KR101964696B1 - A gelatin manufacturing system equipped with a pretreatment device capable of position modification of raw materials - Google Patents

Abstract

An embodiment of the present invention provides a gelatin manufacturing system equipped with a pretreatment device capable of moving the position of raw materials, comprising: a water tank provided with first to third accommodation water tanks, a first partition wall in which a channel opened and blocked by a first water gate is formed so as to partition the first accommodation water tank and the second accommodation water tank, and a second partition wall in which a channel opened and blocked by a second water gate is formed so as to partition the second accommodation water tank and the third accommodation water tank; a first pusher which is movable in the forward and backward directions from the wall surface of the first accommodation water tank toward the first partition wall so as to press raw materials accommodated in the first accommodation water tank and move the raw materials to the second accommodation water tank through the first water gate; a second pusher provided to be movable in the forward and backward directions from the wall surface of the second accommodation water tank toward the second partition wall side so as to move the raw materials moved to the second accommodation water tank to the third accommodation water tank through the second water gate; and a control part controlling, when a first set time has elapsed after introducing the raw materials, such that the first water gate is opened and the first pusher is operated so as to move the raw materials accommodated in the first accommodation water tank to the second accommodation water tank, and controlling, when a second set time has elapsed, such that the second water gate is opened and the second pusher is operated so as to move the raw materials moved to the second accommodation water tank to the third accommodation water tank.

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a gelatin manufacturing system having a pretreatment device capable of moving a raw material,

The present invention relates to a gelatin manufacturing system having a pretreatment device capable of moving the position of a raw material.

Generally, gelatin is a kind of induction protein extracted from collagen, which is a natural protein that constitutes the animal's skin, tendon, cartilage, etc. It is processed by extracting, purifying, concentrating and sterilizing It is a food additive that is produced so that it can be eaten by humans.

Collagen is contained in animal's skin, tendons, ligaments and bones. It has a complex cross-sectional structure by electron microscope. It is composed of water, dilute acid, dilute alkali It is insoluble in water, but when it boils, it becomes gelatin and dissolves.

Gelatin is colorless or light yellow, transparent, easy to crumble, has little taste and smell, has a large swelling power, absorbs 5 to 10 times the amount of water, and forms a gel in an aqueous solution at 35 to 40 ° C. It has physicochemical properties such that the cold water only swells but becomes soluble in hot water and becomes a sol, and at a concentration of 2 to 3% or higher, it becomes an elastic gel at room temperature.

This state of gel is called jelly, and it is widely used to make shape and hardness by mixing with food by making use of its coagulability.

Therefore, in the past, conventionally, after heat treatment of pork or whey, it is heated with water to hydrolyze and extract collagen, and the extracted collagen solution is filtered using a high-density filter to remove impurities contained in the extracted collagen solution, And the sterilization and drying process, and then the final product is packaged.

Here, the conventional gelatin manufacturing process proceeds with a pretreatment process of pickling the raw pork or the raw pork (hereinafter referred to as raw materials).

In the case of the pretreatment process, raw materials such as money or wool are immersed in an acid or alkali solution for a set period of time and then taken out and washed. Here, the raw materials are housed in a device such as a storage tank or a bathtub in which acid or alkali solution is accommodated in a state in which a plurality of the raw materials are stacked in a wide spread state.

However, in such a conventional pretreatment apparatus, there is a region where the acid or alkali solution can not penetrate as the raw material is immersed in the solution in the state of being laminated and overlapped.

Therefore, in the conventional conventional gelatin manufacturing system, the raw materials that can not be pretreated as described above are selected and then the pretreatment is put into the bath or the heat treatment step, which is the next process, is performed. Therefore, conventionally, additional labor and time are required to select raw raw materials in the pretreatment process, or the amount of foreign substances is increased in the solution obtained through the extraction process after heating the raw materials.

Korean Patent Registration No. 10-0505532 (Jul. 26, 2005)

SUMMARY OF THE INVENTION Accordingly, the present invention has been made keeping in mind the above problems occurring in the prior art, and it is an object of the present invention to provide a gelatin manufacturing system having a pretreatment device capable of moving a raw material by moving a raw material input in a pre- .

Therefore, the present invention may include the following embodiments in order to achieve the above object.

An embodiment of the present invention includes a pretreatment apparatus for cutting off a raw material containing any one of a pork loin and a loaf and then removing an unnecessary part included in the raw material through acid treatment or alkali treatment and then washing the raw material, 3 accommodating water tank and a first compartment wall for partitioning the first water storage tank and the second water storage tank by forming a water channel which is opened or blocked by the first water gate and a water channel which is opened or blocked by the second water gate are formed, And a second partition wall partitioning the second accommodating water tank and the second accommodating water tank, and a second partition wall separating the second accommodating water tank from the first accommodating water tank by pressing the raw material accommodated in the first accommodating water tank, A first pusher for moving the first pusher to the second accommodating water tank through the first water gate and a second pusher for moving the second pushing member from the wall surface of the second accommodating water tank to the second partition wall side, When the first set time has elapsed after the second pusher and the raw material for feeding the second pusher and the raw material to the third water storage tank have passed through the second water gate and the first pusher is opened, The raw material is moved to the second accommodating water tank, and when the second preset time set for the raw material moved to the second accommodating water tank has elapsed, the opening of the second water catcher and the second pusher are controlled so as to move the raw material to the third accommodating water tank A gelatin manufacturing system having a pretreatment device capable of moving the position of a raw material including a control unit for controlling the gelatin production system.

Therefore, according to the present invention, since the raw material can be uniformly processed during the preprocessing process, it is possible to reduce foreign substances after the process of sorting or extracting the raw material after the pretreatment.

1 is a block diagram showing a gelatin manufacturing system according to the present invention.
2 is a block diagram briefly showing a pre-treatment apparatus.
Fig. 3 is a view showing a water tank of the pretreatment apparatus.
4 is a flowchart showing a control method of the preprocessing apparatus.
5 is a perspective view showing the fixing jig.
6 is a sectional view showing the fixing jig.
7 is a side view showing a structure in which the connecting rod of the fixing jig is hooked to the first accommodating water tank.
Fig. 8 is a plan view of Fig. 7. Fig.

It is to be understood that the words or words used in the present specification and claims are not to be construed in a conventional or dictionary sense and that the inventor can properly define the concept of a term in order to describe its invention in the best possible way And should be construed in light of the meanings and concepts consistent with the technical idea of the present invention. Detailed descriptions of well-known functions and configurations that are considered to be unnecessarily obscured by the gist of the present invention and illustration of the drawings are omitted.

Hereinafter, a gelatin manufacturing system having a pretreatment device capable of moving a raw material according to the present invention will be described in detail with reference to the accompanying drawings.

FIG. 1 is a block diagram showing a gelatin manufacturing system having a pretreatment device capable of moving the position of a raw material according to the present invention. FIG. 2 is a block diagram showing a pretreatment device. Fig.

1 to 3, the present invention relates to a pretreatment apparatus comprising a pretreatment apparatus 1 for carrying out a pretreatment process of a raw material, an extraction apparatus 2 for extracting collagen from a raw material by heating the raw material, (3), an ion exchange resin column (4) for exchanging the ions of the filtered solution, an ultrafiltration device (5) for concentrating the ion exchanged gelatin solution, and a concentrating device for removing water contained in the gelatin solution (7) for sterilizing the concentrated solution, a drying device (8) for drying after cooling and grinding after the gel treatment, and a packaging device (9).

The pretreatment device 1 removes unnecessary parts such as subcutaneous fat contained in the raw material (for example, pork or wheat) through acid treatment or alkali treatment after cutting the raw materials and removes foreign substances generated in the acid treatment or alkali treatment The washing process for removing the washing solution is carried out. Here, the pretreatment apparatus moves the raw material A stacked according to the set time after the raw material A is received in the water tanks 800 divided into spaces having different heights to the water tank 800 of the next height, A can be moved.

Such a pretreatment apparatus 1 moves the position of the raw material A so that the entire region can be uniformly contacted with the treatment solution and can be automatically advanced to the cleaning. The operation of the preprocessing apparatus 1 will be described later.

The extraction device 2 heats the raw material transferred from the pretreatment device 1 together with clean water to hydrolyze the collagen in the raw material to extract the collagen solution.

The filtration device 3 filters the foreign substances contained in the collagen solution extracted from the extraction device 2 and transfers the filtered solution to the ion exchange device. Here, the filtration device 3 is divided into a high-density and low-density filtration device and usually proceeds at low density once and twice at high density. However, since the ion exchange resin column 4 and the high density filter are integrally formed in the present invention, Can be reduced.

That is, the filtration device 3 may be composed of a first filter A composed of a low-density filter and a second filter B composed of a high-density filter.

The ion exchange resin column 4 is usually constituted by an ion exchange resin column 4 and the solution filtered through the anion resin layer 31 and the cation resin layer 32 which are successively stacked on the inner side is passed through the collagen solution To remove the resulting inorganic ionic residues.

Here, the ion exchange resin column 4 according to the present invention may further include a high density filter inside, and the high density filter is made of a pulp filter 20 using pulp, thereby reducing the number of the filtration devices 3 So that the space utilization can be increased and the number of facilities can be reduced.

The ultrafiltration device 5 is constructed by heating a dilute gelatin solution (for example, 2 to 5%) filtered and purified through an ion exchange resin column 4 at a predetermined temperature (for example, 50 to 70 ° C) Concentrate to a high concentration (7-10%).

The concentrating device 6 heats the concentrated gelatin solution in the ultrafiltration device 5 to evaporate water and concentrate the gelatin solution to have a higher concentration.

The sterilizing device 7 sterilizes the concentrated gelatin solution.

The drying device 8 is a device in which the sterilized gelatin solution is cooled and dried to gelatinize the gelatin solution and dry the gelatinized gelatin to maintain the moisture content at about 10 to 15%. In addition, the drying apparatus 8 may further include a crusher or may include a crusher separately.

Therefore, the crusher is to crush gelatin to a size of 10 ~ 50 mesh.

The packaging device 9 can contain gelatin powder or granules crushed by a crusher in a packaging container.

A detailed description of the details of the preprocessing apparatus will be described below, which will be described with reference to Figs. 2 and 3. Fig.

2 and 3, the pretreatment apparatus includes a control unit 100 for outputting control signals, a water tank 800 into which the raw material A and the pretreatment solution are introduced, An operation panel 400 for outputting a setting and a drive command of an operator and a water tub moving part for pressing and moving the raw material A A processing solution supply unit 600 for supplying and spraying the processing solution to the water tank 800 and a cleaning solution supply unit 700 for supplying and spraying the cleaning solution to the raw material A that has been pretreated in the water tank 800 do.

The control unit 100 controls the bathtub moving unit 500, the cleaning liquid supply unit 700, and the process solution supply unit 600 according to the sensing signal of the sensor unit 200 and the operation command of the operation panel 400.

3, the water tank 800 includes a first water storage tank 810 in which the first raw material A is stored, a second water storage tank 810 in which the raw material A ' A third water storage tank 830 for storing the raw material A "pre-processed in the second water storage tank 820 and a third water storage tank 830 connected to the purification tank 850 in the third water storage tank 830, A drain pipe 840 for discharging the treatment solution, and a purification tank 850.

The first water storage tank 810 is formed as a space surrounded by the upright wall surfaces on the first bottom surface 812. Here, the height of the first bottom surface 812 is formed at a higher position than the bottom surface 822 of the second containing water tank 820. The first water storage tank 810 is partitioned from the second water storage tank 820 by a first partition wall 811 erected between the second water storage tanks 820, At least one first water gate 532 may be formed which is moved up and down to open or block the water channel connected to the second water storage tank.

The second water storage tank 820 forms a space for accommodating the raw material A 'moved in the first water storage tank 810 with the first partition wall 811 therebetween. To this end, the second water storage tank 820 includes a second bottom surface 822 that is downwardly stepped with the first bottom surface 812, and a second bottom surface 822 that is erected on the second bottom surface 822, The second partition wall 821 is formed.

The second bottom surface 822 is formed on the first bottom surface 812 at a lower level than the first bottom surface 812. Therefore, the second containing water tank 820 receives the processing solution and the raw material A moved and dropped from the first containing water tank 810 through the first water gate 532 for a predetermined time (second set time).

The second partition wall 821 is formed upright at a position opposite to the first partition wall 811 so as to be partitioned from the third water receptacle 830. The second partition wall 821 is formed with a raw material A accommodated in the second accommodating water tank 820 and a second water gate 542 opened and closed to move the process solution to the third accommodating water tank 830.

The third water storage tank 830 is formed as a space surrounded by the wall surfaces 831 that are erected in the third bottom surface 832 having the same height as the second bottom surface 822. Here, the third bottom surface 832 may be formed with a plurality of drain holes 832a so as to communicate with the drainpipe 840. That is, the third water storage tank 830 is formed with a drain hole for receiving the raw material A "moved from the second water storage tank 820 and draining the treatment solution and the washing liquid to the drain pipe 840. The drain pipe 840 is connected to the purification tank 850 and guides the treatment solution drained in the third storage tank 830 to the purification tank 850.

The sensor unit 200 includes a water level sensor 210 for sensing the water level of at least one of the first water receiving tank 810 to the third water receiving tank 830, A pH sensor 230 for sensing the pH of the treatment solution, a human body sensor 240 for sensing a human body in the vicinity of the water tank 800, And a gas sensor 250 for detecting whether or not the gas is harmful.

The water level sensor 210 senses the water level in at least one of the first water receiving tank 810 to the third water receiving tank 830 and outputs the sensed water level to the controller 100. The control unit 100 receives the level detection signal of the first water storage tank 810 and the water level detection signal of the second water storage tank 820 and controls the treatment solution supply unit 600 to supply the treatment solution Or cut off.

The weight detection sensor 220 senses the weight of at least one of the first bottom surface 812 to the third bottom surface 832 and outputs the weight to the control unit 100. For example, the control unit 100 determines whether the raw material A in the first accommodating water tank 810 is moved or moved to the second accommodating water tank 820 through the weight sensing signal of the first accommodating water tank 810 Can be confirmed. The control unit 100 can confirm whether or not the raw material A 'is transferred from the second containing water tank 820 to the third containing water tank 830 through the weight detection signal of the second containing water tank 820. Alternatively, the control unit 100 can check whether the drain of the treatment solution in the third storage tank 830 is completed or the drain of the cleaning solution is completed through the weight sensing signal sensed by the third storage tank 830.

The human body detection sensor 240 transmits a human body detection signal to the control unit 100 when a human body is sensed in the vicinity of the water tank 800. The controller 100 may turn the illumination unit 300 on or off according to whether the human body sensor 240 detects a human body.

The acidity detection sensor 230 senses the degree of acidity or basicity of the processing solution in the first water storage tank 810 and the second water storage tank 820 and outputs the detected acidity or basicity to the controller 100. The control unit 100 controls the treatment solution supply unit 600 to adjust the amount of acidic or alkaline solution and the amount of raw water to dilute the treatment solution in the treatment solution supply unit 600 in accordance with the detection signal of the acidity detection sensor 230 do.

The gas sensor 250 senses whether or not harmful gas exists inside the building where the water tank 800 is installed. For example, the pretreatment device 1 is a process of aging the raw material A with an acidic or alkaline solution to remove unnecessary fats and the like, and accordingly, a gas harmful to the human body is generated according to the case (for example, Lt; / RTI >

Therefore, in order to prevent a safety accident caused by a gas, the control unit 100 can issue an alarm through the sensing signal of the gas sensor 250 and the temperature sensor.

The temperature sensor 260 senses the temperature of at least one of the temperature of the room and the inside of the water tank 800, the treatment solution, and the cleaning solution, and outputs the sensed temperature to the control unit 100. The control unit 100 receives the temperature sensing signal of the temperature sensor 260 and outputs the temperature of the room, the cleaning solution, the inside temperature of the water tank 800 (the temperature of the treatment solution contained in the water tank 800) At least one of them.

The illumination unit 300 is turned on or off according to the control of the control unit 100 and the operation of the operation panel 400 and / or the illumination switch as a plurality of illumination lamps.

The operation panel 400 includes an operation switch 410 composed of a plurality of operation keys for outputting a set command, a display 420 for outputting a detection signal and time of the sensor unit 200, An alarm means 430 for issuing a time and auditory alarm by the user, and a timer 440 for counting time.

The operation switch 410 outputs, as a plurality of switches, an operation condition of the water tank moving part 500, a drive instruction of the process solution supply part 600, a supply instruction of the cleaning solution, and / or a condition setting signal.

The operator can input the pH range, the alkaline range, the water level, and the weight condition of the treatment solution driving part through the operation switch 410. In addition, the operator can set the conditions for storing and moving the raw materials A through the operation switch 410.

The storage and transfer conditions of the raw material A are set so that the storage time of the raw materials A, A ', A "and the storage time of the raw materials A, A', A", for each of the first storage water tank 810 to the third storage water tank 830, Closing time period of the water for each water tank 810 and the second water storage tank 820, and the operation time of the cleaning liquid supply unit 700.

The display 420 controls the temperature of the room, the cleaning solution, the treatment solution and the room temperature, the presence of harmful gas in the room, the weight and time for each of the water tanks 810, 820 and 830, 1 pre-treatment in the first water storage tank 810 or the second water storage tank 820, or whether it is washed in the third water storage tank 830).

Timer 440 counts time. For example, the timer 440 controls the current time, the time after the raw material A is accommodated in the first accommodating water tank 810, and the time after the raw material A is stored in the second accommodating water tank 820 under the control of the controller 100 'And the time after the first and second sidewalls 532 and 542 are opened and outputs the counted value to the controller 100. [ The time counted by the timer 440 may be output to the display 420.

The control unit 100 receives the counting signal from the timer 440 and opens the first water gate 532 when the first set time has elapsed since the input of the raw material A into the first water receptacle 810, The control unit 500 controls the first receiving tank 810 to move the raw material A into the second receiving tank 820. The control unit 100 receives the time counting signal of the timer 440 after the raw material A is inputted into the second receiving water tank 820 and controls the water tank moving unit 500 when the set time has elapsed, The raw material A injected into the third water storage tank 830 may be moved to the third water storage tank 830 and then the washing liquid may be sprayed.

The movement of the raw material A by the controller 100 is intended to uniformly infiltrate the raw material A with the treatment solution to prevent uneven treatment as in the conventional case.

The alarm unit 430 issues a time and / or an audible alarm under the control of the control unit 100.

In addition, the operation panel 400 may be configured as a touch-type display 420 in which the operation switch 410 and the display 420, the timer 440, and the alarm means 430 are integrally formed.

The water tank moving part 500 includes a first pusher 512 for pushing and moving the raw material A in the first receiving water tank 810 and a first pusher moving means 511 for moving the first pusher 512 in the forward and backward directions A second pusher 522 for pressing and moving the raw material A 'in the second containing water tank 820, a second pusher moving means 521 for moving the second pusher 522, A first water gate operating means 531 for opening and closing the first water gate 532 of the water storage tank 810 and a second water gate operating means 541 for opening and closing the second water gate 542 of the second water receptacle 820, .

The first pusher 512 is moved in the forward and backward directions from the wall surface of the first accommodating water tank 810 to the first partition wall 811 side to press the raw material A contained in the first accommodating water tank 810. At this time, the raw material A passes through the water channel opened by the first water gate 532 at the lower end of the first partition wall 811, and falls into the second water receiving tank 820.

The first pusher moving means 511 drives the first pusher 512 provided in the first receiving water tank 810 under the control of the control unit 100. [

The second pusher 522 moves (stretches and contracts) in the front-rear direction from the wall surface of the second accommodating water tank 820 (for example, the wall surface forming the lower portion of the first partition wall) toward the second partition wall 821 side, do. That is, the second pusher 522 presses the raw material A 'contained in the second containing water tank 820 and presses the raw material A' through the open water channel by the second water gate 542 formed at the lower end of the second partition wall 821 .

The second pusher moving means 521 actuates the second pusher 522 under the control of the control unit 100. [

The first gate operating unit 531 opens and closes the first gate 532 under the control of the controller 100. [ For example, the first water gate 532 opens or blocks the water channel installed in the upright first partition wall 811 between the first water receiving tank 810 and the second water receiving tank 820. Here, the water channel can be set to have a width and a height such that the raw material A and the treatment solution pressurized by the first pusher 512 can be moved to the second containing water tank 820.

Since the first bottom surface 812 of the first accommodating water tank 810 is positioned higher than the second bottom surface 822 of the second accommodating water tank 820, (A) is moved to the second containing water tank (820).

The second gate operating means 541 opens and closes the second gate 542 under the control of the controller 100. Here, the heights of the bottom surfaces 822 and 832 of the second accommodating water tank 820 and the third accommodating water tank 830 coincide with each other. The treatment solution is discharged to the drainpipe 840 through the drain port 832a communicated with the bottom surface 832 of the third receiving water tank 830 and the raw material A is discharged from the drain pipe 840 by the pressure by the second pusher 522 And is transferred to the third water storage tank 830.

The treatment solution supply unit 600 includes a treatment solution supply unit 610 for supplying the treatment solution under the control of the control unit 100 and a treatment solution supplying unit 610 for supplying the treatment solution in the first accommodation water tank 810 and / And a spraying nozzle 620 for spraying.

The treatment solution supply means 610 may include, for example, a tank in which the treatment solution is stored, a valve for opening and closing a pipe connected to the solution injection nozzle 620 in the tank, and a pump. Such apparatuses are generally known apparatuses and their explanation is omitted. Further, the treatment solution supply means 610 may further include an apparatus for adjusting and mixing the amount of water and the solution according to the concentration and acidity of the treatment solution.

The solution spraying nozzle 620 is installed to spray the treatment solution to the first water receiving tank 810. Here, the solution injection nozzle 620 injects the processing solution until the control unit 100 confirms that the processing solution reaches the first receiving water tank 810 up to a set height according to the detection signal of the water level sensor 210 . Here, the solution injection nozzle 620 may be installed not only in the first water storage tank 810 but also in the second water storage tank 820.

That is, when the level of the processing solution transferred from the first water storage tank 810 to the second water storage tank 820 does not reach the predetermined height, the control unit 100 controls the second water storage tank 820 using the solution injection nozzle 620, (820).

The cleaning liquid supply unit 700 includes a cleaning liquid supply unit 710 for supplying the cleaning liquid under the control of the controller 100 and a cleaning liquid spray nozzle 720 for spraying the cleaning liquid to the third storage tank 830.

The cleaning liquid supply unit 710 may include a tank for storing the cleaning liquid, a pipe connected to the pump and the cleaning liquid injection nozzle 720, and a valve for opening and closing the pipe. The cleaning liquid supply means 710 supplies the cleaning liquid to the cleaning liquid spray nozzle 720 under the control of the control unit 100.

The washing liquid spray nozzle 720 is disposed in the third containing water tank 830 and injects the washing liquid to the raw material A moved from the second containing water tank 820. That is, the cleaning liquid spraying nozzle 720 performs the cleaning process by spraying the cleaning liquid onto the processed raw material A ''.

Here, the cleaning solution and the treatment solution are guided to the drainpipe 840 through the drain port 832a formed in the third water storage tank 830, and then transferred to the purification tank 850. [

The present invention includes the above-described configuration. Hereinafter, the operation of the present invention achieved by the above-described configurations will be described with reference to FIG.

4 is a flowchart showing a control method of the preprocessing apparatus according to the present invention.

4, the present invention includes a step S110 of setting a first setting time and a second setting time set in the first receiving water tank 810 and the second receiving water tank 820, (S140) of determining whether the first set time has elapsed, step S140 of opening the first water shed (532) when the first set time has elapsed, step S140 of opening the first water shed (532) A step S160 of supplying the treatment solution when the water level of the second water storage tank 820 is lower than the set water level, and a step S160 of determining whether the second set time has elapsed or not Step S180 of opening the second sluice 542 if the second set time has elapsed, and step S190 of supplying the washer fluid to the third containing water tank 830.

In step S110, the operator sets the first set time and the second set time through the operation panel 400. [ For example, the workers insert the raw material A into the first water storage tank 810. [ At this time, the raw materials (A) can be moved by a hoist or other equipment.

The operator sets the time for receiving the raw material A in the first receiving water tank 810 and the time for being received in the second receiving water tank 820 through the operation panel 400. [ That is, the opening and closing times of the first and second sipes 532 and 542 are set. The time setting of the first sip 532 and the second sip 542 may be set differently according to the poultry or poultry, and may be a time required in a generally known preprocessing process.

Step S120 is a step of supplying the treatment solution to the first water storage tank 810. [

For example, when an operator inputs a drive command using the operation panel 400, the control unit 100 drives the treatment solution supply unit 600 to supply the treatment solution to the first water storage tank 810. [ At this time, the treatment solution is supplied until the set water level of the first water receiving tank 810 is reached.

The control unit 100 also checks the level, pH, and temperature of the first storage water tank 810 through the water level sensor 210, the pH sensor 230, and the temperature sensor, . In addition, the control unit 100 senses the presence of a human body and noxious gas in the vicinity thereof, outputs the detected result to the display 420 of the operation panel 400, and activates the alarm unit to issue an alarm.

The treatment solution is supplied to the first water storage tank 810 through the solution spray nozzle 620. The water level sensor 210 senses the water level of the first water storage tank 810 and outputs the water level to the control unit 100. [

The control unit 100 stops the operation of the treatment solution supply unit when the water level of the water level detection sensor 210 is reached and the water level of the first water storage tank 810 reaches the set height, And the first set time is counted.

Step S130 is a step of determining whether or not the first set time has elapsed. The control unit 100 continuously checks whether the first set time has passed or not through the counting signal of the timer 440. [

In step S140, when the first set time has elapsed, the controller 100 opens the first gate 532 and activates the first pusher 512 to move the raw material A accommodated in the first accommodating water tank 810 And is moved to the second water storage tank 820. The first pusher 512 presses the raw material A accommodated in the first accommodating water tank 810 and moves to the second accommodating water tank 820. The first water pump 532 is opened under the control of the controller 100, .

At this time, the raw material A is moved to the second containing water tank 820 while being moved. Accordingly, as the shape of the laminate in the moving process is deformed while being accommodated in the first accommodating water tank 810, the portions that are not exposed to the solution in the first accommodating water tank 810 can be exposed.

In addition, the treatment solution in the first water storage tank 810 is moved to the second water storage tank 820 as the first water siphon 532 is opened.

In step S150, it is determined whether the water level and the acidity of the second water storage tank 820 meet the set condition. The controller 100 checks the water level of the second water receptacle 820 and the pH of the second water receptacle 820 through the water level sensor 210 to determine whether the water level is below the set water level, Check for acidity.

In step S160, the control unit 100 controls the treatment solution supply unit 600 to supplement the treatment solution when the water level is lower than the set water level or it is confirmed that the acidity is lowered in step S150. Accordingly, the solution injection nozzle 620 injects and supplies the treatment solution to the second water receiving tank 820.

In step S170, the controller 100 determines whether the second set time has elapsed. The second set time is a time in which the raw material A is acid or alkali processed in the second containing water tank 820. That is, the controller 100 activates the timer 440 and counts the time stored in the second water storage tank 820.

In step S180, the control unit 100 controls the second pusher 522 to open the second sidewall 542 and then controls the second pusher 522 to move the raw material A accommodated in the second accommodating water tank 820, To the third water storage tank 830 to perform the washing and draining process. Here, the bottom surfaces of the second containing water tank 820 and the third containing water tank 830 may have the same height, or the bottom surface 832 of the third containing water tank 830 may be set to have a low position. The treatment solution of the second water storage tank 820 is moved to the third water storage tank 830 while the second water sump 542 is opened and is discharged to the drainage port 830 formed on the bottom surface 832 of the third water storage tank 830 832a to the drainpipe 840. Here, the weight sensing sensor 220 senses the weight of the third accommodating water tank 830 and outputs the control unit 100.

Therefore, when the weight of the third receiving water tank 830 drops below the set weight from the weight detecting sensor 220, the controller 100 operates the washing liquid supplying means 610 to spray the washing liquid to the third receiving water tank 830 . Therefore, the cleaning liquid spray nozzle 720 sprays the cleaning liquid onto the pretreated raw material A '' accommodated in the third water storage tank 830 and cleans it.

The control unit 100 may output a completion message and an alarm sound through the operation panel 400 when the set cleaning time has elapsed.

Therefore, the operator takes out the raw material A '', which has been subjected to the pre-treatment and the cleaning, through the above process, and proceeds to the next process (extraction process).

As described above, according to the present invention, the raw material (A) can be introduced into the first water storage tank 810 and the position can be moved using the first pusher 512, (Not shown) having a fixing jig capable of holding the raw materials A so as to be spaced apart from each other for contact.

The raw material receiving portion (not given a reference numeral) will be described with reference to Figs. 5 to 8. Fig.

Fig. 5 is a perspective view showing the fixing jig, Fig. 6 is a sectional view showing the fixing jig, Fig. 7 is a side view showing a structure in which the connecting rod of the fixing jig is hooked to the first water storage tank, and Fig. 8 is a plan view of Fig.

5 to 8, the raw material receiving portion (not shown in the drawing) is sequentially stacked as a plurality of pieces, a fixing jig for receiving the raw material A therebetween, and a plurality of fixing jigs And a connecting rod 942 fixed to the fixing jig so as to be detachable and connected to a heavy equipment such as a hoist or a crane.

More specifically, the fixing jig includes a mesh net 920 and a frame 910 supporting the mesh net 920 at a central portion as a rectangular, circular, or polygonal shape, and a frame 910 And a connecting ring 911 protruding from the outside of the frame 910 and communicating with the connecting rod 942. [

The frame 910 supports a mesh net 920 which is fixed inward as a rectangular, circular or polygonal shape. Here, the frame 910 and the mesh net 920 are manufactured as a synthetic resin having an acid resistance and an alkali resistance, and the general description of the acid resistant and alkali resistant synthetic resin will be omitted.

The mesh network 920 receives and supports the raw material A placed between the other mesh nets 920 fixed by the frame 910 and fixed by the upper or lower frame 910. That is, the raw material A is accommodated in an empty space formed between the mesh nets 920 of the fixing sheets stacked on the upper side and the lower side.

A plurality of fixing holes 930 are formed in the frame 910. The fixing hole 930 is formed at a position where the fixing pin 941 is set so as to communicate with all of the stacked fixing jigs.

The linking rings 911 are formed as a pair of mutually spaced apart external cross-sections of the frame 910. The connecting ring 911 supports the connecting rod 942 which is communicated.

The connecting rod 942 is bent from the end to the operator and hooked to the hook rod 813 extending away from the wall surface of the first receiving water tank 810. The connecting rod 942 also allows heavy equipment such as a hoist or a crane to be connected to both sides.

That is, the connecting rod 942 is for moving the stacked fixing jig to the first receiving water tank 810 as a heavy equipment because the operator can not move it manually. When the position of the connecting rod 942 is changed from the first water storage tank 810 to the second water storage tank 820 and the water is introduced into the second water storage tank 820 in an inclined state, . Therefore, the connecting rod 942 is formed with a bent end 942a bent at the end thereof so as to allow the first pusher 512 to be naturally drawn out while being pressed.

That is, the heavy equipment such as a hoist or a crane is connected to the opposite ends of the connecting rod 942 to the first receiving water tank 810. At this time, the connecting rod 942 is formed with a bent end 942a bent at one end thereof as a tour operator, and the first receiving water tank 810 is formed with a hook rod 813 extending horizontally and spaced apart from the wall surface. At this time, the connecting rod 942 is moved to the first receiving water tank 810 so that the bent end 942a is caught by the hooking rod 813.

Therefore, when the first pusher 512 presses the connecting rod 942, the connecting rod 942 is pulled out of the connecting ring 911 due to the hooked state of the hook rod 813, and only the fixing jig can be pulled out from the second receiving water tank 820, .

In the embodiment of the present invention as described above, the pretreatment is carried out by sequentially moving and immersing the processing solution in the first containing water tank 810 and the second containing water tank 820 in the state of receiving the pork or the wool through the fixing jig do. At this time, the fixed jig is free to move the treatment solution using the mesh net 920, and the raw materials A, A ', A' 'received between the fixed jigs are separated from each other through the mesh net 920 Thereby making uniform contact with the treatment solution.

Here, the mesh net 920 may not only move the treatment solution but also collect impurities such as fat and hair removed from the raw material A in the pretreatment process.

In addition, a plurality of fixing papers stacked on one another are fixed by the connecting pins, and can be led into the first receiving water tank 810 using heavy equipment such as a hoist or a crane by the connecting rod 942, do. In addition, since the connecting rod 942 is automatically drawn out through the hook rod 813 provided in the receiving water tank 800, damage to the fixing paper can be prevented in the process of being moved.

While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments, and that various modifications and changes may be made by those skilled in the art.

It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims. Therefore, disclosure methods should be considered from an illustrative point of view, not from a restrictive point of view. The scope of the present invention is defined by the appended claims rather than by the foregoing description, and all differences within the scope of equivalents thereof should be construed as being included in the present invention.

1: Pretreatment device 2: Extraction device
3: Filtration unit 4: Ion exchange resin tower
5; Ultrafiltration device 6: Concentration device
7: Sterilization device 8: Drying device
9: Packaging machine 100:
200: sensor part 210: water level sensor
220: Weight sensor 230: pH sensor
240: Human body detection sensor 250: Gas detection sensor
260: temperature sensor 300:
400: Operation panel 410: Operation switch
420: display 430: alarm means
440: Timer 500: Tank moving part
511: first pusher moving means 512: first pusher
521: second pusher moving means 522: second pusher
531: first water gate operating means 532: first water gate
541: second water gate actuation means 542: second water gate
600: Treatment solution supply part 610: Treatment solution supply device
620: solution spray nozzle 700: cleaning liquid supply part
710: Washing liquid supplying means 720: Washing liquid spraying nozzle
800: Water tank 813: hook bar
810: First water storage tank 820: Second water storage tank
830: Third storage water tank 811, 821, 831: Compartment wall
812, 822, 832: bottom surface 832a: drain hole
840: By drain pipe 850: Septic tank
910: Frame 911: Linkage
920: Mesh net 930: Fixing hole
941: Fixing pin 942: Connecting rod
942a: Bending section A, A ', A'': Raw material

Claims (9)

And a pretreatment device (1) for cutting off a raw material containing any one of a raw material, a raw material, a raw material, a raw material, and a raw material and removing unnecessary parts included in the raw material through an acid treatment or an alkali treatment,
The preprocessing apparatus 1
The first to third water storage tanks 810 to 830 and the first water storage tank 820 and the first water storage tank 820 are provided with water channels which are opened or blocked by the first water storage 532, A partition wall 811 and a second compartment wall 821 in which a water channel opened or blocked by the second water gate 542 is formed to partition the second water receptacle 820 and the third water receptacle 830 (800);
The raw material A accommodated in the first accommodating water tank 810 can be moved in the forward and backward direction from the wall surface of the first accommodating water tank 810 to the first partition wall 811 side to pressurize the raw material A stored in the first accommodating water tank 810 through the first water gate 532 A first pusher 512 for moving the first pusher 512 to the receiving water tank 820;
The raw material A which is provided so as to be movable in the forward and backward directions from the wall surface of the second water storage tank 820 toward the second partition wall 821 is supplied to the second water storage tank 820 through the second water supply 542 A second pusher 522 for moving the first pusher 522 to the third receiving water tank 830; And
When the first set time has elapsed after the raw material A has been supplied, the opening of the first gate 532 and the operation of the first pusher 512 are controlled so that the raw material A accommodated in the first accommodating water tank 810 The second water storage tank 820 is opened and the second water storage 542 is opened and the second pusher 522 is opened when the second set time of the raw material A ' And a control unit (100) for controlling the raw material (A) to be moved to the third containing water tank (830) by controlling the raw material (A) to be operated.
The water treatment system according to claim 1, wherein the first water storage tank (810)
Wherein the bottom surface (812) has a higher position than the bottom surface (822) of the second containing water tank (820).
The water treatment system according to claim 1, wherein the first water storage tank (810)
A solution injection nozzle 620 for injecting the treatment solution supplied from the treatment solution supply unit 600 under the control of the control unit 100 is provided,
The control unit 100
And controls so that the treatment solution is sprayed until the water level of the treatment solution reaches a set level in the first water storage tank 810 according to the water level detection signal of the water level detection sensor 210. [ (EN) DEVICE FOR MANUFACTURING GELATIN.
The water treatment system according to claim 1, wherein the second water storage tank (820)
A solution injection nozzle 620 for injecting the treatment solution supplied from the treatment solution supply means 610 under the control of the control unit 100 is provided,
The control unit 100
It is determined whether or not the treatment solution is replenished to the second water storage tank 820 according to the water level detection signal of the water level detection sensor 210 and the acidity detection signal of the acidity detection sensor 230 to control the treatment solution supply means 610 And a pretreatment device capable of moving the raw material.
The method according to claim 1,
A fixing jig that forms a spaced apart empty space in which a plurality of pieces are stacked and the raw material (A) is stored therebetween; And
And a fixing pin (941) for fixing the fixing jig to the fixing jig. The gelatin manufacturing system includes a pretreatment device capable of moving the raw material.
[7] The apparatus of claim 5,
A mesh net 920 having a plurality of through holes formed therein to support the raw material A;
A frame 910 for supporting the mesh net 920; And
And a fixing hole (930) penetrating upward and downward from the frame (910) so that the fixing pin (941) communicates with the fixing pin (941).
[7] The apparatus of claim 6,
At least one connection loop 911 protruding from an outer end surface of the frame 910; And
And a connecting rod 942 having one end bent and the other end horizontally extended to connect heavy equipment such as a hoist or a crane by connecting the connecting hook 911,
The first water storage tank 810
And a hook rod 813 extending away from the wall surface opposite to the first partition wall 811 so as to engage with the bent end 942a of the connecting rod 942. The pre- Gelatin manufacturing system.
The method according to claim 1,
A cleaning liquid spray nozzle 720 for spraying the cleaning liquid supplied from the cleaning liquid supply means 710 for supplying the cleaning liquid under the control of the control unit 100 to the raw material A moved to the third storage tank 830, And further comprising a pre-treatment device capable of moving the position of the raw material.
The water treatment system according to claim 1 or 8, wherein the third water storage tank (830)
Wherein a plurality of drainage ports (832a) communicating with a drainage pipe path (840) connected to the purification tank (850) are provided on the bottom surface (832), characterized in that a gelatin production system.

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