도 경량화가 가장 뛰어난 효과가 있다.More specifically, the artificial lightweight aggregate has a total composition of 60 to 70% by weight of SiO 2 , 15 to 20% by weight of Al 2 O 3 , 5 to 8% by weight of Fe 2 O 3 , 1 to 3% by weight of CaO, , 0.1 to 3 wt% of Na 2 O, 0.1 to 3 wt% of K 2 O, 0.1 to 3 wt% of TiO 2, 0.1 to 3 wt% of P 2 O 5, 0.1 to 3 wt% of B 2 O 3, 0.01 to 3 wt% of Cr 2 O 3, 0.01 to 3 wt% of V 2 O 5, 0.01 to 3 wt% of ZrO 2, 0.01 to 3 wt% of PbO and 0.01 to 3 wt% of MnO, It has the most excellent effect of lighter weight while having excellent compressive strength.

또한, 상기 인공경량골재는 원적외선 방사율이 0.85~0.95이고, 원적외선 방사에너지가 3.65×102~3.75×102 W/m2 인 것을 특징으로 한다.The artificial lightweight aggregate has a far-infrared emissivity of 0.85 to 0.95 and far-infrared radiation energy of 3.65 × 10 2 to 3.75 × 10 2 W / m 2 .

구체적으로, 상기 인공경량골재는 원적외선 방사율이 0.90~0.92이고, 원적외선 방사에너지가 3.70×102~3.71×102 W/m2 일 수 있다. Specifically, the artificial lightweight aggregate has a far-infrared emissivity of 0.90 to 0.92 and a far-infrared radiation energy of 3.70 x 10 2 to 3.71 x 10 2 W / m 2 .

본 기재의 원적외선 방사율 및 원적외선 방사에너지는 KCL-FIR-1005:2001 시험방법에 의해 FT-IR Spectrometer를 이용하여 측정온도 40℃, 측정파장 5~20㎛ 에서, 흑체(Black Body) 대비 측정한 결과이다.The far-infrared emissivity and the far-infrared radiation energy of the present invention were measured using a FT-IR spectrometer according to the KCL-FIR-1005: 2001 test method at a measurement temperature of 40 DEG C and a measurement wavelength of 5 to 20 mu m to be.

또한, 상기 인공경량골재는 단위용적중량이 900kg/m3이하, 또는 880kg/m3이하, 바람직하게는 500~880kg/m3이고, 이 경우 콘크리트의 경량화가 우수한 효과가 있다.The artificial lightweight aggregate has a unit volume weight of 900 kg / m 3 or less, or 880 kg / m 3 or less, and preferably 500 to 880 kg / m 3. In this case, weight reduction of concrete is effective.

본 발명의 프리캐스트 경량콘크리트는 잔골재가 단위잔골재량 500~580㎏/㎥; 으로 혼입되는 것을 특징으로 한다.In the precast lightweight concrete of the present invention, fine aggregate has a unit fine aggregate amount of 500 to 580 kg / m 3; . ≪ / RTI >

본 발명은 인공경량골재를 전량 사용하면 콘크리트의 단위용적질량을 크게 저감할 수 있으나 강도 저하가 우려되므로, 본 발명에서는 잔골재는 석산 부순 잔골재를 사용함으로써 일반 프리캐스트 콘크리트 대비 동등수준의 강도발현과 단위용적질량 저감을 실현할 수 있다.In the present invention, when the entire amount of artificial lightweight aggregate is used, the unit volume of concrete can be greatly reduced, but there is a fear of a decrease in strength. Therefore, in the present invention, fine aggregate, The volume mass reduction can be realized.

상기 잔골재는 잔골재율(S/a, %)이 20~40%, 바람직하게는 30~35%로 하는 것이 바람직하다. 40% 이상으로 치환하는 경우에는 콘크리트 압축강도저하가 뚜렷하게 발생하기 때문이다.The fine aggregate preferably has a fine aggregate ratio (S / a,%) of 20 to 40%, preferably 30 to 35%. And the compressive strength of concrete is considerably lowered when it is substituted by 40% or more.

상기 잔골재는 천연모래, 부순모래, 재생모래 중 1 종 이상 선택하여 사용할 수 있고, 바람직하게는 부순모래를 사용하는 것이 경량화된 프리캐스트 콘크리트 제조에 적합하다. The fine aggregate may be selected from at least one of natural sand, crushed sand and recycled sand, and preferably crushed sand is suitable for the production of lightweight precast concrete.

여기서 천연모래는 해변, 산, 강변 등에서 천연적으로 채취한 모래를 의미하며, 부순모래는 암석을 부수어서 만든 모래를 의미하고, 재생모래는 폐콘크리트를 부수어서 만든 모래를 의미한다.Natural sand means natural sand collected from beaches, mountains, riverside, crushed sand means sand made by breaking rock, and recycled sand means sand made from waste concrete.

본 발명의 경량콘크리트는 감수제가 단위감수제량 1~20㎏/㎥로 더 혼입될 수 있다.In the lightweight concrete of the present invention, the water reducing agent may be further mixed with the amount of the unit reducing agent of 1 to 20 kg / m 3.

이는, 콘크리트의 워커빌리티(workability)의 개선을 위해 감수제를 혼입시키는 것으로, 단위감수제량 1~20㎏/㎥ 또는 1~10㎏/㎥, 바람직하게는 2~6㎏/㎥로 더 혼입될 수 있고, 이 범위 내에서 콘크리트의 내구성과 압축강도를 향상시키는 효과는 뛰어나다.This is because the water reducing agent is incorporated for improving the workability of the concrete, and the amount of the unit reducing agent may be further mixed to 1 to 20 kg / m 3 or 1 to 10 kg / m 3, preferably 2 to 6 kg / m 3 , And the effect of improving the durability and compressive strength of the concrete within this range is excellent.

상기 감수제는 일례로, 폴리카본산계 고성능 감수제를 사용하였으며, 감수제의 분산제와 유지제 성분을 9:1 내지 6:4의 비율, 바람직하게는 7: 3의 비율로 혼합하여 사용할 수 있다.As the water reducing agent, for example, a polycarboxylic acid-based high-performance water reducing agent may be used, and the water reducing agent dispersant and the preservative may be mixed at a ratio of 9: 1 to 6: 4, preferably 7: 3.

본 발명의 프리캐스트 경량콘크리트는 14시간 증기양생 후 압축강도가 24Pa이상, 또는 24~30MPa인 것을 특징으로 한다.The precast lightweight concrete of the present invention is characterized by having a compressive strength of 24 Pa or more, or 24 to 30 MPa after 14 hours of steam curing.

상기 프리캐스트 경량콘크리트는 재령 28일 압축강도가 35MPa이상이고, 단위용적질량은 1,750~1,860kg/㎥일 수 있다.The pre-cast lightweight concrete may have a compressive strength of 28 MPa or more at 35 MPa and a unit volume of 1,750 to 1,860 kg / m3.

이와 같이, 본 발명에 따른 프리캐스트 경량콘크리트는 종래 프리캐스트용 일반콘크리트 대비, 압축강도가 우수하면서도 경량화를 실현시킬 수 있는 것을 특징으로 한다.As described above, the precast lightweight concrete according to the present invention is characterized by being able to realize lighter weight as well as excellent compression strength, compared to conventional concrete for precast.

또한, 본 발명의 프리캐스트 경량콘크리트의 제조방법은 물, 결합재, 굵은골재 및 잔골재가 단위수량 150~200㎏/㎥, 단위결합재량 350~450㎏/㎥, 단위굵은골재량 650~750㎏/㎥ 및 단위잔골재량 500~610㎏/㎥으로 혼입하는 단계; 및 증기양생하는 단계;를 포함하되, 상기 결합재는 조강시멘트 및 고로슬래그미분말이 균일하게 섞인 프리믹스시멘트이고, 상기 굵은골재는 바텀애쉬를 포함하는 인공경량골재로, 입도가 10mm이상~20mm이하인 인공경량골재와 입도가 5mm이상~10mm미만인 인공경량골재가 7: 3 내지 9: 1의 비율로 혼합된 것을 특징으로 한다.The method of manufacturing precast lightweight concrete of the present invention is characterized in that water, binder, coarse aggregate and fine aggregate have a unit water amount of 150 to 200 kg / m3, a unit binding amount of 350 to 450 kg / m3, a unit coarse aggregate amount of 650 to 750 kg / And a unit fine aggregate amount of 500 to 610 kg / m3; Wherein the binder is a premixed cement in which crude steel cement and blast furnace slag fine powder are uniformly mixed, and the coarse aggregate is an artificial lightweight aggregate comprising bottom ash, and a lightweight aggregate having a particle size of not less than 10 mm and not more than 20 mm The aggregate and the artificial lightweight aggregate having a particle size of 5 mm or more and less than 10 mm are mixed in a ratio of 7: 3 to 9: 1.

상기 증기양생은 일례로, 15~30℃에서 2~3시간 동안 전치시킨 후, 50~70℃로 2~3시간 동안 승온한 후, 50~70℃ 온도에서 4시간 동안 유지시킨 후; 4~6시간 동안 자연냉각하는 방법으로 실시될 수 있고, 이 경우 내구성 및 압축강도가 우수한 프리캐스트 경량콘크리트 제조가 가능하다.For example, the steam curing may be carried out at 15 to 30 ° C for 2 to 3 hours, then heated to 50 to 70 ° C for 2 to 3 hours, maintained at 50 to 70 ° C for 4 hours, Followed by natural cooling for 4 to 6 hours. In this case, it is possible to manufacture precast lightweight concrete having excellent durability and compressive strength.

본 발명의 프리캐스트 경량콘크리트 제조방법은 증기양생 후에 14시간 내 압축강도가 재령 28일 압축강도의 70%이상, 재령 7일의 압축강도가 재령 28일 압축강도의 100%수준의 강도를 발현할 수 있다.In the method of manufacturing precast lightweight concrete of the present invention, the compressive strength within 14 hours after the steam curing is 70% or more of the compressive strength at 28 days of age and the compressive strength at 7 days of age exhibits the strength of 100% .

구체적으로, 본 발명의 프리캐스트 경량콘크리트 제조방법은 증기양생 후, 14시간 내 압축강도가 24MPa이상, 또는 24~30MPa이고, 재령 7일 압축강도가 34MPa이상, 또는 34~40MPa이며, 재령 28일 압축강도가 39MPa이상, 또는 39~45MPa인 것을 특징으로 한다.Specifically, the method for producing precast lightweight concrete according to the present invention is characterized in that, after steam curing, the compressive strength is 24 MPa or more, 24 to 30 MPa within 14 hours, the compressive strength at 7 days is 34 MPa or more, 34 to 40 MPa, And a compressive strength of 39 MPa or more, or 39 to 45 MPa.

이하, 본 발명의 이해를 돕기 위하여 바람직한 실시예를 제시하나, 하기 실시예는 본 발명을 예시하는 것일 뿐 본 발명의 범주 및 기술사상 범위 내에서 다양한 변경 및 수정이 가능함은 당업자에게 있어서 명백한 것이며, 이러한 변형 및 수정이 첨부된 특허청구범위에 속하는 것도 당연한 것이다.It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit or scope of the present invention. Such variations and modifications are intended to be within the scope of the appended claims.

[실시예] [Example]

실시예 1Example 1

아래의 [표 1]에 따라서, 프리캐스트 경량콘크리트를 배합하고, 그에 따른 물성을 [표 2]에 나타내었다.The precast lightweight concrete was formulated according to the following Table 1, and the physical properties thereof are shown in Table 2.

이때, 프리믹스시멘트(C)는 조강시멘트 70중량%, 고로슬래그분말 30중량%로 혼합된 프리믹스시멘트를 사용하였고, 굵은골재(G)는 입도가 10mm이상~20mm이하인 인공경량골재와 입도가 5mm이상~10mm미만인 인공경량골재를 8: 2로 배합한 경량골재를 사용하였다. 또한, 잔골재는 석산부순모래를 사용하였다.The premixed cement (C) used was premixed cement mixed with 70% by weight crude steel cement and 30% by weight blast furnace slag powder. The coarse aggregate (G) had an artificial lightweight aggregate having a particle size of 10 mm to 20 mm, Lightweight aggregate containing less than 10 mm of artificial lightweight aggregate in an 8: 2 ratio was used. Crushed sand of calcareous acid was used as fine aggregate.

상기 콘크리트 배합 후의 양생방법으로는 20℃온도에서 전치 2시간; 60℃ 온도로 승온 2시간; 60℃ 온도에서 4시간 유지; 자연냉각 6시간으로 총 14시간 동안 증기양생 방법으로 실시하였다.As the curing method after the concrete mixing, 2 hours of transposition at 20 캜; Temperature rise to 60 占 폚 for 2 hours; Held at 60 캜 for 4 hours; And 6 hours of natural cooling for a total of 14 hours.

측정방법How to measure

콘크리트 공시체는 KS F 2403 "콘크리트의 강도 시험용 공시체 제작 방법"에 따라 제작하고, 압축강도는 KS F 2405 "콘크리트의 압축 강도 시험 방법"에 의해 측정하였다.Concrete specimens were prepared in accordance with KS F 2403 "Method of specimen preparation for concrete strength test" and compressive strength was measured by KS F 2405 "Concrete compressive strength test method".

본 발명에 따른 프리캐스트 경량콘크리트 실시예 1의 배합상태The precast lightweight concrete according to the present invention, 구분division 배합
강도
combination
burglar
W/B(%)W / B (%) S/a(%)S / a (%) 단위재료량(㎏/㎥)Unit material amount (kg / m3)
WW CC SS GG ADAD 실시예 1Example 1 3535 42.742.7 30.330.3 175175 410410 523523 722722 3.13.1

W/B : 물-결합재비W / B: water-binding ratio

S/a : 잔골재율S / a: Fine aggregate rate

W : 단위수량W: Unit quantity

C : 프리믹스시멘트C: Premix cement

S: 잔골재(부순모래)S: fine aggregate (crushed sand)

G: 굵은골재(경량골재)G: coarse aggregate (lightweight aggregate)

AD: 감수제AD: water reducing agent

본 발명에 따른 프리캐스트 경량콘크리트 실시예 1의 물성The properties of the pre-cast lightweight concrete according to the present invention 구분division 배합강도Compounding strength 압축강도(㎫)Compressive strength (MPa) 단위용적질량(㎏/㎥)Unit volume mass (kg / m3) 실시예 1Example 1 3535 14hr14hr 7일7 days 28일28th 경화 전Before curing 경화 후After curing 26.626.6 36.336.3 40.940.9 18361836 18191819

상기 표 1에 나타낸 바와 같이, 본 발명의 KS F 2405와 KS F 2462에 따라 재령 28일 압축강도시험과 단위질량 시험을 하였는바, 재령 28일 압축강도는 40MPa을 넘었고, 단위질량은 1,800~1,850kg/㎥ 이어서, 본 발명이 목표로 하는 경량화와 고강도 발현 모두를 충족시키는 것으로 밝혀졌다.As shown in Table 1, according to the KS F 2405 and KS F 2462 of the present invention, when the 28-day compressive strength test and the unit mass test were performed, the compressive strength at 28 days of age exceeded 40 MPa and the unit mass was 1,800 to 1,850 kg / m < 3 >, it has been found that the present invention meets both the targeted weight reduction and high intensity expression.

비교예 1Comparative Example 1

상기 실시예 1에서 상기 인공경량골재를 대신하여 일반골재를 사용하여, 아래의 표 3에 따라서, 일반 프리캐스트콘크리트를 배합하고, 그에 따른 물성을 표 4에 나타내었다.The general precast concrete was blended according to the following Table 3 by using the ordinary aggregate in place of the artificial lightweight aggregate in Example 1, and the physical properties thereof are shown in Table 4. < tb > < TABLE >

일반 프리캐스트 콘크리트 비교예 1의 배합상태(일반골재)General Precast Concrete Blending condition of Comparative Example 1 (general aggregate) 구 분division 배합
강도
combination
burglar
W/B(%)W / B (%) S/a(%)S / a (%) 단위재료량(㎏/㎥)Unit material amount (kg / m3)
WW CC SS GG ADAD 비교예 1Comparative Example 1 3535 44.344.3 46.746.7 155155 350350 855855 983983 6.36.3

일반 프리캐스트 콘크리트 비교예 1의 물성(일반골재)General precast concrete Properties of Comparative Example 1 (general aggregate) 구 분division 배합강도Compounding strength 압축강도(㎫)Compressive strength (MPa) 단위용적질량(㎏/㎥)Unit volume mass (kg / m3) 비교예 1Comparative Example 1 3535 14hr14hr 7일7 days 28일28th 경화 전Before curing 경화 후After curing 22.322.3 29.029.0 41.341.3 23882388 23652365

실시예 2Example 2

상기 실시예 1에서 상기 경량골재를 입도가 10mm이상~20mm이하인 인공경량골재와 입도가 5mm이상~10mm미만인 인공경량골재를 8: 2로 사전 혼합한 인공경량골재를 사용하고, 아래의 표 5에 따라서, 경량골재 혼합비율별 프리캐스트콘크리트를 배합하고, 그에 따른 물성을 표 6 및 표 7에 나타내었다.In Example 1, the lightweight aggregate was an artificial lightweight aggregate having a particle size of not less than 10 mm and not more than 20 mm and an artificial lightweight aggregate having a particle size of not less than 5 mm and less than 10 mm, Therefore, the precast concrete according to the lightweight aggregate mixture ratio is blended and the physical properties thereof are shown in Table 6 and Table 7. [

비교예 2Comparative Example 2

상기 실시예 2에서 상기 경량골재를 입도가 10mm이상~20mm이하인 인공경량골재와 입도가 5mm이상~10mm미만인 인공경량골재를 10: 0로 사전 혼합한 인공경량골재를 사용하고, 아래의 표 5에 따라서, 경량골재 혼합비율별 프리캐스트콘크리트를 배합하고, 그에 따른 물성을 표 6 및 표 7에 나타내었다.In Example 2, the lightweight aggregate was an artificial lightweight aggregate having a particle size of 10 mm or more and 20 mm or less and an artificial lightweight aggregate having a particle size of 5 mm or more and less than 10 mm premixed at 10: Therefore, the precast concrete according to the lightweight aggregate mixture ratio is blended and the physical properties thereof are shown in Table 6 and Table 7. [

경량골재 혼합비율별 프리캐스트 콘크리트 실시예의 배합상태Mixed state of precast concrete concrete according to lightweight aggregate mixture ratio 구 분division 배합
강도
combination
burglar
혼합
비율
mix
ratio
W/B(%)W / B (%) S/a(%)S / a (%) 단위재료량(㎏/㎥)Unit material amount (kg / m3)
WW CC SS G
(10~20mm)
G
(10 to 20 mm)
G
(5~10mm)
G
(5 to 10 mm)
ADAD
실시예 2Example 2 3535 8: 28: 2 48.248.2 32.932.9 180180 373373 574574 552552 152152 2.82.8 비교예 2Comparative Example 2 10: 010: 0 48.248.2 34.834.8 180180 373373 607607 670670 -- 2.82.8

경량골재 혼합비율별 프리캐스트 콘크리트 실시예의 물성Properties of Precast Concrete Examples by Lightweight Aggregate Mix Ratio 구 분division 혼합비율Mixing ratio 압축강도(㎫)Compressive strength (MPa) 단위용적질량(㎏/㎥)Unit volume mass (kg / m3) 14hr14hr 7일7 days 28일28th 경화 전Before curing 경화 후After curing 실시예 2Example 2 8: 28: 2 24.924.9 34.534.5 39.539.5 1,8531,853 1,7961,796 비교예 2Comparative Example 2 10: 010: 0 23.423.4 30.630.6 37.137.1 1,8251,825 1,7681,768

상기 표 6과 같이, 입도가 10mm이상~20mm이하인 인공경량골재와 입도가 5mm이상~10mm미만인 인공경량골재를 10: 0로 배합한 인공량골재를 사용한 경우, 증기양생 후 14시간 내 압축강도가 23.4㎫, 7일 압축강도가 30.6㎫, 28일 압축강도가 37.1㎫로 본 발명의 범위에 따라 상기 혼합비율을 8: 2로 실시한 경우 대비, 강도가 저하되는 것을 확인할 수 있었다.As shown in Table 6, when the artificial lightweight aggregate having an artificial lightweight aggregate having a particle size of 10 mm or more and 20 mm or less and an artificial lightweight aggregate having a particle size of 5 mm or more and less than 10 mm was used, 23.4 MPa, 7 days compressive strength was 30.6 MPa, and 28 days compressive strength was 37.1 MPa, which means that the strength was lowered in comparison with the case where the mixing ratio was 8: 2 according to the range of the present invention.

또한, 아래 표 7과 같이, 본 발명에 따라 혼합비율이 8: 2인 경우에 인공경량골재의 혼합비율이 10: 0인 경우와 대비하여, 연속입도에 의한 공극채움성이 우수한 것을 확인할 수 있었다. In addition, as shown in Table 7 below, it was confirmed that, in the case of the mixing ratio of 8: 2 according to the present invention, the pore filling property by the continuous particle size was superior to the case where the mixing ratio of the artificial lightweight aggregate was 10: 0 .

경량골재 혼합비율별 프리캐스트 콘크리트 실시예의 채움성능비교Comparison of Filling Performance of Precast Concrete Examples by Lightweight Aggregate Mix Ratio 혼합비율Mixing ratio 10: 010: 0 8: 28: 2 채움성능 비교Filling Performance Comparison

Figure 112018131543796-pat00001
Figure 112018131543796-pat00001
Figure 112018131543796-pat00002
Figure 112018131543796-pat00002

Claims (7)

물, 결합재, 굵은골재 및 잔골재가 단위수량 150~200㎏/㎥; 단위결합재량 350~450㎏/㎥; 단위굵은골재량 650~750㎏/㎥; 및 단위잔골재량 500~610㎏/㎥; 으로 혼입되고,
상기 결합재는 조강시멘트 및 고로슬래그미분말이 균일하게 섞인 프리믹스시멘트이고,
상기 굵은골재는 바텀애쉬 및 준설토를 포함하는 인공경량골재로, 입도가 10mm이상~20mm이하인 인공경량골재와 입도가 5mm이상~10mm미만인 인공경량골재가 7: 3 내지 9: 1의 비율로 혼합되고,
재령 28일 압축강도가 39MPa이상이면서, 단위용적질량이 1,750~1,860kg/㎥인 것을 특징으로 하는 프리캐스트 경량콘크리트.
Water, binder, coarse aggregate and fine aggregate have a unit water quantity of 150 ~ 200㎏ / ㎥; Unit bonding discretion 350 ~ 450㎏ / ㎥; Unit coarse aggregate amount 650 ~ 750㎏ / ㎥; And a unit fine aggregate amount of 500 to 610 kg / m3; , ≪ / RTI >
The binder is a premixed cement in which crude steel cement and blast furnace slag fine powder are uniformly mixed,
The coarse aggregate is an artificial lightweight aggregate including bottom ash and dredged soil. The artificial lightweight aggregate having a particle size of 10 mm or more and 20 mm or less and the artificial lightweight aggregate having a particle size of 5 mm or more and less than 10 mm are mixed in a ratio of 7: 3 to 9: 1 ,
And a compressive strength of 39 MPa or more at 28 days and a unit volume weight of 1,750 to 1,860 kg / m3.
제1항에 있어서,
상기 프리믹스시멘트는 조강시멘트 60~90중량% 및 고로슬래그미분말 10~40중량%가 혼합된 것을 특징으로 하는 프리캐스트 경량콘크리트.
The method according to claim 1,
Wherein the premixed cement is a mixture of 60 to 90% by weight crude steel cement and 10 to 40% by weight blast furnace slag fine powder.
제1항에 있어서,
상기 인공경량골재는 SiO2 50~70중량%, Al2O3 10~30중량%, Fe2O3 1~10중량%, CaO 1~5중량%, MgO 0.1~5중량% 및 Na2O 0.1~5중량%를 포함하는 것을 특징으로 하는 프리캐스트 경량콘크리트.
The method according to claim 1,
The artificial lightweight aggregate is SiO 2 50 ~ 70 wt%, Al 2 O 3 10 ~ 30 weight%, Fe 2 O 3 1 ~ 10 wt%, CaO 1 ~ 5 wt%, MgO 0.1 ~ 5% by weight and Na 2 O 0.1 to 5% by weight based on the total weight of the pre-cast lightweight concrete.
제1항에 있어서,
상기 인공경량골재는 원적외선 방사율이 0.85~0.95이고, 원적외선 방사에너지가 3.65×102~3.75×102 W/m2 인 것을 특징으로 하는 프리캐스트 경량콘크리트.
The method according to claim 1,
Wherein the artificial lightweight aggregate has a far-infrared emissivity of 0.85 to 0.95 and a far-infrared radiation energy of 3.65 × 10 2 to 3.75 × 10 2 W / m 2 .
삭제delete 제1항에 있어서,
상기 경량콘크리트는 감수제가 단위감수제량 1~20㎏/㎥로 더 혼입된 것을 특징으로 하는 프리캐스트 경량콘크리트.
The method according to claim 1,
Wherein the water reducing agent is further mixed with the amount of the unit reducing agent of 1 to 20 kg / m 3.
물, 결합재, 굵은골재 및 잔골재가 단위수량 150~200㎏/㎥, 단위결합재량 350~450㎏/㎥, 단위굵은골재량 650~750㎏/㎥ 및 단위잔골재량 500~610㎏/㎥으로 혼입하는 단계; 및
증기양생하는 단계;를 포함하되,
상기 결합재는 조강시멘트 및 고로슬래그미분말이 균일하게 섞인 프리믹스시멘트이고,
상기 굵은골재는 바텀애쉬 및 준설토를 포함하는 인공경량골재로, 입도가 10mm이상~20mm이하인 인공경량골재와 입도가 5mm이상~10mm미만인 인공경량골재가 7: 3 내지 9: 1의 비율로 혼합되고,
재령 28일 압축강도가 39MPa이상이면서, 단위용적질량이 1,750~1,860kg/㎥인 것을 특징으로 하는 프리캐스트 경량콘크리트의 제조방법.


Water, binder, coarse aggregate and fine aggregate are mixed at a unit water amount of 150-200 kg / m 3, a unit binding amount of 350-450 kg / m 3, a coarse aggregate amount of 650-750 kg / m 3 and a unit fine aggregate amount of 500-610 kg / step; And
Steam curing step,
The binder is a premixed cement in which crude steel cement and blast furnace slag fine powder are uniformly mixed,
The coarse aggregate is an artificial lightweight aggregate including bottom ash and dredged soil. The artificial lightweight aggregate having a particle size of 10 mm or more and 20 mm or less and the artificial lightweight aggregate having a particle size of 5 mm or more and less than 10 mm are mixed in a ratio of 7: 3 to 9: 1 ,
And a compressive strength of 39 MPa or more at 28 days and a unit volume weight of 1,750 to 1,860 kg / m 3.


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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2022191371A1 (en) * 2021-03-11 2022-09-15 원광대학교산학협력단 Low-shrinkage lightweight mortar composition reinforced with amorphous metallic fiber

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JPH0812464A (en) * 1994-06-22 1996-01-16 Shimizu Corp Cellular concrete and precast concrete material using the same
KR100975644B1 (en) 2008-03-07 2010-08-17 (주)에이스 패널 Lightweight concrete panels using expanded polystyrene beads contained graphite
JP2011526827A (en) * 2008-07-04 2011-10-20 セラグリーン カンパニー リミテッド Coal ash recycling apparatus and method
KR101858211B1 (en) * 2016-12-27 2018-05-16 경상대학교산학협력단 Manufacturing method of concrete and concrete panel using porous aggregate with pore and concrete using porous aggregate with pore thereby

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0812464A (en) * 1994-06-22 1996-01-16 Shimizu Corp Cellular concrete and precast concrete material using the same
KR100975644B1 (en) 2008-03-07 2010-08-17 (주)에이스 패널 Lightweight concrete panels using expanded polystyrene beads contained graphite
JP2011526827A (en) * 2008-07-04 2011-10-20 セラグリーン カンパニー リミテッド Coal ash recycling apparatus and method
KR101858211B1 (en) * 2016-12-27 2018-05-16 경상대학교산학협력단 Manufacturing method of concrete and concrete panel using porous aggregate with pore and concrete using porous aggregate with pore thereby

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2022191371A1 (en) * 2021-03-11 2022-09-15 원광대학교산학협력단 Low-shrinkage lightweight mortar composition reinforced with amorphous metallic fiber

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