KR101806316B1 - Spinning device for two-component composited nanofiber and method of manufacturing two-component composited nanofiber thereby - Google Patents
Spinning device for two-component composited nanofiber and method of manufacturing two-component composited nanofiber thereby Download PDFInfo
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- KR101806316B1 KR101806316B1 KR1020150158137A KR20150158137A KR101806316B1 KR 101806316 B1 KR101806316 B1 KR 101806316B1 KR 1020150158137 A KR1020150158137 A KR 1020150158137A KR 20150158137 A KR20150158137 A KR 20150158137A KR 101806316 B1 KR101806316 B1 KR 101806316B1
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- tube
- spinning solution
- hollow portion
- spinning
- main body
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/0007—Electro-spinning
- D01D5/0061—Electro-spinning characterised by the electro-spinning apparatus
- D01D5/0069—Electro-spinning characterised by the electro-spinning apparatus characterised by the spinning section, e.g. capillary tube, protrusion or pin
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/28—Formation of filaments, threads, or the like while mixing different spinning solutions or melts during the spinning operation; Spinnerette packs therefor
- D01D5/30—Conjugate filaments; Spinnerette packs therefor
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/28—Formation of filaments, threads, or the like while mixing different spinning solutions or melts during the spinning operation; Spinnerette packs therefor
- D01D5/30—Conjugate filaments; Spinnerette packs therefor
- D01D5/34—Core-skin structure; Spinnerette packs therefor
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
- D04H1/72—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
- D04H1/728—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged by electro-spinning
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
Abstract
(I) a radiation tube main body (Ta) having a shape selected from a cylindrical shape and a conical shape; and a radiation tube main body (Ta) inside the radiation tube main body (Ta) Having a structure in which the corner portions of the hollow portion (Tb) on the polygonal tube abut against the outer circumferential surface of the radiation tube body (Ta), and a polygonal tube-shaped hollow portion (Tb) Tube (T); And (ii) a radiating liquid distribution tube main body (1a) connected to the radiating tube (T) and having a shape selected from a cylindrical shape and a conical shape, The longitudinal direction of the radiating liquid distribution tube main body 1a is set at each of the corner portions of the hollow portion 1b on the polygonal tube and the hollow portion 1b on the polygonal tube formed along the longitudinal direction of the distribution tube main body 1a A radial distribution tube 1 having a structure in which corners of the hollow portion 1b on the polygonal tube are in contact with an outer peripheral surface of the radiating liquid distribution tube main body 1a, .
The present invention relates to a process for producing a two-component composite nanofiber with high productivity (discharge amount) because it uses electrostatic force and centrifugal force at the same time, facilitates solvent volatilization and recovery, (Drop phenomenon) is effectively prevented, thereby improving the quality of the two-component composite nanofiber web.
Description
TECHNICAL FIELD The present invention relates to a spinning device for producing a two-component composite nanofiber and a method for manufacturing a two-component composite nanofiber using the same, and more particularly, to a spinning device for producing a two- The present invention relates to a radiation tube, and more particularly, to a method for producing a high quality two-component composite nanofiber web using the radiation tube.
The term " two-component composite nanofiber "of the present invention is used to include both core-sheath type composite nanofiber and side-by-side type composite nanofiber, Is used to mean also an eccentric core-sheath type composite nanofiber.
As a conventional technique for producing core-sheath type composite nanofibers, a method of electrospinning a spray solution for forming a sheath and a spinning solution for forming a core through a nozzle of a sheath / core type (double pipe type) with electrostatic force has been widely used.
However, since the above-mentioned conventional method relies solely on the electrostatic force to perform electrospinning, the discharge amount per nozzle unit per unit time per unit time is extremely low to 0.01 g, which leads to a problem of productivity and difficulty in mass production.
In general, the production of nanofibers through electrospinning is 0.1 to 1 g per hour, and the solution discharge rate is very low, ranging from 1.0 to 5.0 mL per hour [D. H. H. Renecker et al., Nanotechnology 2006, Vo 17, 1123]
Specifically, Nano Letters, 2007, Vol. 7 (4) 1081 discloses another conventional art in which a single nozzle having an inner diameter of 0.4 mm among the composite nozzles in which two nozzles are arranged side by side is provided with SnO 2 The precursor solution was supplied, and the other nozzle having an inner diameter of 0.7 mm was charged with TiO 2 A method of producing TiO 2 / SnO 2 composite inorganic nanofibers in a side-by-side configuration is provided. However, since the conventional method depends on only the electrostatic force, the discharge amount per nozzle per unit time The productivity is deteriorated, and nozzle replacement and cleaning are difficult.
In Polymer, 2003, Vol. 44, 6353, a Teflon needle having an inner diameter of 0.7 mm and a thickness of 0.2 mm was used, and two kinds of solutions were simultaneously injected into a cylinder pump so that two kinds of solutions were combined at the needle part And a platinum electrode is placed in a solution to perform electrospinning to produce a side-by-side composite nanofiber. However, since the conventional method also depends only on the electrostatic force, the discharge amount per nozzle per unit time is very low, There is a problem that it is difficult to remove and replace the nozzle and clean it.
In addition, the above conventional methods have a problem that the phenomenon in which the spinning solution falls on the collector in a solution state not in the form of a fiber (hereinafter referred to as "droplet phenomenon") is severely generated, and the quality of the two-component composite nanofiber web deteriorates.
The object of the present invention is to minimize the risk of work due to the application of high voltage and to greatly improve the productivity of the two-component composite nanofiber and to prevent the droplet phenomenon in the production of the nanofiber, And to provide a spinning device for manufacturing a two-component complex nanofiber.
Another object of the present invention is to provide a method for producing high-quality two-component composite nanofibers with high productivity by using a radial tube for producing the two-component composite nanofibers.
In order to achieve the above object, the present invention provides a spinning device for producing a two-component composite nanofiber, comprising: (i) a spinning tube main body Ta having one shape selected from a cylindrical shape and a conical shape; And a polygonal tube-shaped hollow portion Tb formed along the longitudinal direction of the radiation tube main body Ta, and the corner portions of the hollow portion Tb on the polygonal tube are in contact with the outer peripheral surface of the radiation tube body Ta (Ii) a spinning liquid distribution tube body (1a) connected to the spinning tube (T) and having a shape selected from a cylindrical shape and a cone shape, A
The present invention also relates to a method of controlling a radiation source of a radiation source, comprising the steps of: (i) applying a high voltage to the radiation tube (T) and the radiation liquid distribution tube (1) (Ii) supplying the first spinning solution into the
The present invention relates to a process for producing a two-component composite nanofiber with high productivity (discharge amount) because it uses electrostatic force and centrifugal force at the same time, facilitates solvent volatilization and recovery, (Drop phenomenon) is effectively prevented, thereby improving the quality of the two-component composite nanofiber web.
1 is a schematic view of a process for producing a two-component composite nanofiber according to the present invention.
2 is a schematic view showing a mechanism of forming a core-sheath type bicomponent composite nanofiber in a spinning tube (T) for producing a bicomponent composite nanofiber of the present invention.
3 to 4 are schematic views showing a state in which a
5 is a scanning electron microscope (SEM) image of the two-component composite nanofiber prepared in Example 1. Fig.
6 is a scanning electron microscope (SEM) image of the hollow carbon nanofibers prepared in Example 2. Fig.
Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.
As shown in Fig. 1, the spinning apparatus for producing a bicomponent composite nanofiber according to the present invention comprises (i) a spinning tube main body Ta having one shape selected from a cylindrical shape and a conical shape, and And a polygonal tube-shaped hollow portion Tb formed along the longitudinal direction of the radiation tube main body Ta. The corner portions of the hollow portion Tb on the polygonal tube are connected to the outer peripheral surface of the radiation tube body Ta, A radiation tube T having an abutting structure; And (ii) a radiating liquid distribution tube main body (1a) connected to the radiating tube (T) and having a shape selected from a cylindrical shape and a conical shape, The longitudinal direction of the radiating liquid distribution tube main body 1a is set at each of the corner portions of the
One or two or
The radiation tube (T) and the radiation liquid distribution tube (1) may be integrally formed or formed from the beginning, or may be separately manufactured and then connected to each other by assembly.
Next, as shown in FIG. 1, the method for manufacturing the two-component composite nanofibers according to the present invention will be described. (I) While rotating the spinning tube (T) and the spinning solution distribution tube (1) A high voltage is applied to the spinning tube T and the spinning
At this time, the first spinning solution is supplied into the
2 is a schematic view showing a first spinning solution (A: spinning solution for forming a core) and a second spinning solution (B: cis-forming solution) supplied to a corner portion Tb 'of a hollow portion Tb on a polygonal tube, And a mechanism for forming the core-sheath type two-component complex nanofibers.
As shown in FIG. 2, the first spinning solution (A: spinning solution for forming a core) is injected through a
The manufacturing mechanism of the core-sheath type two-component composite nanofibers according to the present invention described above is completely different from the mechanism of manufacturing the core-sheath type two-component composite nanofibers by arranging the two nozzles in a core-sheath form .
Since the two-component composite nanofibers are produced simultaneously at the plurality of corner portions Tb ', the productivity is greatly improved as compared with the conventional nozzle type method. When the shape of the spinning
Wherein the two-component composite nanofiber is a core-sheath type composite nanofiber or a side by side type composite nanofiber, and the core-sheath type composite fiber is an eccentric core- It may be a composite nanofiber.
As a practical example, a spinning solution for core formation (first spinning solution) is supplied into a
At this time, when the
As another embodiment, if the distance d between the corner vertex of the
As an example of implementation, one of the two different polymer solutions is used as the first spinning solution to be fed into the
The core part of the core-sheath type composite nanofiber prepared as described above is dissolved in an organic solvent or the like to produce a hollow fiber.
As another embodiment, one of two kinds of precursor solutions containing different minerals is used as the first spinning solution supplied into the
The thus prepared two-component composite inorganic nanofiber is stabilized and carbonized to produce a single-component or two-component inorganic nanofiber.
As another embodiment, the polymer solution is used as the first spinning solution supplied into the
When the core component of the core-sheath type composite nanofiber thus prepared is dissolved in an organic solvent or the like, or is removed by carbonization, an inorganic hollow fiber is produced.
As another embodiment, a precursor solution containing an inorganic substance is used as a first spinning solution supplied into a
An example of a method for producing hollow carbon nanofibers using the spinning apparatus of the present invention is as follows. A water-soluble polyvinyl alcohol solution is used as a first spinning solution supplied into a
At this time, if a radiation tube provided with two or
The hollow carbon nanofibers or the porous carbon nanofibers prepared as described above are useful as a filter material, a secondary battery membrane material, an electrode material, a highly functional garment material, and a drug delivery material.
Hereinafter, the present invention will be described in more detail with reference to Examples.
However, the scope of protection of the present invention is not limited by the following examples.
Example One
Polymethylmethacrylate was dissolved in dimethylformamide as a solvent to prepare a polymethylmethacrylate solution (first spinning solution) having a solid content of 10% by weight.
Polyacrylonitrile was dissolved in dimethylformamide as a solvent to prepare a polyacrylonitrile solution (second spinning solution) having a solid content of 12% by weight.
Next, as shown in Fig. 1, (i) a cylindrical radiation tube main body Ta having an outer diameter of 45 mm and a length of 8 mm, and a radial tube main body 12 formed along the longitudinal direction of the radiation tube main body Ta (T) having a structure in which the corner portions of the hollow portion (Tb) on the hexagonal tube are in contact with the outer peripheral surface of the radiation tube main body (Ta) (12) formed in the longitudinal direction of the radiating liquid distribution tube main body (1a) inside the radiating liquid distribution tube main body (1a) And 12
SEM images of the core-sheath type two-component composite nanofiber prepared as described above were as shown in FIG.
In FIG. 5, a polymethylmethacrylate component, which is a core component, is well formed in the core portion, and polyacrylonitrile as a sheath component surrounds the outer portion of the polymethylmethacrylate component as the core component.
Example 2
The core-sheath type bicomponent composite nanofiber prepared in FIG. 1 was stabilized in air at 240 ° C. for 30 minutes, and then heat-treated at 800 ° C. for 2 hours and 30 minutes under a nitrogen atmosphere to prepare hollow carbon nanofibers. SEM images of the prepared hollow carbon nanofibers were shown in FIG. 6 shows that the hollow portion is well formed.
T: Radiation tube Ta: Body of radiation tube
Tb: Hollow portion on the polygonal tube of the radiation tube
1: spinning liquid distribution tube
1a: body of spinning liquid dispensing tube
1b: Hollow on polygonal tube of spinning liquid dispensing tube
1c: Nozzle
2: collector 3: spinning solution supply pipe
3a: First spinning solution (spinning liquid for forming a core) supply pipe
3b: Second spinning solution (spinning solution for forming sis)
4: Pump for supply of second spinning solution (spinning liquid for forming a sheath)
5: Pump for supplying the first spinning solution (spinning liquid for forming a core)
6: Voltage generator
F: two-component composite nanofiber Fc: core component of two-component composite nanofiber
Fs: sheath portion of two-component composite nanofiber
d: Distance between the
A: First spinning solution (spinning solution for core formation)
B: Second spinning solution (spinning solution for forming a sheath)
Tb ': the corner portion of the hollow portion on the polygonal tube of the radiation tube
Claims (13)
(Ii) a spinning liquid distribution tube main body (1a) connected to the spinning tube (T) and having a shape selected from a cylindrical shape and a conical shape; The hollow portion 1b on the polygonal tube and the corner portion of the hollow portion 1b on the polygonal tube formed along the longitudinal direction of the tube main body 1a respectively extend along the longitudinal direction of the radiating liquid distribution tube main body 1a A radiating liquid distribution tube (1) having a structure in which corners of the hollow portion (1b) on the polygonal tube are in contact with an outer peripheral surface of a radiating liquid distribution tube main body (1a); Wherein the nanocomposite nanocomposite nanocomposite nanocomposite nanocomposite nanocomposite nanocomposite nanocomposite nanocomposite nanocomposite nanocomposite nanocomposite nanocomposite nanocomposite nanocompos
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KR1020150158137A KR101806316B1 (en) | 2015-11-11 | 2015-11-11 | Spinning device for two-component composited nanofiber and method of manufacturing two-component composited nanofiber thereby |
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WO2018199354A1 (en) * | 2017-04-26 | 2018-11-01 | 주식회사 우리나노 | Spinning apparatus for producing two-ingredient composite nanofibers, and method for producing two-ingredient composite nanofibers using same |
CN110129900A (en) * | 2019-06-26 | 2019-08-16 | 广东工业大学 | A kind of centrifugation electrospinning device and its controllable collection device in spinning track |
CN110670155B (en) * | 2019-09-20 | 2021-10-01 | 上海松冒实业有限公司 | Petal-shaped nanofiber production device and method |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101263296B1 (en) | 2012-02-22 | 2013-05-15 | 주식회사 우리나노 | Electrospinning device comprising cylindrical spinning tube with polygon hollow |
KR101323581B1 (en) | 2012-04-26 | 2013-10-30 | 전북대학교산학협력단 | Spinning tube for manufacturing nano fiber and method of manufacturing nano fiber by thereby |
KR101558213B1 (en) | 2014-07-25 | 2015-10-12 | 주식회사 우리나노 | Electrospining tube system for manfacturing nanofiber |
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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KR101263296B1 (en) | 2012-02-22 | 2013-05-15 | 주식회사 우리나노 | Electrospinning device comprising cylindrical spinning tube with polygon hollow |
KR101323581B1 (en) | 2012-04-26 | 2013-10-30 | 전북대학교산학협력단 | Spinning tube for manufacturing nano fiber and method of manufacturing nano fiber by thereby |
KR101558213B1 (en) | 2014-07-25 | 2015-10-12 | 주식회사 우리나노 | Electrospining tube system for manfacturing nanofiber |
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