KR101854453B1 - apparatus for manufacturing a hinge by assembling hinge body with fin and washer - Google Patents
apparatus for manufacturing a hinge by assembling hinge body with fin and washer Download PDFInfo
- Publication number
- KR101854453B1 KR101854453B1 KR1020160150368A KR20160150368A KR101854453B1 KR 101854453 B1 KR101854453 B1 KR 101854453B1 KR 1020160150368 A KR1020160150368 A KR 1020160150368A KR 20160150368 A KR20160150368 A KR 20160150368A KR 101854453 B1 KR101854453 B1 KR 101854453B1
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- South Korea
- Prior art keywords
- pin
- washer
- assembly
- hinge
- rivet
- Prior art date
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 238000003780 insertion Methods 0.000 claims abstract description 41
- 230000037431 insertion Effects 0.000 claims abstract description 41
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 18
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 17
- 239000010959 steel Substances 0.000 claims abstract description 17
- 238000005520 cutting process Methods 0.000 claims abstract description 9
- 229910052742 iron Inorganic materials 0.000 claims abstract description 9
- 239000002184 metal Substances 0.000 claims abstract description 8
- 229910052751 metal Inorganic materials 0.000 claims abstract description 8
- 238000012545 processing Methods 0.000 claims abstract description 5
- 238000000034 method Methods 0.000 claims description 20
- 238000007599 discharging Methods 0.000 claims description 2
- 238000012546 transfer Methods 0.000 abstract description 11
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- 239000000843 powder Substances 0.000 description 12
- 230000008569 process Effects 0.000 description 10
- 239000011248 coating agent Substances 0.000 description 8
- 238000000576 coating method Methods 0.000 description 8
- 238000003754 machining Methods 0.000 description 7
- 239000000853 adhesive Substances 0.000 description 6
- 230000001070 adhesive effect Effects 0.000 description 6
- 230000008901 benefit Effects 0.000 description 6
- 238000009434 installation Methods 0.000 description 6
- 238000005452 bending Methods 0.000 description 4
- 230000008878 coupling Effects 0.000 description 4
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- 238000005859 coupling reaction Methods 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
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- 239000007788 liquid Substances 0.000 description 3
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000001680 brushing effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 238000010422 painting Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000003373 anti-fouling effect Effects 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005555 metalworking Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000003449 preventive effect Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
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- 239000000126 substance Substances 0.000 description 1
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/28—Associations of cutting devices therewith
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/38—Making other particular articles locksmith's goods, e.g. handles
- B21D53/40—Making other particular articles locksmith's goods, e.g. handles hinges, e.g. door hinge plates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
-
- E—FIXED CONSTRUCTIONS
- E05—LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
- E05D—HINGES OR SUSPENSION DEVICES FOR DOORS, WINDOWS OR WINGS
- E05D3/00—Hinges with pins
- E05D3/02—Hinges with pins with one pin
-
- E—FIXED CONSTRUCTIONS
- E05—LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
- E05D—HINGES OR SUSPENSION DEVICES FOR DOORS, WINDOWS OR WINGS
- E05D5/00—Construction of single parts, e.g. the parts for attachment
- E05D5/02—Parts for attachment, e.g. flaps
-
- E—FIXED CONSTRUCTIONS
- E05—LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
- E05Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES E05D AND E05F, RELATING TO CONSTRUCTION ELEMENTS, ELECTRIC CONTROL, POWER SUPPLY, POWER SIGNAL OR TRANSMISSION, USER INTERFACES, MOUNTING OR COUPLING, DETAILS, ACCESSORIES, AUXILIARY OPERATIONS NOT OTHERWISE PROVIDED FOR, APPLICATION THEREOF
- E05Y2800/00—Details, accessories and auxiliary operations not otherwise provided for
- E05Y2800/45—Manufacturing
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The present invention relates to a hinge body for mass production of a high quality hinge product, and a hinge manufacturing apparatus for assembling a pin and a washer, comprising: a transfer device for forming a transfer path for an iron plate, a hinge body and an assembly for hinge formation; A hinge body fabricating device for manufacturing the hinge body having the cutting groove, the shaft connecting pipe, the door frame fixing plate, the paper top plate, and the connecting bar by sheet metal processing the steel plate carried by the conveying device; A pin washer assembly for positively positioning the hinge body with the hinge body module in the first workbench, pushing the washer into the cutout groove with the washer module, and pushing the pin into the pin hole of the shaft connecting tube with the pin module; And a rivet guide portion, a variable jig and a rivet insertion actuator for assembling the rivets to the outer shaft connection pipe of the first assembly, respectively, to form a second assembly, Wherein the pin washer assembler is installed at a position opposite to a position where the pin module is located with respect to the first work table, separates the first assembly from the first work table, 1 drop hole.
Description
The present invention relates to a hinge body and a hinge manufacturing apparatus for assembling a pin and a washer, and more particularly, to a hinge body configured to manufacture a hinge used for door opening and closing by an automated process, .
Generally, the hinge is installed between the door and the door frame and can be used to open and close the door. The hinge includes a door stopper plate provided on one side of the hinge for fixing the door to the door, and a door stopper plate provided on the other side of the hinge to be fixed to the door frame.
The hinge includes a washer fixed to the door frame, a door stopper plate fixed to the door, a washer fitted in a cutout groove between the shaft connection pipes of the door stopper plate and the door frame fixing plate, And rivets which are detached from the pin.
In manufacturing the hinge according to the related art, since the door base plate or the door base fixing plate is manufactured separately and then assembled as one assembly product through the assembly process, the center of the pin holes of the shaft connection pipe of the door base plate and the door base fixing plate are mutually aligned And the surface of the door stopper plate and the door frame fastener plate are very difficult to be placed on the same plane.
In the prior art document door top plate or the door frame fastener plate, fastening holes for fixing to the door or the door frame are respectively formed. At this time, the fastening hole has a directional shape in the form of a plate hole.
Therefore, any one of the document door top plate and the door frame fastener having the fastening holes are assembled to each other in an inverted state. At this time, as a prerequisite for performing the function as the hinge, there is a defect that the front surface of the document door and the surface of the door frame fixing plate are not placed on the same plane.
On the other hand, according to the assembled hinge, the two outer shaft connection pipes integrally formed in the door frame fixing plate are free ends, and one shaft connection pipe of the paper stop plate is disposed between the outer shaft connection pipes There is a problem that the two shaft connecting pipes of the door frame fixing plate are widened in the outward direction as they are spaced apart from each other with respect to the one shaft connecting pipe of the door top plate according to the years of use of the hinge.
SUMMARY OF THE INVENTION It is an object of the present invention to provide a hinge body in which a washer, a pin, and a rivet are assembled to a hinge body, respectively, Thereafter, the hinge body, the pin and the washer so as to be able to mass-produce the high-quality hinge product by realizing the automation process for the hinge by carrying out the press process for separating the paper top plate and the door frame fixing plate and washing and powder coating, And to provide a hinge manufacturing apparatus for assembly.
In order to attain the above object, the present invention provides a hinge body, a pin and a washer hinge manufacturing apparatus, comprising: a transfer device for forming a transfer path for an iron plate, a hinge body and an assembly for a hinge; A hinge body fabricating device for manufacturing the hinge body having the cutting groove, the shaft connecting pipe, the door frame fixing plate, the paper top plate, and the connecting bar by sheet metal processing the steel plate carried by the conveying device; A pin washer assembly for positively positioning the hinge body with the hinge body module in the first workbench, pushing the washer into the cutout groove with the washer module, and pushing the pin into the pin hole of the shaft connecting tube with the pin module; And a rivet guide portion, a variable jig and a rivet insertion actuator for assembling the rivets to the outer shaft connection pipe of the first assembly, respectively, to form a second assembly, Wherein the pin washer assembler is installed at a position opposite to a position where the pin module is located with respect to the first work table, separates the first assembly from the first work table, 1 drop hole.
The second assembly is pressed to perform a hinge forming operation by receiving the second assembly discharged from the rivet assembler, and a slit extending from the incision groove and spatially connected to the second assembly is inserted into the door frame of the second assembly, And a press separator configured to create a third assembly rotatable with respect to an axial direction of the pin, wherein the door fixing plate and the paper stopping plate are made at a boundary position of the paper stop plate.
The pin washer assembler may include a first frame part in the form of a box structure or a skeleton structure erected on the ground; A first upper plate formed on an upper surface of the first frame portion, the first upper plate having a first work table; And a first drop hole serving as a take-out passage of the first assembly assembled in the first work platform, wherein the first conveyor belt for unloading of the conveying device is provided with a first drop hole And is disposed inside the frame portion.
The pin washer assembly includes a pin feeder installed on the first upper plate and supplying a pin, a pin chute forming a supply path of the pin supplied from the pin feeder, A pin insert block provided on the first upper plate with reference to a side position of the first work table and a pin insertion block mounted and supported on a cylinder mounting portion of the pin insert block, A pin module having a pin insertion actuator provided on the first upper plate with respect to an extending direction of a pin mounting groove formed in the pin insert block and a push block coupled to an end of an operating arm of the pin insertion actuator; A hinge body module for supplying the hinge body to be assembled with the pin to the first work platform; A washer module for supplying a washer to the hinge body positioned in the first work table; And a first ejector for separating the first assembly, in which the hinge body, the washer, and the pin are assembled, from the first workbench and moving the first assembly below the first drop hole.
The pin insert block includes: a block-shaped body fixed to the first upper plate; A pin mounting groove formed to pass through both side surfaces of the body in front of an upper surface of the body and to open an upper portion of the groove; A connecting sheet portion protruding upward from both rear side positions of the upper surface of the body by the same height; And a cylinder mounting portion protruding toward the back surface of the body while maintaining the same level as the upper surface of the body.
The fin mounting groove has a U-shaped cross-sectional shape corresponding to the diameter of the fin.
A tip portion protruding along the operating direction of the pin insertion actuator and seated in the pin mounting groove is formed at an intermediate bottom position of the push block to insert the pin into the pin hole of the shaft connecting pipe of the hinge body.
Wherein the hinge main body module includes a main body suffix forming a supply path of the hinge main body and having a plurality of stop holes formed in a bottom surface of the chute; A body drop guide for guiding the supply of the hinge body via the body suit; A first body stopper and a second body stopper which are respectively supported on opposite side surfaces of the body suit and movably insert the stopper head in each of the plurality of stop holes; And a third body stopper movably inserted in the front opening of the main body drop guide and supported by both side walls of the main body drop guide.
The body drop guide is made by removing a portion of a front side opposite end portion, both side walls and a rear surface corresponding to a right bottom corner of the body drop guide, so as to discharge the first assembly in the lateral direction of the body drop guide And the fitting portion is shaped and engaged with the first assembly discharge segment provided in the first discharger.
The washer module includes: a hopper in which a plurality of washers are stored; A cam guide coupled to an inner surface of a bottom surface of a bottom portion of the hopper and having a Hangul dipole shape; A supply cam inserted in the cam guide movably in a vertical direction and having a plurality of inclined surfaces inclined to the open side of the cam guide; A cam actuator for reciprocating the supply cam in the vertical direction; A washer insertion route coupled to the inner surface of the front side of the bottom of the hopper and vertically paired to form a washer feed path; A cover plate coupled to the bottom of the washer insertion route and having a washer guide hole communicating with the bottom outlet of the washer insertion route, respectively, the cover plate being coupled to the first work table to cover the back side upper portion of the first work table; A washer loading actuator installed on the first upper plate with reference to a rear side position of the first work table; An adapter block coupled to an end of an actuating arm of the washer loading actuator; And a plate-shaped washer insert supply guide inserted into the sliding grooves of the first work table on both sides of the adapter block, respectively, and having washer loading grooves in the upper edges thereof.
The hinge body and the apparatus for manufacturing a hinge body for assembling a washer and a washer according to the present invention are provided with a hinge body making machine, a pin washer assembler, a rivet assembler, a press separator, a cleaner and a powder coating machine disposed on a path of a transfer device, There is an advantage that batch production can be completed until hinge completion.
In the hinge main body and the apparatus for manufacturing a hinge body for assembling a pin and a washer according to the present invention, the hinge main body manufacturing machine forms a hinge main body in a state where the paper top plate and the door frame fixing plate are integrally connected to each other, By simultaneously machining the fastening holes having the dish hole cross-sections in different directions on the flat surface and the bottom surface of the iron plate portion, as described in the related art, the front and rear door fixing plates are not separated from each other in the hinge body, There is no need to reverse any one of the door frame fixing plates and the defects occurring due to the fact that the surfaces of the existing paper top plate and the door frame fixing plate are not placed on the same plane.
In the hinge body and pin and washer assembling apparatus for assembling the washer according to the present invention, the pin washer assembling machine is characterized in that the hinge body is positively positioned on the first work table, and two washers are inserted through the assembly block into the hinge body, The pin is pushed into the shaft connecting tube of the hinge body along the direction perpendicular to the moving direction of the washer, and the first assembly in which the washer, the pin and the hinge body are assembled is transported to the riveting machine by the transporting device So that the first assembly can be mass-produced.
The hinge body and the apparatus for manufacturing a hinge assembly for assembling a pin and a washer according to the present invention are characterized in that the rivet assembler includes a first assembly having a hinge body, a pin and a washer, The second assembly having the rivet, the washer, the pin, and the hinge main body assembled can be moved toward the press separator by the conveying device by pushing the rivets respectively at both ends of the pipe, There is an advantage to be able to perform.
The hinge body and the apparatus for manufacturing the hinge body for assembling the washer and the washer according to the present invention are characterized in that the press separator is formed by pressing the second assembly having the hinge body, the pin, the washer and the rivet, By forming the slit which extends from the groove and can be spatially connected to the hinge body, the paper stopper plate and the door stopper plate are made rotatable with respect to the pin, and the shaft center of the shaft stopper plate of the paper stopper plate and the door stopper plate is completely coincident with the center of the pin The advantage of this is that it can produce high-quality hinge products that can be used as a hinge.
Since the ends of the shaft connection pipe of the door frame fixing plate are connected to the integral connection bars, the shaft connection pipe of the door frame fixing plate is connected to the shaft connection pipe of the door fixing plate There is an advantage that it is possible to solve the problems that occur outside.
BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a process diagram of a hinge body and an apparatus for manufacturing a hinge assembly for pin and washer according to an embodiment of the present invention; Fig.
Fig. 2 is a block diagram for explaining a hinge body fabricating method by the hinge body fabricator in Fig. 1;
3 is a perspective view of the pin washer assembly shown in Fig.
4 is a plan view of the pin washer assembly shown in Fig.
Fig. 5 is a right side view of the pin washer assembly shown in Fig. 3; Fig.
6 is an exploded perspective view of the pin module of the pin washer assembler shown in Fig.
Figure 7 is an exploded perspective view of the hinge body module of the pin washer assembler shown in Figure 3;
8 is an exploded perspective view of the washer module of the pin washer assembler shown in Fig.
9 and 10 are perspective views for explaining the operating relationship of the washer module shown in Fig.
11 is a perspective view of the riveting machine shown in Fig.
12 is an exploded perspective view of the riveting machine shown in Fig.
13 is an exploded perspective view of the rivet guide portion shown in Fig.
14 is a sectional view for explaining the operation of the rivet guide portion shown in Fig.
Fig. 15 is an exploded perspective view of the variable jig shown in Fig. 12; Fig.
Figs. 16 and 17 are perspective views for explaining the operating relationship of the variable jig shown in Fig. 15; Fig.
BRIEF DESCRIPTION OF THE DRAWINGS The advantages and features of the present invention and the manner of achieving them will become apparent with reference to the embodiments described in detail below with reference to the accompanying drawings. The present invention may, however, be embodied in many different forms and should not be construed as being limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. And is provided to fully illustrate the scope of the invention to those skilled in the art, and the invention is defined by the claims.
It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. In the present specification, the singular form includes plural forms unless otherwise specified in the specification. &Quot; comprises " and / or "comprising" when used in this specification is taken to specify the presence or absence of one or more other components, steps, operations and / Or add-ons. Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
Although the various actuators described below are not shown, they mean a bi-directional power cylinder or the like capable of exerting required operating force by using the power of a pressure source such as pneumatic or hydraulic pressure in accordance with the sequence sequence of the control unit . In addition, the control unit may be configured to control the operation of various stoppers.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a process drawing of a hinge body and a hinge manufacturing apparatus for assembling a pin and a washer according to an embodiment of the present invention.
Referring to FIG. 1, the present embodiment includes a
The hinge
The
The
The
In addition, the finished
The
The conveyor belt of the
The
The conveyor belt does not refer to one but refers to the position between the
Although not shown in the conveying
As shown in FIG. 1, an iron plate provided at the starting point of the
The
The
Here, the inner diameter of the
The
The
The present embodiment includes a
The
The
The present embodiment includes a
The
The present embodiment includes a
The
The
Referring to FIG. 2, the
Any metal sheet machining or perforated metal mold apparatus can be applied to the present embodiment as far as the
The
However, the
The
The first folding line S1 serves as a reference line for bending the corresponding portion of the
On the other hand, the left end portion of the
When the
The door
The end portions of the door
The opposite ends of the door
Particularly, the opposite ends of the door
A connecting
A plurality of (for example, four)
Each of the
Each of the
The
That is,
This
Fig. 3 is a perspective view of the pin washer assembling machine shown in Fig. 1, Fig. 4 is a plan view of the pin washer assembling machine shown in Fig. 3, Fig. 5 is a right side view of the pin washer assembling machine shown in Fig. 3 is an exploded perspective view of the pin module of the pin washer assembler shown in Fig. FIG. 7 is an exploded perspective view of the hinge body module of the pin washer assembly shown in FIG. 3, FIG. 8 is an exploded perspective view of the washer module of the pin washer assembly shown in FIG. 3, and FIGS. And is a perspective view for explaining an operating relationship of the shown washer module.
3 to 5, the
The
The pin
The
The
Here,
6, the
The
The
The
The upper portion of the
The bottom of the
The
The
The
The
Here, the protruding height of the connecting
That is, when the
The
The
Here, the pin
The
The
Here, the push block 218 protrudes along the operating direction of the
The cylinder body of the
When the operation of the
Thereafter, when the pinion
In this manner, each
On the other hand, when one pin (60) is loaded in the pin mounting groove (214b) and the moving plate (215) is moved backward, the pin insertion actuator (217) becomes operable.
That is, even if the push block 218 of the
Further, the
The
Further, when the pin insertion or pin assembly is completed, the reverse operation of the
The operation of this
The
Referring to FIG. 7, the
For example, the hinge
The
The
Two stop holes 231b and 231c are formed on the floor of the chute, spaced along the extending direction of the chute floor, with respect to the upper position of the
The
The
The hinge
The control unit (not shown) controls supply or stop of the
For example, the control unit selectively or sequentially controls the operation of the
The control unit controls the positions of the
The hinge
The control unit also controls the operation of the
The hinge
That is, the sequential operation control of the plurality of
The main
The
The
The
For example, when the
That is, the washer can be positively positioned in the cutting
The main
The inner space of the
The first work table 204 includes an
The
The first work table 204 is formed on the upper surface of the assembly die 204a so as to penetrate the front surface and the rear surface respectively along the longitudinal direction (e.g., the Y axis direction) of the
The sliding
The
Here, the term "fixed position" with respect to the
The
The
At this time, the
The
Here, the adhesive force generating means is provided inside the
The surface of the
In this case, the first assembly, the
At this time, when the power applied to the
Further, as another means for generating an adhesive force, a pair of air driven power cylinders (not shown) is also applicable to this embodiment. For example, the cylinder body of each air powered power cylinder may be installed based on the
The
For example, the
The
The upper inlet position of the
Therefore, when the
The
The
The
The
In this case, a
9 and 10, the washer-
10, the actuating arm and
7, when the
The
Here, the inserted
7, the
The first dropped
Fig. 11 is a perspective view of the riveting machine shown in Fig. 1, Fig. 12 is an exploded perspective view of the riveting machine shown in Fig. 11, Fig. 13 is an exploded perspective view of the rivet guide portion shown in Fig. FIG. 15 is an exploded perspective view of the variable jig shown in FIG. 12, and FIGS. 16 and 17 are perspective views for explaining the operation of the variable jig shown in FIG. 15 .
Referring to FIG. 11, the
The
The
The
The
Here, a
The
Each
Referring to FIG. 11 or 12, the
The
The
The control unit (not shown) controls the operation of the
By sequentially controlling the operation of the plurality of
The
The upper end of the
The distance in the X axis direction between the two
The
The
The
In this case, the door fastening plate and the paper stop plate portion of the
The
The
The assembly moving
The
Through the above contact, the assembly moving
Since the
The
13, the
For example, the
The worker can easily adjust the mutual engagement position between the upper surface of the jig body of the variable jig and the
The
The side portions of the
The
The
Here, the
Each of the
In particular, the installation height of the
14, the installation height of the
At this time, the vertical distance between the rivet stop pins 322a and 323a may be equal to the sum of the rivet clearance and the diameter of the
The
Each of the rivet stop pins 322a and 323a passes through each of the
The control unit (not shown) controls the operation of the
In particular, the
The present embodiment performs the supply control of the
15, the
The
12 or 17, the pushing
The pushing
The rear end of the pushing
The pushing
The
The
A
The hinge hole of each
Each restoring
Each of the restoring
The
The
Here, the sliding
The
16, the
The pushing
In this process, the
The rotational opening angle at which the two
Since a part of the surface of the
The rivet shaft portion of the
At this time, the diameter of the rivet shaft portion of the
On the other hand, when the pushing
Referring to FIG. 16, as described above, the two
For example, in the
The rivet head portion of the
Particularly, since the
Referring to FIGS. 11 and 12, the
At this time, the doorframes of the
Therefore, the rivet shaft portion of the
11 and 12, the
At this time, the
For example, the
The
The
The
When the power applied to the
The
In the hinge manufacturing apparatus according to the present invention, the connecting bar is integrally formed between the shaft connecting pipes on the door frame fixing plate, and the two shaft connecting pipes of the door frame fixing plate are fixed with respect to the one shaft connecting pipe of the door fixing plate It is possible to produce a durable product that does not spread outwardly in the direction of being separated from each other through an automated process.
In the hinge manufacturing apparatus according to the present invention, a slit is further formed by a press separator without separately manufacturing a door frame fixing plate and a door upper plate, and the door fixing plate and the door upper plate are rotatably separated to be a hinged product Therefore, it is possible to reduce the manufacturing cost and manufacturing time by omitting the process of assembling and assembling the door frame fixing plate and the door fixing plate in the existing technology, and it is possible to reduce the manufacturing cost and the rotation time between the door frame fixing plate and the door fixing plate It is possible to mass-produce high-quality hinge products that can be easily and precisely matched.
The foregoing description is merely illustrative of the technical idea of the present invention and various changes and modifications may be made without departing from the essential characteristics of the present invention. Therefore, the embodiments described in the present invention are not intended to limit the scope of the present invention, but are intended to be illustrative, and the scope of the present invention is not limited by these embodiments. The scope of protection of the present invention should be construed according to the following claims, and all technical ideas which are equivalent or equivalent thereto should be interpreted as being included in the scope of the present invention.
50: Rivet 60: Pin
70: Washer 80: Hinge body
90: conveying device 100: hinge body making machine
200: pin washer assembler 210: pin module
230: hinge body module 250: first ejector
270: Washer module 300: Rivet assembly machine
310: assembly supply module 320: rivet supply module
350: second ejector 400: press separator
500: Washer 600: Powder coating machine
Claims (10)
A hinge body fabricating device for manufacturing the hinge body having the cutting groove, the shaft connecting pipe, the door frame fixing plate, the paper top plate, and the connecting bar by sheet metal processing the steel plate carried by the conveying device;
A pin washer assembly for positively positioning the hinge body with the hinge body module in the first workbench, pushing the washer into the cutout groove with the washer module, and pushing the pin into the pin hole of the shaft connecting tube with the pin module; And
And a rivet assembling unit for assembling the rivet into the outer shaft connecting pipe of the first assembly by using the rivet guide unit, the variable jig and the rivet inserting actuator, Lt; / RTI >
Wherein the pin washer assembler comprises:
And a first ejector installed at a position opposite to a position of the pin module on the basis of the first work table and separating the first assembly from the first work table and moving the first assembly to below the first drop hole of the pin washer assembler To do
And a hinge assembly for assembling the pin and washer.
In order to perform the hinge forming operation by receiving the second assembly discharged from the rivet assembler,
The second assembly is subjected to press working to form slits extending from the incision grooves and spatially connectable at boundary positions between the door frame and the door top plate of the second assembly, Including a press separator configured to create a third assembly rotatable with respect to an axial direction
And a hinge assembly for assembling the pin and washer.
Wherein the pin washer assembler comprises:
A first frame portion of a box structure or a skeletal structure formed on the ground;
A first upper plate formed on an upper surface of the first frame portion, the first upper plate having a first work table; And
And a first drop hole serving as a carry-out passage of the first assembly assembled in the first work table,
The first conveyor belt for carrying out the conveying device is disposed inside the first frame portion with respect to the position below the first drop hole
And a hinge assembly for assembling the pin and washer.
Wherein the pin washer assembler comprises:
A pin feeder provided on the first upper plate for supplying a pin, a pin chute forming a supply path for the pin supplied from the pin feeder, and a pin drop guide for guiding the falling of the pin transferred through the pin chute A pin insert actuator mounted on the cylinder mount portion of the pin insert block and adapted to reciprocate the pin on the first plate, A pin module having a pin insertion actuator provided on the first upper plate and a push block coupled to an end of an operation arm of the pin insertion actuator with reference to an extension direction of the pin insertion slot formed in the insert block;
A hinge body module for supplying the hinge body to be assembled with the pin to the first work platform;
A washer module for supplying a washer to the hinge body positioned in the first work table; And
And a first ejector separating the first assembly with the hinge body, the washer, and the pin assembled from the first workbench and moving the first assembly below the first drop hole
And a hinge assembly for assembling the pin and washer.
The pin insert block comprises:
A block-shaped body fixed to the first upper plate;
A pin mounting groove formed to pass through both side surfaces of the body in front of an upper surface of the body and to open an upper portion of the groove;
A connecting sheet portion protruding upward from both rear side positions of the upper surface of the body by the same height; And
And a cylinder mounting portion protruding in a back direction of the body while maintaining the same level as an upper surface of the body
And a hinge assembly for assembling the pin and washer.
Wherein the fin mounting groove has a U-shaped cross-sectional shape corresponding to the diameter of the pin
And a hinge assembly for assembling the pin and washer.
At an intermediate position of the bottom of the push block,
A tip portion protruding along the operating direction of the pin insertion actuator and seated in the pin mounting groove for inserting the pin into the pin hole of the shaft connecting pipe of the hinge body
And a hinge assembly for assembling the pin and washer.
The hinge body module includes:
A main body suit forming a supply path of the hinge body and having a plurality of stop holes formed in a bottom surface of the chute;
A body drop guide for guiding the supply of the hinge body via the body suit;
A first body stopper and a second body stopper which are respectively supported on opposite side surfaces of the body suit and movably insert the stopper head in each of the plurality of stop holes; And
And a third main body stopper movably inserted in the front opening of the main body drop guide and supported by both side walls of the main body drop guide
And a hinge assembly for assembling the pin and washer.
The body drop guide
And a fitting portion formed by removing a portion of a front side opposite end portion, both side walls, and a rear surface corresponding to a bottom corner of the right side of the body drop guide, so as to discharge the first assembly in a lateral direction of the body drop guide,
Wherein the fitting portion is shaped to be engaged with the first assembly discharging segment portion provided in the first discharger
A hinge assembly for pin and washer assembly.
Wherein the washer module comprises:
A hopper in which a plurality of washers are stored;
A cam guide coupled to an inner surface of a bottom surface of a bottom portion of the hopper and having a Hangul dipole shape;
A supply cam inserted in the cam guide movably in a vertical direction and having a plurality of inclined surfaces inclined to the open side of the cam guide;
A cam actuator for reciprocating the supply cam in the vertical direction;
A washer insertion route coupled to the inner surface of the front side of the bottom of the hopper and vertically paired to form a washer feed path;
A cover plate coupled to the bottom of the washer insertion route and having a washer guide hole communicating with the bottom outlet of the washer insertion route, respectively, the cover plate being coupled to the first work table to cover the back side upper portion of the first work table;
A washer loading actuator installed on the first upper plate with reference to a rear side position of the first work table;
An adapter block coupled to an end of an actuating arm of the washer loading actuator; And
And a plate-shaped washer insert supply guide inserted into the sliding grooves of the first work table on both sides of the adapter block and having washer loading grooves in the upper rim thereof
And a hinge assembly for assembling the pin and washer.
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KR1020160150368A KR101854453B1 (en) | 2016-11-11 | 2016-11-11 | apparatus for manufacturing a hinge by assembling hinge body with fin and washer |
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KR1020160150368A KR101854453B1 (en) | 2016-11-11 | 2016-11-11 | apparatus for manufacturing a hinge by assembling hinge body with fin and washer |
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Cited By (5)
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CN113547313A (en) * | 2020-04-26 | 2021-10-26 | 麒盛科技股份有限公司 | Hinge riveting device |
CN114396903A (en) * | 2022-02-22 | 2022-04-26 | 昆山硕晟电子有限公司 | Positioning tool with multiple positioning functions for three-dimensional measurement |
KR102435207B1 (en) | 2022-01-07 | 2022-08-23 | 주식회사 케이엠지 | Apparatus for manufacturing a hinge |
KR20220152667A (en) | 2021-05-10 | 2022-11-17 | 김나경 | Door Hinge Automatic Assembling Apparatus |
CN117300619A (en) * | 2023-11-01 | 2023-12-29 | 泰州华丰精密铸造有限公司 | Automatic hinge assembly equipment |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN117300619B (en) * | 2023-11-01 | 2024-05-24 | 泰州华丰精密铸造有限公司 | Automatic hinge assembly equipment |
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