KR101808262B1 - Apparatus and method for measuring straightness - Google Patents
Apparatus and method for measuring straightness Download PDFInfo
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- KR101808262B1 KR101808262B1 KR1020160022834A KR20160022834A KR101808262B1 KR 101808262 B1 KR101808262 B1 KR 101808262B1 KR 1020160022834 A KR1020160022834 A KR 1020160022834A KR 20160022834 A KR20160022834 A KR 20160022834A KR 101808262 B1 KR101808262 B1 KR 101808262B1
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- image
- photographing
- straightness
- photographing unit
- photographed image
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/03—Observing, e.g. monitoring, the workpiece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/03—Observing, e.g. monitoring, the workpiece
- B23K26/032—Observing, e.g. monitoring, the workpiece using optical means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/24—Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
- G01B11/04—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness specially adapted for measuring length or width of objects while moving
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
- G01B11/06—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness for measuring thickness ; e.g. of sheet material
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
- G01B11/06—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness for measuring thickness ; e.g. of sheet material
- G01B11/0691—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness for measuring thickness ; e.g. of sheet material of objects while moving
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/08—Measuring arrangements characterised by the use of optical techniques for measuring diameters
- G01B11/10—Measuring arrangements characterised by the use of optical techniques for measuring diameters of objects while moving
Abstract
A straightness measuring apparatus and method are disclosed. The disclosed straightness measuring method includes the steps of obtaining a photographed image of a reference line displayed on an object while changing a photographing position along a processing direction of the object and measuring a straightness of the processing direction from a position of the reference line indicated in the photographed image .
Description
To an apparatus and a method for measuring the straightness of a direction in which an object is processed.
The machining process of forming a marking pattern on an object or cutting an object includes mechanical machining and laser machining. Generally, laser processing refers to a process of processing the shape and physical properties of a workpiece surface by scanning a laser beam on the surface of the workpiece.
In order to improve the machining quality of the object, it is important that the position where the mechanical pressure is irradiated or the irradiation position of the laser beam moves accurately along the line to be machined. In a typical machining process, the object can be linearly moved by the moving stage or the machining position can be changed while the machining equipment is moving linearly.
However, when the machining position is changed, the movement trajectory of the moving stage can not accurately follow the ideal straight line due to the out-of-vibration mechanical tolerance. The extent to which the line due to machining deviates from the straight line is called the straightness of the machining direction. In the processing step of the object, a process of measuring the straightness and inspecting the machining error is required.
According to the exemplary embodiment, the accuracy of the straightness measurement in the direction of processing the object can be increased.
In one aspect,
A method for measuring a straightness of a direction in which an object is processed,
Obtaining a photographed image of a reference line displayed on an object while changing a photographing position along a processing direction of the object; And
Measuring a straightness of the machining direction from a position of the reference line in the shot image,
The step of acquiring the captured image is provided so that the line width of the reference line appearing in the captured image according to the movement of the taken position is smaller than the resolution of the photographing unit.
Wherein,
The line width of the reference line may be smaller than half the resolution of the photographing unit.
The step of acquiring the captured image includes:
The exposure time for photographing the photographed image and the speed for moving the photographed position may satisfy Equation (1).
V * E * tan? ≪ P / M Equation 1
(V = Machining position moving speed, E = Exposure time, θ = Angle between machining direction and reference line, P = Pixel size, M = Magnification)
The step of acquiring the captured image includes:
The first direction size and the second direction size of the photographed image may be different from each other.
The step of acquiring the captured image includes:
The photographed image can be photographed as a line image.
Wherein measuring the straightness comprises:
Converting the captured image into a binarized image based on the brightness of the captured image, and identifying the position of the reference line from the binarized image.
Wherein the straightness measuring method further comprises: generating a pulse signal as the photographing position changes,
The step of acquiring the captured image may be synchronized with the pulse signal to obtain the captured image.
In another aspect,
An apparatus for measuring a straightness of a direction in which an object is processed,
A photographing unit for acquiring a photographing image of reference lines displayed on an object;
A moving stage for moving a photographing position of the photographing unit along a processing direction of the object;
And a processor for measuring a straightness of the processing direction from a position of a reference line indicated in the captured image,
The processor rotates the object such that the line width of the reference line appearing in the captured image as the movement of the photographing position is smaller than the resolution of the photographing unit.
The processor comprising:
It is possible to control the photographing section so that the line width of the reference line is smaller than 1/2 of the resolution of the photographing section.
The processor comprising:
The photographing unit and the moving stage can be controlled so that the speed at which the photographing position moves and the exposure time of the photographing unit satisfy Equation (1).
V * E * tan < P / M.
(V = Machining position moving speed, E = Exposure time, θ = Angle between machining direction and reference line, P = Pixel size, M = Magnification)
Wherein,
The first direction size and the second direction size of the photographed image may be different from each other.
Wherein,
The photographed image can be photographed as a line image.
The processor comprising:
The captured image may be converted into a binarized image based on the brightness of the captured image.
Wherein the straightness measuring apparatus further comprises an encoder for generating pulse signals as the photographing position changes,
The photographing unit may be synchronized with the pulse signal to obtain the photographed image.
According to the embodiment, the reference line displayed on the object can be photographed while the photographing position moves along the processing direction. Therefore, the straightness measurement speed can be faster than when the photographing position is stopped. In addition, it is possible to prevent the position of the reference line from becoming unclear due to the blurring phenomenon of the image caused by the photographing position. Therefore, the accuracy of the straightness measurement can be increased.
Fig. 1 is a diagram exemplarily showing a laser processing step of an object.
2 is a view showing an exemplary surface of an object.
3 is a schematic view of a straightness measuring apparatus according to an exemplary embodiment.
4 is a flowchart showing a straightness measurement method using the straightness measuring apparatus shown in FIG.
5 is a diagram for explaining the line width variation of the reference line described above.
6 is a view showing that the position of the reference line changes as the photographing position moves along the processing direction during the exposure time.
7 is a diagram showing an increase in the line width of the reference line in the photographed image.
8 is a view showing an example of a photographed image photographed by the photographing section.
9 is a diagram exemplarily showing a plurality of captured images received by the processor.
10 is a diagram showing an example of a photographed image.
11 is a diagram showing the binarization of the photographed image shown in Fig.
FIG. 12 shows an image obtained by converting the shot image shown in FIG. 10 into a predetermined plurality of brightness values.
In the following drawings, like reference numerals refer to like elements, and the size of each element in the drawings may be exaggerated for clarity and convenience of explanation. On the other hand, the embodiments described below are merely illustrative, and various modifications are possible from these embodiments.
The terms first, second, etc. may be used to describe various elements, but the elements should not be limited by terms. Terms are used only for the purpose of distinguishing one component from another.
The singular expressions include plural expressions unless the context clearly dictates otherwise. Also, when an element is referred to as "comprising ", it means that it can include other elements as well, without departing from the other elements unless specifically stated otherwise.
Also, the terms " part, " " module, " and the like, which are described in the specification, refer to a unit that processes at least one function or operation.
Fig. 1 is a diagram exemplarily showing a laser processing step of the
Referring to FIG. 1, an
Although the laser processing step is exemplarily shown in Fig. 1, the processing steps to which the embodiment can be applied are not limited thereto. For example, the embodiments described herein can also be applied to mechanical grooving, cutting processes, and the like.
The
Fig. 2 is a diagram exemplarily showing the surface of the
Referring to FIG. 2, the
A laser beam may be irradiated along some of the reference lines L and L 'of the
In order to prevent the
However, even if the arrangement direction of the
The difference between the actual machining direction and the ideal straight line is called the straightness of the machining direction. In normal cases, straightness may not be zero. If the straightness becomes too large, the processing quality is degraded, and the
3 is a view schematically showing an apparatus for measuring straightness 100 according to an exemplary embodiment.
3, the straightness measuring apparatus 100 according to the exemplary embodiment includes a photographing
The photographing
The photographing
The moving
The
4 is a flowchart showing a straightness measuring method using the straightness measuring apparatus 100 shown in FIG.
4, a straightness measuring method according to an embodiment includes a
In
The
If the machining direction is exactly parallel to the reference lines L and L ', the line width of the reference lines L and L' may not change even if the photographing position moves in the machining direction. However, as described above, the machining direction may not exactly coincide with the reference lines L and L 'due to the deviation of the arrangement angle of the
5 is a diagram for explaining the line width variation of the above-described reference lines (L, L ').
Referring to Fig. 5, the machining direction k and the reference lines L, L 'may not be completely parallel. The angle θ between the processing direction k and the reference lines L and L 'may vary depending on the arrangement angle of the
6 is a view showing that the positions of the reference lines L and L 'change as the photographing position moves along the processing direction k during the exposure time.
Referring to FIG. 6, the processing direction k and the reference lines L and L 'may not be parallel to each other. The photographing
FIG. 7 is a diagram showing that the line widths of the reference lines (L, L ') in the photographed image are increased.
Referring to FIG. 7, the line width of the reference lines L and L 'can be increased by the effect that the photographed image of the photographing
The line width of the reference lines L and L 'depends on the angle between the processing direction k and the reference lines L and L', the exposure time of the photographing
If the line widths of the reference lines L and L 'become excessively large, it may not be easy to determine the exact position of the reference lines L and L' in the shot image. Reference in shot image
If the position error of the lines L and L 'becomes large, the straightness value of the machining direction k read from the shot image may be distorted.
The straightness measuring method according to the embodiment may make the line width of the reference line appearing in the photographed image smaller than the resolution of the photographing
In Equation (1), r denotes the resolution of the photographing
The
Illustratively, the
The
In the equation (2), V denotes the moving speed of the processing position, E denotes the exposure time,? Denotes the angle between the processing direction k and the reference lines L and L ', P denotes the pixel size, and M denotes the magnification.
Referring to Equation (2), V * E may correspond to the distance d shown in Fig. That is, the distance d at which the photographing position moves in the processing direction k during the exposure time E may be equal to the product of the exposure time E and the moving speed V of the photographing position. V * E * tan? May correspond to the distance w shown in FIG. In other words, the distance w that the positions of the reference lines L and L 'move in the direction perpendicular to the machining direction k during the exposure time E corresponds to the distance d and the machining direction k, (L, L '). The distance w of the position of the reference lines L and L 'in the direction perpendicular to the processing direction k during the exposure time E corresponds to the resolution r = P / M). The distance w may be approximately equal to the line width of the reference lines (L, L ') represented by the blurring effect of the image. Therefore, the line widths of the reference lines L and L 'can be made smaller than the resolving power of the photographing
In a typical laser processing process, tan? May have a value in the range of approximately 0 to 10 -4 . Thus, when the resolution P / M is approximately 0.2 [mu] m to 0.3 [mu] m, the velocity V and the exposure time E are approximately
Can be satisfied. However, if the speed V for moving the photographing position is too small, it is difficult to measure the high-speed straightness, so that the exposure time E can satisfy approximately E <2 ms. The numerical values are merely illustrative, and are not intended to limit the embodiments.8 is a view showing an example of a photographed image photographed by the photographing
Referring to FIG. 8, reference lines (L, L ') may appear in the captured image of the photographing
The photographing
For example, the size of the photographed image in the y-axis direction (the direction in which the photographing position moves by the moving stage 130) may be smaller than the size in the x-axis direction. The photographing
When the photographing
The photographing
Referring again to FIG. 4, in
FIG. 9 is a diagram exemplarily showing a plurality of captured images received by the
Referring to FIG. 9, the
In order for the
The photographing
Referring again to FIG. 3, the straightness measuring apparatus 100 according to the embodiment may further include an
The photographing
In FIGS. 8 and 9, it is relatively easy to identify the reference lines L and L 'in the photographed image. However, it may be difficult to identify the reference lines L and L 'depending on the quality of the photographed image.
10 is a diagram showing an example of a photographed image.
Referring to FIG. 10, it may not be easy to identify the reference lines L and L 'when the brightness change of the shot image is small. If it is not easy for the
In order to solve the problem shown in FIG. 10, the
11 is a diagram showing the binarization of the photographed image shown in Fig.
Referring to FIG. 11, the
In Fig. 11, the
FIG. 12 shows an image obtained by converting the shot image shown in FIG. 10 into a predetermined plurality of brightness values.
Referring to FIG. 12, the photographed image may be displayed with a plurality of brightness values. In this case, it is easier to identify the reference lines L and L 'than the original of the photographed image. Further, the approximate brightness change of the photographed image can also be displayed in the converted image.
The apparatus and method for measuring straightness according to the exemplary embodiments have been described above with reference to Figs. According to the above-described embodiments, the reference lines L and L 'displayed on the
While a number of embodiments have been described in detail above, they should be construed as examples of preferred embodiments rather than limiting the scope of the invention. Therefore, the scope of the present invention should not be limited by the described embodiments but should be determined by the technical idea described in the claims.
100: Straightness measuring device
112: light source
114: condensing optical system
130: Moving stage
135: Encoder
140: Processor
10: object
20: Chuck
Claims (14)
Obtaining a photographed image of a reference line displayed on an object while changing a photographing position along a processing direction of the object; And
Measuring a straightness of the machining direction from a position of the reference line in the shot image,
Wherein the step of acquiring the captured image includes a step of measuring a straightness degree such that a line width of the reference line appearing in the captured image according to the movement of the photographing position is smaller than 1/2 of a resolution of the photographing unit acquiring the photographing image of the reference line Way.
The step of acquiring the captured image includes:
Wherein the exposure time for photographing the photographed image and the speed at which the photographing position is moved satisfy Equation (1).
V * E * tan < P / M.
(V = Machining position moving speed, E = Exposure time, θ = Angle between machining direction and reference line, P = Pixel size, M = Magnification)
The step of acquiring the captured image includes:
Wherein the magnitude of the first direction and the magnitude of the second direction of the photographed image are different from each other.
The step of acquiring the captured image includes:
Wherein the photographed image is photographed in a line image.
Wherein measuring the straightness comprises:
Converting the shot image into a binarized image based on the brightness of the shot image, and identifying the position of the reference line from the binarized image.
Wherein the step of acquiring the shot image acquires the shot image so as to generate a pulse signal as the shooting position changes and synchronize with the pulse signal.
A photographing unit for acquiring a photographed image of a reference line displayed on an object;
A moving stage for moving a photographing position of the photographing unit along a processing direction of the object; And
And a processor for measuring the straightness of the machining direction from the position of the reference line shown in the shot image,
Wherein the processor controls the photographing section such that a line width of the reference line appearing in the photographed image as the photographing position moves is smaller than half the resolution of the photographing section.
The processor comprising:
Wherein the control unit controls the photographing unit and the moving stage such that a speed at which the photographing position moves and an exposure time of the photographing unit satisfy Equation (1).
V * E * tan < P / M.
(V = Machining position moving speed, E = Exposure time, θ = Angle between machining direction and reference line, P = Pixel size, M = Magnification)
Wherein,
And the magnitude of the first direction and the magnitude of the second direction of the photographed image are different from each other.
Wherein,
And photographs the photographed image as a line image.
The processor comprising:
And converts the photographed image into a binarized image based on the brightness of the photographed image.
And an encoder for generating a pulse signal as the photographing position is changed,
Wherein the photographing unit is synchronized with the pulse signal to obtain the photographed image.
Priority Applications (3)
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KR1020160022834A KR101808262B1 (en) | 2016-02-25 | 2016-02-25 | Apparatus and method for measuring straightness |
PCT/KR2016/010140 WO2017146330A1 (en) | 2016-02-25 | 2016-09-09 | Apparatus and method for measuring straightness |
TW105129927A TWI626421B (en) | 2016-02-25 | 2016-09-14 | Apparatus and method of measuring straightness |
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KR1020160022834A KR101808262B1 (en) | 2016-02-25 | 2016-02-25 | Apparatus and method for measuring straightness |
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JP2014021042A (en) * | 2012-07-23 | 2014-02-03 | Fujifilm Corp | Straightness measuring apparatus and straightness measuring method |
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KR100269263B1 (en) * | 1997-12-19 | 2000-10-16 | 이계철 | Microhole straightness measurement system with 3 precision moving stage |
US6538753B2 (en) * | 2001-05-22 | 2003-03-25 | Nikon Precision, Inc. | Method and apparatus for dimension measurement of a pattern formed by lithographic exposure tools |
TWI322260B (en) * | 2006-02-13 | 2010-03-21 | Hitachi Int Electric Inc | Image pickup apparatus equipped with a microscope and size measuring apparatus |
KR20110018074A (en) * | 2009-08-17 | 2011-02-23 | (주)미래컴퍼니 | Apparatus and method of laser beam machining and inspection |
KR101198406B1 (en) * | 2010-04-21 | 2012-11-07 | (주)에이앤아이 | Pattern inspection device |
KR101248215B1 (en) * | 2011-04-20 | 2013-03-28 | 창원정공(주) | One dimensional size measuring apparatus and machine tool including the same and one dimensional size measuring method |
CN103673933A (en) * | 2013-11-29 | 2014-03-26 | 中国科学院上海光学精密机械研究所 | Long rail straightness measuring device |
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KR20170100360A (en) | 2017-09-04 |
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