KR101797655B1 - Graphene Synthesis Apparatus - Google Patents
Graphene Synthesis Apparatus Download PDFInfo
- Publication number
- KR101797655B1 KR101797655B1 KR1020150164833A KR20150164833A KR101797655B1 KR 101797655 B1 KR101797655 B1 KR 101797655B1 KR 1020150164833 A KR1020150164833 A KR 1020150164833A KR 20150164833 A KR20150164833 A KR 20150164833A KR 101797655 B1 KR101797655 B1 KR 101797655B1
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- heating
- chamber
- catalyst metal
- metal
- graphene
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/15—Nano-sized carbon materials
- C01B32/182—Graphene
- C01B32/184—Preparation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H16/00—Unwinding, paying-out webs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
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- Chemical & Material Sciences (AREA)
- Carbon And Carbon Compounds (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Nanotechnology (AREA)
- Inorganic Chemistry (AREA)
Abstract
One embodiment of the present invention provides a method of fabricating a semiconductor device, comprising: a chamber defining a space in which graphene is synthesized in a catalyst metal; A first heating unit disposed in the chamber and heating the catalyst metal and the carbon-containing gas using radiant heat; And a second heating unit disposed inside the chamber and heating the catalyst metal using a joule heat.
Description
Embodiments of the present invention relate to a graphene synthesizer.
Generally, graphite has a structure in which a plate-shaped two-dimensional graphene sheet in which carbon atoms are connected in a hexagonal shape is laminated. Recently graphene was stripped from graphite and its properties were investigated.
The most notable feature is that when electrons move from graphene, the mass of electrons flows like zero. This means that the electrons flow at the speed at which the light travels in the vacuum, that is, the light flux. Graphene also has an unusual half-integer quantum Hall effect on electrons and holes. Also, to date, the electron mobility of graphene is known to have a high value of about 20,000 to 50,000 cm 2 / Vs.
Chemical vapor deposition (CVD) is used as a method for synthesizing graphene. In the chemical vapor deposition method, a metal thin plate made of a catalytic metal such as copper or platinum is placed in an inner space of a graphene synthesis chamber, a hydrocarbon such as methane or ethane is injected into an inner space of a graphene synthesis chamber, Is heated to a high temperature to synthesize graphene on the surface of the thin metal plate.
As mentioned above, graphene has very useful properties, but it is difficult to synthesize optimum graphene in a high temperature / high vacuum environment to synthesize graphene.
An embodiment of the present invention aims to provide a graphene synthesizing apparatus capable of mass production and capable of producing high quality graphene.
According to an embodiment of the present invention, there is provided a method of manufacturing a semiconductor device, including: a chamber defining a space in which graphene is synthesized with a catalyst metal; a gas supply unit supplying a gas containing carbon into the chamber; A first heating unit for heating the carbon-containing gas; And a second heating unit disposed inside the chamber and heating the catalyst metal using a joule heat.
In one embodiment of the present invention, the second heating unit includes a pair of conductive rollers that are in contact with the catalyst metal in a spaced apart relationship and serve as rollers for moving the catalyst metal, The apparatus may further include a current supply unit for supplying current to the catalyst metal through the pair of conductive rollers.
In the present embodiment, the apparatus further comprises a catalytic metal supply portion for supplying the catalytic metal into the chamber in a roll-to-roll manner during graphene synthesis, wherein the first heating portion and the second heating portion comprise a catalyst metal As shown in FIG.
In one embodiment of the present invention, the chamber further comprises at least one blocking wall dividing a first region in which the first heating section is disposed and a second region in which the second heating section is disposed, May be made of a heat insulating member.
In one embodiment of the present invention, the first heating unit may include a lamp provided on at least one side surface of the chamber and heating the catalyst metal by emitting light toward the catalyst metal.
According to an embodiment of the present invention, the plasma processing apparatus may further include a susceptor portion arranged to face the catalytic metal so as to face each other and to absorb heat radiated from the first heating portion and to discharge the catalytic metal toward the catalytic metal have.
According to an embodiment of the present invention, a cooling unit disposed inside the chamber and disposed between the first heating unit and the second heating unit to cool the catalyst metal discharged from the first heating unit .
In one embodiment of the present invention, the heating by the first heating unit and the heating by the second heating unit are sequentially performed and can be performed at substantially the same first temperature.
In one embodiment of the present invention, the graphene synthesizing apparatus cools the catalyst metal at a second temperature before heating by the second heating section after heating by the first heating section, and the second temperature And may be the maximum temperature among the temperatures lower than the first temperature and capable of graphene synthesis.
Another embodiment of the present invention is directed to a plasma processing apparatus comprising: a first chamber for heating a catalytic metal using radiant heat; And a second chamber that heats the catalyst metal after being heated through the first chamber and then heats the catalyst metal that has been cooled, wherein the second chamber heats by using a joule heat.
In another embodiment of the present invention, a pair of second heating parts disposed in the second chamber and contacting the catalytic metal in a state of being spaced apart from each other; And a current supply unit for supplying current to the catalyst metal through the pair of second heating units.
In another embodiment of the present invention, the pair of second heating portions may be a pair of conductive rollers serving as rollers for moving the catalyst metal.
According to another embodiment of the present invention, there is further provided a catalytic metal supply unit for sequentially supplying the catalytic metal to the first chamber and the second chamber, wherein the catalytic metal supply unit includes: Catalyst metal can be supplied.
In another embodiment of the present invention, a first heating unit may be provided on at least one side of the first chamber and may heat the catalyst metal by emitting light toward the catalyst metal.
In another embodiment of the present invention, heating by the first chamber and heating by the second chamber are sequentially performed at substantially the same first temperature, The catalyst metal is cooled at a second temperature before the heating by the second heating unit after heating by the heating unit, and the second temperature is lower than the first temperature and may be the maximum temperature among the temperatures at which graphene synthesis is possible .
Other aspects, features, and advantages other than those described above will be apparent from the following detailed description, claims, and drawings.
According to the embodiments of the present invention as described above, high-quality graphene having a dense structure can be synthesized by two graphene-forming processes.
FIGS. 1A and 1B are cross-sectional views schematically showing a state of a metal thin plate used for synthesizing graphene in a graphene synthesis chamber according to an embodiment of the present invention. FIG.
2 is a side cross-sectional view schematically showing a graphene synthesizing apparatus according to a first embodiment of the present invention.
FIG. 3 is a graph schematically showing the temperature condition of the graphene synthesizing apparatus according to the embodiments of the present invention, according to time (t).
4 is a side cross-sectional view schematically showing a graphene synthesizing apparatus according to a second embodiment of the present invention.
5 is a side cross-sectional view schematically showing a graphene synthesizing apparatus according to a third embodiment of the present invention.
6 is a side cross-sectional view schematically showing a graphene synthesizing apparatus according to a fourth embodiment of the present invention.
BRIEF DESCRIPTION OF THE DRAWINGS The present invention is capable of various modifications and various embodiments, and specific embodiments are illustrated in the drawings and described in detail in the detailed description. The effects and features of the present invention and methods of achieving them will be apparent with reference to the embodiments described in detail below with reference to the drawings. However, the present invention is not limited to the embodiments described below, but may be implemented in various forms.
Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings, wherein like reference numerals refer to like or corresponding components throughout the drawings, and a duplicate description thereof will be omitted .
It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. In the present specification, the singular form includes plural forms unless otherwise specified in the specification. As used in the specification, "comprises" and / or "comprising" do not exclude the presence or addition of the stated components, steps, operations, and / or elements. The terms first, second, etc. may be used to describe various elements, but the elements should not be limited by terms. Terms are used only for the purpose of distinguishing one component from another.
In the present specification, when various components such as layers, films, regions, plates, and the like are referred to as being "on" another component, it is to be understood that not only is there a " . Also, for convenience of explanation, the components may be exaggerated or reduced in size. For example, the size and thickness of each component shown in the drawings are arbitrarily shown for convenience of explanation, and thus the present invention is not necessarily limited to those shown in the drawings.
FIGS. 1A and 1B are cross-sectional views schematically showing a state of a catalyst metal used in synthesis of graphene in a graphene synthesis chamber according to an embodiment of the present invention.
The "
For example, the
The
As used herein, the term "graphene" refers to a graphene in which a plurality of carbon atoms are covalently linked to one another to form a polycyclic aromatic molecule, wherein the carbon atoms linked by a covalent bond A 6-membered ring is formed as a basic repeating unit, but it is also possible to further include a 5-membered ring and / or a 7-membered ring. The graphene sheets thus form a single layer of covalently bonded carbon atoms (usually sp2 bonds). The graphene sheet may have a variety of structures, and such a structure may vary depending on the content of the five-membered ring and / or the seven-membered ring which may be contained in the graphene.
2 is a side cross-sectional view schematically showing a graphene synthesizing apparatus according to a first embodiment of the present invention. In FIG. 2, for convenience of explanation, the
2, a
The
A gas containing carbon may be supplied to the inner space of the
Meanwhile, the atmospheric gas may be introduced into the inner space of the
The
By the opening and closing operations of the
The
The
The
The
The
Here, Jule heating is a heat generated when a current flows through a resistor, and is proportional to the square of the current, the resistance, and the time (Q = I 2 RT). In the graphene composition device according to the first embodiment of the present invention, When the current is supplied to the
The
In this case, the
3 is a graph schematically showing the temperature condition of the
The
The second temperature (II), which is the cooling temperature, is lower than the first temperature (I) but may have a temperature range at which carbon can be crystallized. The second temperature (II) may be a selected constant temperature among the temperature ranges over which carbon can be crystallized. The temperature range in which graphene synthesis is possible may be varied depending on the gas type, for example, about 550 ° C to 700 ° C when the gas is methane (CH 4) and about 300 ° C to 450 ° C when the gas is acetylene (C 2 H 2) Lt; 0 > C. In some embodiments, the second temperature (II) may be the maximum of the temperature range over which the carbon can crystallize, for example about 700 ° C if the gas is methane (CH 4), the gas is acetylene Lt; RTI ID = 0.0 > 450 < / RTI > Since the
The
The graphene synthesizing apparatus according to the comparative example of the present invention can synthesize graphene to the catalyst metal through one heating and cooling process. At this time, the graphenes synthesized on the catalyst metal may not be dense and may not be synthesized, so that high-quality graphene can not be obtained. On the contrary, the
Meanwhile, the
4 is a side cross-sectional view schematically showing a
4, the
The
5 is a side sectional view schematically showing a
5, the
The cooling
The
The cooling water is rapidly cooled at a cooling rate of about 30 to 600 degrees centigrade per minute (30 to 600 degrees Celsius per minute) by the cooling water flowing through the
The
6 is a side cross-sectional view schematically showing a
6, a
The
The
The
The
The arrangement of the
The
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is evident that many alternatives, modifications and variations will be apparent to those skilled in the art . Accordingly, the true scope of the present invention should be determined by the technical idea of the appended claims.
1000, 2000, 3000, 4000: graphene composite device
10: catalyst metal
100: chamber
110: gas supply part
120: gas discharge portion
390: cooling section
130: first heating section
131: Lamp
132: Reflecting surface
140: susceptor portion
170: second heating section
180:
151: Catalytic metal supply
105: blocking wall
Claims (15)
A gas supply unit for supplying a gas containing carbon into the chamber;
A first heating unit disposed inside the chamber and heating the catalyst metal and the carbon-containing gas using radiant heat;
A second heating unit disposed inside the chamber and heating the catalytic metal using a joule heat; And
And a blocking wall dividing a first region in which the first heating section is disposed and a second region in which the second heating section is disposed and in which a penetrating section is formed such that the catalyst metal can move from the first region to the second region and,
Wherein the blocking wall is made of a heat insulating member and two or more of the blocking walls are arranged in the moving direction of the catalyst metal to form a space between the first region and the second region.
And a pair of conductive rollers which are in contact with the catalytic metal in a spaced apart relationship and serve as rollers for moving the catalytic metal,
Wherein the graphen synthesizing apparatus further comprises a current supplying unit for supplying a current to the catalyst metal through the pair of conductive rollers.
Further comprising a catalyst metal supply portion for supplying the catalyst metal into the chamber in a roll-to-roll manner during graphene synthesis,
Wherein the first heating portion and the second heating portion comprise:
Wherein the graphenes are sequentially arranged in accordance with a traveling direction of the catalytic metal.
And a lamp disposed on at least one side of the chamber for heating the catalyst metal by emitting light toward the catalyst metal.
And a susceptor portion disposed to face the catalytic metal so as to be spaced apart from each other and to absorb heat radiated from the first heating portion and to discharge the catalytic metal toward the catalytic metal.
And a cooling part disposed inside the chamber and disposed between the first heating part and the second heating part to cool the catalyst metal discharged from the first heating part.
Wherein the heating by the first heating part and the heating by the second heating part are sequentially performed at substantially the same first temperature.
And cooling the catalyst metal at a second temperature before heating by the second heating unit after heating by the first heating unit,
Wherein the second temperature is lower than the first temperature but the maximum temperature among the temperatures at which graphene synthesis is possible.
A second chamber for heating the cooled catalytic metal through the first chamber and heating the cooled catalytic metal using a joule heat; And
And a connection portion connecting the first chamber and the second chamber, the connection portion being made of a heat insulating member,
Wherein the catalyst metal moves from the first chamber to the second chamber through the connection.
A pair of second heating parts disposed in the second chamber and in contact with the catalytic metal in a state of being spaced apart from each other; And
And a current supplying unit for supplying a current to the catalyst metal through the pair of second heating units.
And the pair of second heating portions are a pair of conductive rollers serving as rollers for moving the catalyst metal.
And a catalytic metal supply unit for sequentially supplying the catalytic metal to the first chamber and the second chamber,
Wherein the catalyst metal supply unit supplies the catalyst metal in a roll-to-roll manner.
And a first heating unit provided on at least one side of the first chamber and heating the catalyst metal by emitting light toward the catalyst metal.
Heating by the first chamber and heating by the second chamber are sequentially performed at substantially the same first temperature,
Wherein the graphene synthesizing apparatus cools the catalyst metal at a second temperature before heating by the second chamber after heating by the first chamber,
Wherein the second temperature is lower than the first temperature but the maximum temperature among the temperatures at which graphene synthesis is possible.
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Cited By (1)
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KR20220144686A (en) * | 2021-04-20 | 2022-10-27 | 주식회사 참그래핀 | The roll-to-roll graphine film manufacturing apparatus provided with twin chamber |
Families Citing this family (4)
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KR102018576B1 (en) * | 2017-12-28 | 2019-09-05 | 재단법인 파동에너지 극한제어 연구단 | Apparatus for growing graphene using Joule heating |
KR102018578B1 (en) * | 2018-01-02 | 2019-09-06 | 재단법인 파동에너지 극한제어 연구단 | Apparatus for growing graphene using Joule heating and Manufacturing method thereof |
GB2571248B (en) * | 2018-01-11 | 2022-07-13 | Paragraf Ltd | A method of making Graphene layer structures |
KR102173057B1 (en) * | 2018-12-21 | 2020-11-03 | 한국기계연구원 | Apparatus for growing graphene and method of growing graphene using thereof |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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KR20220144686A (en) * | 2021-04-20 | 2022-10-27 | 주식회사 참그래핀 | The roll-to-roll graphine film manufacturing apparatus provided with twin chamber |
KR102558765B1 (en) | 2021-04-20 | 2023-07-25 | 주식회사 참그래핀 | The roll-to-roll graphine film manufacturing apparatus provided with twin chamber |
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