KR101865775B1 - Apparatus for forming material - Google Patents
Apparatus for forming material Download PDFInfo
- Publication number
- KR101865775B1 KR101865775B1 KR1020170052521A KR20170052521A KR101865775B1 KR 101865775 B1 KR101865775 B1 KR 101865775B1 KR 1020170052521 A KR1020170052521 A KR 1020170052521A KR 20170052521 A KR20170052521 A KR 20170052521A KR 101865775 B1 KR101865775 B1 KR 101865775B1
- Authority
- KR
- South Korea
- Prior art keywords
- variable
- roll
- bearing
- carbon fiber
- fiber composite
- Prior art date
Links
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C59/00—Surface shaping of articles, e.g. embossing; Apparatus therefor
- B29C59/02—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
- B29C59/04—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing using rollers or endless belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/721—Fibre-reinforced materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/74—Joining plastics material to non-plastics material
- B29C66/742—Joining plastics material to non-plastics material to metals or their alloys
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/06—Fibrous reinforcements only
- B29C70/08—Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers
- B29C70/088—Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers and with one or more layers of non-plastics material or non-specified material, e.g. supports
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
- B29C70/46—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/50—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
- B29C70/504—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC] using rollers or pressure bands
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/68—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/14—Layered products comprising a layer of metal next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/106—Carbon fibres, e.g. graphite fibres
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Laminated Bodies (AREA)
Abstract
Description
The present invention relates to a material forming apparatus, and more particularly, to a material forming apparatus for forming a material.
In recent years, carbon fiber composite materials such as carbon fiber reinforced plastics (CFRP) have been applied not only to metal plates or non-ferrous metal plates as body materials, but also to high strength and light weight of automobiles.
Since the carbon fiber composite material is excellent in strength, elastic modulus, light weight and stability, it is widely regarded as one of the main materials in the aviation and automobile fields requiring high performance. When the economic condition is solved, Is expected to increase dramatically.
In particular, carbon fiber composite materials in the automotive industry tend to use carbon fiber mainly as a core of resin such as epoxy or plastic. That is, the carbon fiber composite material is a high-tech composite material which is made of carbon fiber in the form of a winding or a fabric, and then cured by impregnating the resin in a resin stream, which is a high-strength composite material.
In such a carbon fiber composite material, the resin has an excellent hardness, while the tensile strength is weak so that it is easily broken. The carbon fiber has a high tensile strength, but has no bending repulsion.
Further, the carbon fiber can be lightened by a weight of 1/4 of that of the steel of the same volume, and the tensile strength is ten times stronger, which is advantageous in securing rigidity, and is also advantageous in moldability.
However, in order to apply the carbon fiber composite material as described above to a vehicle body, it is used by being bonded to a metal material such as a steel plate or an aluminum plate material which is difficult to replace.
In detail, although not shown in the drawing, a strip-shaped metal material is first cut into a metal sheet having an area of a predetermined size, and a strip-shaped carbon fiber composite material is cut in an area similar to the metal sheet And cut into a carbon fiber composite sheet.
1, the worker W places the metal sheet 1 on the
Thereafter, the
Such a material forming process is a process in which a
It is an object of the present invention to provide a material forming apparatus which continuously forms a metal material and a carbon fiber composite material after continuously joining them.
According to an aspect of the present invention, there is provided a material forming apparatus including: a continuous joining unit for continuously joining a metal material and a carbon fiber composite material; And a variable roll forming unit disposed at a rear end of the continuous joining unit for variable roll forming a joining material in which the metal material and the carbon fiber composite material are joined by the continuous joining unit,
Wherein the continuous coupling unit comprises: a first take-up roller for winding the metal material; A second take-up roller for winding the carbon fiber composite material; An adhesive injection member for injecting an adhesive onto one surface of at least one of the metal material and the carbon fiber composite material which are wound together; And a pair of pressing rollers disposed at a rear end of the adhesive injection member and pressing and bonding the metal material and the carbon fiber composite material while overlapping them and bonding them by the adhesive,
The variable roll forming unit includes a forming member in which a pair of variable forming rolls through which the bonding material passes is a set and a plurality of sets are arranged in multiple stages; And a heating member for heating the variable shaping roll to 200 to 300 degrees so that the variable shaping roll warms the bonding material to form the carbon fiber composite material contained in the bonding material through warm forming, ,
The heating member includes: a first bearing coupled to one rotary shaft of the variable-form roll; A second bearing coupled to the other rotary shaft of the variable shaping roll; And an electric line connected to the first bearing and the second bearing, respectively, so that electric power supplied from the electric line passes through the first bearing, the variable shaping roll, and the second bearing, The variable shaping roll is heated in a resistance heating manner by the first and second bearings connected to the electric line as an electric conduction medium.
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In addition, each of the first bearing and the second bearing may be supported by a supporting bracket made of a heat insulating material and an insulating material.
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Furthermore, the variable roll forming unit may include a non-contact type temperature sensor arranged to be spaced apart from one side surface of the variable forming roll and measuring the temperature of the variable forming roll in a non-contact manner; And a controller electrically connected to the electric line and the non-contact type temperature sensor to control the temperature of the variable forming roll through the electric line using the temperature of the variable forming roll measured from the non-contact type temperature sensor as data can do.
At this time, the heating member can be controlled by the controller so that the variable shaping roll is heated to 200 to 300 degrees.
The material forming apparatus according to the present invention comprises a continuously joining unit for continuously joining a metal material and a carbon fiber composite material and a variable roll forming unit for variable roll forming the joining material joined by the continuous joining unit, The carbon fiber composite material is continuously formed while continuously joining the carbon fiber composite material with the carbon fiber composite material. Therefore, it is possible to continuously produce parts in a short period of time to increase the productivity, further reduce the labor load and minimize the component defective rate.
FIG. 1 is a view showing that a metal material and a carbon fiber composite material are combined after being molded according to a conventional technique.
2 is a view showing a material forming apparatus according to the present invention.
Fig. 3 is a view showing a variable roll forming unit having a heating member according to an embodiment in the material forming apparatus of Fig. 2;
4 is a view showing a variable roll forming unit having a heating member according to another embodiment.
Hereinafter, exemplary embodiments of the present invention will be described in detail. In the drawings, like reference numerals are used to refer to like elements throughout the drawings, even if they are shown on different drawings. In the following description of the present invention, a detailed description of known functions and configurations incorporated herein will be omitted when it may make the subject matter of the present invention rather unclear.
FIG. 2 is a view showing a material forming apparatus according to the present invention, and FIG. 3 is a view showing a variable roll forming unit having a heating member according to an embodiment of the material forming apparatus of FIG.
Referring to the drawings, a material forming apparatus according to the present invention includes a continuous joining
Here, the
At this time, the
Specifically, the first take-
In addition, the second take-
The
A pair of the
Since the
The variable
Here, the variable
At this time, the forming
The formed
The
Specifically, the
The first bearing 221 is coupled to one
The second bearing 222 is coupled to the other rotating
The
At this time, the
Further, due to the inner ring and the rotary wheel configuration which are independently rotatable, which are the bearing structural characteristics of the first bearing 221 and the second bearing 222, the
As described above, the
In addition, each of the
Meanwhile, the
The
Here, the
The
The variable
Here, the non-contact
The controller C is electrically connected to the
Specifically, the controller C is electrically connected to the power supply E in the
The
As a result, the material forming apparatus according to the present invention comprises a continuous joining
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. It is to be understood that various changes and modifications may be made without departing from the scope of the appended claims.
11: Metal material 12: Carbon fiber composite material
13: bonded material 100: continuous coupled unit
110: first take-up roller 120: second take-up roller
130: Adhesive injection member 140: Compression roller
200: variable roll forming unit 210: forming member
211: Variable forming roll 220: Heating member
221: first bearing 222: second bearing
223: electrical line 224: support bracket
228: Cover Coil 229: Electric Line
230: Non-contact temperature sensor C: Controller
E: Power supply
Claims (8)
Wherein the continuous coupling unit comprises: a first take-up roller for winding the metal material; A second take-up roller for winding the carbon fiber composite material; An adhesive injection member for injecting an adhesive onto one surface of at least one of the metal material and the carbon fiber composite material which are wound together; And a pair of pressing rollers disposed at a rear end of the adhesive injection member and pressing and bonding the metal material and the carbon fiber composite material while overlapping them and bonding them by the adhesive,
The variable roll forming unit includes a forming member in which a pair of variable forming rolls through which the bonding material passes is a set and a plurality of sets are arranged in multiple stages; And a heating member for heating the variable shaping roll to 200 to 300 degrees so that the variable shaping roll warms the bonding material to form the carbon fiber composite material contained in the bonding material through warm forming, ,
The heating member includes: a first bearing coupled to one rotary shaft of the variable-form roll; A second bearing coupled to the other rotary shaft of the variable shaping roll; And an electric line connected to the first bearing and the second bearing, respectively, so that electric power supplied from the electric line passes through the first bearing, the variable shaping roll, and the second bearing, Wherein the variable shaping roll is heated by the first bearing and the second bearing, which are connected to the electric line as an electric conduction medium, in a resistance heating manner even during the heating operation.
Wherein each of the first bearing and the second bearing is wrapped and supported by a support bracket made of a heat insulating material and an insulating material.
The variable roll forming unit comprises:
A noncontact type temperature sensor arranged to be spaced apart from one side surface of the variable shaping roll and measuring the temperature of the variable shaping roll in a noncontact manner; And
A controller electrically connected to the electric line and the non-contact type temperature sensor to control the temperature of the variable forming roll through the electric line using the temperature of the variable forming roll measured from the non-contact type temperature sensor as data;
Further comprising a plurality of workpiece holders.
Wherein the heating member is controlled by the controller so that the variable shaping roll is heated to 200 to 300 degrees.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020170052521A KR101865775B1 (en) | 2017-04-24 | 2017-04-24 | Apparatus for forming material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020170052521A KR101865775B1 (en) | 2017-04-24 | 2017-04-24 | Apparatus for forming material |
Publications (1)
Publication Number | Publication Date |
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KR101865775B1 true KR101865775B1 (en) | 2018-06-11 |
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KR1020170052521A KR101865775B1 (en) | 2017-04-24 | 2017-04-24 | Apparatus for forming material |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20200068154A (en) | 2018-12-04 | 2020-06-15 | 주식회사 포스코 | Fabrication methods of carbon fiber clad steel plates |
KR20220044661A (en) * | 2020-10-02 | 2022-04-11 | 프란시스코 바베란 라또레 제수스 | System and method for applying adhesive glues by means of digital inkjet print heads |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0732397A (en) * | 1993-07-15 | 1995-02-03 | Mitsui Toatsu Chem Inc | Method and device for continuously manufacturing laminated molding |
KR20130110585A (en) * | 2012-03-29 | 2013-10-10 | (주)피엔티 | Heating module and pressing roller unit with the same |
KR20150070829A (en) * | 2013-12-17 | 2015-06-25 | 최대규 | Cabon-containing conductive sheet manufacturing device and conductive sheet |
KR20160078170A (en) | 2014-12-24 | 2016-07-04 | 주식회사 성우하이텍 | Welding method for aluminium sheet and carbon fiber reinforced plastics sheet |
KR20160139243A (en) * | 2015-05-27 | 2016-12-07 | 주식회사 성우하이텍 | Sheet heating apparatus for flexible roll forming system |
-
2017
- 2017-04-24 KR KR1020170052521A patent/KR101865775B1/en active IP Right Grant
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0732397A (en) * | 1993-07-15 | 1995-02-03 | Mitsui Toatsu Chem Inc | Method and device for continuously manufacturing laminated molding |
KR20130110585A (en) * | 2012-03-29 | 2013-10-10 | (주)피엔티 | Heating module and pressing roller unit with the same |
KR20150070829A (en) * | 2013-12-17 | 2015-06-25 | 최대규 | Cabon-containing conductive sheet manufacturing device and conductive sheet |
KR20160078170A (en) | 2014-12-24 | 2016-07-04 | 주식회사 성우하이텍 | Welding method for aluminium sheet and carbon fiber reinforced plastics sheet |
KR20160139243A (en) * | 2015-05-27 | 2016-12-07 | 주식회사 성우하이텍 | Sheet heating apparatus for flexible roll forming system |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20200068154A (en) | 2018-12-04 | 2020-06-15 | 주식회사 포스코 | Fabrication methods of carbon fiber clad steel plates |
KR20220044661A (en) * | 2020-10-02 | 2022-04-11 | 프란시스코 바베란 라또레 제수스 | System and method for applying adhesive glues by means of digital inkjet print heads |
KR102652479B1 (en) | 2020-10-02 | 2024-03-27 | 프란시스코 바베란 라또레 제수스 | System and method for applying adhesive glues by means of digital inkjet print heads |
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