KR101978645B1 - Process Of Producing Composite Yarn For Bath―Towel - Google Patents

Process Of Producing Composite Yarn For Bath―Towel Download PDF

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KR101978645B1
KR101978645B1 KR1020170003365A KR20170003365A KR101978645B1 KR 101978645 B1 KR101978645 B1 KR 101978645B1 KR 1020170003365 A KR1020170003365 A KR 1020170003365A KR 20170003365 A KR20170003365 A KR 20170003365A KR 101978645 B1 KR101978645 B1 KR 101978645B1
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section
cross
filament
wedge
feed roller
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KR20180082100A (en
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안병훈
홍상기
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안병훈
한국섬유개발연구원
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    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/02Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist
    • D02G1/0286Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist characterised by the use of certain filaments, fibres or yarns
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/253Formation of filaments, threads, or the like with a non-circular cross section; Spinnerette packs therefor
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/02Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D01F6/04Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds from polyolefins
    • D01F6/06Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds from polyolefins from polypropylene
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/58Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
    • D01F6/62Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyesters
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/44Yarns or threads characterised by the purpose for which they are designed

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)

Abstract

본 발명은 쐐기모양 날개단면부를 가지는 이형단면필라멘트를 가연하여 폴리프로필렌필라멘트와 함께 교락하여 목욕타월용 복합사를 제조하는 방법에 관한 것으로서 본 발명에 의해 목욕시 때를 쉽게 벗길 수 있어 영유아나 노약자에게 편리하게 사용될 수 있는 목욕용타월용 복합사를 제공할 수 있다.The present invention relates to a method for manufacturing a composite yarn for a bath towel by twisting a cross-section filament having a wedge-shaped blade section and entangling the filament together with a polypropylene filament. According to the present invention, It is possible to provide a composite yarn for a bath towel which can be conveniently used.

Description

목욕타월용 복합사의 제조방법{Process Of Producing Composite Yarn For Bath―Towel}Technical Field [0001] The present invention relates to a method for manufacturing a composite tow for a bath towel,

본 발명은 쐐기모양 날개단면부를 가지는 이형단면필라멘트를 가연하여 폴리프로필렌필라멘트와 함께 교락하여 목욕타월용 복합사를 제조하는 방법에 관한 것이다.The present invention relates to a method for manufacturing a composite yarn for a bath towel by twisting a cross-section filament having a wedge-shaped blade section and entanglement with a polypropylene filament.

일반적으로 목욕시에 사용되는 목욕용 타월은 합성섬유사로 표면을 거칠게 직조한 타월이 주로 사용되고 있으나, 이는 우수한 피부 세정효과를 얻을 수 있음에 반하여 마찰을 위한 힘이 과다하게 필요하여 노약자나 영유아용으로는 부적합하였고, 지나친 마찰력으로 인해 피부손상을 유발시키는 문제점이 있다.Generally, a bath towel used for bathing is a synthetic fiber towel, which is roughly woven on the surface thereof. However, since it can obtain excellent skin cleansing effect, it requires excessive force for friction and is used for the elderly and infants There is a problem that it causes skin damage due to excessive frictional force.

따라서, 최근에는 목욕시 표면이 부드러운 수건이나 천 등을 사용하되, 피부 노폐물과 이물질을 쉽게 제거할 수 있는 바디 샴푸 등의 세정효과가 우수한 세제를 사용함으로써 목욕용 때밀이 타월에 의한 피부손상의 최소화를 도모하고 있는데 이 경우에도 수건이나 천 등의 조직 특성상 효과적인 이물질 제거가 어려운 문제점이 있었다. Therefore, in recent years, using a soft towel or cloth on the surface during bathing, but using a detergent having excellent cleaning effect such as a body shampoo which can easily remove skin wastes and foreign matter, minimizes skin damage caused by a bath- In this case, there is a problem that it is difficult to effectively remove foreign matter due to the nature of tissues such as a towel or cloth.

이러한 문제점을 해결하기 위해 대한민국특허공개제10-2006-0116073호에서는 경사는 0.001~0.1데니어의 폴리에스테르 초극세사들로 이루어진 폴리에스테르 멀티필라멘트 또는 그의 가연가공사이고, 위사는 0.001~0.1데니어의 폴리에스테르 초극세사들로 이루어진 폴리에스테르 멀티필라멘트 또는 그의 가연가공사와 비등수수축률이 10~50%인 폴리에스테르 멀티필라멘트(고수축사)와 폴리우레탄 섬유로 이루어진 복합사이며, 직물의 표면에 경사 축방향으로 양류형 굴곡들이 형성되는 것을 특징으로 하는 목욕용 직물을 제시하여 목욕용품으로 사용시 피부노폐물 제거성능이 매우 우수하고, 촉감이 쾌적하고, 피부에 자극이 적어 피부를 손상시키지도 않는 목욕용 직물을 제공하고 있다.In order to solve such a problem, Korean Patent Laid-Open Publication No. 10-2006-0116073 discloses a polyester multifilament made of polyester microfibers having a slope of 0.001 to 0.1 denier or a false-twisting process thereof, and the polyester fiber microfibers having a denier of 0.001 to 0.1 denier And polyester multifilament having a boiling water shrinkage ratio of 10 to 50% and a polyurethane fiber. The composite multifilament yarn is a composite yarn composed of polyester multifilament having a shrinkage ratio of 10 to 50% The present invention provides a fabric for a bath which is excellent in the ability to remove wastes from the skin when used as a bathing product, pleasant in touch, and less irritating to the skin, without damaging the skin.

그러나 이러한 초극세필라멘트를 제공하기 위하여는 특수한 방사구금이 필요할 뿐만 아니라 방사조건을 엄격하게 조절해야 하는 문제점이 있으며, 초극세사의 특성상 피부의 때를 효과적으로 제거하기가 어려운 문제점이 있어 때밀이 타월로 사용하기에는 제한적인 실정이었다.However, in order to provide such an ultrafine filament, there is a problem that a special spinning process is required and the spinning condition must be strictly controlled, and it is difficult to effectively remove the skin condition due to the characteristics of the microfibers. In fact.

대한민국특허공개제10-2006-0116073호(2006년11월14일 공개)Korean Patent Publication No. 10-2006-0116073 (published on November 14, 2006)

그러므로 본 발명에서는 특수한 방사구금을 사용하지 아니한 쐐기모양 날개단면부를 가지는 이형단면필라멘트를 사용하여 복합사외층에 쐐기모양 날개단면부를 가지는 이형단면필라멘트가 형성된 복합사를 제공함으로써 목욕시 때를 쉽게 벗길 수 있어 영유아나 노약자에게 편리하게 사용될 수 있는 목욕용타월용 복합사를 제공하는 것을 기술적과제로 한다. Therefore, the present invention provides a composite yarn in which a cross-section filament having a wedge-shaped blade section is formed in a composite outer layer by using a cross-section filament having a wedge-shaped blade section that does not use a special spinneret, The present invention provides a composite yarn for a bath towel which can be conveniently used for infants and the elderly.

그러므로 본 발명에 의하면, 쐐기모양 날개단면부를 가지는 이형단면필라멘트(1)를 제1피드롤러(3)에 통과시키고 200~235℃의 제1차히터(4)에서 열처리한 후, 마찰벨트 또는 디스크로 이루어진 가연장치(5)를 이용하여 가연비 1.6~2.0로 가연하면서 제2피드롤러(6)를 통과시키면서 연신비 1.5~1.7로 연신하고,Therefore, according to the present invention, after the sectioned filament 1 having the wedge-shaped blade section is passed through the first feed roller 3 and heat-treated in the first heater 4 at 200 to 235 ° C, , Stretching at a stretching ratio of 1.5 to 1.7 while passing through a second feed roller (6) while being twisted at a twist ratio of 1.6 to 2.0 using a twisting machine (5)

폴리프로필렌필라멘트(2)를 제3피드롤러(7)로 공급하여 상기 쐐기모양 날개단면부를 가지는 이형단면필라멘트(1)와 함께 교락장치(8)에서 교락한 후, 130~150℃의 제2차히터(10)에서 열처리한 후, 사속 250~450m/분으로 권취롤러(11)로 권취하는 것을 특징으로 하는 목욕타월용 복합사의 제조방법이 제공된다.The polypropylene filament 2 is supplied to the third feed roller 7 and entangled in the entanglement device 8 together with the modified filament 1 having the wedge-shaped wing end face section, Treated by a heater (10), and then wound up with a take-up roller (11) at a speed of 250 to 450 m / min. The method for producing a composite yarn for a bath towel is provided.

이하 본 발명을 보다 상세히 설명하기로 한다,Hereinafter, the present invention will be described in more detail.

본 발명은 쐐기모양 날개단면부를 가지는 이형단면필라멘트를 가연하여 폴리프로필렌필라멘트와 함께 교락하여 복합사를 제조하는 방법에 관한 것으로서 상세한 제조방법은 다음과 같다.The present invention relates to a method for manufacturing a composite yarn by twisting a cross-section filament having a wedge-shaped blade section and entanglement with a polypropylene filament.

우선, 쐐기모양 날개단면부를 가지는 이형단면필라멘트(1)를 표면이 날카롭도록 하기 위해 가연하는데, 쐐기모양 날개단면부를 가지는 이형단면필라멘트(1)를 도 1에 도시된 바와 같이 제1피드롤러(3)에 통과시키고 제1차히터(4)에서 열처리한 후, 마찰벨트 또는 디스크로 이루어진 가연장치(5)를 이용하여 가연하면서 제2피드롤러(6)를 통과시키면서 연신한다.First, a modified cross-section filament 1 having a wedge-shaped wing cross-section is twisted so as to have a sharp surface, and a modified cross-section filament 1 having a wedge-shaped wing cross-section is inserted into a first feed roller 3, heat-treated in the first heater 4, and stretched while passing through the second feed roller 6 while being twisted by using a twisting device 5 comprising a friction belt or a disk.

상기 쐐기모양 날개단면부를 가지는 이형단면필라멘트는 도 3에 도시된 공정도와 같이, 단면이 십자형, '*'형 및 'Y'자형중 어느 하나의 형태인 이형단면 합성섬유 필라멘트를 제1피드롤러를 통과시킨 후, 230∼240℃의 제1차히터에서 열처리한 후, 가연장치로 회전수 250~500 TPM, 장력비(T2/T1) 0.3 ∼ 0.7로 가연한 후, 마찰기구에 상기 이형단면 합성섬유 필라멘트를 장력 0.4~0.7 g/d로 마찰시키면서 제2피드롤러를 통과시키면서 제1피드롤러와 제2피드롤러간의 속도차에 의해 연신비 1.25~1.35으로 연신한 후, 사속 350~550m/분으로 권취하여 제조된 쐐기모양 날개단면부를 가지는 이형단면필라멘트인 것을 사용한다.The modified cross-section filament having the wedge-shaped wing cross-section has a cross-sectional shape of a cross-sectional shape, a cross-sectional shape of the cross-sectional shape of the synthetic fiber filament, a '*' After heat treatment in a first heater at 230 to 240 캜, the mixture was twisted at a rotation speed of 250 to 500 TPM and a tension ratio (T2 / T1) of 0.3 to 0.7 with a false-twist device. The fiber filament is stretched at a draw ratio of 1.25 to 1.35 by a speed difference between the first feed roller and the second feed roller while passing through the second feed roller while rubbing the fiber filament at a tension of 0.4 to 0.7 g / Section filament having a wedge-shaped blade section manufactured by winding.

도 3에서 도시된 바와 같이 쐐기모양 날개단면부를 가지는 이형단면필라멘트는 원사인 이형단면 합성섬유 필라멘트(21)를 제1피드롤러(22)를 통과시킨 후, 230∼240℃의 제1차히터(23)에서 열처리하는데, 실제로 가연장치(24)에서 발생된 트위스트는 열처리구간까지 연속되어 형성되는데, 상기 열처리에 의해 원사의 꼬임이 생긴 상태에서 원사가 연화하여 가공후 가공사의 비틀림이 유지될 수 있다. 3, a modified cross-section filament having a wedge-shaped wing cross-section is formed by passing a modified cross-section synthetic filament 21, which is a raw yarn, through a first feed roller 22, The twist generated in the false twist device 24 is continuously formed up to the heat treatment zone. The yarn is softened in the state where the yarn is twisted by the heat treatment, and the twist of the processed yarn after the process is maintained .

상기 열처리후에는 가연장치(24)로 회전수 250~500 TPM, 장력비(T2/T1) 0.3 ∼ 0.7로 가연하여 원사에 트위스트를 부여하여 가공사가 트위스트를 갖도록 하고 비틀림응력을 받게 한다. 상기 쐐기모양 날개단면부를 가지는 이형단면필라멘트는 가연을 한 후, 도 4에 도시된 마찰기구(25)에 상기 이형단면 합성섬유 필라멘트를 장력 0.4~0.7 g/d로 마찰시켜 도 5에 도시된 바와 같이 원사의 단면끝부분이 변형을 일으키도록 한 것이다.After the heat treatment, twist is applied to the yarn by twisting the twisted yarn at a rotation number of 250 to 500 TPM and a tension ratio (T2 / T1) of 0.3 to 0.7 by the twisted yarn device 24 so that the twisted yarn has a twist and receives a torsional stress. After the false-section filaments having the wedge-shaped wing cross-sections are twisted, the deformed cross-section synthetic filaments are rubbed with a tension of 0.4 to 0.7 g / d to the friction mechanism 25 shown in Fig. 4, As a result, the end face of the yarn is deformed.

상기 쐐기모양 날개단면부를 가지는 이형단면필라멘트는 200~235℃의 제1차히터(4)에서 열처리한 후, 마찰벨트 또는 디스크로 이루어진 가연장치(5)를 이용하여 가연비 1.6~2.0로 가연하면서 제2피드롤러(6)를 통과시키면서 연신비 1.5~1.7로 연신하는데, 제1차히터의 열처리온도가 200℃미만에서는 크림프형성이 낮은 문제점이 발생하며, 235℃를 초과하는 경우에는 복합사의 촉감이 딱딱한 문제점이 발생한다. 가연비는 1.6~2.0이 바람직한데, 가연비 1.6미만에서는 크림프형성이 낮은 문제점이 발생하며, 2.0을 초과하는 경우에는 가연공정에서 사절이 발생하는 문제점이 발생한다. 연신비 1.5미만에서는 복합사가 늘어나는 문제점이 발생하며, 1.7을 초과하는 경우에는 복합사가 끊어지는 문제점이 발생한다.The modified cross-section filaments having the wedge-shaped blade sections are subjected to heat treatment in a first heater 4 at 200 to 235 ° C and then twisted with a combustible ratio of 1.6 to 2.0 using a twisting device 5 comprising a friction belt or a disk When the heat treatment temperature of the first heater is less than 200 DEG C, a problem of low crimp formation occurs. When the temperature of the first heater is more than 235 DEG C, A hard problem arises. The flammability ratio is preferably 1.6 to 2.0. If the flammability ratio is less than 1.6, a problem of low crimp formation occurs. If the flammability ratio exceeds 2.0, a problem of trimming occurs in the flammability process. If the stretching ratio is less than 1.5, there is a problem that the composite yarn is increased. If the stretching ratio is more than 1.7, the composite yarn is broken.

본 발명의 복합사의 다른 공급원사인 폴리프로필렌필라멘트(2)는 제3피드롤러(7)로 공급하여 상기 쐐기모양 날개단면부를 가지는 이형단면필라멘트(1)와 함께 교락장치(8)에서 교락하게 된다. 상기 폴리프로필렌필라멘트는 함께 공급된 쐐기모양 날개단면부를 가지는 이형단면필라멘트(1)와 함께 교락장치에서 교락되어 복합사내층에는 폴리프로필렌필라멘트가 복합사외층에는 쐐기모양 날개단면부를 가지는 이형단면필라멘트가 위치하는 다층구조로 형성되어 닦임성이 우수한 물성을 가지는 복합사가 된다.The polypropylene filament 2 which is another supply source of the composite yarn of the present invention is supplied to the third feed roller 7 and is entangled in the interlocking device 8 together with the modified cross section filament 1 having the wedge shaped cross section. The polypropylene filaments are entangled in an entanglement apparatus with a wedge-shaped filament 1 having a wedge-shaped wing cross-section which is fed together, so that a polypropylene filament is contained in the composite inner layer, and a modified cross-section filament having a wedge- Layered structure which is excellent in scrubbing property.

상기 쐐기모양 날개단면부를 가지는 이형단면필라멘트는 오버피드율 4~6%로 교락장치에 공급하고, 상기 폴리프로필렌필라멘트는 오버피드율 1~2%로 교락장치에 공급하는 것이 바람직한데, 쐐기모양 날개단면부를 가지는 이형단면필라멘트의 오버피드율 4%미만에서는 복합사 형성이 어려운 문제점이 발생하며, 6%를 초과하는 경우에는 다층구조형성이 어려워지는 문제점이 발생한다. 폴리프로필렌필라멘트의 오버피드율 1%미만에서는 복합사 형성이 어려운 문제점이 발생하며, 2%를 초과하는 경우에는 다층구조 형성이 어려워지는 문제점이 발생한다.Preferably, the cross-section filaments having the wedge-shaped wing cross-section are fed to the entanglement apparatus at an overfeeding rate of 4 to 6%, and the polypropylene filaments are fed to the entangling apparatus at an overfeeding rate of 1 to 2% If the overfeeding rate of the cross-section filaments having the cross-section is less than 4%, a problem of difficulty in forming a composite yarn occurs. If the overfilling rate exceeds 6%, formation of a multi-layer structure becomes difficult. When the overfeeding rate of the polypropylene filament is less than 1%, a problem of difficulty in forming a composite yarn occurs. When the overfeeding rate exceeds 2%, formation of a multilayer structure becomes difficult.

상기 교락장치의 공기압은 2.5~3.0㎏/㎠ 인 것이 바람직하다. 이렇게 교락장치에서 두 원사를 교락한 후, 130~150℃의 제2차히터(10)에서 열처리하여 열셋팅한 후, 사속 350~550m/분으로 권취롤러(11)로 권취하여 본 발명의 복합사를 제조하게 된다.The air pressure of the entanglement apparatus is preferably 2.5 to 3.0 kg / cm 2. After the two yarns are entangled in the entangling apparatus, they are heat-set in the second heater 10 at 130 to 150 ° C to be thermally set, and then wound up with a take-up roller 11 at a submerging speed of 350 to 550 m / Yarn.

본 발명의 복합사는 폴리프로필렌필라멘트의 우수한 속건성과 쐐기모양 날개단면부를 가지는 이형단면필라멘트의 우수한 클리닝성능이 결합되어 복합사내층에는 폴리프로필렌필라멘트가 복합사외층에는 쐐기모양 날개단면부를 가지는 이형단면필라멘트가 형성되어 상기 복합사로 목욕용타월을 제조하게 되면 원사표면이 날카롭게 형성되어 때를 쉽게 벗길 수 있어 영유아나 노약자에게 편리하게 사용될 수 있다, The composite yarn of the present invention combines the excellent quick drying property of the polypropylene filament and the excellent cleaning performance of the cross-section filament having the wedge-shaped blade section so that the polypropylene filament is contained in the composite inner layer and the modified cross-section filament having the wedge- When the towel for bathing is manufactured with the composite yarn, the surface of the yarn is formed in a sharp shape and can be easily peeled off, so that it can be conveniently used for infants and the elderly.

특수한 방사구금을 사용하지 아니한 쐐기모양 날개단면부를 가지는 이형단면필라멘트를 사용하여 복합사외층에 쐐기모양 날개단면부를 가지는 이형단면필라멘트가 형성된 복합사를 제공함으로써 목욕시 때를 쉽게 벗길 수 있어 영유아나 노약자에게 편리하게 사용될 수 있는 목욕용타월용 복합사를 제공할 수 있었다.It is possible to easily peel off the bath during bathing by providing a composite yarn in which a cross-section filament having a wedge-shaped blade section is formed on the composite outer layer using a cross-section filament having a wedge- The present invention can provide a composite yarn for a towel for a bath which can be conveniently used for a bath towel.

도 1은 본 발명의 목욕타월용 복합사의 제조공정도이며,
도 2는 본 발명의 목욕타월용 복합사의 단면사진이며,
도 3은 본 발명의 목욕타월용 복합사의 원사인 쐐기모양 날개단면부를 가지는 이형단면필라멘트의 제조공정도이며,
도 4는 본 발명의 목욕타월용 복합사의 원사인 쐐기모양 날개단면부를 가지는 이형단면필라멘트의 제조공정시 사용되는 마찰기구의 사시도이며,
도 5는 본 발명의 목욕타월용 복합사의 원사인 쐐기모양 날개단면부를 가지는 이형단면필라멘트의 단면모식도이다.
1 is a view showing a manufacturing process of a composite yarn for a bath towel of the present invention,
2 is a cross-sectional photograph of a composite tow for a bath towel of the present invention,
FIG. 3 is a view illustrating a manufacturing process of a cross-section filament having a wedge-shaped blade section, which is a source of the composite yarn for a bath towel of the present invention,
FIG. 4 is a perspective view of a friction mechanism used in the manufacturing process of the cross-section filaments having the wedge-shaped blade section, which is the origin of the composite yarn for the bath towel of the present invention,
5 is a cross-sectional schematic diagram of a sectioned filament having a wedge-shaped blade section, which is the origin of the composite yarn for the bath towel of the present invention.

다음의 실시예에서는 본 발명의 목욕타월용 복합사를 제조하는 비한정적인 예시를 하고 있다.The following examples illustrate non-limiting examples of making composite yarns for bath towels of the present invention.

[실시예 1][Example 1]

단면이 십자형인 이형단면 합성섬유 필라멘트를 제1피드롤러를 통과시킨 후, 230℃의 제1차히터에서 열처리한 후, 가연장치로 회전수 300 TPM, 장력비(T2/T1) 0.4로 가연한 후, 마찰기구에 상기 이형단면 합성섬유 필라멘트를 장력 0.4g/d로 마찰시키면서 제2피드롤러를 통과시키면서 제1피드롤러와 제2피드롤러간의 속도차에 의해 연신비 1.30으로 연신한 후, 사속 350m/분으로 권취하여 도 5에 도시된 단면부를 갖는 쐐기모양 날개단면부를 가지는 이형단면필라멘트를 제조하였다.After passing through a first feed roller, a modified cross-section synthetic fiber filament having a cross-section of a cross-section was passed through a first feed roller, and then heat-treated in a first heater at 230 DEG C and then spun at a rotation speed of 300 TPM and a tension ratio (T2 / T1) Then, the above-mentioned modified cross-section synthetic fiber filament was stretched at a stretching ratio of 1.30 by a speed difference between the first feed roller and the second feed roller while passing through the second feed roller while rubbing the modified cross-section synthetic fiber filament at a tension of 0.4 g / / Min to produce a sectioned filament having a wedge-shaped blade section having the section shown in Fig.

상기 준비된 쐐기모양 날개단면부를 가지는 이형단면필라멘트를 제1피드롤러에 통과시키고 235℃의 제1차히터에서 열처리한 후, 디스크로 이루어진 가연장치를 이용하여 가연비 1.7로 가연하면서 제2피드롤러를 통과시키면서 연신비 1.5로 연신하고, 폴리프로필렌필라멘트를 제3피드롤러로 공급하여 상기 쐐기단면형 폴리에스테르필라멘트와 함께 공기압 3.0㎏/㎠의 교락장치에서 교락하는데, 이형단면필라멘트는 오버피드율 4%로 교락장치에 공급하고, 상기 폴리프로필렌필라멘트는 오버피드율 2%로 교락장치에 공급하였다. 상기 교락 후, 150℃의 제2차히터(10)에서 열처리한 후, 사속 350m/분으로 권취롤러로 권취하여 본 발명의 복합사를 제조하였다. 제조된 복합사는 B-force가 754cN, 신도가 22.99%로 측정되어 크림프형성이 우수하였다.The formed cross-section filaments having the wedge-shaped blade sections were passed through a first feed roller and heat-treated in a first heater at 235 ° C. Then, the second feed roller was twisted with a combustible ratio of 1.7 by using a disk- And the polypropylene filaments were fed to a third feed roller to be entangled with the wedge cross-section type polyester filaments at an air pressure of 3.0 kg / cm < 2 >, wherein the cross-section filaments had an overfeed rate of 4% And the polypropylene filament was fed to the entangling apparatus at an over feed rate of 2%. After the entanglement, after heat treatment in the second heater 10 at 150 ° C, the composite yarn of the present invention was produced by winding the sheet with a winding roller at a speed of 350 m / min. The manufactured composite yarn had excellent B-force of 754 cN and elongation of 22.99%, which was excellent in crimp formation.

1 : 이형단면필라멘트 2 : 폴리프로필렌필라멘트
3 : 제1피드롤러 4 : 제1차히터
5 : 가연장치 6 : 제2피드롤러
7 : 제3피드롤러 8 : 교락장치
9 : 제4피드롤러 10 : 제2차히터
11 : 권취롤러 12 : 복합사
1: cross-section filament 2: polypropylene filament
3: first feed roller 4: primary heater
5: misfire device 6: second feed roller
7: third feed roller 8: interlocking device
9: fourth feed roller 10: secondary heater
11: take-up roller 12: composite yarn

Claims (3)

단면이 십자형, '*'형 및 'Y'자형중 어느 하나의 형태인 이형단면 합성섬유 필라멘트를 제1피드롤러를 통과시킨 후, 230∼240℃의 제1차히터에서 열처리한 후, 가연장치로 회전수 250~500 TPM, 장력비(T2/T1) 0.3 ∼ 0.7로 가연한 후, 마찰기구에 상기 이형단면 합성섬유 필라멘트를 장력 0.4~0.7 g/d로 마찰시키면서 제2피드롤러를 통과시키면서 제1피드롤러와 제2피드롤러간의 속도차에 의해 연신비 1.25~1.35으로 연신한 후, 사속 350~550m/분으로 권취하여 제조된 쐐기모양 날개단면부를 가지는 이형단면필라멘트(1)를 제1피드롤러(3)에 통과시키고 200~235℃ 의 제1차히터(4)에서 열처리한 후, 마찰벨트 또는 디스크로 이루어진 가연장치(5)를 이용하여 가연비 1.6~2.0로 가연하면서 제2피드롤러(6)를 통과시키면서 연신비 1.5~1.7로 연신하고, 폴리프로필렌필라멘트(2)를 제3피드롤러(7)로 공급하여 상기 쐐기모양 날개단면부를 가지는 이형단면필라멘트(1)와 함께 교락장치(8)에서 교락한 후, 130~150℃의 제2차히터(10)에서 열처리한 후, 사속 350~550m/분으로 권취롤러(11)로 권취하는 것을 특징으로 하는 목욕타월용 복합사의 제조방법.Sectional synthetic fiber filaments having a cross section of a cross shape, a '*' shape and a 'Y' shape are passed through a first feed roller and then heat-treated in a first heater at 230 to 240 ° C., After the false twisting at a rotation speed of 250 to 500 TPM and a tension ratio (T2 / T1) of 0.3 to 0.7, the synthetic fiber filament of the modified cross-section was passed through a second feed roller while being frictioned at a tension of 0.4 to 0.7 g / A cross-section filament (1) having a wedge-shaped cross-section portion formed by drawing at a draw ratio of 1.25 to 1.35 by a speed difference between a first feed roller and a second feed roller and then winding at a cross speed of 350 to 550 m / Passed through a roller 3 and subjected to a heat treatment in a first heater 4 at 200 to 235 ° C and then twisted with a combustible ratio of 1.6 to 2.0 using a twisting device 5 comprising a friction belt or a disk, (6), stretching is carried out at a draw ratio of 1.5 to 1.7, and the polypropylene filament (2) Is fed to the roller (7) and entangled in the entanglement device (8) together with the modified filament (1) having the wedge-shaped blade end face section and then heat-treated in the secondary heater (10) at 130 to 150 ° C, And winding the same at 350 to 550 m / min with a take-up roller (11). 제 1항에 있어서,
상기 쐐기모양 날개단면부를 가지는 이형단면필라멘트는 오버피드율 4~6%로 교락장치에 공급하고, 상기 폴리프로필렌필라멘트는 오버피드율 1~2%로 교락장치에 공급하는 것을 특징으로 하는 목욕타월용 복합사의 제조방법.
The method according to claim 1,
Characterized in that the cross section filaments having the wedge shaped cross section are fed to the entanglement apparatus at an overfeed rate of 4 to 6% and the polypropylene filaments are fed to the entanglement apparatus at an over feed rate of 1 to 2% A method for producing a composite yarn.
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