KR101885725B1 - Manufacturing system of wing yarn and the wing yarn - Google Patents

Manufacturing system of wing yarn and the wing yarn Download PDF

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Publication number
KR101885725B1
KR101885725B1 KR1020160037821A KR20160037821A KR101885725B1 KR 101885725 B1 KR101885725 B1 KR 101885725B1 KR 1020160037821 A KR1020160037821 A KR 1020160037821A KR 20160037821 A KR20160037821 A KR 20160037821A KR 101885725 B1 KR101885725 B1 KR 101885725B1
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South Korea
Prior art keywords
yarn
wing
adhesive
knitted
wing yarn
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KR1020160037821A
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Korean (ko)
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KR20170111765A (en
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최이분
김주환
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최이분
김주환
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    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/34—Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/44—Yarns or threads characterised by the purpose for which they are designed
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/22—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/22—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
    • D04B1/24—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00—Wearing apparel
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2503/00—Domestic or personal
    • D10B2503/06—Bed linen
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2503/00—Domestic or personal
    • D10B2503/06—Bed linen
    • D10B2503/062—Fitted bedsheets

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Knitting Of Fabric (AREA)

Abstract

본 발명은 핫멜트 접착제를 이용한 날개사의 제조장치와 그 장치에 의해 제조된 날개사에 관한 것으로, 보다 상세하게는 중심사와 날개사가 접착원사에 의해 견고하게 접착, 편직되기 때문에, 날개사의 털빠짐 현상을 차단하여 날개사를 이용한 편물의 내구성을 향상시킬 수 있을 뿐만 아니라, 날개사에 의해 제작되는 각종 직물원단의 품질 향상과 사용수명을 최대한 연장할 수 있고, 편물에서 이물질과 분진의 발생을 억제하여, 날개사로 편직된 원단으로 유아와 아동의 의류나 침구류 등에 적용할 수 있도록 한 것이다.The present invention relates to an apparatus for manufacturing a wing yarn using a hot melt adhesive and a wing yarn produced by the apparatus. More particularly, the core yarn and the wing yarn are firmly bonded and knitted by an adhesive yarn, It is possible to improve the durability of the knitted fabric using the wing yarn and to improve the quality of various fabric fabrics produced by the wing yarn and to extend the service life as much as possible and to suppress the generation of foreign matter and dust in the knitted fabric, The fabric is knitted with wings, so that it can be applied to clothes and bedclothes of infants and children.

Description

핫멜트 접착제를 이용한 날개사 제조장치 및 그 장치에 의해 제조된 날개사 { Manufacturing system of wing yarn and the wing yarn }[0001] The present invention relates to an apparatus for manufacturing a wing yarn using a hot melt adhesive and a manufacturing system for the wing yarn,

본 발명은 핫멜트 접착제를 이용한 날개사를 제조하는 장치에 관한 것으로, 특히 핫멜트 접착제가 도포된 접착원사에 중심원사와 날개원사를 견고하게 접착하도록 형성함으로써, 날개사의 털빠짐 현상을 차단하여 날개사를 이용한 편물의 내구성을 향상시킬 수 있을 뿐만 아니라, 날개사에 의해 제작되는 각종 직물원단의 털빠짐 차단으로 인하여, 인체에 무해하고 유아동용 원단으로 사용할 수 있도록 한 것이다.
The present invention relates to an apparatus for producing a wing yarn using a hot melt adhesive, and more particularly, to an apparatus for manufacturing a wing yarn using a hot melt adhesive, in which a core yarn and a wing yarn are firmly adhered to an adhesive yarn coated with a hot- Not only the durability of the knitted fabric can be improved but also the various woven fabrics produced by the wing yarns can be used as a raw material for infants and children because of the cut-off of hair.

일반적으로 날개사는 직물원단을 제작하도록 한 실의 종류로서, 보온성과 촉감이 우수하여, 날개사에 의한 직물원단으로 다양한 종류의 의류를 제조하는데 널리 사용되고 있다. Generally, a wing is a kind of yarn for fabricating a fabric, and is excellent in warmth and touch, and is widely used for manufacturing various types of garments by woven fabrics of wing yarns.

도 1과 도 2에 도시된 바와 같이, 이러한 날개사는 폴리에스터나 아크릴, 나이론 등의 재질을 원사로 하여, 다수 열의 중심원사(2)에 날개원사(1)를 횡방향으로 편조하도록 하고, 중심원사(2)에 편조된 날개원사(1)의 중간부분을 커터로 절단하여 날개사를 완성하도록 하였다.As shown in Figs. 1 and 2, such a wing yarn is made by knitting the wing yarn 1 in the lateral direction on a plurality of rows of central yarns 2 using a material such as polyester, acryl, or nylon as a yarn, The middle portion of the wing yarn 1 braided to the yarn 2 is cut with a cutter to complete the wing yarn.

근래들어 극세사나 보온성과 촉감, 디자인이 향상된 원단, 그리고 기능성 원단 등의 수요가 증가하고 있는 추세이고, 이에 따라 날개사에 대한 관심도 높아지고 있는 실정이다.In recent years, there has been an increasing demand for microfiber yarn, warmth and texture, improved fabrics, and functional fabrics. As a result, interest in wingers is increasing.

그러나 상기한 날개사는 중심원사와 날개원사의 편조된 결합구조가 취약하였기 때문에, 중심원사에서 날개원사의 용이하게 이탈되어, 날개사로 제작된 직물원단에서도 쉽게 털이 빠지는 경우가 허다하였다.However, since the wing yarn of the above-mentioned wing yarn is weak in the braided joint structure of the center yarn and the wing yarn, the wing yarn is easily detached from the center yarn, so that the wool yarn can easily fall off even in the woven fabric made of the wing yarn.

따라서, 이러한 털빠짐을 방지하도록 한 날개사의 제조에 관련한 종래의 선행기술문헌으로는, 대한민국 등록특허공보 10-1310874호의 발명의 명칭 ‘ 털이 빠지지 아니하는 날개사의 제조장치 ’가 있다.Therefore, in the prior art documents related to the production of the wing yarn for preventing such hair dropping, there is a manufacturing apparatus of a wing yarn which is called the hairless yarn, which is the invention of Korean Registered Patent No. 10-1310874.

상기한 종래의 발명은 하나의 경사에 위사가 2회씩 감기도록 위사 공급경로를 제어할 수 있고, 위사 제공경로를 간편하게 변경 및 조절할 수 있으며, 구성의 단순화를 통해 내구성의 향상이 가능한 날개사 제조장치를 제공하도록 하는 것이다.The above-mentioned conventional invention can control the weft supply path such that the weft is wound twice on one slope, and the weft supply path can be easily changed and adjusted, and the durability can be improved by simplifying the configuration. .

그리고, 대한민국 등록특허공보 10-1152238호의 발명의 명칭 ‘ 털이 빠지지 않는 편물용 실 및 그 제조방법 ’ 은, 기존의 편물용 실 제조기를 개조하여 털 형성실이 중심실의 고리 상단에서 좌측과 우측으로 지그재그로 이동하면서 2개 또는 3개의 고리에 꼬임부를 형성함으로써 기존의 털실보다 한번 내지 두 번 더 꼬아줌으로써 해결할 수 있도록 한 것이다.A knitted yarn without yarn and a method for manufacturing the knitted yarn are disclosed in Korean Patent Publication No. 10-1152238, in which a conventional knitting yarn manufacturing machine is modified so that the yarn forming yarn is moved from the upper end of the ring to the left and right So that it can be solved by twisting one or two more times than existing yarns by forming a twist in two or three rings while moving in a zigzag manner.

그러나, 상기한 종래의 털빠짐을 방지하도록 한 날개사의 제조장치는, 중심원사에 날개원사를 2회나 3회 꼬이도록 결합하는 구조이기 때문에, 꼬인 결합상태만으로 날개원사의 이탈을 차단하는데에는 한계가 발생하는 문제점이 노출되었다.However, since the above-described conventional apparatus for manufacturing a blade for preventing falling hair has a structure in which a wing yarn is twisted twice or three times in a central yarn, there is a limit in blocking the deviation of the wing yarn The problem that occurred was exposed.

또한, 날개사를 이용하여 편직된 원단의 털빠짐을 차단하고, 원단에서 이물질이나 분진 등의 발생을 최소화하여, 특히 유아용, 또는 아동용 의류나 침구류에 적용할 수 있도록 한 날개사의 제조장치에 관한 연구와 개발이 요구되는 실정이었다.
Further, the present invention relates to a manufacturing apparatus for a wing yarn which is capable of being applied to clothing or bedding, especially for infants or children, by preventing the detachment of hair on the knitted fabric using the wing yarn and minimizing the occurrence of foreign matter or dust on the fabric Research and development were required.

상기한 문제점을 해결하기 위해 본 발명은, 접착제가 도포된 접착원사를 이용하여 중심원사와 날개원사를 접착하여 편직되도록 형성함으로써, 중심사와 날개사가 접착원사에 의해 견고하게 접착, 편직되기 때문에, 날개사의 털빠짐 현상을 차단하여 날개사를 이용한 편물의 내구성을 향상시킬 수 있을 뿐만 아니라, 편물에서 이물질과 분진의 발생을 억제하여, 날개사로 편직된 원단으로 유아와 아동의 의류나 침구류 등에 적용할 수 있도록 하는데 그 목적이 있는 것이다.
In order to solve the above-mentioned problems, the present invention is characterized in that, by using the bonded yarn with the adhesive applied thereto, the center yarn and the wing yarn are bonded and knitted so that the center yarn and the wing yarn are firmly bonded and knitted by the bonded yarn, It is possible to improve the durability of the knitted fabric using the wing yarn and to prevent the generation of foreign matter and dust in the knitted fabric and to apply the knitted fabric to the clothes and bedclothes of infants and children The purpose is to make it possible.

본 발명은 일정 장력과 사속으로 원사를 공급하도록 형성한 원사공급부재와;The present invention relates to a yarn feeding device comprising: a yarn feeding member formed to feed a yarn with a constant tension and a constant speed;

접착원사의 표면에 접착제를 도포하도록 형성한 도포부재와;An applying member formed to apply an adhesive to the surface of the bonded yarn;

다수 열로 공급되는 날개원사와 중심원사, 그리고 접착원사를 편직하도록 형성한 편직부재와;A knitting member formed to knit a wing yarn, a center yarn, and an adhesive yarn, which are supplied in a plurality of rows;

편직된 날개사 편물을 절단하도록 형성한 절단부재와;A cutting member formed to cut a knitted woven fabric;

접착원사 표면의 접착제를 용융하여 날개사를 접착시키도록 형성한 접착부재와;An adhesive member formed to melt the adhesive on the surface of the bonded yarn and adhere the wing yarn;

이물질과 분진을 제거하도록 형성한 집진부재와;A dust collecting member formed to remove foreign matter and dust;

용융, 접착된 날개사를 수납되도록 형성한 수납부재와;A receiving member formed to receive the melted and bonded wing yarn;

모터의 작동에 따라 벨트와 로울러에 의해 원사와 편물을 이송시키도록 형성한 구동부재와;A driving member formed to convey the yarn and the knitted fabric by a belt and a roller in accordance with the operation of the motor;

구동부재와 장치를 작동하고 제어하도록 형성한 컨트롤박스;A control box configured to operate and control the driving member and the device;

로 구성되는 것을 특징으로 한다.
. ≪ / RTI >

이상에서 설명한 바와 같이, 본 발명은 날개사 제조장치에서 중심사와 날개사가 접착원사에 의해 견고하게 접착, 편직되기 때문에, 날개사의 털빠짐 현상을 차단하여 날개사를 이용한 편물의 내구성을 향상시킬 수 있을 뿐만 아니라, 날개사에 의해 제작되는 각종 직물원단의 품질 향상과 사용수명을 최대한 연장할 수 있고, 날개사 원단의 털빠짐 차단하여 이물질과 분진을 발생을 최소화하기 때문에, 호흡기에 민감한 유아나 아동에 적용하는 원단으로 안심하고 사용할 수 있도록 한 유익한 발명인 것이다.
INDUSTRIAL APPLICABILITY As described above, according to the present invention, since the center yarn and the wing yarn are firmly adhered and knitted by the adhesive yarn in the wing yarn manufacturing apparatus, the dulling phenomenon of the wing yarn can be prevented and the durability of the knitted fabric using the wing yarn can be improved In addition, it is possible to improve the quality of various fabric fabrics made by wing yarns, to extend the service life as much as possible, and to minimize the occurrence of foreign matter and dust by cutting off the hair on the wing thread fabric, It is an advantageous invention that can be used safely with the applied fabric.

도 1은 본 발명의 종래의 편조된 상태의 날개사 편물을 나타낸 상태도이고, 도 2는 종래의 완성된 날개사를 나타낸 상태도이고, 도 3은 본 발명의 날개사 제조장치를 나타낸 정면도이고, 도 4는 본 발명의 실시예를 나타낸 장치도이고, 도 5는 본 발명의 날개사 제조장치에 의해 제조된 날개사를 나타낸 사시도이다.
우선 각 도면의 구성요소들에 참조부호를 부가함에 있어서, 동일한 구성요소들에 대해서는 비록 다른 도면상에 표시되더라도 가능한 한 동일한 부호를 가지도록 하고 있음에 유의해야 한다.
또한, 본 발명을 설명함에 있어서, 관련된 공지 구성 또는 기능에 대한 구체적인 설명이 본 발명의 요지를 흐릴 수 있다고 판단되는 경우에는 그 상세한 설명은 생략한다.FIG. 1 is a state view showing a conventional knitted wing fabric of the present invention, FIG. 2 is a state view showing a conventional finished wing yarn, FIG. 3 is a front view showing a winging yarn manufacturing apparatus of the present invention, 4 is an apparatus view showing an embodiment of the present invention, and Fig. 5 is a perspective view showing a blade manufactured by the apparatus for manufacturing wing yarn of the present invention.
In the drawings, the same reference numerals are used to designate the same or similar components throughout the drawings.
In the following description of the present invention, a detailed description of known functions and configurations incorporated herein will be omitted when it may make the subject matter of the present invention rather unclear.

이하, 본 발명에 따른 구성 및 작용효과를 첨부된 도면을 참조하여 상세히 설명하면 다음과 같다.DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

도 3 내지 도 4에 도시된 바와 같이, 본 발명은 일정 장력과 사속으로 원사를 공급하도록 하는 원사공급부재(10)와, 접착원사의 표면에 접착제를 도포하도록 하는 도포부재(20)와, 공급된 원사를 편직하도록 하는 편직부재(30)와, 편직된 편물을 절단하도록 하는 절단부재(40)와, 접착원사를 용융, 접착시키도록 하는 접착부재(50)와, 이물질을 제거하도록 하는 집진부재(60)와, 접착된 날개사를 수납하도록 하는 수납부재(70)와, 원사와 편물을 이송시키도록 하는 구동부재(80)와, 장치를 구동, 제어하도록 하는 컨트롤박스(90)로 구성된다. As shown in Figs. 3 to 4, the present invention comprises a yarn supplying member 10 for supplying a yarn with a constant tension and a constant speed, an applying member 20 for applying an adhesive to the surface of the bonded yarn, A cutting member 40 for cutting the knitted fabric, an adhesive member 50 for melting and bonding the adhesive yarn, a dust collecting member 40 for removing foreign matter, And a control box 90 for driving and controlling the apparatus. The control box 90 is provided with a receiving member 70 for receiving the bonded wing yarn 60, a driving member 80 for conveying the yarn and the knitted fabric, .

상기 원사공급부재(10)는 날개원사를 공급하도록 하는 날개원사 권취부(11)와, 중심원사를 공급하도록 하는 중심원사 권취부(12)와, 접착원사를 공급하도록 하는 접착원사 권취부(13)를 형성한다.The yarn supplying member 10 includes a wing yarn winding portion 11 for supplying a wing yarn, a central yarn winding portion 12 for supplying a center yarn, an adhesive yarn winding portion 13 for supplying an adhesive yarn ).

상기 도포부재(20)는 용융된 핫멜트 접착제를 저장하도록 하는 저수부(21)와, 회전하며 표면에 도포된 접착제를 이송, 전달하도록 하는 로울러(22)와, 접착원사가 표면에 접촉되어 접착원사에 접착제를 도포하도록 하는 도포 로울러(23)를 형성한다.The applicator 20 includes a reservoir 21 for storing the melted hot-melt adhesive, a roller 22 for transferring and transferring the adhesive applied to the surface while rotating, An application roller 23 for applying an adhesive is formed.

상기 도포부재(20)는 저수부(21)의 접착제의 용융상태를 유지하기 위한 히터와 로울러를 작동하도록 하는 모터를 형성한다. The applying member 20 forms a motor for operating the heater and the roller for maintaining the molten state of the adhesive of the reservoir portion 21. [

상기 편직부재(30)는 다수 열로 공급되는 날개원사와 중심원사, 그리고 접착원사를 편직하도록 형성한다.The knitting member 30 is formed to knit a wing yarn, a center yarn, and an adhesive yarn, which are supplied in a plurality of rows.

상기 절단부재(40)는 편직된 날개사 편물의 날개사 중앙부위를 왕복 이동하며 절단하는 커터(41)를 형성한다. The cutting member (40) forms a cutter (41) that reciprocates and cuts the central portion of a wing thread of a knitted wing fabric.

상기 커터(41)는 회전하며 날개사의 중앙부위를 절단하는 회전식 커터를 형성할 수 있고, 왕복 이동식 커터와 회전식 커터를 반드시 한정하는 것은 아니다.The cutter 41 can rotate and form a rotary cutter that cuts the central portion of the blade, and does not necessarily limit the reciprocating cutter and the rotary cutter.

상기 접착부재(50)는 편직, 절단된 날개사를 내부로 통과시키도록 형성하고, 편직된 날개사의 접착원사에 도포된 접착제를 용융하여 날개원사와 중심원사, 접착원사를 접착시키도록 하는 히터(51)를 형성한다.The adhesive member 50 is formed so as to allow knitted and cut wing yarns to pass therethrough and to melt the adhesive applied to the bonded yarn of the knitted wing yarn to adhere the wing yarn to the center yarn and the bonded yarn 51).

상기 집진부재(60)는 편직부재(30)의 상부에 형성하고, 편직과정에서 발생하는 이물질과 분진을 흡입, 집진하도록 하는 흡입구(61)와, 상기 흡입구(61)를 좌우 이동시키도록 하는 이동부(62)를 형성한다.The dust collecting member 60 is formed on the upper portion of the knitting member 30 and includes a suction port 61 for sucking and collecting foreign substances and dust generated in the process of knitting and a suction port 61 for moving the suction port 61 Thereby forming a portion 62.

상기 이동부(62)는 이동부의 일측을 관통하여 지지, 안내되도록 하는 이동로드를 구비하고, 이동부(62)는 이동로드를 따라 체인이나 벨트에 의해 좌우 이동하도록 형성하는 것이 바람직하나, 반드시 한정하는 것은 아니다.It is preferable that the moving part 62 is provided with a moving rod passing through one side of the moving part so as to be supported and guided and the moving part 62 is formed so as to move left and right by a chain or a belt along the moving rod, It does not.

상기 수납부재(70)는 용융, 접착되어 다수의 열로 배출되는 날개사를 정리하여 수납, 또는 권취되도록 형성한다.The storage member 70 is formed so that the wings that are melted and adhered and discharged to a plurality of rows are collected and wound or wound.

상기 구동부재(80)는 모터의 작동에 따라 벨트와 로울러에 의해 원사와 편물을 이송시키도록 형성한다.The driving member 80 is formed to convey the yarn and the knitted fabric by a belt and a roller according to the operation of the motor.

상기 컨트롤박스(90)는 장치를 작동하고 제어하도록 형성한다.
The control box 90 is configured to operate and control the device.

미설명 부호 1은 날개원사이고, 2는 중심원사이고, 3은 접착원사이고, s는 편직된 날개사 편물이고, c는 커팅된 날개사이다.
Reference numeral 1 denotes a wing yarn, 2 denotes a center yarn, 3 denotes an adhesive yarn, s denotes a knitted woven fabric, and c denotes a cut wing.

이하, 본 발명의 구성에 따른 작용 및 효과를 첨부된 도면을 참조하여 상세히 설명하면 다음과 같다.BRIEF DESCRIPTION OF THE DRAWINGS The above and other objects, features and advantages of the present invention will be more apparent from the following detailed description taken in conjunction with the accompanying drawings, in which: FIG.

도 3 내지 도 4에 도시된 바와 같이, 본 발명의 날개사 제조장치를 컨트롤박스(90)를 이용하게 동작하게 되면, 구동부재(80)의 모터와 동력전달수단이 작동하여, 다수의 열로 배열된 날개원사(1)와 중심원사(2), 그리고 접착원사(3)는 일정 장력과 사속으로 편직부재(30)로 이송, 진입한다.3 to 4, when the apparatus for manufacturing a wing yarn according to the present invention is operated by using the control box 90, the motor of the driving member 80 and the power transmitting means are operated, The wing yarn 1, the center yarn 2 and the bonded yarn 3 are transferred to the knitting member 30 with a constant tension and a constant speed.

이때, 접착원사(3)는 편직부재(30)로 진입되기 전에, 도포부재(20)를 통과하게 되고, 저수부(21)에 용융된 핫멜트 접착제는 로울러(22)의 표면에 도포되어 회전하면서 상측의 도포 로울러(23)의 표면에 균일하게 접착제가 도포되어, 도포 로울러(23)의 상부 표면에 접촉되어 이송되는 다수 열의 접착원사(3)에 접착제가 원활하게 도포되는 것이다.At this time, the adhesive yarn 3 passes through the application member 20 before entering the knitting member 30, and the hot-melt adhesive melted in the water storage portion 21 is applied to the surface of the roller 22 and rotated The adhesive is uniformly applied to the surface of the application roller 23 on the upper side and the adhesive agent is smoothly applied to the adhesive yarn 3 of a plurality of rows conveyed in contact with the upper surface of the application roller 23.

그리고, 날개원사(1)와 중심원사(2), 그리고 접착제가 도포된 접착원사(3)를 편직부재(30)에서 날개사 편물(s)을 편직하게 되면, 절단부재(40)의 왕복 이동하는 커터(41)는 이송되는 날개사 편물(s)의 날개사 중앙 부분을 절단하도록 한다.When the wing yarn 1, the central yarn 2 and the adhesive yarn 3 to which the adhesive is applied are knitted by the knitted fabric 30 from the knitted fabric 30, The cutter 41 cuts the central portion of the wing yarn of the knitted woven fabric s to be fed.

절단된 날개사(c)에 편조된 접착원사(3)의 접착제는 열가소성 수지재로서, 이송과정과 편직과정에서 건조, 경화되기 때문에, 절단된 날개사(c)는 접착부재(50) 내를 통과하면서 히터(51)에 의해 접착원사(3)의 접착제는 용융되고, 편직된 상태의 날개원사(1)와 중심원사(2), 그리고 접착원사(3)는 견고하게 접착되도록 하여, 완성된 날개사를 수납부재(70)에 수납, 또는 권취되도록 하는 것이다.Since the adhesive agent of the bonded yarn 3 braided to the cut wing yarn c is a thermoplastic resin material, it is dried and cured during the conveying process and the knitting process so that the cut wing yarn c is conveyed in the adhesive member 50 The adhesive of the bonded yarn 3 is melted by the heater 51 while passing through the center yarn 2 and the bonded yarn 3 so that the wing yarn 1, the central yarn 2 and the bonded yarn 3 are firmly adhered to each other, The wing yarn is housed in the housing member 70 or wound.

또한, 상기 집진부재(60)의 흡입구(61)는, 이동로드에 안내되어 좌우 이동하는 이동부(62)에 의해, 편직부재(30)의 상부를 좌우 이동하면서, 원사의 이송과 편직과정에서 발생하는 이물질이나 분진 등을 흡입, 제거하도록 하여, 편직부재(30)의 이물질에 의한 고장을 예방하고, 쾌적한 작업환경을 유지할 수 있도록 한 것이다.The suction port 61 of the dust collecting member 60 is moved in the lateral direction by moving the upper portion of the knitting member 30 by the moving portion 62 which is guided by the moving rod and moves to the left and right, Dust or the like that is generated can be sucked and removed to prevent malfunction of the knitting member 30 due to foreign matter and maintain a pleasant working environment.

도 5에 도시된 바와 같이, 중심원사(2)에 횡방향으로 날개원사(1)가 편직되고, 표면에 접착제가 도포된 접착원사(3)를 중심원사(2)와 날개원사(1)를 엮도록 편직하여, 접착원사(3) 표면의 접착제를 용융, 고착시키게 되면, 편직된 중심원사(2)와 날개원사(1), 그리고 접착원사(3)가 견고하게 접착된 날개사가 완성되고, 털빠짐 현상을 최소화한 날개사를 제작할 수 있는 것이다.
5, the wing yarn 1 is knitted horizontally in the central yarn 2 and the bonded yarn 3, which is coated with an adhesive on its surface, is wound around the core yarn 2 and the wing yarn 1 When the adhesive on the surface of the bonded yarn 3 is melted and fixed, the woven yarn to which the knitted core yarn 2, the wing yarn 1, and the bonded yarn 3 are firmly bonded is completed, It is possible to manufacture a wing yarn which minimizes hair dropping phenomenon.

이상의 설명은 본 발명의 기술 사상을 예시적으로 설명한 것에 불과한 것으로서, 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자라면 본 발명의 본질적인 특성에서 벗어나지 않는 범위에서 다양한 수정 및 변형이 가능할 것이다.The foregoing description is merely illustrative of the technical idea of the present invention, and various changes and modifications may be made by those skilled in the art without departing from the essential characteristics of the present invention.

따라서, 본 발명에 개시된 실시예들은 본 발명의 기술 사상을 한정하기 위한 것이 아니라 설명하기 위한 것이고, 이러한 실시예에 의하여 본 발명의 기술 사상의 범위가 한정되는 것은 아니다.Therefore, the embodiments disclosed in the present invention are intended to illustrate rather than limit the scope of the present invention, and the scope of the technical idea of the present invention is not limited by these embodiments.

본 발명의 보호 범위는 아래 청구범위에 의하여 해석되어야 하며, 그와 동등한 범위 내에 있는 모든 기술 사상은 본 발명의 권리범위에 포함되는 것으로 해석되어야 할 것이다.
The scope of protection of the present invention should be construed according to the following claims, and all technical ideas within the scope of equivalents should be construed as falling within the scope of the present invention.

도 1은 본 발명의 종래의 편조된 날개사 편물을 나타낸 상태도
도 2는 종래의 완성된 날개사를 나타낸 상태도
도 3은 본 발명의 날개사 제조장치를 나타낸 정면도
도 4는 본 발명의 실시예를 나타낸 장치도
도 5는 본 발명의 날개사 제조장치에 의해 제조된 날개사를 나타낸 사시도.
도면 주요 부분에 대한 부호의 설명
1 : 날개원사 2 : 중심원사
3 : 접착원사 10 : 원사공급부재
11 : 날개원사 권취부 12 : 중심원사 권취부
13 : 접착원사 권취부 20 : 도포부재
21 : 저수부 22 : 로울러
23 : 도포 로울러 30 : 편직부재
40 : 절단부재 41 : 커터
50 : 접착부재 51 : 히터
60 : 집진부재 61 : 흡입구
62 : 이동부 70 : 수납부재
80 : 구동부재 90 : 컨트롤박스 Fig. 1 is a state diagram showing a conventional knitted woven fabric of the present invention
2 shows a state diagram of a conventional finished wing yarn
3 is a front view showing the apparatus for manufacturing a wing yarn of the present invention
4 is a block diagram of an apparatus according to an embodiment of the present invention.
5 is a perspective view showing a wing yarn produced by a wing yarn manufacturing apparatus of the present invention.
DESCRIPTION OF THE REFERENCE SYMBOLS
1: wing yarn 2: center yarn
3: Adhesive yarn 10: Yarn supply member
11: wing yarn winding part 12: center yarn winding part
13: Adhesive yarn winding unit 20: Coating member
21: low water portion 22: roller
23: applying roller 30: knitting member
40: cutting member 41: cutter
50: Adhesive member 51: Heater
60: dust collecting member 61: inlet
62: moving part 70: storage member
80: driving member 90: control box

Claims (8)

일정 장력과 사속으로 원사를 공급하도록 형성한 원사공급부재(10)와;
접착원사의 표면에 접착제를 도포하도록 형성한 도포부재(20)와;
다수 열로 공급되는 날개원사와 중심원사, 그리고 접착원사를 편직하도록 형성한 편직부재(30)와;
편직된 날개사 편물을 절단하도록 형성한 절단부재(40)와;
접착원사 표면의 접착제를 용융하여 날개사를 접착시키도록 형성한 접착부재(50)와;
이물질과 분진을 제거하도록 형성한 집진부재(60)와;
용융, 접착되어 다수의 배열로 배출되는 날개사를 정리하여 수납되도록 형성한 수납부재(70)와;
모터의 작동에 따라 벨트와 로울러에 의해 원사와 편물을 이송시키도록 형성한 구동부재(80)와;
구동부재(80)와 장치를 작동하고 제어하도록 형성한 컨트롤박스(90);
로 구성되는 것을 특징으로 하는 날개사 제조장치.
A yarn feeding member 10 formed to feed a yarn with a constant tension and a constant speed;
An applying member (20) formed to apply an adhesive to the surface of the bonded yarn;
A knitting member 30 formed to knit a wing yarn, a center yarn, and an adhesive yarn, which are supplied in a plurality of rows;
A cutting member (40) formed to cut a woven knitted fabric;
An adhesive member (50) formed to melt the adhesive on the surface of the bonded yarn and adhere the wing yarn;
A dust collecting member (60) formed to remove foreign matter and dust;
A housing member 70 formed so as to house the wings that are melted and adhered and discharged in a plurality of arrangements;
A driving member (80) formed to convey the yarn and the knitted fabric by a belt and a roller in accordance with the operation of the motor;
A control box 90 configured to actuate and control the drive member 80 and the apparatus;
Wherein the wing yarn manufacturing device comprises:
제 1항에 있어서,
원사공급부재(10)는 날개원사를 공급하도록 하는 날개원사 권취부(11)와, 중심원사를 공급하도록 하는 중심원사 권취부(12)와, 접착원사를 공급하도록 하는 접착원사 권취부(13)를 구비하도록 형성하는 것을 특징으로 하는 날개사 제조장치.
The method according to claim 1,
The yarn supplying member 10 includes a wing yarn winding portion 11 for supplying a wing yarn, a center yarn winding portion 12 for supplying a center yarn, an adhesive yarn winding portion 13 for supplying an adhesive yarn, Is formed so as to have a shape corresponding to the shape of the wing.
제 1항에 있어서,
도포부재(20)는 용융된 접착제를 저장하도록 하는 저수부(21)와, 회전하며 표면에 도포된 접착제를 이송, 전달하도록 하는 로울러(22)와, 접착원사가 표면에 접촉되어 접착원사에 접착제를 도포하도록 하는 도포 로울러(23)를 구비하도록 형성하는 것을 특징으로 하는 날개사 제조장치.
The method according to claim 1,
The application member 20 is provided with a reservoir 21 for storing the melted adhesive, a roller 22 for transferring and conveying the adhesive applied to the surface while rotating, and an adhesive yarn contacting the surface, And an application roller (23) for applying the application roller (23).
제 1항에 있어서,
절단부재(40)는 편직된 날개사 편물의 날개사 중앙부위를 왕복 이동하며 절단하는 커터(41)를 구비하도록 형성하는 것을 특징으로 하는 날개사 제조장치.
The method according to claim 1,
Wherein the cutting member (40) is formed so as to have a cutter (41) for reciprocating and cutting the central portion of the blade of the woven knitted fabric.
제 1항에 있어서,
접착부재(50)는 편직, 절단된 날개사를 내부로 통과시키도록 형성하고, 편직된 날개사의 접착원사에 도포된 접착제를 용융하여 날개원사와 중심원사, 접착원사를 접착시키도록 하는 히터(51)를 구비하도록 형성하는 것을 특징으로 하는 날개사 제조장치.
The method according to claim 1,
The adhesive member 50 is formed so as to pass through the knitted and cut wing yarn into the inside thereof and has a heater 51 for melting the adhesive applied to the bonded yarn of the knitted wing yarn to adhere the wing yarn to the center yarn, And the wing yarn is formed so as to have the same shape as that of the wing yarn.
제 1항에 있어서,
집진부재(60)는 편직부재(30)의 상부에 형성하고, 편직과정에서 발생하는 이물질과 분진을 흡입, 집진하도록 하는 흡입구(61)와, 상기 흡입구(61)를 좌우 이동시키도록 하는 이동부(62)를 구비하도록 형성하는 것을 특징으로 하는 날개사 제조장치.
The method according to claim 1,
The dust collecting member 60 is formed on the upper portion of the knitting member 30 and includes a suction port 61 for sucking and collecting foreign matter and dust generated in the knitting process and a moving part 61 for moving the suction port 61 to the left and right (62). ≪ / RTI >
제 6항에 있어서,
이동부(62)는 이동부의 일측을 관통하여 지지, 안내되도록 하는 이동로드를 구비하고, 이동로드를 따라 벨트에 의해 이동부(62)가 좌우 이동하도록 형성하는 것을 특징으로 하는 날개사 제조장치.
The method according to claim 6,
Wherein the moving part (62) has a moving rod which is passed through one side of the moving part so as to be supported and guided, and the moving part (62) is formed so as to move left and right by a belt along the moving rod.
삭제delete
KR1020160037821A 2016-03-29 2016-03-29 Manufacturing system of wing yarn and the wing yarn KR101885725B1 (en)

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JP2784140B2 (en) * 1994-04-13 1998-08-06 グンゼ株式会社 Knitting machine dust collector
KR960034585U (en) * 1995-04-28 1996-11-21 Shetta Braided Yarn
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US20080040906A1 (en) * 2006-08-15 2008-02-21 Fiber Innovation Technology, Inc. Adhesive core chenille yarns and fabrics and materials formed therefrom

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20190022560A (en) 2016-06-29 2019-03-06 미쯔비시 가스 케미칼 컴파니, 인코포레이티드 Pyrroloquinoline quinone monosodium, a method for preparing the same, and a composition comprising the same

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