KR101897546B1 - Green laver-based solid fuel and manufacturing method thereof - Google Patents
Green laver-based solid fuel and manufacturing method thereof Download PDFInfo
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- KR101897546B1 KR101897546B1 KR1020160153139A KR20160153139A KR101897546B1 KR 101897546 B1 KR101897546 B1 KR 101897546B1 KR 1020160153139 A KR1020160153139 A KR 1020160153139A KR 20160153139 A KR20160153139 A KR 20160153139A KR 101897546 B1 KR101897546 B1 KR 101897546B1
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/40—Solid fuels essentially based on materials of non-mineral origin
- C10L5/44—Solid fuels essentially based on materials of non-mineral origin on vegetable substances
- C10L5/447—Carbonized vegetable substances, e.g. charcoal, or produced by hydrothermal carbonization of biomass
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/02—Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
- C10L5/06—Methods of shaping, e.g. pelletizing or briquetting
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/02—Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
- C10L5/06—Methods of shaping, e.g. pelletizing or briquetting
- C10L5/10—Methods of shaping, e.g. pelletizing or briquetting with the aid of binders, e.g. pretreated binders
- C10L5/14—Methods of shaping, e.g. pelletizing or briquetting with the aid of binders, e.g. pretreated binders with organic binders
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/02—Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
- C10L5/34—Other details of the shaped fuels, e.g. briquettes
- C10L5/36—Shape
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/40—Solid fuels essentially based on materials of non-mineral origin
- C10L5/44—Solid fuels essentially based on materials of non-mineral origin on vegetable substances
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L9/00—Treating solid fuels to improve their combustion
- C10L9/10—Treating solid fuels to improve their combustion by using additives
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/32—Molding or moulds
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
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Abstract
One example of the present invention provides a parasitic solid fuel comprising a shaped body comprising carbonized paraffin powder, a binder, an emulsifier and a combustion improver. The parasitic solid fuel according to an exemplary embodiment of the present invention is environmentally friendly, and has excellent thermal energy or burning rate per unit weight, so that it can replace the conventional solid fuel such as the coal, coal, and wood-based charcoal. In addition, the parasitic solid fuel according to an embodiment of the present invention can significantly reduce the cost of removing parasites through high value-added parasites and contribute to the economic development of fishing villages.
Description
The present invention relates to a solid fuel, and more particularly, to a solid fuel which is environmentally friendly based on parasites, which is an infinite marine resource, and which has excellent thermal energy or burning rate per unit weight, and a method for producing the same.
Solid fuels are solid fuels, such as firewood, charcoal, coal, briquettes, coke, etc., and are included in broad fossil fuels. Worldwide, indiscriminate logging is being done to supply fossil fuel resources, resulting in ecosystem degradation and deforestation. In addition, global warming is accelerating due to greenhouse gas emissions from fossil fuel combustion. Recently, it has been reported that barium nitrate, which is harmful to the human body, is contained in charcoal charcoal roasted charcoal, and thus it is highly likely to be exposed to diseases such as dyspnea, seizure and arrhythmia. It has already been reported that formaldehyde The fact that the same carcinogens are released has been studied, and the need for environmentally friendly charcoals with few harmful substances has been emphasized. Despite these challenges, most developing countries are still consuming energy from fossil fuels, and some even 80% of the population depend on fossil fuels such as trees and charcoal. However, forests in most developing countries have already been damaged long before, making it difficult to obtain tree fuel, and most depend on imports of energy sources. In recent years, one of the developing countries has developed a charcoal manufacturing technology that utilizes coconut shells as a substitute for existing wood charcoal. However, the cost of coconut shells has risen, making it difficult to commercialize them. Therefore, in order to solve this problem, researches on the production of solid fuel using waste resources have been carried out. For example, in Korean Patent Laid-Open No. 10-2010-0109005, vegetable by-products and vegetable calorie supplement are mixed, pulverized and dried in a pulverizer and a dryer, molasses is added and molded in a molding machine, And a plant-derived cured oil is applied after drying, and an eco-friendly solid fuel using a vegetable by-product is disclosed. Also, Korean Patent No. 10-1143373 discloses a composition for a solid fuel comprising 35 to 45 wt% of waste activated carbon adsorbed on a rice husk liquid and natural tar, 45 to 55 wt% of chaff charcoal and 5 to 15 wt% of sawdust, . Korean Patent No. 10-1272889 discloses a biomass solid molding comprising 60 to 85% by weight of waste wood, 10 to 20% by weight of rice hulls, 4 to 20% by weight of a binder and 1 to 5% by weight of an additive. Fuel is being started. Korean Patent Registration No. 10-1345624 also discloses a method for producing a fermented fruit, A crushing step of crushing the by-product of the palm fruit through the drying step; Mixing the by-product of the palm fruit, the water and the starch, which have been subjected to the crushing step, into a mixing tank and stirring and mixing; A pressing step of firstly pressing the mixed material in the mixing step in a presser; And a compression molding step of putting the material that has been subjected to the pressing step into a metal mold and compressing the pressed material with a molding press to form a solid biofuel, and a solid biofuel production method using the by-product of palm fruit.
On the other hand, as the temperature of seawater in summer increases, opportunistic algae such as Ulva sp. And Enteromorpha sp. Rapidly multiply, causing great damage such as harming natural landscape and odor. Parasites are rapidly growing in a short period from late winter to spring, preoccupying the growth space of a large number of seaweeds, and forming a thick mat can damage the photosynthesis of a small algae growing under them or can exert a load on them. In addition, the blue-green algae grow and multiply on the surface of seagrass, which is the habitat of spawning fishes and spawning grounds, which inhibits their growth and affects the distribution of food organisms, ultimately causing changes in the structure of medium-sized benthic communities . Therefore, although efforts are being made to eliminate the large amount of parasites generated at home and abroad, the cost of removing parasites is considerably high.
The object of the present invention is to provide a solid fuel which is eco-friendly based on purple and which is excellent in thermal energy or combustion rate per unit weight, and a method for producing the solid fuel.
In order to solve the above-mentioned object, an example of the present invention provides a parasitic solid fuel comprising a molded article comprising a carbonized paraffin powder, a binder, an emulsifier and a combustion improver.
In order to solve the above-mentioned object, another example of the present invention is a method for producing a carbonized powder, comprising the steps of: (a) carbonizing and pulverizing dried parchment to obtain a carbonized parchment powder; (b) preparing a composition for solid fuel molding comprising the carbonized paraffin powder, a binder, an emulsifier, a combustion improver, an organic solvent and water; And (c) molding the composition for solid fuel molding into a predetermined shape to produce a solid fuel preform. The method for producing the paraffm-based solid fuel may further include (d) drying the solid fuel preform to obtain the final solid fuel.
The parasitic solid fuel according to an exemplary embodiment of the present invention is environmentally friendly, and has excellent thermal energy or burning rate per unit weight, so that it can replace the conventional solid fuel such as the coal, coal, and wood-based charcoal. In addition, the parasitic solid fuel according to an embodiment of the present invention can significantly reduce the cost of removing parasites through high value-added parasites and contribute to the economic development of fishing villages.
1 is an image of the parasitic solid fuel produced in Production Example 1. Fig.
The term " parasites "used in the present invention is not particularly limited as long as it is a green algae plant belonging to the genus Ulotrichus coli, for example, Intestinal parasites, lattice parasites, leaf parasites, and perennials.
Hereinafter, the present invention will be described in detail.
One aspect of the present invention relates to a parasitic solid fuel that is environmentally friendly and at the same time has a high thermal energy or combustion rate per unit weight. The parasitic solid fuel according to an exemplary embodiment of the present invention is formed of a molded body including a carbonized paraffin powder, a binder, an emulsifier, and a combustion improver. Hereinafter, the solid fuel according to an embodiment of the present invention will be described by dividing it into components.
Carbonized blue powder
The carbonized paraffin powder constituting one component of the parasitic solid fuel according to an embodiment of the present invention is collected from the shore, washed with water to remove the salt group, and carbonized and ground in a predetermined furnace. The term "carbonized" used in the present invention means that the material is heated in a vacuum state or in a closed state in which air is shut off to cause pyrolysis to change into a material containing a large amount of carbon. Generally, charcoal is a solid fuel produced from woods mainly composed of cellulose and the like, and since it contains a large amount of cellulose, it is highly utilized as a solid fuel. The blue ash content was about 11 to 19.25 wt%, and the ash content of the blue was lower than that of the most seaweed ash contents including the seaweed (26.50 wt%), the top (25.35 wt%) and the kelp (24.95 wt% (19.15% by weight) of edible kimchi. Generally, since the ash content in seaweeds is considered to be in inverse proportion to the calorific value in burning, it is more likely to be used as solid fuel than other seaweeds.
bookbinder
The binder, which is one component of the parasitic solid fuel according to an exemplary embodiment of the present invention, serves to bind the components when the solid fuel is molded into a predetermined shape. The binder used in the present invention is not limited in its kind as far as it is used as a binder in a conventional extrusion molding or injection molding field. Considering environment friendliness, starch, modified starch, dextrin, cellulose, modified cellulose, alginic acid, It is preferably composed of at least one member selected from gum, natural rubber, beeswax, polyvinyl alcohol or molasses, more preferably starch.
The starch is not limited in its kind and includes, for example, corn starch, waxy corn starch, tapioca starch, potato starch, sweet potato starch, rice starch, wheat starch and the like. The modified starch can be obtained by subjecting the modified starch to physical properties such as viscosity, thermal stability and cold-weather resistance of the unmodified starch obtained from a conventional starch preparation process through chemical treatment, heat treatment, or enzymatic treatment, etherification, Stability, etc.), for example, acid-treated starch, enzyme-treated starch, oxidized starch, acetylated adipic acid pre-starch, acetyl phosphate pre-starch, octenyl succinate starch, phosphoric acid pre-phosphate, , Acetic acid starch, hydroxypropyl phosphate pre-min, hydroxypropyl starch, and the like. The modified cellulose is a cellulose modified by changing the physical properties of the cellulose through etherification or esterification. Examples of the modified cellulose include carboxymethyl cellulose (CMC), methyl cellulose, hydroxypropyl cellulose, methyl Methyl ethyl cellulose and the like. Specific examples of the natural gums include guar gum, and specific examples of the natural gums include gum arabic.
Emulsifier
The emulsifier, which is one component of the parasitic solid fuel according to an exemplary embodiment of the present invention, serves to uniformly disperse the constituents when the solid fuel is molded. The type of the emulsifier is not limited as long as it is generally used as a surfactant, and examples thereof include fatty alcohols such as cetyl alcohol, stearyl alcohol, cetostearyl alcohol, oleyl alcohol and the like; Polyethylene glycol alkyl ethers such as octaethylene glycol monododecyl ether and pentaethylene glycol monododecyl ether; Polypropylene glycol alkyl ethers; Glucoside alkyl ethers such as decyl glucoside, lauryl glucoside, and octyl glucoside; Polyethylene glycol octylphenyl ethers such as Triton X-100; Polyethylene glycol alkylphenyl ethers such as Nonoxynol-9; Glycerol alkyl esters such as glyceryl laurate; Polyoxyethylene glycol sorbitan alkyl esters such as Polysorbate; Sorbitan alkyl esters such as Spans; Cocamide MEA, cocamide DEA; Dodecyldimethylamine oxide; Block copolymers of polyethylene glycol and polypropylene glycol such as Poloxamers; And polyethoxylated tallow amine (POEA). In the present invention, the emulsifier is preferably selected from higher fatty alcohols having 12 to 30 carbon atoms, and is selected from cetyl alcohol, cetostearyl alcohol, stearyl alcohol, isostearyl alcohol, lauryl alcohol, More preferably at least one higher fatty alcohol selected from the group consisting of stearyl alcohol, stearyl alcohol, palmityl alcohol, oleyl alcohol, linoleyl alcohol, arachidyl alcohol or behenyl alcohol, more preferably cetyl alcohol, Most preferably selected from alcohols, stearyl alcohols.
Combustion Enhancer
The combustion improving agent, which is one component of the parasitic solid fuel according to an embodiment of the present invention, improves the combustion efficiency of the carbonized paraffin powder. The combustion enhancer may be selected from carbon-containing components commonly used in the production of solid fuels and may be selected from, for example, sawdust, rice husk, wheat husks, barley husks, rice bran, pressed, barley bran, Straw pellets, barley straw pellets, wood pellets, or pulverized products thereof, and more preferably is sawdust.
Other ingredients
The parasitic solid fuel according to an exemplary embodiment of the present invention may further include an organic solvent in addition to the carbonized paraffin powder, the binder, the emulsifier, and the combustion improver. The organic solvent is a component that is removed during the molding process or drying process of the parasitic solid fuel, but may be left as a part of the organic solvent and may be used as a fuel because it is a carbon-containing component.
Combination relationship of solid fuel components
The parasitic solid fuel according to an exemplary embodiment of the present invention comprises a molded article in the form of a composition including a carbonized paraffin powder, a binder, an emulsifier, and a combustion improver. Preferably, the paraffin- 15 to 35 parts by weight of an emulsifier and 5 to 25 parts by weight of a combustion improver, and more preferably 60 to 70 parts by weight of a binder, 20 to 30 parts by weight of an emulsifier per 100 parts by weight of the carbonized paraffin powder 10 to 20 parts by weight of an additive and a combustion enhancer. The parasitic solid fuel according to an exemplary embodiment of the present invention may include 60 to 70 parts by weight of a binder, 20 to 30 parts by weight of an emulsifier, 10 to 20 parts by weight of a combustion improver, and 2 to 10 parts by weight of an organic solvent And a molded part in the form of a composition comprising the component.
The parasitic solid fuel according to one example of the present invention preferably comprises 40 to 60 wt% carbonized paraffin powder, 20 to 40 wt% binder, 5 to 20 wt% emulsifier, and 2 to 15 wt% By weight based on the total dry weight, 41 to 53% by weight of carbonized paraffin powder, 26 to 37% by weight of a binder, 7 to 18% by weight of an emulsifier and 2 to 37% by weight of a combustion enhancer 2 To 13% by weight of the composition. In addition, the parasitic solid fuel according to an exemplary embodiment of the present invention may include 41 to 51% by weight of carbonized paraffin powder, 26 to 36% by weight of binder, 7 to 17% by weight of emulsifier, 2 to 12% % Of an organic solvent and 1 to 6% by weight of an organic solvent.
Water content of solid fuel
The parasitic solid fuel according to an exemplary embodiment of the present invention preferably has a water content of 15 wt% or less based on the total weight, more preferably 10 wt% or less (e.g., 0.1 to 10 wt%).
Another aspect of the invention relates to a process for the preparation of paraffin-based solid fuel. A process for producing paraffin-based solid fuel according to one embodiment of the present invention includes the steps of obtaining a carbonized paraffin powder, preparing a composition for solid fuel molding, and producing a solid fuel preform. In addition, the process for producing paraffin-based solid fuel according to another embodiment of the present invention preferably includes the steps of obtaining a carbonized paraffin powder, preparing a composition for solid fuel molding, producing a solid fuel preform, And finally obtaining the final solid fuel. Hereinafter, a method of manufacturing a parasitic solid fuel according to another embodiment of the present invention will be described in each step.
The step of obtaining a carbonized paraffin powder
In the method for producing parasitic solid fuel according to another embodiment of the present invention, the step of obtaining the carbonized paraffin powder comprises carbonizing and pulverizing the dried paraffin.
The dried parasites are preferably dried by washing the collected parasites with water to remove the salt groups and to have a water content of 30 wt% or less based on the total weight. The moisture content of the dried parasites is preferably 20% by weight or less based on the total weight, more preferably 15% by weight or less (for example, 0.1 to 15% by weight). The lower the moisture content of the dried parasites is, the more smoothly the subsequent carbonization process can be performed. The method of drying the parchment is not particularly limited, and may be selected from, for example, vacuum drying, hot air drying, natural drying and the like.
The carbonization of the dried parasites is a process of heating the dried parasites in a vacuum state or an air-tight closed state to a predetermined temperature for a predetermined period of time to convert them into a substance containing a large amount of carbon. The carbonization temperature during the carbonization of the dried paraffin is preferably 400 to 500 ° C, more preferably 420 to 480 ° C. The carbonization time of the dried paraffin is preferably 5 to 30 minutes, more preferably 5 to 20 minutes. The dried paraffin has reduced moisture content and carbon content through carbonization. In the parasitic solid fuel according to an exemplary embodiment of the present invention, parasites may be carbonized after being manufactured into a predetermined compact, but in consideration of ease of molding and energy saving in the carbonization process, .
The carbonized paraffin has a plate shape and is preferably pulverized using a conventional pulverizer. The carbonized paraffin has a form of powder through pulverization, and the particle size of the carbonized paraffin powder is not greatly restricted. When the carbonized parchment is pulverized and then molded, a homogeneous compact can be produced, and the combustion efficiency of the compact is improved.
Step of preparing a composition for solid fuel molding
In the method of manufacturing the paraffin-based solid fuel according to another embodiment of the present invention, the step of preparing the composition for solid fuel fuel comprises mixing the carbonized paraffin powder, the binder, the emulsifier, the combustion improver, the organic solvent and the water do.
The binder which is one component constituting the composition for solid fuel molding may be selected from the group consisting of starch, modified starch, modified starch, modified starch, dextrin, cellulose, etherified modified cellulose, alginic acid, natural gum, natural rubber, beeswax, It is preferably composed of at least one member selected from polyvinyl alcohol or molasses. The emulsifier, which is one component of the solid fuel molding composition, is preferably selected from higher fatty alcohols having 12 to 30 carbon atoms. The combustion enhancing agent which is one component constituting the composition for solid fuel molding may be any one selected from the group consisting of sawdust, rice husk, wheat husk, barley husk, rice bran, wheat bran, barley bran, calamari, soybean meal, rice straw pellet, straw pellet, barley straw pellet, And it is preferable to be composed of at least one selected from the pulverized products of these. Refer to the description of the powder-based solid fuel portion of the powder, the binder, the emulsifier, and the combustion enhancer, which constitute the solid fuel molding composition.
The organic solvent constituting the composition for solid fuel molding facilitates mixing of components constituting the composition for solid fuel molding and dilutes the composition for solid fuel molding to be suitable for molding. Wherein the organic solvent is selected from the group consisting of ethylene glycol, propylene glycol, diethylene glycol, dipropylene glycol, triethylene glycol, hexylene glycol, 1,5-pentanediol, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monobutyl ether , Diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol monobutyl ether, dipropylene glycol monomethyl ether, dipropylene glycol Monoethyl ether, dipropylene glycol monobutyl ether, diethylene glycol dimethyl ether, dipropylene glycol dimethyl ether, acetone, methyl ethyl ketone, methyl isopropyl ketone, methyl isoethyl ketone, methyl isobutyl ketone, cyclohexanone, Pentane, hexane, dodecane, tetra But are not limited to, methanol, ethanol, n-propanol, isopropanol, n-hexane, n-hexane, n-hexane, decane, benzene, trimethylbenzene, butylbenzoate, dodecylbenzene, xylene, toluene, tetrahydrofuran, Isopropyl alcohol, isopropyl alcohol, n-butanol, hexanol, nonanol, cyclohexanol, benzyl alcohol, 2-methoxy-ethanol, 2-butoxy- , Ethyl cellosolve, butyl cellosolve, methyl carbitol, butyl carbitol, hexyl carbitol, methyl acetate, ethyl acetate, ethyl lactate, n-propyl acetate, isopropyl acetate, ethyl propyl acetate, Butyl acetate, isobutyl acetate, diethyl adipate, diethyl phthalate, diethylene glycol monobutyl acetate, ethylene glycol monomethyl ether acetate, ethylene Recycled monoethyl ether acetate, ethylene glycol monoisopropyl ether, ethylene glycol monobutyl ether acetate, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate and 3-methoxypropyl acetate. And more preferably at least one selected from the group consisting of ethylene glycol, propylene glycol, diethylene glycol, dipropylene glycol, triethylene glycol, hexylene glycol, 1,5-pentanediol, and the like.
Water, which is one component of the solid fuel molding composition, is intended to improve the moldability of the composition for solid fuel molding.
Wherein the composition for solid fuel fuel comprises 55 to 75 parts by weight of a binder, 15 to 35 parts by weight of an emulsifier, 5 to 25 parts by weight of a combustion enhancer, 2 to 12 parts by weight of an organic solvent and 100 to 250 parts by weight of water per 100 parts by weight of the carbonized paraffin powder 60 to 70 parts by weight of a binder, 20 to 30 parts by weight of an emulsifier, 10 to 20 parts by weight of a combustion improver, 4 to 10 parts by weight of an organic solvent and 180 to 220 parts by weight of water are mixed with 100 parts by weight of carbonized paraffin powder It is more preferable to include them.
The solid fuel molding composition according to the present invention comprises 15 to 35 wt% of carbonized paraffin powder, 10 to 25 wt% of a binder, 3 to 15 wt% of an emulsifier, 1 to 10 wt% of a combustion improver, 0.5 to 6 wt% of an organic solvent % Of water and 30 to 55 wt% of water, and more preferably 20 to 30 wt% of carbonized paraffin powder, 10 to 20 wt% of binder, 3 to 12 wt% of emulsifier, 2 to 8 wt% of combustion improver, To 4% by weight of water and 42 to 52% by weight of water.
Solid fuel The preform Steps to manufacture
According to another example of the present invention, the step of manufacturing the solid fuel preform in the method of manufacturing the paraffin-based solid fuel comprises molding the composition for solid fuel fuel into a predetermined shape. The solid fuel preform may have various shapes as a solid or semi-solid molded body. For example, the solid fuel preform may be in the form of a pellet; rectangle; Cylindrical, hollow cylindrical; Polygonal columns such as a triangular column, a square column, and a hexagonal column; Commercial product forms such as briquettes, briquettes, and the like. In the step of producing the solid fuel preform, the method for molding the composition for solid fuel injection is not particularly limited, and examples thereof include injection molding, extrusion molding, and the like.
Step of obtaining the final solid fuel
In a method of producing a parasitic solid fuel according to another embodiment of the present invention, the step of obtaining the final solid fuel comprises drying a solid fuel preform. In the step of obtaining the final solid fuel, the drying of the solid fuel preform may be performed by various drying methods such as natural drying, hot air drying, vacuum drying, microwave treatment and the like.
According to another embodiment of the present invention, the step of obtaining the final solid fuel includes a step of naturally drying a solid fuel preform, followed by microwave treatment. Also, when the drying of the solid fuel preform is composed of a combination of natural drying and microwave treatment, the natural drying time is preferably 1 day to 4 days, more preferably 1.5 to 2.5 days. When the drying of the solid fuel preform is composed of a combination of natural drying and microwave treatment, the microwave treatment time is preferably 1 minute to 5 minutes, more preferably 1.5 minutes to 3 minutes.
The moisture content of the final solid fuel obtained by drying the solid fuel preform in the process for producing parasitic solid fuel according to another embodiment of the invention is preferably not more than 15% by weight based on the total weight, more preferably not more than 10% 0.1 to 10% by weight, for example).
Hereinafter, the present invention will be described in more detail with reference to examples. However, the following examples are intended to clearly illustrate the technical features of the present invention and do not limit the scope of protection of the present invention.
1. Manufacture of parasitic solid fuels
Production Example 1
Collected large amounts of bluefish were collected from the coast and washed with water to remove the saline. Then, Paula was placed in a hot-air dryer and dried at 60 DEG C for 10 hours to adjust the water content to about 15 wt%. Thereafter, 300 g of dried paraffin was carbonized by heating at about 450 캜 for about 10 minutes in an airtight closed state. Thereafter, the carbonized plate-like parchment was crushed by a pulverizer to obtain a carbonized paraffin powder in the form of a charcoal powder. Thereafter, 23.1 g of the carbonized paraffin powder, 15.4 g of starch, 6.15 g of cetyl alcohol, 1.54 g of propylene glycol, 3.85 g of sawdust and 30 g of distilled water were mixed to prepare a composition for solid fuel molding. The starch acts as a binder, the cetyl alcohol serves as an emulsifier, the propylene glycol serves as a solvent, and the sawdust is added for improving moldability and energy efficiency. Further, the distilled water is added to improve moldability. The composition for solid fuel molding was then introduced into an injection molding machine and molded into a solid fuel preform having a hollow cylindrical shape. Thereafter, the solid fuel preform was naturally dried for about 7 days in a place where the direct sunlight did not shine to obtain a final solid fuel having a hollow cylindrical shape. The moisture content of the final solid fuel was about 6.6% by weight and the dry weight excluding moisture was about 50 g. 1 is an image of the parasitic solid fuel produced in Production Example 1. Fig.
Production Example 2
Except that 23.1 g of carbonized paraffin powder, 15.4 g of starch, 6.15 g of cetyl alcohol, 1.54 g of propylene glycol, 3.85 g of sawdust and 35 g of distilled water were mixed to prepare a composition for solid fuel molding, The same method was used to obtain the final solid fuel having a hollow cylindrical shape. The moisture content of the final solid fuel was about 7.7% by weight and the dry weight excluding moisture was about 50 g.
Production Example 3
Except that 23.1 g of carbonized paraffin powder, 15.4 g of starch, 6.15 g of cetyl alcohol, 1.54 g of propylene glycol, 3.85 g of sawdust and 40 g of distilled water were mixed to prepare a composition for solid fuel molding, The same method was used to obtain the final solid fuel having a hollow cylindrical shape. The moisture content of the final solid fuel was about 8.8% by weight and the dry weight excluding moisture was about 50 g.
Production Example 4
Except that 23.1 g of carbonized paraffin powder, 15.4 g of starch, 6.15 g of cetyl alcohol, 1.54 g of propylene glycol, 3.85 g of sawdust and 45 g of distilled water were mixed to prepare a solid fuel molding composition. The same method was used to obtain the final solid fuel having a hollow cylindrical shape. The moisture content of the final solid fuel was about 9.0% by weight and the dry weight excluding moisture was about 50 g.
Production Example 5
Except that 23.1 g of carbonized paraffin powder, 15.4 g of starch, 6.15 g of cetyl alcohol, 1.54 g of propylene glycol, 3.85 g of sawdust and 50 g of distilled water were mixed to prepare a composition for solid fuel molding, The same method was used to obtain the final solid fuel having a hollow cylindrical shape. The moisture content of the final solid fuel was about 11.0% by weight and the dry weight excluding moisture was about 50 g.
Production Example 6
Collected large amounts of bluefish were collected from the coast and washed with water to remove the saline. Then, Paula was placed in a hot-air dryer and dried at 60 DEG C for 10 hours to adjust the water content to about 15 wt%. Thereafter, 300 g of dried paraffin was carbonized by heating at about 450 캜 for about 10 minutes in an airtight closed state. Thereafter, the carbonized plate-like parchment was crushed by a pulverizer to obtain a carbonized paraffin powder in the form of a charcoal powder. Thereafter, 23.1 g of the carbonized paraffin powder, 15.4 g of starch, 6.15 g of cetyl alcohol, 1.54 g of propylene glycol, 3.85 g of sawdust and 45 g of distilled water were mixed to prepare a composition for solid fuel molding. The starch acts as a binder, the cetyl alcohol serves as an emulsifier, the propylene glycol serves as a solvent, and the sawdust is added for improving moldability and energy efficiency. Further, the distilled water is added to improve moldability. The composition for solid fuel molding was then introduced into an injection molding machine and molded into a solid fuel preform having a hollow cylindrical shape. Thereafter, the solid fuel preform was naturally dried for about 2 days in a place free from direct sunlight and treated with microwave of 700 W for 2 minutes to obtain a final solid fuel having a hollow cylindrical shape. The moisture content of the final solid fuel was about 7% by weight and the dry weight excluding moisture was about 50 g.
Production Example 7
Collected large amounts of bluefish were collected from the coast and washed with water to remove the saline. Then, Paula was placed in a hot-air dryer and dried at 60 DEG C for 10 hours to adjust the water content to about 15 wt%. Thereafter, 300 g of dried paraffin was carbonized by heating at about 450 캜 for about 10 minutes in an airtight closed state. Thereafter, the carbonized plate-like parchment was crushed by a pulverizer to obtain a carbonized paraffin powder in the form of a charcoal powder. Thereafter, 23.1 g of the carbonized paraffin powder, 15.4 g of starch, 6.15 g of cetyl alcohol, 1.54 g of propylene glycol, 3.85 g of sawdust and 45 g of distilled water were mixed to prepare a composition for solid fuel molding. The starch acts as a binder, the cetyl alcohol serves as an emulsifier, the propylene glycol serves as a solvent, and the sawdust is added for improving moldability and energy efficiency. Further, the distilled water is added to improve moldability. The composition for solid fuel molding was then introduced into an injection molding machine and molded into a solid fuel preform having a hollow cylindrical shape. Thereafter, the solid fuel preform was naturally dried for about 2 days in a place free from direct sunlight, and treated with a microwave of 700 W for 2 minutes and 30 seconds to obtain a final solid fuel having a hollow cylindrical shape. The moisture content of the final solid fuel was about 2.7% by weight and the dry weight excluding moisture was about 50 g.
2. Assessment of Combustion Efficiency of Paula-based Solid Fuels
(1) Experimental method
The final solid fuel prepared in Production Examples 1 to 7 was burned to heat 200 ml of water, and the temperature change of water was measured at intervals of 3 minutes. The heat energy received by the water until the end of the combustion of the solid fuel was calculated from the temperature change of the water and was regarded as the heat energy of the solid fuel. In addition, the weight of the solid fuel at the end of the combustion was measured, and the combustion rate was calculated by comparing with the weight of the solid fuel before the combustion. The following formula calculates the thermal energy per unit weight of the solid fuel and the combustion rate of the solid fuel.
The same burning test was also performed on the solid fuel, that is, the white coal, the black coal, and the natural wood charcoal, which are in circulation in the market, in order to compare the final solid fuel produced in Production Examples 1 to 8 with commercial solid fuels.
Table 1 below shows the combustion test results of the final solid fuel prepared in Production Examples 1 to 8, and the solid fuel which is a commercially available solid fuel, black coal, and natural wood charcoal.
As shown in Table 1, the paraffin-based solid fuel produced in Production Example 6 showed similar thermal energy and burning rate as black coal.
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments, but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims. Therefore, the scope of the present invention should be construed as including all embodiments falling within the scope of the appended claims.
Claims (18)
The binder is composed of at least one selected from starch, modified starch, dextrin, cellulose or denatured cellulose,
Wherein the emulsifier is selected from cetyl alcohol, cetostearyl alcohol, stearyl alcohol, isostearyl alcohol, lauryl alcohol, myristyl alcohol, palmityl alcohol, oleyl alcohol, linoleyl alcohol, arachidyl alcohol or behenyl alcohol It consists of one or more higher fatty alcohols,
The combustion improving agent may be at least one selected from sawdust, rice husk, wheat husks, barley husks, rice bran, wheat bran, barley bran, sesame seeds, soybean meal, rice straw pellets, straw pellets, barley straw pellets, wood pellets, Respectively,
Wherein the organic solvent is at least one selected from ethylene glycol, propylene glycol, diethylene glycol, dipropylene glycol, triethylene glycol, hexylene glycol or 1,5-pentanediol,
Wherein the moisture content is 0.1 to 9 wt% based on the total weight.
(b) 55 to 75 parts by weight of a binder, 15 to 35 parts by weight of an emulsifier, 5 to 25 parts by weight of a combustion improver, 2 to 12 parts by weight of an organic solvent and 100 to 250 parts by weight of water per 100 parts by weight of the carbonized paraffin powder Preparing a composition for solid fuel fuel injection molding,
(c) molding the solid fuel molding composition into a predetermined shape to produce a solid fuel preform; And
(d) drying the solid fuel preform to obtain a final solid fuel having a water content of 0.1 to 9 wt% based on the total weight,
The binder is composed of at least one selected from starch, modified starch, dextrin, cellulose or denatured cellulose,
Wherein the emulsifier is selected from cetyl alcohol, cetostearyl alcohol, stearyl alcohol, isostearyl alcohol, lauryl alcohol, myristyl alcohol, palmityl alcohol, oleyl alcohol, linoleyl alcohol, arachidyl alcohol or behenyl alcohol It consists of one or more higher fatty alcohols,
The combustion improving agent may be at least one selected from sawdust, rice husk, wheat husks, barley husks, rice bran, wheat bran, barley bran, sesame seeds, soybean meal, rice straw pellets, straw pellets, barley straw pellets, wood pellets, Respectively,
Wherein the organic solvent is at least one selected from the group consisting of ethylene glycol, propylene glycol, diethylene glycol, dipropylene glycol, triethylene glycol, hexylene glycol, and 1,5-pentanediol. Gt;
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KR102036370B1 (en) | 2018-12-06 | 2019-10-25 | 김주회 | Solid Fuels |
RU2750102C1 (en) * | 2020-07-06 | 2021-06-22 | Федеральное государственное бюджетное образовательное учреждение высшего образования "Нижегородский государственный архитектурно-строительный университет" (ННГАСУ) | Method for super high frequency ignition of wood-type fuel (wood residue, firewood) with high moisture content |
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CA3043249A1 (en) * | 2016-11-08 | 2018-05-17 | University Of Guelph | Novel methods for creation of sub-micron biocarbon materials from biomass and their fields of application |
KR102078740B1 (en) * | 2018-07-24 | 2020-02-19 | 이종수 | Gel or solid alcohol fuel composition and method for preparing gel or solid alcohol fuel |
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