KR101866476B1 - Doll Fabric Manufacturing Method - Google Patents
Doll Fabric Manufacturing Method Download PDFInfo
- Publication number
- KR101866476B1 KR101866476B1 KR1020180051410A KR20180051410A KR101866476B1 KR 101866476 B1 KR101866476 B1 KR 101866476B1 KR 1020180051410 A KR1020180051410 A KR 1020180051410A KR 20180051410 A KR20180051410 A KR 20180051410A KR 101866476 B1 KR101866476 B1 KR 101866476B1
- Authority
- KR
- South Korea
- Prior art keywords
- weight
- fabric
- parts
- doll
- loss
- Prior art date
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 58
- 238000004519 manufacturing process Methods 0.000 title abstract description 19
- 230000004580 weight loss Effects 0.000 claims abstract description 34
- 238000000034 method Methods 0.000 claims abstract description 16
- 239000013585 weight reducing agent Substances 0.000 claims abstract description 14
- 208000016261 weight loss Diseases 0.000 claims description 45
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 24
- 239000007788 liquid Substances 0.000 claims description 23
- 238000005406 washing Methods 0.000 claims description 13
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 12
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 8
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 6
- QPQKUYVSJWQSDY-UHFFFAOYSA-N 4-phenyldiazenylaniline Chemical compound C1=CC(N)=CC=C1N=NC1=CC=CC=C1 QPQKUYVSJWQSDY-UHFFFAOYSA-N 0.000 claims description 4
- JBIROUFYLSSYDX-UHFFFAOYSA-M benzododecinium chloride Chemical compound [Cl-].CCCCCCCCCCCC[N+](C)(C)CC1=CC=CC=C1 JBIROUFYLSSYDX-UHFFFAOYSA-M 0.000 claims description 4
- 238000009940 knitting Methods 0.000 claims description 4
- QUBQYFYWUJJAAK-UHFFFAOYSA-N oxymethurea Chemical compound OCNC(=O)NCO QUBQYFYWUJJAAK-UHFFFAOYSA-N 0.000 claims description 4
- 229950005308 oxymethurea Drugs 0.000 claims description 4
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims description 2
- 239000004615 ingredient Substances 0.000 claims description 2
- 229910021653 sulphate ion Inorganic materials 0.000 claims description 2
- 238000005520 cutting process Methods 0.000 abstract description 6
- 238000009958 sewing Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 2
- 239000000835 fiber Substances 0.000 description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- 230000000694 effects Effects 0.000 description 8
- 230000009467 reduction Effects 0.000 description 7
- 238000004140 cleaning Methods 0.000 description 6
- 235000011121 sodium hydroxide Nutrition 0.000 description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 4
- 230000002708 enhancing effect Effects 0.000 description 4
- -1 polyethylene terephthalate Polymers 0.000 description 4
- 230000002829 reductive effect Effects 0.000 description 4
- 230000000844 anti-bacterial effect Effects 0.000 description 3
- 230000000845 anti-microbial effect Effects 0.000 description 3
- 238000011109 contamination Methods 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 239000001257 hydrogen Substances 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- 238000005470 impregnation Methods 0.000 description 3
- 230000001965 increasing effect Effects 0.000 description 3
- 230000035699 permeability Effects 0.000 description 3
- 238000005245 sintering Methods 0.000 description 3
- BRORPGSJXSLXKN-UHFFFAOYSA-N 6-methylheptyl 3,5,5-trimethylhexanoate Chemical compound CC(C)CCCCCOC(=O)CC(C)CC(C)(C)C BRORPGSJXSLXKN-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 241000233866 Fungi Species 0.000 description 2
- PMMYEEVYMWASQN-DMTCNVIQSA-N Hydroxyproline Chemical compound O[C@H]1CN[C@H](C(O)=O)C1 PMMYEEVYMWASQN-DMTCNVIQSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- PMMYEEVYMWASQN-UHFFFAOYSA-N dl-hydroxyproline Natural products OC1C[NH2+]C(C([O-])=O)C1 PMMYEEVYMWASQN-UHFFFAOYSA-N 0.000 description 2
- 239000003814 drug Substances 0.000 description 2
- 239000002657 fibrous material Substances 0.000 description 2
- 230000007062 hydrolysis Effects 0.000 description 2
- 238000006460 hydrolysis reaction Methods 0.000 description 2
- 229960002591 hydroxyproline Drugs 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 229920005749 polyurethane resin Polymers 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 150000003180 prostaglandins Chemical class 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 229920002545 silicone oil Polymers 0.000 description 2
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 2
- 235000017557 sodium bicarbonate Nutrition 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid Substances OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- POWFTOSLLWLEBN-UHFFFAOYSA-N tetrasodium;silicate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-][Si]([O-])([O-])[O-] POWFTOSLLWLEBN-UHFFFAOYSA-N 0.000 description 2
- FGMPLJWBKKVCDB-UHFFFAOYSA-N trans-L-hydroxy-proline Natural products ON1CCCC1C(O)=O FGMPLJWBKKVCDB-UHFFFAOYSA-N 0.000 description 2
- 208000019901 Anxiety disease Diseases 0.000 description 1
- 241000894006 Bacteria Species 0.000 description 1
- 229910001369 Brass Inorganic materials 0.000 description 1
- 229920002160 Celluloid Polymers 0.000 description 1
- ZGLXUQQMLLIKAN-UHFFFAOYSA-N Deoxypicropodophyllin Natural products COC1=C(OC)C(OC)=CC(C2C3=CC=4OCOC=4C=C3CC3C2C(OC3)=O)=C1 ZGLXUQQMLLIKAN-UHFFFAOYSA-N 0.000 description 1
- 108010010803 Gelatin Proteins 0.000 description 1
- 206010020751 Hypersensitivity Diseases 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 208000000810 Separation Anxiety Diseases 0.000 description 1
- 239000004115 Sodium Silicate Substances 0.000 description 1
- 241001149558 Trichoderma virens Species 0.000 description 1
- XEFQLINVKFYRCS-UHFFFAOYSA-N Triclosan Chemical compound OC1=CC(Cl)=CC=C1OC1=CC=C(Cl)C=C1Cl XEFQLINVKFYRCS-UHFFFAOYSA-N 0.000 description 1
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 208000026935 allergic disease Diseases 0.000 description 1
- 230000007815 allergy Effects 0.000 description 1
- 150000001449 anionic compounds Chemical group 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 230000003266 anti-allergic effect Effects 0.000 description 1
- 230000001088 anti-asthma Effects 0.000 description 1
- 230000003373 anti-fouling effect Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 229910021538 borax Inorganic materials 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 229910000423 chromium oxide Inorganic materials 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- ZGLXUQQMLLIKAN-SVIJTADQSA-N deoxypodophyllotoxin Chemical compound COC1=C(OC)C(OC)=CC([C@@H]2C3=CC=4OCOC=4C=C3C[C@@H]3[C@@H]2C(OC3)=O)=C1 ZGLXUQQMLLIKAN-SVIJTADQSA-N 0.000 description 1
- 239000000645 desinfectant Substances 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- QDOXWKRWXJOMAK-UHFFFAOYSA-N dichromium trioxide Chemical compound O=[Cr]O[Cr]=O QDOXWKRWXJOMAK-UHFFFAOYSA-N 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 229920000159 gelatin Polymers 0.000 description 1
- 239000008273 gelatin Substances 0.000 description 1
- 235000019322 gelatine Nutrition 0.000 description 1
- 235000011852 gelatine desserts Nutrition 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 230000005415 magnetization Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 230000007903 penetration ability Effects 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 230000003449 preventive effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- 238000011946 reduction process Methods 0.000 description 1
- 230000002940 repellent Effects 0.000 description 1
- 239000005871 repellent Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
- 239000004328 sodium tetraborate Substances 0.000 description 1
- 235000010339 sodium tetraborate Nutrition 0.000 description 1
- LYBFGZZXTTYWGW-UHFFFAOYSA-N sodium;dihydroxy-methyl-oxidosilane Chemical compound [Na+].C[Si](O)(O)[O-] LYBFGZZXTTYWGW-UHFFFAOYSA-N 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 229960003500 triclosan Drugs 0.000 description 1
- XYRAEZLPSATLHH-UHFFFAOYSA-N trisodium methoxy(trioxido)silane Chemical compound [Na+].[Na+].[Na+].CO[Si]([O-])([O-])[O-] XYRAEZLPSATLHH-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63H—TOYS, e.g. TOPS, DOLLS, HOOPS OR BUILDING BLOCKS
- A63H3/00—Dolls
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
- D06M11/38—Oxides or hydroxides of elements of Groups 1 or 11 of the Periodic Table
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/73—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof
- D06M11/76—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof with carbon oxides or carbonates
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/02—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with hydrocarbons
- D06M13/03—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with hydrocarbons with unsaturated hydrocarbons, e.g. alkenes, or alkynes
- D06M13/07—Aromatic hydrocarbons
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/184—Carboxylic acids; Anhydrides, halides or salts thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/244—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
- D06M13/248—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing sulfur
- D06M13/256—Sulfonated compounds esters thereof, e.g. sultones
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/322—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/322—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
- D06M13/402—Amides imides, sulfamic acids
- D06M13/432—Urea, thiourea or derivatives thereof, e.g. biurets; Urea-inclusion compounds; Dicyanamides; Carbodiimides; Guanidines, e.g. dicyandiamides
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Toys (AREA)
Abstract
It is possible to eliminate the difficulties of production, sewing, and cutting caused by the thickness of the fabric in the production of toys such as dolls using cloths by efficiently performing the weight loss process, which is the weight loss of the fabric used in the manufacture of dolls, Which can not be applied to toys such as a toys, can be applied to toys through weight reduction.
Description
More particularly, the present invention relates to a method for fabricating a doll, more particularly, to a method for manufacturing a doll, and more particularly, to a method for manufacturing a doll, The present invention relates to a method of manufacturing a doll fabrics which can be applied to toys through weight reduction even in the case of fabrics which can not be applied to toys such as dolls because of thick thickness.
In general, dolls are human-shaped toys or ornaments made of earth, wood, paper, cloth, rubber, celluloid, vinyl, etc. In particular, attachment dolls are used as a result of attachment feelings It is a doll made to help separation anxiety.
These dolls have various shapes and shapes and are usually sewn after being cut.
In this case, various kinds of used doll fabrics are used, such as synthetic fibers including polyester or polyethylene terephthalate fibers, natural fibers and the like, which are mainly made of weft tricot weave. Of course, brass tissues may be used.
However, since the production of doll is repeated by cutting and sewing, if the doll is thick, cutting and sewing work is very difficult, which results in a reduction in productivity and a deterioration in productivity.
For this reason, the doll's fabric will be used after being weight-reduced.
The method of weight loss of a doll is largely classified into a tank weight loss formula and a liquid loss weight loss formula. The tank weight loss formula is to perform a weight reduction work by immersing a fiber material to be weighted in a predetermined tank in which a medicine is contained for a predetermined time, The weight loss formula is a method in which the weight loss is accomplished by feeding the fiber material to be weighted together with the liquid flow containing the weight reduction treatment drug while keeping the internal temperature of the predetermined reaction vessel below 100 ° C.
Among them, the liquid loss decreasing formula is advantageous because it does not require pretreatment and it is convenient, and the labor cost is reduced, and the quality of the weight-treated fabric is advantageous. However, since the amount of consumed amount of the weight loss liquid is large and the amount of waste is unnecessarily wasted, And the productivity is deteriorated.
On the other hand, the tank reduction formula is mainly handwork type which requires a large number of workers, which is advantageous in that it is suitable for small amount treatment although it has a disadvantage that the quality uniformity is lowered.
At this time, the weight loss is reduced by using the alkali solution in which sodium hydroxide is usually dissolved, by corroding the surface of the doll's fabric.
Accordingly, there is a demand for development of a technique that is suitable for a small amount of processing, improves work convenience, increases the weight loss efficiency, and performs a uniform weight loss operation.
In addition, the dolls should not be easily contaminated due to the nature of their use, such as infants and children, and the dolls used in the production of dolls currently on the market are largely lacking in anti-pollution functions.
The present invention has been made in view of the above-mentioned problems in the prior art, and it is an object of the present invention to provide a method of manufacturing a toy, such as a doll, The present invention has a main object of providing a method of manufacturing a doll fabrics in which production, sewing, and cutting difficulties caused by thickness are eliminated.
A first aspect of the present invention is a method for fabricating a dummy fabric, comprising the steps of: using a tricot knitting machine to warp the fabric for fabricating the dummy fabric so as to have a tricot structure; A second step of impregnating the warp knitted fabric into a weight loss permeating liquid; A third step of putting the fabric material impregnated into the weight reduction chamber and reducing the weight of the fabric material; And a fourth step of washing the dough treated with the washing liquid by the washing liquid, the method comprising the steps of: The weight-loss permeating solution used in the second step is prepared by adding 1.5 parts by weight of acetic acid to 100 parts by weight of the sodium hydroxide solution as a basic ingredient with a sodium hydroxide solution having a concentration of 5% as an alkaline component, 1.5 parts by weight of P-phenylazoaniline ), 0.5 part by weight of sodium carbonate, 6.5 parts by weight of sodium carbonate, 5.5 parts by weight of benzyl dimethyl dodecyl ammonium chloride, 3.5 parts by weight of dimethylol urea, And 7.5 parts by weight of octen sulphate is added to the knitted fabric.
At this time, in the third step, a plurality of roll-impregnated dolls placed in the weight reducing chamber move zigzag while reacting the reducing impregnation liquid by the heat of the heater which is heated to 90-100 캜 to corrode the surface of the dolls' It is also characterized in that it is subjected to a reduction treatment for 30-40 minutes while transferring the dyed fabric impregnated for weight loss at a line speed of 60-100 mm per minute.
According to the present invention, the effect of reducing the production, sewing, and cutting difficulties caused by the thickness of the fabric in the production of toys such as dolls using fabric is effectively performed by reducing the weight of the fabric used for manufacturing the doll And it is possible to apply the present invention to toys through weight reduction even in the case of fabrics which were not applicable to toys such as dolls because of their thick thicknesses.
Hereinafter, preferred embodiments according to the present invention will be described in detail.
Before describing the present invention, the following specific structural or functional descriptions are merely illustrative for the purpose of describing an embodiment according to the concept of the present invention, and embodiments according to the concept of the present invention may be embodied in various forms, And should not be construed as limited to the embodiments described herein.
In addition, it should be understood that the embodiments according to the concept of the present invention include various modifications, equivalents, and alternatives included in the spirit and technical scope of the present invention, .
A method for fabricating a doll fabric according to the present invention includes a first step of fabricating a doll fabric by using a tricot knitting machine to warp the fabric for fabricating the doll fabrics so as to have a tricot structure; A second step of impregnating the warp knitted fabric into a weight loss permeating liquid; A third step of putting the fabric material impregnated into the weight reduction chamber and reducing the weight of the fabric material; And a fourth step of washing the dough-treated fabric with a washing liquid.
At this time, it is well known in the art that the tricot knitting machine has a tricot structure in the first step, so a detailed description thereof will be omitted.
The second step is an essential pretreatment step for the weight reduction process. However, it is not a complete tank reduction formula, but a unique treatment method according to the present invention .
For this purpose, in the present invention, the weight loss permeability used in the second step is composed of a specific material, so that the weight loss efficiency can be increased and the uniform weight loss quality can be maintained.
The weight loss permeable liquid is prepared by dissolving 1.5 parts by weight of acetic acid and 100 parts by weight of P-phenyl azoaniline (100 parts by weight) with respect to 100 parts by weight of the sodium hydroxide solution, P-phenylazoanilne), 6.5 parts by weight of sodium carbonate, 5.5 parts by weight of benzyl dimethyl dodecyl ammonium chloride, 3.5 parts by weight of dimethylol urea and 0.5 part by weight of sodium-2-ethyl Octenesulfate in an amount of 7.5 parts by weight.
Here, the acetic acid is added to enhance penetration into the fibers while enhancing the dispersing function of the permeating liquid and maintaining impregnation uniformity. However, since it is acidic, when it is added in an excessive amount, the alkalinity of the permeation liquid is lowered.
The P-phenyl azoaniline is originally used as a dye, but is added in a small amount in the present invention in order to enhance the fiber permeability of the penetrant due to hydrophobization.
In addition, the sodium carbonate is added for surface modification to promote the weight loss of the doll's fabric.
In addition, the benzyldimethyldodecylammonium chloride is added to accelerate the hydrolysis and accelerate the corrosion, thereby achieving uniform weight reduction of the doll's fabric.
In addition, the dimethylol urea is added in order to increase the efficiency of weight loss due to corrosion by strengthening the penetration by partially breaking the bonds of the fibers. As is known, the fibers are bonded by a van der Waals attracting force, hydrogen bonding or the like , Double hydrogen bonds are relatively weak. When the fibers are bent or compression is applied, they are easily broken, molecules and molecules are slipped, slipped and deformed, and new hydrogen bonds are formed. This causes wrinkles in the fiber products, It is also the principle of spreading.
Finally, the sodium-2-ethyl-2-octenesulfate is an anionic penetrator which reduces the interfacial tension of the fibers, thereby making the fibers easily wet in water and enhancing the contact between the alkaline components dissolved in the water and the fibers, Is added to promote the hydrolysis of the component uniformly and rapidly to promote the reduction.
Meanwhile, in the third step, as a substantial step of the weight reducing process, caustic soda, that is, sodium hydroxide is reacted by the heat of the heater which is heated to 90-100 캜 while the dough raw material impregnated with a plurality of rolls installed in the weight- So as to induce a substantial reduction in weight by corroding the surface of the doll's fabric.
At this time, the internal temperature of the weight loss chamber must be maintained uniformly for continuous reduction. That is, while the doll is being transported at a line speed of 60-100 mm per minute, it should be uniformly heated within the above temperature range for about 30-40 minutes to be treated in a reduced amount.
Here, the reason for moving the doll's fabric zigzag is to allow sufficient time to be processed without increasing the volume of the weight reduction chamber.
In the fourth step, the washing liquid is sprayed from the washing chamber to wash away the corroded weight loss and depleted liquid left in the fabric, and the washing liquid is heated at a temperature of 30-40 ° C .
That is, the dough raw material which flows into the cleaning chamber after the oxygen is supplied and moves along a plurality of rolls is formed by the organic solvent (carbon dioxide, water, etc.) and the inorganic substance ) At which time the washing liquid is sprayed and the product is washed with water in such a manner as to condense and separate and remove the product.
In this case, in order to enhance the cleaning effect, the cleaning liquid is composed of 4.5 wt% of sulfuric acid ester salt, 5.5 wt% of alcohol, 7.5 wt% of isodecylisononanoate, and balance water.
At this time, the sulfuric acid ester salt is an anionic compound containing a water-soluble lower alkyl group having 5 to 10 carbon atoms and having good penetration ability and excellent surface activity, so that it is added to improve cleaning efficiency.
And, the alcohol may be ethanol, propanol, butanol, which is added in order to contribute to cleaning of organic components.
In addition, the isodecyl isononanoate is added to increase the flexibility of the fiber to improve the cleaning and decomposition effect.
The dough fabric manufactured in this way can vary the amount of fabric loss by controlling the impregnation time and the weight loss treatment time, and it is possible to uniformly reduce the weight, so that the activity of the workers such as cutting and sewing in the following doll manufacturing process .
In addition, in the present invention, a fifth step of impregnating and washing the washed dough raw fabric after the fourth step may be further performed in order to improve the antimicrobial property, water repellency, heat resistance and contamination preventive property of the doll's fabric.
At this time, the treatment liquid contained 2.5% by weight of silicone oil; A mixture of sodium bicarbonate and borax at a ratio of 1: 0.2: 0.1 to chromium oxide (Cr 2 O 3 ) was calcined at a temperature of 900 to 1200 ° C., and the calcined material was wet crushed with a crusher to obtain a grain size 4.5% by weight of a dry powder which had been dried at 100 DEG C for 10 hours; 3.5% by weight of deoxyplugyltoxin; 4.5 wt% of hydroxyproline; 4.5 wt% triclosan; 2.5% by weight sodium methylsiliconate; 3.0% by weight sodium orthosilicate; 2.5% by weight of prostaglandin and the rest of the polyurethane resin.
At this time, the silicone oil is added to maintain a uniform and smooth impregnated surface by performing water repellent function while maintaining the vesicle function and suppressing bubble generation. However, in the present invention, the concept of water repellency is not a moisture permeation but a concept in which water is guided to be spherical in a seamless manner by surface tension on the surface of the fabric, and flowed down.
The chromium oxide constituting the dry powder is a component that maintains infrared reflectance of 30% or more. Sodium bicarbonate is a component that increases the gloss by forming a glass phase on the surface of the oxide by reacting the vaporized sodium gas with the oxide, The reason for sintering is to increase the infrared reflectance. When the sintering temperature is lower than 900 캜, the infrared absorbing ratio is increased and the heat shielding effect is lowered. When the sintering temperature is higher than 1200 캜 The magnetization phenomenon appears, so it should be limited as described above.
In addition, Deoxypodophyllotoxin is a substance reported to have antiallergic and anti-asthmatic properties. It is impregnated into a doll's fabric, where physical contact occurs mainly, and is added to suppress the occurrence of allergy.
In addition, the hydroxyproline is added to increase the self-elasticity of the fabric as a ligne salt in the gelatin hydrolyzate.
In addition, the trichlosane is added as a disinfectant to enhance antimicrobial activity by inhibiting bacterial activity including fungi.
The sodium methyl silicate is added for strong water repellency and is useful for enhancing the air permeability. The sodium orthosilicate is a hydrate of sodium silicate having an ionic crystal structure and is used for enhancing the dispersing action and softening action for contaminants The prostaglandin is a fatty acid derivative consisting of 20 carbons and is added to inhibit the growth of the cells to prevent contamination and to suppress the generation of odor.
In addition, the polyurethane resin is used as a base resin in order to maximize sticking stability with the doll's fabric.
Hereinafter, examples will be described.
[Example 1]
In order to confirm the effect of weight reduction of the fabric fabric produced by the manufacturing method according to the present invention, five rectangular specimens of 20 cm x 20 cm (samples 1-1, 1-2, 1-3, 1-4, 1-5 ) Were processed through the above-described Step 2-4.
[Example 2]
The same procedure as in Example 1 was carried out, and the fifth step was further carried out. In the case of Example 2, however, only one sample (sample 2) was used.
In order to confirm whether the fabric of the present invention has a uniform weight reduction effect, the weight of the sample before and after the treatment was measured and compared, and the surface state was confirmed.
First, uniform corrosion of all five samples was confirmed on the surface condition.
The results of the weight loss were as shown in Table 1 below.
As a result of the treatment, it was confirmed that the average weight after weight loss was 19.33 g, and the weight loss was about 3.35%.
In order to confirm the antimicrobial activity against the sample 2, the fungus (Gliocladium virens ATCC 9645) was exposed to the surface of the sample 2, and then the antibacterial activity against the sample 2 was examined.
The test was conducted by KICM-FIR-1002 at 24 hours after exposure to the bacteria, and the antibacterial activity of the test sample 2 was 99.23%.
In order to confirm the contamination resistance, the sample 2 was placed in a dust-filled transparent box, and the dust-generating work was performed for 1 minute every 12 hours for a total of 48 hours, then taken out, .
As a result of the confirmation, in the case of the sample 2, the dust did not remain on the surface while being easily shaken. Particularly, after shaking off, it was rubbed by hand to check whether the dust penetrated, and after dipping in water, it was checked whether dirty water came out when it was formed, but it was not confirmed at all.
As a result, it was confirmed that the antifouling property was also excellent.
Claims (2)
The weight-loss permeating solution used in the second step is prepared by adding 1.5 parts by weight of acetic acid to 100 parts by weight of the sodium hydroxide solution as a basic ingredient with a sodium hydroxide solution having a concentration of 5% as an alkaline component, 1.5 parts by weight of P-phenylazoaniline ), 0.5 part by weight of sodium carbonate, 6.5 parts by weight of sodium carbonate, 5.5 parts by weight of benzyl dimethyl dodecyl ammonium chloride, 3.5 parts by weight of dimethylol urea, And 7.5 parts by weight of octen sulphate are added.
In the third step, a plurality of roll-impregnated doll fabrics installed in the weight reduction chamber move zigzag while reacting the weight loss permeable liquid by the heat of the heater heated to 90-100 ° C to corrode the surface of the doll's fabric,
Characterized in that the impregnated fabric is transferred at a line speed of 60-100 mm per minute for a period of 30-40 minutes for uniform weight loss.
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| JPH04228677A (en) * | 1990-05-08 | 1992-08-18 | Hoechst Celanese Corp | Adhesion between carbon fiber and thermoplastic matrix material in carbon fiber complex |
| JPH064933B2 (en) * | 1989-04-10 | 1994-01-19 | ▲ちょう▼蔵 平尾 | Method for refining silk fiber or its fabric |
| KR950007405B1 (en) | 1993-06-30 | 1995-07-10 | 일성기계공업주식회사 | A loss in weight method and apparatus for polyester fabric |
| KR0120171B1 (en) * | 1995-08-22 | 1997-10-22 | 김준웅 | Weight loss treating method of modified polyester fiber and weight loss treated fiber |
| KR20030085278A (en) * | 2002-04-30 | 2003-11-05 | 주식회사 코오롱 | A method of alkali treatment for woven or knitted fabric with composite fiber |
| JP2006299500A (en) * | 2005-03-22 | 2006-11-02 | Toray Ind Inc | Method for producing polyester-based fiber structure containing regenerated cellulosic fiber |
| KR101780251B1 (en) | 2016-05-19 | 2017-09-21 | 주식회사 아이알브이테크 | Antibacterial stuffed toy and manufacturing method thereof |
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- 2018-05-03 KR KR1020180051410A patent/KR101866476B1/en active IP Right Grant
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH064933B2 (en) * | 1989-04-10 | 1994-01-19 | ▲ちょう▼蔵 平尾 | Method for refining silk fiber or its fabric |
| JPH04228677A (en) * | 1990-05-08 | 1992-08-18 | Hoechst Celanese Corp | Adhesion between carbon fiber and thermoplastic matrix material in carbon fiber complex |
| KR950007405B1 (en) | 1993-06-30 | 1995-07-10 | 일성기계공업주식회사 | A loss in weight method and apparatus for polyester fabric |
| KR0120171B1 (en) * | 1995-08-22 | 1997-10-22 | 김준웅 | Weight loss treating method of modified polyester fiber and weight loss treated fiber |
| KR20030085278A (en) * | 2002-04-30 | 2003-11-05 | 주식회사 코오롱 | A method of alkali treatment for woven or knitted fabric with composite fiber |
| JP2006299500A (en) * | 2005-03-22 | 2006-11-02 | Toray Ind Inc | Method for producing polyester-based fiber structure containing regenerated cellulosic fiber |
| KR101780251B1 (en) | 2016-05-19 | 2017-09-21 | 주식회사 아이알브이테크 | Antibacterial stuffed toy and manufacturing method thereof |
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