KR101800718B1 - Speed control device of hydraulic actuator - Google Patents
Speed control device of hydraulic actuator Download PDFInfo
- Publication number
- KR101800718B1 KR101800718B1 KR1020167015890A KR20167015890A KR101800718B1 KR 101800718 B1 KR101800718 B1 KR 101800718B1 KR 1020167015890 A KR1020167015890 A KR 1020167015890A KR 20167015890 A KR20167015890 A KR 20167015890A KR 101800718 B1 KR101800718 B1 KR 101800718B1
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- Prior art keywords
- cam
- speed
- normal
- switch
- engine
- Prior art date
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D29/00—Controlling engines, such controlling being peculiar to the devices driven thereby, the devices being other than parts or accessories essential to engine operation, e.g. controlling of engines by signals external thereto
- F02D29/04—Controlling engines, such controlling being peculiar to the devices driven thereby, the devices being other than parts or accessories essential to engine operation, e.g. controlling of engines by signals external thereto peculiar to engines driving pumps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/18—Control systems or devices
- B66C13/20—Control systems or devices for non-electric drives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/54—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes with pneumatic or hydraulic motors, e.g. for actuating jib-cranes on tractors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D11/00—Arrangements for, or adaptations to, non-automatic engine control initiation means, e.g. operator initiated
- F02D11/04—Arrangements for, or adaptations to, non-automatic engine control initiation means, e.g. operator initiated characterised by mechanical control linkages
Abstract
Provided is a speed control device for a hydraulic actuator that is capable of high and low switching operation of the engine speed and which is simple and does not generate malfunctions. A control valve V for controlling the operation speed of the winch motor M and an accelerator for increasing and decreasing the number of revolutions of the engine E and a manual control valve for controlling the pressure- An operation lever Lw, a cam portion 2 for transferring the movement of the operation lever Lw to the accelerator, and a cam device 1 composed of an accelerator roller 5. The cam portion 2 is composed of a high-speed cam 10 for moving the accelerator roller 5 small and a normal cam 20 for moving the accelerator roller 5 largely. Since the high-speed cam 10 and the ordinary cam 20 move the accelerator rollers 5 in different amounts, the engine speed can be increased or decreased in a high range or increased or decreased in a low range by selecting either one.
Description
The present invention relates to a speed control device for a hydraulic actuator. More particularly, to a device for controlling the speed of an actuator for a working machine of the type in which the hydraulic actuator is driven by a hydraulic pump and the hydraulic pump is driven by an engine. The present invention can be applied to an actuator in any industrial field as long as it is a working machine using a hydraulic actuator as described above.
In the working machine using the hydraulic pump driven by the engine as described above, the speed control of the hydraulic actuator is performed by controlling two factors of the valve opening amount (opening amount) of the hydraulic actuator control valve and the engine speed for rotating the hydraulic pump .
Manually controlling the valve opening amount and the engine speed of the control valve manually is a troublesome task for the operator, so a technology capable of operating the valve opening degree and the engine speed simultaneously with one operation lever has already been developed .
However, in this prior art, when the valve opening is increased, the number of revolutions of the engine increases to increase the number of revolutions of the engine. As a result, the fuel consumption increases and the noise increases, and the operation speed of the hydraulic actuator is increased more than necessary, .
Therefore, in order to solve this problem, the prior art of
In this prior art, the valve operating lever is displaced back and forth in the axial direction with respect to the accelerator operation link of the engine to change the engagement position of the engaging portion and the engaging portion. According to this conventional technique, even if the changeover valve is changed in response to the movement of the operating lever, the accelerator operation link can be operated late so that the upper limit of the engine speed can be limited even if the valve operating lever is moved to the end position have. In other words, it is possible to switch between high and low of the engine speed.
However, the above-mentioned conventional technique uses a mechanism for changing the fitting length of the shaft and the cylinder, and a mechanism for changing the coupling position around the shaft of the coupling part and the coupling part, It is a complicated structure. For this reason, there has been a problem in that troubles are likely to occur, and the degree of looseness between the engaging portion and the engaging portion must be adjusted by a human hand.
However, in a winch, which is a type of a working machine, a high-low speed winch using a high-speed hydraulic motor has already been used. There are several types of high and low speed hydraulic motors, such as swash plate type motors and eccentric type motors, and they are already in practical use, but they are very expensive because the production quantity is still small.
Also, if the speed control is automatically performed by using such a high / low speed hydraulic motor, the controller and many sensors are necessary, and the equipment cost becomes high.
As a result, automatic speed control systems have not yet been introduced for compact machines such as truck mounted cranes.
SUMMARY OF THE INVENTION It is an object of the present invention to provide a speed control device for a hydraulic actuator which is capable of performing a high-low-speed switching operation of a hydraulic actuator in consideration of the above circumstances, Another object of the present invention is to provide a speed control device for a hydraulic actuator that can control a speed at a low cost by using a simple manual device.
A speed control device for a hydraulic actuator according to a first aspect of the present invention is a working machine for operating a hydraulic actuator for a working machine with a hydraulic pump and driving the hydraulic pump with an engine, the control device comprising: a control valve for controlling an operating speed of the hydraulic actuator; A manual control lever for directly controlling a pressure changeover direction and a valve opening degree in the control valve; a cam for transmitting the movement of the operation lever to the rotation number controller and a cam follower wherein the cam device comprises a high-speed cam for moving the cam follower to a small extent and a normal cam for moving the cam follower to a large extent, and the high-speed cam and the normal cam are mutually engaged with each other And the cam face of the high-speed cam or the normal cam is moved to the cam arm And a position fixing mechanism fixed to an operating position for moving the finger.
According to a second aspect of the present invention, there is provided a speed control device for a hydraulic actuator according to the first aspect of the present invention, wherein the cam device is such that the high speed cam is fixed to the base end portion of the operation lever, And the position fixing mechanism is a two-position holding notch that can be held at a position where the normal cam is advanced and retracted.
The hydraulic actuator according to the third aspect of the present invention is the hydraulic actuator according to the first or second aspect of the invention wherein the hydraulic actuator is a high and low speed variable motor and the high speed low speed variable mode And a switch operator for actuating a change-over switch for switching the operation of the switch.
In the hydraulic actuator of the fourth aspect of the present invention, in the third aspect of the present invention, the switch actuator is a pressing piece formed on the normal cam, and when the normal cam is in the operating position, .
In the hydraulic actuator of the fifth aspect of the present invention, in the third aspect of the present invention, the switch actuator is a switch actuating plate, and is slidably mounted on the cam follower in the cam portion and is urged toward the cam follower (Biased).
According to the first aspect of the present invention, when either one of the high-speed cam and the normal cam is pushed and pulled, the cam surface of the cam can be fixed to the action position. Since the high-speed cam and the normal cam differ in the amount of moving the cam follower, the engine speed can be increased or decreased in a high range or increased or decreased in a low range by selecting either one of the cams. In addition, since the structure of the cam device is a structure in which two cams are overlapped, and the number of components is small and a simple structure is adopted, it is possible to realize a low price and a failure. In addition, by replacing the cam device, it can be mounted later on an existing working machine.
According to the second invention, when the normal cam is advanced, the cam follower is moved to the normal cam, and when the normal cam is retracted, the cam follower can be moved to the high speed cam. Since the advancing position and the retracting position of the normal cam can be held by the two position holding notches, it is possible to reliably control the speed of the hydraulic actuator without causing the normal cam to malfunction during the lever operation.
According to the third invention, when the high-speed cam or the normal cam is selected, the mode change is simple since the high-speed variable motor is automatically switched to the high-speed mode or the low-speed mode by the switch operator.
According to the fourth invention, when the normal cam is in the operating position, it is possible to switch the high / low speed mode of the high / low speed variable motor by operating the changeover switch with the pushing piece.
According to the fifth invention, it is possible to switch the high-low speed mode of the high-low speed variable motor by operating the switch on the switch operation plate.
Fig. 1 is a perspective view of the cam device in the speed control device of the present invention,
2 is a hydraulic circuit diagram of a winch motor which is an example of a hydraulic actuator to which the present invention is applied,
Fig. 3 shows a cam device according to the first embodiment, wherein (A) is a perspective view showing the front side, (B) is a perspective view showing the back side,
Fig. 4A is an explanatory diagram of the cam for high speed, Fig. 4B is an explanatory diagram of the cam for normal use,
5 is an explanatory view for explaining use of the cam for high speed,
6 (A) is a perspective view showing the front side, (B) is a perspective view showing the back side, and Fig. 6
Fig. 7 (A) is an explanatory diagram of the cam for normal use, Fig. 7 (B)
8 (A) is an explanatory view of the high-speed cam, (B)
9 is a diagram explaining the relationship between the lever operation amount and the hook speed in the speed control apparatus of the first embodiment,
10 is a diagram explaining the relationship between the lever operation amount and the hook speed in the speed control apparatus of the second embodiment,
11 is a side view of a small crane, which is an example of a work vehicle,
12 is a front view of the miniature crane of Fig.
Next, an embodiment of the present invention will be described with reference to the drawings.
First, a basic structure of a truck mounted crane will be described as an example of a work vehicle to which the present invention is applied.
In Figs. 11 and 12, CP denotes a crane post, B denotes a multi-stage boom, F denotes a hook, and J denotes an outrigger jack. The crane post CP is pivoted on the swivel pedestal, the boom B is relieved by the undulating cylinder Cy, and is stretched and contracted by an unillustrated boom built-in stretching cylinder.
The hook F is raised or lowered by hoisting or lowering the wire rope with the winch W installed on the crane post CP.
The above-mentioned multi-stage boom B, hook F, outrigger jack J, winch W and the like are examples of working machines in the claims. In addition, a stretching cylinder, a relief cylinder, a winch motor, a jack cylinder, and the like are examples of hydraulic actuators in the claims.
Each of these hydraulic actuators is connected with a known hydraulic circuit including a hydraulic pump, a hydraulic control valve, and a tank. The hydraulic pressure control valve is adapted to be able to switch the pressure oil in the transfer direction and adjust the valve opening degree with a plurality of manual operation levers Lv shown in Fig.
In the following embodiments, a speed control device to which the present invention is applied to a winch motor will be described.
Fig. 1 shows the vicinity of the operating lever Lw of the winch motor M. Fig. This operation lever Lw is one of a plurality of manual operation levers Lv shown in Fig.
A
A
In the following embodiments, the
The
On the other hand, the left and right tilting of the operation lever Lw is connected to the spool end of the hydraulic control valve V (shown in Fig. 2) for controlling the winch motor by a dedicated link or the like, Direction and the amount of opening of the valve can be controlled.
Next, the hydraulic circuit of the winch motor M to be subjected to the speed control will be described with reference to Fig.
M is a hydraulic motor for a winch (hereinafter referred to as a winch motor), and a hydraulic pressure control valve V, a hydraulic pump P and a tank T Circuit is used.
The winch motor (M) is a high / low speed hydraulic motor and is a known hydraulic actuator capable of selecting two modes of low speed rotation mode and high speed rotation mode. In low speed rotation mode, low speed high torque can be outputted compared with high speed rotation mode. In high speed rotation mode, even if same flow rate is supplied, high speed but low torque is obtained.
The switching of the high and low speed modes can be performed by changing the flatness of the rotor if the winch motor M is a radial type and by changing the inclination angle of the drive shaft and the cylinder block if it is an axial type . The winch motor M is switched to the high / low speed mode by the switching cylinder Cm and the solenoid operated on / off valve Vm is provided for controlling the expansion / contraction of the switching cylinder Cm. Further, this solenoid S is connected to the power source via the
The hydraulic pump P is rotationally driven by the engine E of the working vehicle, and the engine speed is increased or decreased by the accelerator A. Further, the control of the engine speed is performed through the
(First Embodiment)
Next, the
As shown in Fig. 3, the
The
The
As shown in Fig. 4A, the profile of the
The rotational
As shown in Fig. 4 (B), the
The guide groove 22 is formed to have a wider groove width than the
The
The
The profile of the cam surface 23 of the
The rotation
Three guide pins 17 are provided on the back surface of the
Therefore, it is possible to manually change the
Next, a description will be given of a speed changing method by the
(Normal operation)
As shown in Fig. 4 (B), the
(1) Selection of cam
When the
At this time, the
(2) High and low switch
The switching cylinder Cm shown in Fig. 2 is actuated and the winch motor M is driven at a low speed by turning on the
(3) Operation
In the above situation, when the operation lever Lw is moved to move the
The contents of the normal operation will be described with reference to Fig. 9 (A).
9 (A), the vertical axis represents the flow rate and the horizontal axis represents the lever pulling amount S of the operation lever Lw.
The middle graph shows the valve opening of the hydraulic control valve V and the bottom graph shows the engine revolutions. The area below the point A on the horizontal axis is the valve opening control area, and the point A or above is the engine rotation speed control area.
The engine speed (thin line e1) shown in the lower graph maintains a normal rotation (idle state) of 800 rpm at the point A or lower, and the number of revolutions increases linearly after the point A to 2000 rpm. The valve opening degree (thin line v) of the hydraulic pressure control valve V shown in the interruption graph linearly increases from point A to point B slightly larger than point A and the same degree of opening after point B , E.g., 20L).
Next, the contents of the normal operation will be described based on the upper graph.
When the operation lever Lw is moved in the area smaller than the point A, that is, while the
When the operation lever Lw moves greatly in the region beyond the point A and the
In this case, for example, a maximum of 60 L / min of working oil is supplied to the winch motor M, and the hook F can be moved at 19 m / min, for example, as indicated by a thick solid line fs. In this normal operation, a high torque can be output, and a heavy object (medium amount) can be towed.
Further, since the engine speed is increased, noise and the like are increased.
(High-speed operation)
As shown in Fig. 5 (B), the
(1) Selection of cam
The cam surface 23 of the
(2) High and low switch
The
(3) Operation
In this situation, when the operating lever Lw is moved to move the high-
The contents of the high-speed operation will be described with reference to Fig. 9 (B).
Since the
The engine speed is in the idling state (800 rpm) while the operation lever Lw is moved to the point A or below, that is, while the
When the operating lever Lw is moved to the point A or higher, the flow rate increases because the number of revolutions of the engine increases. However, since the number of revolutions is suppressed to 1400 rpm at the maximum, the flow rate is also limited to a maximum of, for example, 40 L / min.
In the high speed mode, as described above, even if the winch motor M has a small flow rate, the number of revolutions increases, so that a high hook speed fs (for example, up to 19 m / min as in normal operation) can be maintained even after the point A.
In this case, noise is suppressed because the engine speed is kept low. This mode is suitable for daytime and nighttime work.
When the winch motor M is in the high speed mode, since the output of the winch W does not become high torque, it can be used for winding up a light weight shipment.
As described above, the hook speed is the same as before, but the engine speed can be reduced to suppress the fuel consumption. It is also effective to suppress the oil temperature rise in the hydraulic system.
(Second Embodiment)
The
The high-
6 (B), the switch actuating plate 30 is disposed on the back surface of the
Next, the speed switching method according to the
(Normal operation)
The normal operation is carried out by pushing the
7 (A) shows a state in which the
The details of such operation are the same as those of the first embodiment described above.
(High-speed operation)
As shown in Fig. 8 (B), the
(1) Selection of cam
The cam surface 23 of the
(2) High and low switch
When the
(3) Operation
As shown in Fig. 8 (A), in the state in which the
8 (B), when the high-
The contents of the high-speed operation will be described with reference to Fig.
Since the
The operation is the same as the normal operation while the operation lever Lw is moved to a point smaller than the point A and the
8 (B), the
10, the flow rate increases as the number of revolutions of the engine increases. However, since the number of revolutions is limited to 1400 rpm at maximum, the flow rate is also limited to a maximum of, for example, 40 L / min.
The speed of the hook F (thick solid line fs2) is higher than the point A (for example, at a maximum speed of 19 m / min as in normal operation) ).
As described above, even if the hook speed fs2 is increased, the engine speed is limited to be lower than the speed, so that the noise is suppressed. This mode is suitable for daytime and nighttime work.
Further, when the hydraulic motor M is in the high speed mode, the output of the winch W is not high-torque, so that it can be used for winding up a lightweight shipment.
As described above, the hook speed is similar to that of normal operation, but the engine speed can be reduced to suppress fuel consumption. It is also effective to suppress the oil temperature rise of the hydraulic system.
(Example)
Next, examples will be described.
The specifications of the winch motor M in this embodiment are as follows.
The criterion for switching the high and low speed motors M is a normal mode operation at a suspension load of 1.7 t or more and a high speed mode operation at 1.7 t or less.
<Normal mode operation with hanging load 1.7t or more>
Cam: Normal cam (20)
High-speed motor capacity: 23.6cc / rev
Maximum engine speed: 2000 rpm
Hook speed maximum: 19m / min
<High-speed mode operation with suspended load 1.7t or less>
Cam: High-speed cam (10)
High-speed motor capacity: 14.7cc / rev
Maximum engine speed: 1400 rpm
Hook speed maximum: 19m / min
As described above, at a hanging load of 1.7 t or less, the hook speed is similar to that of normal operation, but the engine speed can be reduced to reduce fuel consumption. It is also effective to suppress the oil temperature rise in the hydraulic system.
(Other Embodiments)
The
In this case, the high-
[Industrial Availability]
According to the present invention, it is possible to equip a high and low speed winch simply and inexpensively even in a truck mounted crane which does not have a control device. Further, the present invention can be post-mounted only by replacing the
Since the
In the above embodiment, the invention is applied to a winch of a truck-mounted crane, but the present invention can be applied to various other industrial machines or hydraulic working machines coupled to industrial machines thereof.
The present invention can be applied to a truck mounted with a crane, an automobile transportation vehicle, a high-altitude work vehicle, and the like.
One; Cam device
2; Cam portion
4; Vertical axis
5; Accelerator roller
9; Acceler wire
10; High speed cam
13; Cam face
14; Uncontrolled surface
15; Rotation number control surface
20; Normal cam
23; Cam face
24; Uncontrolled surface
25; Rotation number control surface
26; Switch operator
30; Switch operating plate
40; Switch
M; Winch motor
P; Hydraulic pump
E; engine
V; Hydraulic control valve
Claims (5)
A control valve for controlling the operating speed of the hydraulic actuator,
A rotation speed controller for increasing / decreasing the rotation speed of the engine,
A manual operation lever for directly controlling the pressure-switching direction and the valve opening degree of the control valve,
And a cam device composed of a cam portion and a cam follower for transmitting the movement of the operation lever to the rotation speed controller,
The cam device includes a high-speed cam for moving the cam follower in a small direction, a normal cam for largely moving the cam follower,
Wherein the high speed cam and the normal cam are overlapped with each other and the cam surface of the high speed cam or the normal cam is fixed at an operating position for moving the cam follower at a position where one of the high speed cam and the ordinary cam is pushed Characterized in that the speed control device of the hydraulic actuator.
The cam device is characterized in that the high-speed cam is fixed to a base end portion of the operation lever,
The normal cam is slidably provided with respect to the high-speed cam,
Wherein the position fixing mechanism is a two-position holding notch capable of maintaining a position at a forward position and a backward position of the normal cam.
The hydraulic actuator is a high-low-speed variable motor,
And a switch actuator for operating a switching switch for switching the high-low speed mode of the high-low speed variable motor to the high-speed cam or the normal cam.
Wherein the switch operator is a pushing piece formed on the normal cam,
Wherein the switch is operated when the normal cam is in the operating position.
Wherein the switch actuator is a switch actuating plate and is provided so as to be slidable toward the cam follower in the cam portion and is given a force toward the cam follower.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JPJP-P-2014-004756 | 2014-01-15 | ||
JP2014004756A JP6202744B2 (en) | 2014-01-15 | 2014-01-15 | Hydraulic actuator speed control device |
PCT/JP2015/000009 WO2015107868A1 (en) | 2014-01-15 | 2015-01-05 | Speed control device of hydraulic actuator |
Publications (2)
Publication Number | Publication Date |
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KR20160090834A KR20160090834A (en) | 2016-08-01 |
KR101800718B1 true KR101800718B1 (en) | 2017-11-23 |
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Application Number | Title | Priority Date | Filing Date |
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KR1020167015890A KR101800718B1 (en) | 2014-01-15 | 2015-01-05 | Speed control device of hydraulic actuator |
Country Status (4)
Country | Link |
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JP (1) | JP6202744B2 (en) |
KR (1) | KR101800718B1 (en) |
CN (1) | CN105814296B (en) |
WO (1) | WO2015107868A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111465573B (en) * | 2017-12-18 | 2022-06-03 | 株式会社多田野 | Crane with a movable crane |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2528724Y2 (en) | 1990-11-20 | 1997-03-12 | 株式会社タダノ | Work vehicle accelerator control device |
JP2006082770A (en) | 2004-09-17 | 2006-03-30 | Iseki & Co Ltd | Cruise control device for working vehicle |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0647701U (en) * | 1992-11-30 | 1994-06-28 | 株式会社タダノ | Engine rotation control device for hydraulic work machine |
CN1177952A (en) * | 1995-03-10 | 1998-04-01 | 株式会社小松制作所 | Method and system for controlling speed of winch |
CN102857853B (en) | 2012-10-09 | 2014-10-29 | 歌尔声学股份有限公司 | Earphone testing device |
-
2014
- 2014-01-15 JP JP2014004756A patent/JP6202744B2/en active Active
-
2015
- 2015-01-05 CN CN201580003011.8A patent/CN105814296B/en active Active
- 2015-01-05 WO PCT/JP2015/000009 patent/WO2015107868A1/en active Application Filing
- 2015-01-05 KR KR1020167015890A patent/KR101800718B1/en active IP Right Grant
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2528724Y2 (en) | 1990-11-20 | 1997-03-12 | 株式会社タダノ | Work vehicle accelerator control device |
JP2006082770A (en) | 2004-09-17 | 2006-03-30 | Iseki & Co Ltd | Cruise control device for working vehicle |
Also Published As
Publication number | Publication date |
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KR20160090834A (en) | 2016-08-01 |
JP2015132226A (en) | 2015-07-23 |
CN105814296B (en) | 2019-01-01 |
JP6202744B2 (en) | 2017-09-27 |
WO2015107868A1 (en) | 2015-07-23 |
CN105814296A (en) | 2016-07-27 |
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