KR101898152B1 - Apparaus for processing dead livestock bodies - Google Patents

Abstract

Disclosed is an apparatus for processing dead livestock. According to the present invention, the apparatus for processing dead livestock comprises: a selection grinding unit including a first grinding unit to grind dead poultry supplied through a first hopper, and a second grinding unit to grind dead artiodactyla supplied through a second hopper; a storage hopper communicating with the selection grinding unit to store ground dead bodies and liquid discharged in a grinding process; a separation transport unit communicating with a lower end of the storage hopper to move the stored dead bodies to an upper end and discharge the liquid to a lower end; and a drying unit communicating with an upper end of the separation transport unit to heat and dry the received dead bodies, and discharge the dried dead bodies to a collection box on a lower end. According to the present invention, dead livestock can be efficiently and uniformly ground or cut into a small size in accordance with the type of dead livestock. Dead bodies can be quickly dried by the drying unit to improve drying efficiency and allow economic operation of the apparatus. The apparatus is realized in a single module form where components with respective functions are linked to allow movement using a vehicle, to cleanly, effectively and quickly process a large quantity of dead livestock without pollution of the surrounding environment.

Description

{APPARAUS FOR PROCESSING DEAD LIVESTOCK BODIES}

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a livestock processing apparatus, and more particularly, to a livestock processing apparatus for separating spent poultry and prawns from each other, separating the liquid product discharged from the livestock livestock and separating the pulverized poultry, To a livestock processing apparatus capable of performing a rapid drying process.

The foot-and-mouth disease, which is an acute infectious disease of domestic animals such as cattle, sheep, pigs, sheep, goats and reindeers, has a mortality rate of 5 to 55% and the treatment method is not specifically suggested. Once it occurs, .

Avian influenza (AI), an acute infectious disease of poultry such as chickens, ducks, and wild birds, is also difficult to apply to people other than humans. Therefore, once a pandemic has occurred, A large amount of poultry has been killed and is being buried.

This method of burial of livestock is the easiest way to prevent the spread of pathogens, but the problem of environmental pollution caused by frequent and frequent burials is serious, so there are various measures for effective treatment .

Among them, various apparatuses for treating livestock have been developed so far. These apparatuses basically include a step of crushing the dead livestock body to a predetermined size, and a step of crushing the crushed livestock body through a storage tank, And a step of making the particles dry solid matter.

In particular, Korean Patent Registration No. 10-1694481 (registered on Jan. 03, 2017) discloses a technique relating to a treatment apparatus for livestock dead bodies, which comprises a stator composed of shredding rollers, A first and a second gap adjusting members for adjusting the distance between the stator and the mover according to the size of the dead body; a dryer for re-cutting and drying the pulverized matter of the dead body; .

This prior art has the advantage that it is possible to easily treat both dead bodies having a small size while freely varying the crush width and livestock dead bodies such as wool and money having a relatively large skeleton. However, There is a problem in that contamination around the treatment device and discomfort of the operator may be caused because the liquid treatment such as blood which is inevitable to be discharged from the lungs is not accompanied by neat treatment.

Even if the treatment of the discharged liquid material does not matter, if the drying operation is carried out through the dryer without directly artificially discharging the liquid material contained in the dead body, the drying efficiency is greatly lowered and the treatment of the dead livestock takes a long time So that it is difficult to economically operate the apparatus.

In addition, the blades of the band saw blade or the press roll provided in the radial crushing roll are not structurally densely formed, so that it is difficult to cut the feathers or the like accompanying the poultry to a sufficiently small size, There is a problem that it is deteriorated.

Korean Registered Patent No. 10-1694481 (Registered Date: January 03, 2017)

It is an object of the present invention to provide a poultry poultry farming machine which is capable of separating and separating dead poultry and poultry products from each other in a small size, And to provide a waste livestock processing device that can be treated.

The object of the present invention can be achieved by a screening and crushing unit comprising a first crushing unit for crushing dead poultry introduced through a first hopper and a second crushing unit for crushing dead waste introduced through a second hopper; A storage hopper for storing the pulverized object communicated with the screening crushing unit and the liquid material discharged in the crushing process; A separation conveying part for communicating with a lower end of the storage hopper to store a dead object to an upper end and discharging the liquid material to a lower end; And a drying unit connected to the upper end of the separation conveying unit to heat and dry the lungs, and to discharge the dried lungs to a collection box at the lower end.

Wherein the first crushing unit comprises: a first hopper into which poultry is introduced through an opened upper end; A pair of first cutting parts for rotating the poultry in a state where the first cutting parts are provided so as to face each other at the inside of the first hopper; A conveyor unit positioned at a lower end of the first cutting unit to feed the first cut poultry toward the storage hopper; And a second cutting unit for cutting the poultry transported and rotated in a state of being provided at the upper end of the conveyor unit.

The pair of first cutting portions may include a first rotary cutter having a plurality of first-first circular cutters spaced apart from each other on a first rotary shaft; And a plurality of first-second circular cutters are spaced apart from each other on the first-second rotary shaft, and the first-second circular cutter is provided on the inner side of the first hopper so that the first- And a first-second rotary cutter.

Wherein the first crushing unit comprises: a first hopper into which poultry is introduced through an opened upper end; A pair of first cutting parts for rotating the poultry in a state where the first cutting parts are provided so as to face each other at the inside of the first hopper; And a pair of second cutting portions arranged in a direction staggered with respect to the first cutting portion from below the first cutting portion and rotating in a state of being opposed to each other to secondarily cut the dead poultry dropped after the first cutting .

Wherein the second crushing unit comprises: the second hopper into which the waste residues are introduced through the opened upper end; A first housing having a tubular shape communicating with a lower end of the second hopper and provided with a waste residue; A second housing coupled to the first housing at one end thereof and having an inner diameter gradually reduced toward a crush discharge hole provided at the other end; And a pulverizing screw for crushing and crushing the waste residues provided through rotation in a state of being provided inside the first and second housings and sending the crushed waste to the crush discharge hole.

The storage hopper is formed in the shape of a funnel-shaped funnel, and one side of the lower end communicates with the separation-transfer part. On the inclined side surface forming the funnel-shape, the stirring blade that rotates to mix the crushed- .

The separating and sending part has a cylindrical shape and is inclined to the drying part. The lower end of the separating part communicates with the storage hopper. The other end of the lower part has a liquid discharging hole through which the liquid material is discharged. A conveying pipe; And a screw blade formed in a spiral shape along an outer circumferential surface of the main rotating shaft so as to rotate inside the conveying pipe and move the mortuary body upwardly; a screw blade extending from the lower end of the screw blade toward the liquid discharging hole, And a screw conveyor composed of at least one scraper scraping the peripheral area of the liquid discharge hole.

The drying unit includes: a cylindrical drying housing for heating and drying a dead body provided with an installed heater; A drying screw which rotates in a normal direction within the drying housing to move and recycle the lungs, and discharges the dried lungs through a drying discharge hole formed at an end of the drying housing; And a collection box provided at a lower end of the drying housing and adapted to communicate with the drying discharge hole and accommodate a dead body dropped after discharging.

The drying housing may further include a biofuel storage part communicating with an oil discharge hole formed at a lower end of the drying housing so that the animal oil leached from the body during heating and drying may be discharged to the outside and stored.

The waste livestock processing apparatus further includes a deodorizing unit for sucking and removing odor components emitted from the dead livestock being processed through the gas pipe communicating with the screening crushing unit, the storage hopper, and the drying unit, Wherein the deodorizing unit comprises: a blower provided at one side of the gas pipe and sucking the offensive odor component; A wet cleaning means connected to the blower and spraying water against odor components provided from the blower to remove predetermined odor components; A chemical liquid cleaning means for continuously removing residual odor components by injecting a predetermined chemical liquid into the odor component passed through the wet cleaning means; And a circulation pump circulating the water and the chemical liquid.

Wherein at least one of the screening crusher and the storage hopper is further provided with a disinfecting sprayer for spraying a predetermined disinfectant to prevent pathogens remaining on the livestock from diffusing, And may be communicated with the liquid processing section provided with the heating panel so that the pathogens remaining in the discharged liquid material are sterilized through heating.

According to the present invention, since the first and second crushing sections are separately provided in consideration of the cutting characteristics of the dead poultry and the dead products, it is possible to efficiently and uniformly crush or cut the dead livestock in a small size, The liquid waste is discharged to the lower end in association with the storage hopper for storing the water together, and the separated transfer part for moving the crushed waste body to the upper part is provided, so that the dried body can be quickly dried through the drying part. The drying efficiency and the economical operation of the apparatus become possible as well as the structure having the respective functions is implemented in a form of a module operating in cooperation with each other so that it is possible to move using the vehicle, It has the effect of being clean, effective and quick without pollution.

FIG. 1A is a perspective view of a waste livestock processing apparatus according to an embodiment of the present invention. FIG.
1B is a perspective view showing the opposite side of FIG.
FIGS. 2A to 2C are views showing the structures of the first crushing portion, the first crushing portion and the second crushing portion, respectively, of FIG. 1. FIG.
3 is a view showing the storage hopper, the separation transfer part and the liquid phase processing part of FIG.
FIG. 4 is a view showing the drying unit and the biofuel storage unit of FIG. 1;
Fig. 5 is a view showing the deodorizing unit of Fig. 1. Fig.

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. In the following description of the present invention, the well-known functions or constructions are not described in order to simplify the gist of the present invention.

FIG. 1A is a perspective view of a livestock processing apparatus according to an embodiment of the present invention, FIG. 1B is a perspective view showing the opposite side of FIG. 1, FIGS. 2A to 2C are views showing a first crushing portion, FIG. 3 is a view showing the storage hopper, the separation transfer part and the liquid phase treatment part of FIG. 1, and FIG. 4 is a view showing the drying part and the biofuel storage part of FIG. 1 And Fig. 5 is a view showing the deodorizing unit of Fig.

(Upper, lower), left and right (side or side), front (front, front), rear (back, back) and the like For convenience of explanation, the relative position between the drawings and the configuration is set as a reference, and each direction described below is based on this, unless otherwise specifically limited.

The waste livestock processing apparatus 100 according to the present invention increases the efficiency of crushing by crushing or cutting selective livestock livestock considering the cutting characteristics of dead poultry and dead livestock products and provides an artificial separation of the discharged liquid product in the crushing process And the operation of the apparatus can be operated economically by means of the rapid drying process of the pulverized pulverized bodies through the rapid drying process, And it is an invention which is devised for the treatment of a large amount of waste livestock clean, effective and quick without pollution of the surrounding environment.

Poultry refers to animals, such as chickens, ducks, and wild birds, which are predominantly affected by avian influenza, and animals are animals, such as cattle, pigs, sheep, goats, reindeers, etc., It refers to livestock mainly affected by foot and mouth disease.

The liquid substance discharged in the crushing process refers to a liquid component that occupies more than half of the major components constituting the body of the animal, that is, blood or body fluids. The term "dead body" refers to dead poultry or poultry, 100, it can be understood that the liquid material is responsible for the solid body in the separated state.

1 and 2, the waste livestock processing apparatus 100 according to the present invention includes a screen crushing unit 130, a storage hopper 140, And may further include a deodorizing unit 170, a disinfecting and dispensing unit 180, a liquid processing unit 190, and the like. Each of these components is connected to the control unit 10 so that the respective operations can be controlled.

Hereinafter, each of the above configurations will be described in detail.

The screening crushing unit 130 is a component provided to enable efficient efficient cutting or crushing of poultry having feathers which are difficult to cut in small size and poultry having tough leather, A first crushing unit 110 specialized for crushing and a second crushing unit 120 specialized for crushing crushing.

The first crushing unit 110 is a component for crushing the dead poultry introduced into the first hopper 112 into a small size. If the crushing unit 110 is constructed to be able to cut not only the large and small feathers of poultry but also the body and bones Anything is acceptable.

2A, the first crushing unit 110 includes a first hopper 112, a pair of first cutting units 114a and 114b, a conveyor unit 116, And the second cutting part 118. The reason why the cutting devices such as the first cutting parts 114a and 114b and the second cutting part 118 are installed in a double manner is that the body of the poultry And bones, as well as feathers that are difficult to cut or crush.

The first hopper 112 may be constituted by a funnel-shaped tubular body so that the poultry can be injected into the inside as if it is circular through the opened upper end, and the lid can be hermetically coupled to the upper end.

The first cutting parts 114a and 114b are constituent elements which are formed as a pair and rotate in a state where they are opposed to each other inside the first hopper 112 to first cut the dead poultry, The first rotary cutter 114a and the first rotary cutter 114b.

More specifically, the first rotary cutter 114a has a structure in which a plurality of first-first circular cutters 114a2 are spaced apart from the first rotary shaft 114a1, (114a2) may be a blade having a thickness of approximately 1 mm to 5 mm and an outer diameter of 10 inches or more, the outer periphery may be sharpened or sawed, or such a process may be applied to one disk at the same time, The rotary cutters 114a1, 114b1, and 114c2 may be installed on the first rotary shaft 114a1 by appropriately arranging the circular cutters, each of which is formed by cutting, machining, sawing or mixing.

At this time, the blade-cut circular cutter can be used not only for the poultry body and bone but also for cutting the feather to a small size, and the saw-cut circular cutter is mainly used for cutting the body or bone rather than the feather of the poultry And the blended circular cutter can be used for cutting purposes for both the body, bones and feathers of poultry.

The reason for applying a plurality of thin disc-shaped cutters to break the dead poultry is to smoothly cut feathers. As with the second crushing unit 120 to be described later, in the crushing method using a screw, It is difficult to crush.

The separation distance between the No. 1-1 circular cutter 114a2 provided on the 1-1 revolving shaft 114a1 is a factor that is proportional to the size of the poultry being poured, It is sufficient, but not necessarily, that the circular cutter 114a2 and the 1-2 circular cutter 114b2, which will be described later, can be interposed between the spaced-apart spaces. The number of the first circular cutters 114a2 may be increased or decreased according to the size of the inner space of the first hopper 112 or the thickness or size of the circular cutter.

Like the first rotary cutter 114a, the first rotary cutter 114b has a structure in which a plurality of the first-second circular cutters 114b2 are spaced apart from each other on the first-second rotary shaft 114b1 And is installed inside the first hopper 112 so that the first-second circular cutter 114b2 is positioned between the first-first circular cutters 114a2.

That is, as the first-first circular cutter 114a2 and the first-second circular cutter 114b2 are arranged and rotated between mutually spaced spaces, the poultry can be cut to a smaller size, The cutting size of the poultry can be freely changed through various adjustment of the distance between the circular cutter mounted on the rotary shaft and the overlapping distance between the 1-1 circular cutter 114a2 and the 1-2 circular cutter 114b2 .

The description of the size of the No. 1-2 circular cutter 114b2, the shape of the outer circumferential machining, the separation distance and the number, etc. is replaced by a description of the No. 1-1 circular cutter 114a2.

The first rotary cutter 114a and the first rotary cutter 114b constituting the pair of first cutting portions 114a and 114b are connected to a motor M And the motor M is operated and controlled by the control unit 10. In this case,

The conveyor portion 116 is a component that feeds the dead poultry that is introduced through the first hopper 112 and dropped primarily through the first cutting portions 114a and 114b and dropped into the storage hopper 140, And may be installed between the lower end of the first cutting portions 114a and 114b and the storage hopper 140 and may be driven by a motor M controlled to be operated through the control unit 10 .

The second cutting portion 118 is a component for second cutting the poultry transported and rotated while being provided at the upper end portion of the conveyor portion 116. The second cutting portion 118 cuts the poultry having poultry having difficulty in breaking or cutting Can be guaranteed.

The second cutting portion 118 is distinguished from the first cutting portions 114a and 114b made of a pair in that the first cutting portion 118 is composed of one rotary cutter, However, it is needless to say that the size of the circular cutter, the shape of the outer peripheral edge, the spacing distance, and the number may be changed according to need.

2A, the first crushing unit 110 may be modified as shown in FIG. 2B. Specifically, the first crushing unit 110 may include a first hopper 112, a pair The first cutting part 114a and the second cutting part 119b and the pair of second cutting parts 119a and 119b of the first hopper 112. The first hopper 112 is similar to the above- And another cutting portion is further provided and arranged vertically.

The first cutting portions 114a and 114b and the second cutting portions 119a and 119b have the structure of the rotary cutter as described above. However, the size of the circular cutter, the shape of the outer peripheral edge, The shape of the first hopper 112, and the like.

Since the first cutting portions 114a and 114b and the second cutting portions 119a and 119b are for separating the cutting portions disposed in the vertical direction from each other, the second cutting portions 119a and 119b The second cutting portions 119a and 119b may be positioned below the first cutting portions 114a and 114b and the second cutting portions 119a and 119b may be located below the first cutting portions 114a and 114b.

The technical feature of the first crushing part 110 according to the modified example of the present invention is that a superior cutting effect can be obtained even though both the primary cutting and the secondary cutting are performed in a narrower space than in the case of the embodiment .

That is, the first cutting portions 114a and 114b and the second cutting portions 119a and 119b are vertically disposed to cut the dead poultry introduced in the upper cutting portion, The cutting direction of the cutting portions arranged in the up and down direction is alternately or alternately shifted from each other so that cutting efficiency can be further increased by changing the cutting direction.

At this time, the degree of staggering of the cut portions arranged up and down, that is, the crossing angle can be variously changed within a range of 30 to 90. In the modified example, the two cutting portions are arranged vertically. However, three or more cutting portions may be staggered up and down Of course, it is also possible to arrange it.

The second crushing unit 120 is a component for crushing the dead waste put in through the second hopper 122 into a small size. The second crushing unit 120 can crush or crush the body and the bone, Anything can be used as long as it is constituted.

2C, the second crushing unit 120 according to the embodiment of the present invention includes a second hopper 122, a first housing 124, a second housing 126, and a crushing screw 128 ), And the like. With this configuration, it is possible to quickly and easily perform the crushing of the dead skin of the dead animal and the crushing of the body and the bone.

The second hopper 122 is constituted by a funnel-shaped tubular body so that the buried juncture can be inserted into the tubular body in a circular shape or a predetermined size through an opened upper end, and a lid is hermetically coupled .

The first housing 124 is a tubular component that communicates with the lower end of the second hopper 122 and is provided with a mortar and has a part of the pulverizing screw 128 to be described later. A plurality of protruding cutters (not shown in the figure, see the circumferential periphery inner circumferential projection cutter 162d in FIG. 4) are formed along the longitudinal direction of the first housing 124 by the rotation of the crushing screw 128 It is shredded or cut off.

The second housing 126 has a tubular shape in which the inner diameter gradually decreases toward the crush discharge hole 126a provided at the other end of the first housing 124 at the one end and is connected to the crushing screw 128, A protruding cutter (not shown in the drawing, not shown in the drawing) that is connected to the protruding cutter of the first housing 124 is formed on the inner side of the inner diameter narrowing portion and the inner periphery of the periphery of the disintegrating hole 126a (See the inner surface protruding cutter 162d at the end of the inner protrusion 162d).

The spent mortar fed by the protruding cutter of the second housing 126 can be continuously crushed and crushed by crushing until it is discharged to the crush discharge hole 126a through the rotation of the crushing screw 128.

The pulverizing screw 128 is a constituent element for crushing and crushing the waste mortar provided through rotation in the state of being provided inside the first and second housings 124 and 126 and sending it to the crush discharge hole 126a, A feed blade 128a is formed on the outer circumferential surface of the second housing 126 and a crushing cutter blade 128b for crushing and crushing is formed on the end adjacent to the crush discharge hole 126a .

At this time, the pulverizing screw 128 is connected to a motor M mounted on one side by a gear box, a timing belt, or the like to receive a rotational driving force, and the motor M is operated and controlled by the controller 10.

The storage hopper 140 temporarily stores the waste matter that has been continuously crushed through the screen crushing unit 130 and the liquid material discharged in the crushing process during the drying time required according to the operation of the drying unit 160 And has a structure communicating with the screening crushing part 130 and communicating with the separation transferring part 150 which will be described later and can be manufactured to have a capacity capable of storing a crushing object of about 5 to 15 tons have.

The storage hopper 140 according to the embodiment of the present invention is configured such that one side of the lower end portion is communicated with the separation and transfer unit 150 so that the crushed storage object and the liquid material can naturally flow into the separation and transfer unit 150 And at least one or more stirring blades 142 may be installed on the oblique side of the funnel to rotate the blades so that the blades are mixed.

At this time, the stirring vane 142 is a component that rotates in conjunction with a motor M mounted on one side by a gear box or a timing belt. The stirring vane 142 is rotated by the control unit 10 for controlling the operation of the motor M, The speed can be adjusted.

The poultry and poultry that are temporarily stored in the storage hopper 140 through the rotation operation of the stirring wing 142 are uniformly mixed and mixed with each other so that the drying by the drying unit 160, .

That is, when the poultry and the poultry are not mixed with each other and are stored in the order of shredding, when the poultry and the poultry are separated and sent to the drying unit 160, the poultry and poultry are dried first .

In addition, the stirring vane 142 plays a role of causing the odor component to be sufficiently and repeatedly emitted from the pulverized pulverized product in the process of rotating the upper end and the lower end of the pulverized pulp stored in the storage hopper 140 so as to be uniformly mixed with each other .

When a large amount of odorous components are sucked and processed by the deodorizing unit 170 through the gas pipe 171 and the blower 172 to be described later, There is an effect that only a very small amount of odor component remains in the pulverized solid itself which has been dried through the pulverized solid.

In addition, the stirring wing (142) is arranged so that the liquid material from the crushing object pumped up by the stirring wing (142) during the repeated rotation such that the upper end portion and the lower end portion of the crushing object stored in the storage hopper (140) So that the liquid material can be gathered more easily on the side of the liquid discharge hole 152 to be described later while preventing the crushed mortar from being excessively pressurized and stacked on the area communicating with the separation transfer part 150 to be described later, (150).

The stirring wing 142 is formed in a protruding shape toward the center of the storage hopper 140 for the purpose of smoother mixing of the crushed waste matter through the stirring wing 142 described above, (140).

The mounting of the stirring blades 142 can achieve uniform drying of different livestock, increase deodorization efficiency, smooth discharge of the liquid material, and smooth transfer of the stacked crushed objects to the separation conveying unit 150 .

Since the storage hopper 140 having a large capacity as described above is provided, it is possible to continuously store the livestock for 5 to 15 tons (for example, 5 tons to 15 tons) without storing the livestock, and to store the livestock for a certain period of time. As a matter of course, since the drying unit 160 can be continuously operated without stopping the operation of the drying unit 160, the drying efficiency can be further increased.

The separating transfer unit 150 separates the crushed waste object and the crushed waste object temporarily stored in the storage hopper 140 into the storage hopper 140 to the upper end, that is, the drying unit 160, And is configured to communicate with the lower end of the storage hopper 140 so that the separation of the crushed waste matter and the discharged liquid matter naturally occurs due to its own weight.

3, the separation conveying unit 150 according to the embodiment of the present invention includes a conveying pipe 151 and a screw conveyor 155, and the like, .

The conveying pipe 151 is formed in a cylindrical shape having a length in the vertical direction as a whole and is inclined toward the drying unit to be described later. The lower end of the conveying pipe 151 communicates with the storage hopper 140, A hole 152 may be formed, and the upper end of the upper surface may communicate with the drying unit.

In this case, the liquid discharging hole 152 may be formed in a hollow form, but it may be formed in a hollow form to prevent the discharged crushed object from being discharged directly to the sewer, and then a mesh net or a plurality of through holes may be formed desirable.

The screw conveyor 155 is connected to a motor M mounted on one side by a gear box or a timing belt in a state where it is installed in the inner space of the conveying pipe 151 and rotates to move the crush rod upward . At this time, the start and end of the rotation operation, the rotation speed, and the like of the motor M can be controlled by the control unit 10.

The screw conveyor 155 according to the embodiment of the present invention includes a screw blade (not shown) formed in a spiral shape along the outer peripheral surface of the main rotary shaft 156 so as to rotate inside the conveying pipe 151 and move the mortar And at least one scraper 158 extending from the lower end of the screw blade 157 toward the liquid discharge hole 152 and scraping the peripheral area of the liquid discharge hole 152 in accordance with the rotation, .

When the screw conveyor 155 having such a structure rotates in one direction, the crushed rod among the crushed rod and liquid collected at its lower end by its own weight in the storage hopper 140 is conveyed upward through the screw conveyor 155, The liquid material is discharged to the liquid processing section 190, which will be described later, through the liquid discharge hole 152.

In this case, the liquid material is contained in a certain part of the crushed waste object being conveyed upward. During the upward transfer, the liquid material naturally falls down through the gap formed between the screw blade 157 and the conveying pipe 151 due to its own weight, Flows downward along the wing 157, and eventually is discharged through the liquid discharge hole 152.

Further, when the screw conveyor 155 is rotated at a predetermined speed or more, the liquid material can be more smoothly separated from the crushing object by the centrifugal force, and then discharged through the liquid discharge hole 152.

3, the scrapers 158 are formed only at one end of the screw vanes 157. However, the scrapers 158 may be symmetrical with respect to the main rotating shaft 156 on the opposite side, and another scrapers 158 may be formed in a plate shape And a scraper 158 may be formed in four chambers around the main rotation axis 156. [

The scrapers 158 are used to prevent the discharge of the liquid material through the liquid discharging holes 152 and to prevent the liquid discharging holes 152 from being filled with the self- It is preferable to be made of a flexible sheet-like silicone, synthetic resin, rubber, brush or the like so that the periphery can be scraped while being elastically pressed.

The drying unit 160, which will be described later through the separation conveying unit 150 having the above-described structure, receives the crushed waste in a state in which the liquid water content is reduced, and is heated and dried. do.

3, the screw vanes 157 are provided with a plurality of perforations 157a so as to allow the liquid material contained in the crushed object moving upward to fall or flow down more smoothly downward due to its own weight, Can be formed. At this time, the size of the perforation 157a is formed such that the crushed body can not pass through.

3, the liquid discharging hole 152 of the separating transfer unit 150 may be directly connected to the liquid processing unit 190 having the heating panel 192 therein, And can be made of a communicating structure.

The reason why the liquid discharging hole 152 is communicated with the liquid processing portion 190 is to prevent outflow of foot-and-mouth disease or avian influenza pathogens that may remain in the liquid discharged through the liquid discharging hole 152 , And the liquid material stored in the liquid processing section 190 is heated to a predetermined temperature and sterilized to prevent the spread of the pathogen at the source.

At this time, the heating panel 192 is connected to the controller 10 in a state of being connected to the temperature sensor, and can be temperature-controlled to maintain a predetermined temperature (foot-and-mouth disease killer temperature of 50 ° C or more).

The drying unit 160 is a cylindrical component that communicates with the upper end of the separation transfer unit 150 to heat and dry the pulverized pulverized product in a state in which the supplied liquid material is sufficiently removed and re-pulverize the pulverized pulverized product, And the sieve is discharged to the collection box 161 at the lower end.

The drying unit 160 according to the embodiment of the present invention may include a drying housing 162, a drying screw 164, and a collection box 161 as shown in FIG.

The drying housing 162 is a cylindrical component that heats and dries the waste material provided by the installed heater 162a. The drying housing 162 is rotatably provided with a drying screw 164 therein, And a plurality of heaters 162a are installed on one side to heat the drying housing 162. [

At this time, the plurality of heaters 162a may be made of a commercially available hot wire or the like, and connected to the controller 10 in a state of being connected with the temperature sensor, so that the heating time and the heating temperature can be controlled.

The drying housing 162 is formed in a cylindrical shape that is horizontally laid down and communicates with the separation and transfer unit 150 at one side of the top and communicates with the deodorization unit 170 to be described later through a gas pipe 171. [ have.

And one end of the cylindrical shape is closed by a discharge cap formed with a plurality of dry discharge holes 162b radially formed therein, and the dried and crushed scrap rod is dried and discharged into the dry discharge hole 162b in accordance with the rotation of the drying screw 164, And then stored in the collection box 161 at the lower side.

At this time, as the outside air continuously flows into the drying housing 162 through the drying discharge hole 162b, the odor component can be sucked by the deodorizing unit 170 to be described later and the air circulation can be smooth.

The inner surface of the drying housing 162 is formed with one or more inner surface protruding cutters 162d protruding from the inner surface of the drying housing 162. The inner surface of the drying housing 162 And a plurality of crushing mortars which are pushed and conveyed by the rotation of the drying screw 164 are re-crushed.

That is, the crushing mortar 164a of the drying screw 164 and the crushing cutter blade 164b of the end portion interact with the inner surface projection cutter 162d while the crushing mortar is pushed or pressed by the rotation of the drying screw 164 The pulverized pulverized material is re-pulverized.

On the other hand, it is preferable that marble coating is applied to the inner wall of the drying housing 162. When the marble coating is applied, the strength of the inner wall of the drying housing 162 can be reinforced, Even if it is heated and adhered to the inner wall of the drying housing 162, it is possible to easily fall down as the burning rush occurs. Thus, when it falls like the burnishing rug from the inner wall of the drying housing 162, it can be easily re-pulverized by the rotation of the drying screw 164 and the inner surface projection cutter 162d.

The drying screw 164 can be controlled in operation such as rotation speed, rotation direction, rotation time, etc. through the control unit 10 in a state where the drying screw 164 is connected to a motor M mounted on one side by a gear box or a timing belt.

At this time, when the crushing object is to be crushed again with the drying, the control unit 10 moves the drying screw 164 in one direction so that the crushing object moves to the opposite side of the drying discharge hole 162b of the drying housing 162 Rotation control is performed. On the contrary, when the crushing mortar is to be accommodated in the collection box 161, the drying screw 164 is controlled to rotate in the other direction so that the crushed mortar is moved to the side where the dry discharge hole 162b is formed, So that the pulverized dead body is discharged.

It is preferable that the drying screw 164 is formed so as to be directed toward the drying discharge hole 162b and gradually narrow the distance between the feed blades 164a.

This is because when the pulverized object is transported toward the dry discharge hole 162b by the rotation of the drying screw 164, the pulverized pulsed object 164a is gradually pressed by the narrowed conveying blade 164a, This is to force the discharge of the animal oil to be spilled out. As a result, the drying efficiency of the drying unit 160 and the collection rate of the animal milk can be further increased.

The pulverized mortar in this pressed state is re-pulverized by the interaction between the pulverizing cutter blade 164b at the end portion and the inner surface projection cutter 162d at the end surface of the dry discharge hole 162d side and then through the drying discharge hole 162d And then discharged to the outside.

On the contrary, when the crushed rod is moved to the opposite side of the drying discharge hole 162b, when the rolled pulverized pulverized pulped object in a pressurized state is released by the gradually expanding conveying blade 164a and the aggregation is released, The re-pulverization of the dead body can be easily performed again.

The collection box 161 is a component that is communicated with the dry discharge hole 162b and collects the dried crushed waste that is discharged from the inside to the outside through the dry discharge hole 162b and then dropped from below, And may be detached at the lower end of the drying unit 160 in the same manner as a drawer.

The drying housing 162 according to the embodiment of the present invention may be configured such that the animal oil leached from the dead body during the heating and drying process is discharged to the outside, And a biofuel storage unit 166 communicating with the biofuel storage unit 162c.

At this time, the animal oil leached from the dead body is discharged to the outside through the oil discharge hole 162c when the crushed object is accommodated in the collection box 161 through the drying discharge hole 162b by the rotation of the drying screw 164 And stored in the biofuel storage unit 166. The stored animal oil can be utilized as energy resources through separate processing.

The oil discharge hole 162c may be formed in a simple hollow form. However, as shown in FIG. 4, in order to prevent the dried crushed dead matter from being discharged directly, it may be formed in the form of a plurality of micro- It is preferable to fabricate a mesh network.

The waste livestock processing apparatus 100 according to the present invention may be configured such that the screen crushing unit 130, the storage hopper 140 and the drying unit 160 are formed in a closed structure and processed through a gas pipe 171, And a deodorization unit 170 for sucking and removing the malodorous component emitted from the dead livestock in operation. Thus, it is possible to effectively remove the odor components emitted during the crushing, storing and drying processes of the livestock.

The deodorizing unit 170 according to the embodiment of the present invention basically includes the blower 172, the wet cleaning unit 174, the chemical liquid cleaning unit 175, and the circulation pump 176, And the deodorization housing 173 is provided with the above-described components.

The blower 172 is provided at one side of the gas pipe 171 connected to the screen crushing unit 130, the storage hopper 140 and the drying unit 160 to absorb the divergent odor components, Deodorizing housing 173. The deodorizing housing 173 is connected to the upper end of the deodorizing housing 173.

The wet cleaning means 174 is a component for removing odor components by spraying water on the odor component supplied from the blower 172 and is provided inside the deodorization housing 173 and connected to the blower 172 , And water is sprayed or sprayed through the water spray nozzle 174a provided at one side of the deodorization housing 173.

The odor component removed through the wet cleaning means 174 can be primary and basic odor elimination through watery hydrogen sulfide, ammonia or the like, which is a water-soluble gas.

Although the basic odor can be removed through the deodorizing unit 170 provided only with the wet cleaning unit 174 described above, the chemical liquid cleaning unit 175 is constructed in a structure associated with the wet cleaning unit 174 .

The chemical liquid cleaning means 175 is a component provided to successively remove residual odor components by spraying a predetermined chemical liquid on the odor components primarily removed through the wet cleaning means 174, The wet cleaning means 174 may be installed side by side with respect to the partition dividing the entire inner central space of the wet cleaning means 174 in the vertical direction.

At this time, the odor component passing through the wet cleaning means 174 from the top to the bottom passes through the odor flow holes (not shown) formed in the partition wall provided inside the deodorization housing 173 so as to partition the chemical liquid cleaning means 175 and the wet cleaning means 174 173a to the chemical liquid cleaning means 175. [ Then, the malodorous component passes through the chemical liquid sprayed or sprayed by the chemical liquid spray nozzle 175a provided on the inner side of the deodorization housing 173, and then is discharged to the outside through the exhaust pipe 177 provided at the upper end portion.

Although the chemical liquid used in the chemical liquid cleaning unit 175 described above can be appropriately selected in accordance with the cause of the odor generated according to the type of the crushed organism, in the embodiment of the present invention, it is possible to prevent the growth of fungi and viruses, It is possible to use hypochlorous acid which is excellent for removing odor and the like generated when cooking fish, as a chemical liquid.

The circulation pump 176 is installed around the wet cleaning means 174 and the chemical liquid cleaning means 175 and circulates the injected water and the chemical liquid. Specifically, the circulation pump 176 is installed outside the deodorization housing 173, And the other end is communicated with the water spray nozzle 174a and the chemical liquid spray nozzle 175a through the pipe again. The water spray nozzle 174a and the chemical liquid spray nozzle 175a communicate with each other through the piping, . The circulation pump 176 communicated with the pipe in this way circulates the water so that the water and the chemical solution are continuously sprayed on the sucked odor component.

The sterilizing dispenser 180 is further provided in at least one of the screening crushing unit 130 and the storage hopper 140 so as to spray a predetermined disinfectant to prevent pathogens remaining on the livestock from being diffused .

At this time, as a predetermined disinfectant, there are (1) a base preparation such as sodium carbonate, caustic soda, etc., and since it is highly corrosive, it should not be in contact with an aluminum member, (2) citric acid, acetic acid, ③ There are disadvantages of good disinfection power but weak penetration ability. ③ Aldehyde products such as glutaraldehyde and formaldehyde are toxic and require caution. ④ The oxidizing agent is a disinfectant that destroys virus proteins. It is classified mainly into chlorine system and oxygen system. Chlorine system generates hypochlorous acid (HClO) to produce germicidal power. However, since toxic gas is generated when it is used in organic matter, caution is needed. As acidity increases, bactericidal power increases. There is a characteristic that the sterilizing power is decreased.

Through the disinfection spraying unit 180 and the liquid treatment unit 190 described above, diffusion of pathogenic microorganisms that can be transmitted from dead poultry or dead plants can be fundamentally prevented or reduced.

While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed embodiments, but, on the contrary, It is obvious to those who have. Accordingly, such modifications or variations should not be individually understood from the technical spirit and viewpoint of the present invention, and modified embodiments should be included in the claims of the present invention.

M: motor 10: control unit
100: a livestock processing apparatus 110: a first crushing section
112: first hopper 114a: first cutting portion (first-first rotary cutter)
114a1: 1st-1st rotary shaft 114a2: 1st-1st circular cutter
114b: first cutting portion (1st-2nd rotary cutter) 114b1: 1st-
114b2: 1st-2nd circular cutter 116: conveyor part
118: second cutting portions 119a, 119b: a pair of second cutting portions
120: second crushing section 122: second hopper
124: first housing 126: second housing
126a: crush discharge ball 128: crushing screw
128a, 164a: Feed wing 128b, 164b: Grinding cutter blade
130: Screening crusher 140: Storage hopper
142: stirring wing 150:
151: transfer pipe 152: liquid discharge hole
155: screw conveyor 156: main rotating shaft
157: screw blade 157a: perforation
158: scraper 160: drying section
161: Collecting box 162: Drying housing
162a: heater 162b: drying discharge hole
162c: Oil discharge hole 162d: Inner surface projection cutter
164: drying screw 166: biofuel storage
170: deodorizer 171: gas pipe
172: blower 173: deodorization housing
173a: odor flow hole 174: wet cleaning means
174a: water spray nozzle 175: chemical liquid cleaning means
175a: chemical liquid injection nozzle 176: circulation pump
177: Exhaust pipe 180: Disinfecting dispenser
190: Liquid processing section 192: Heating panel

Claims (11)

A first crushing unit for crushing the dead poultry introduced through the first hopper, and a second crushing unit for crushing the dead crushed through the second hopper;
A storage hopper for storing the pulverized object communicated with the screening crushing unit and the liquid material discharged in the crushing process;
A separation conveying part for communicating with a lower end of the storage hopper to store a dead object to an upper end and discharging the liquid material to a lower end; And
A drying unit communicating with an upper end of the separation conveying unit to heat and dry the dried object and discharging the dried object to a collection box at the lower end,
The separation-
A conveying pipe having a cylindrical shape and being inclined toward the drying unit, a lower end of the conveying pipe communicating with the storage hopper, a liquid discharge hole through which the liquid material is discharged from the other end of the lower end, And
A screw blade formed in a spiral shape along an outer circumferential surface of the main rotary shaft so as to rotate inside the conveying pipe and to move the mortar upward; a screw vane extending from the lower end of the screw vane to the liquid discharge hole, And a screw conveyor comprising at least one scraper that scrapes the peripheral area of the liquid discharge hole. The method according to claim 1,
Wherein the first crushing unit comprises:
The first hopper into which the poultry is introduced through the opened top;
A pair of first cutting parts for rotating the poultry in a state where the first cutting parts are provided so as to face each other at the inside of the first hopper;
A conveyor unit positioned at a lower end of the first cutting unit to feed the first cut poultry toward the storage hopper; And
And a second cutting unit for cutting the poultry transported and rotated while being provided at the upper end of the conveyor unit. 3. The method of claim 2,
Wherein the pair of first cutting portions
A first rotary cutter having a plurality of first-type circular cutters spaced apart from each other on a first rotary shaft; And
A plurality of first-second circular cutters are spaced apart from each other on the first-second rotary shaft, and a plurality of second-circular cutters are provided on the inner side of the first hopper so that the first- And a 1-2 rotary cutter. The method according to claim 1,
Wherein the first crushing unit comprises:
The first hopper into which the poultry is introduced through the opened top;
A pair of first cutting parts for rotating the poultry in a state where the first cutting parts are provided so as to face each other at the inside of the first hopper; And
And a pair of second cutting portions which are arranged in a direction staggered with respect to the first cutting portion from below the first cutting portion and rotate in a state where they are opposed to each other to secondarily cut the dead poultry dropped after the first cutting Wherein the livestock processing device is a livestock processing device. 3. The method of claim 2,
Wherein the second crushing unit comprises:
The second hopper into which the waste residue is injected through the opened upper end;
A first housing having a tubular shape communicating with a lower end of the second hopper and provided with a waste residue;
A second housing coupled to the first housing at one end thereof and having an inner diameter gradually reduced toward a crush discharge hole provided at the other end; And
And a pulverizing screw for crushing and pulverizing the dead pulp provided through the rotation in a state of being provided inside the first and second housings and sending the crushed pulp to the pulverized discharge hole. The method according to claim 1,
The storage hopper comprises:
Wherein at least one agitating blade is provided on the inclined side surface of the funnel shape so that one side of the lower end portion communicates with the separating transfer portion and the pulverized lung body is mixed so that at least one agitating blade is spaced apart from the agitating blade, Equipment for waste livestock processing. delete The method according to claim 1,
The drying unit includes:
A cylindrical drying housing for heating and drying the waste matter provided by the built-in heater;
A drying screw which rotates in a normal direction within the drying housing to move and recycle the lungs, and discharges the dried lungs through a drying discharge hole formed at an end of the drying housing; And
And a collection box provided at a lower end of the drying housing and communicating with the drying discharge hole to receive a dropped body dropped after discharging. 9. The method of claim 8,
The drying housing includes:
Further comprising a biofuel storage part communicating with an oil discharge hole formed at a lower end of the drying housing so that the animal oil leached from the body during heating and drying can be discharged to the outside and stored. 7. The method according to any one of claims 1 to 6,
The waste livestock processing device includes:
Further comprising a deodorizing unit for sucking and removing odor components emitted from the dead livestock being processed through the gas pipe communicating with the screening crusher, the storage hopper, and the drying unit,
The deodorizing unit,
A blower provided at one side of the gas pipe to suck the divergent odor component;
A wet cleaning means connected to the blower and spraying water against odor components provided from the blower to remove predetermined odor components;
A chemical liquid cleaning means for continuously removing residual odor components by injecting a predetermined chemical liquid into the odor component passed through the wet cleaning means; And
And a circulation pump for circulating the water and the chemical liquid. 7. The method according to any one of claims 1 to 6,
Wherein at least one of the screening crusher and the storage hopper is provided with:
Further comprising a disinfecting spraying unit for spraying a predetermined disinfectant to prevent the pathogens remaining on the livestock from spreading,
The liquid discharging hole of the separating /
Wherein the liquid processing unit is connected to a liquid processing unit having a heating panel therein so that pathogens remaining in the discharged liquid material are sterilized through heating.

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