KR101795582B1 - Manufacturing apparatus of interior for vehicle - Google Patents
Manufacturing apparatus of interior for vehicle Download PDFInfo
- Publication number
- KR101795582B1 KR101795582B1 KR1020150158357A KR20150158357A KR101795582B1 KR 101795582 B1 KR101795582 B1 KR 101795582B1 KR 1020150158357 A KR1020150158357 A KR 1020150158357A KR 20150158357 A KR20150158357 A KR 20150158357A KR 101795582 B1 KR101795582 B1 KR 101795582B1
- Authority
- KR
- South Korea
- Prior art keywords
- mold
- base material
- forming
- molding
- natural
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/03—Injection moulding apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14336—Coating a portion of the article, e.g. the edge of the article
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/2602—Mould construction elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/46—Means for plasticising or homogenising the moulding material or forcing it into the mould
- B29C45/56—Means for plasticising or homogenising the moulding material or forcing it into the mould using mould parts movable during or after injection, e.g. injection-compression moulding
- B29C45/561—Injection-compression moulding
Abstract
The present invention relates to a molding apparatus and a molding method for a vehicle interior material, and more particularly, to a molding apparatus and a molding method for a vehicle interior material, which comprises a first mold having an upper portion on which a natural base material is seated to form a base material molding portion for forming an interior material, A press forming unit for pressing the natural base material movably mounted on the operating groove of the second mold and seated on the first mold, A reinforcing rib forming portion formed in the base material forming portion to form a reinforcing rib for injection molding the natural base material and reinforcing the strength; and an edge portion provided in the first mold and the press forming portion to reinforce the strength of the bent portion of the natural base material And an edge forming part for forming the part. Therefore, the cost can be reduced and the manufacturing process can be simplified by forming the reinforcing part and the structure for mounting by a process of squeezing the natural base material when molding the inner material and injection molding of the natural base material.
Description
The present invention relates to an automotive interior material molding apparatus and method, and more particularly, to a vehicle interior material molding apparatus capable of molding an interior material that can simultaneously satisfy light weight and eco-friendliness by blending natural fibers having a low specific gravity with resin, .
In general, automotive interior materials include door trim, filler, trunk mat, package trim, and headliner. Depending on the type of the vehicle, the interior material may be injection molded using only a hard substrate, A soft skin material may be adhered to the surface of the base material in order to make it better, and a trimmed base material may be used. Alternatively, a skin material may be adhered to the surface of the base material and then a skin material rim may be wrapped around the base material rim.
In recent years, natural materials have been used as substrates for environment friendliness and weight saving. A method for manufacturing an interior material using such a natural material is as follows.
First, a base material is formed using natural materials. Thereafter, the molded natural substrate is formed by cutting an outer frame and a hole using a separate trimming mold.
Then, a separate structure for bonding the natural substrate to the vehicle body is manufactured through a separate process and a molding die. (Here, the process of molding the structure may be preformed before molding the natural substrate, or the natural substrate may be molded and molded.)
Thereafter, a natural substrate is placed on a separate compression mold, and the skin to which the adhesive is applied is pressed and attached to the natural substrate.
Then, the natural substrate with the skin is placed on the trimming mold, and the useless skin is trimmed.
The process is completed by wrapping the inside edge of the trimming natural skewer.
A conventional method for molding an automotive interior material as described above is a method for molding an automobile interior material using a natural material, molding the base material with a natural material in a mold for molding a base material, molding the base material into a natural material, To be attached to the natural substrate, separate compression molds are provided separately and are separately manufactured through a separate process, resulting in a large installation cost and a long working time.
Accordingly, it is an object of the present invention to provide a vehicle interior material capable of reducing costs while reducing costs by performing trimming molding of natural fibers into a desired shape with one metal mold and then performing injection molding for reinforcing the natural fibers and forming brackets And an object thereof is to provide a molding apparatus and a method thereof.
According to an aspect of the present invention, there is provided a method of manufacturing an automobile interior, comprising: a first mold having an upper portion on which a natural base material is seated to form a base material forming portion to protrude; A press forming section for pressing the natural base material movably provided in the operating groove portion of the second mold and seated on the first mold, A reinforcing rib forming part formed on the natural base material to form a reinforcing rib for reinforcing the strength of the natural base material; and an edge part provided in the first mold or the compression molding part for reinforcing the strength of the bent part of the natural base material Wherein the edge forming part is provided so as to be movable inward of the first metal mold, and the upper end of the edge forming part is placed in the lower part of the natural substrate, And a through-the natural substrate secured to the base forming portion is characterized in that the member consists of a pipe-shaped so as to inject an injection fluid into an upper bent portion of the natural substrate.
It is preferable that the reinforcing rib forming unit is formed in the shape of a groove on the upper part of the substrate forming unit and connected to the injection liquid passage provided inside the first mold to supply the injection liquid.
Further, it is preferable that an operation unit for operating the compression-molding unit with respect to the second mold is provided between the second mold and the compression-molding unit.
It is preferable that the actuating unit comprises an actuator for causing the press-formed part to advance and retract with respect to the second mold, and an elastic member for elastically supporting the press-formed part against the second mold.
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According to the present invention, it is possible to reduce the cost and simplify the manufacturing process by forming the reinforcement portion and the structure for mounting by a single device in the process of pressing the natural base material when molding the interior material and injection molding the natural base material have.
BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a view showing an automotive interior material molding apparatus according to one embodiment of the present invention. Fig.
Fig. 2 to Fig. 6 are views showing an operation process of the automotive interior material molding apparatus of Fig. 1; Fig.
Fig. 7 is a view showing a natural substrate interior material molded by the vehicle interior material molding apparatus shown in Fig. 1; Fig.
8 is a view showing a method of molding an automotive interior material according to an embodiment of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings. In this process, the thicknesses of the lines and the sizes of the components shown in the drawings may be exaggerated for clarity and convenience of explanation. In addition, the terms described below are terms defined in consideration of the functions of the present invention, which may vary depending on the intention or custom of the user, the operator. Therefore, definitions of these terms should be made based on the contents throughout this specification.
FIG. 1 is a view showing an interior material molding apparatus for a vehicle according to an embodiment of the present invention, and FIGS. 2 to 6 are views showing an operation process of the interior material molding apparatus for a vehicle of FIG. FIG. 7 is a view showing a natural substrate interior material molded by the vehicle interior material molding apparatus of FIG. 1, and FIG. 8 is a view showing a method of molding an interior material for a vehicle according to an embodiment of the present invention.
As shown in the figure, the molding apparatus 100 for a vehicle interior material according to an embodiment of the present invention includes a
The
A base
The reinforcing
The reinforcing
The
The
The
Here, the
The
The
The
The interior material molding method according to one embodiment of the present invention having the above-described structure is as follows.
First, a state in which the
Thereafter, the step of placing the
In the natural substrate seating step (S110), the natural substrate (101) in the form of a roll is cut to a predetermined length to prepare the material. The natural base material placing step (S110) preheats the
Thereafter, the
The pressing step S120 moves the
At this time, the
Accordingly, in this pressing step S120, the pressure-adhered press-formed
After the pressing step S120, the operation of the
The cutting step S130 is a step between lowering the
After the cutting step S130, the reinforcing portion molding step is performed to form a reinforcing portion on the
The reinforcing part forming step S140 is for reinforcing the strength of the back surface and the curved surface of the
In the reinforcing rib forming step S141, the injection liquid is supplied to the reinforcing
The
The step of operating the edge forming part moves the
Here, both the reinforcing rib forming step S141 and the edge forming step S142 are performed by forming the
After the reinforcement forming step S140, a
The structure forming step S150 is a step of forming a mounting
And a take-out step of taking out the inner material made of the natural base material molded in the base material forming part after the above-described structure forming step (S150).
The extracting step S160 includes a second mold opening step S161 for moving the
In the second mold opening step S161, the
When the
In the separation step S163, the inner mold formed on the upper part of the
As described above, the molded interior material taken out from the
Therefore, according to the interior material molding apparatus and the molding method of the present invention as described above, it is possible to manufacture the interior material by pressing the natural material during the molding of the interior material, the reinforcing part by the injection molding, The cost can be reduced, and the manufacturing process can be simplified.
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed embodiments, but, on the contrary, It is understandable. Accordingly, the true scope of the present invention should be determined by the following claims.
100: Molding device
101: natural substrate 102: edge portion
103: reinforcing rib 104: mounting structure
110: first mold
111: base material forming section 112: injection liquid passage
120: reinforcing rib forming section 121: injection liquid passage
130: second mold 131: operating groove
140: compression forming section 141: operation unit
142:
150: Edge forming part
Claims (10)
A second mold movable on the upper side of the first mold so as to be movable and having an operation groove portion which is reciprocally moved by inserting the substrate molding portion on the lower side;
A pressing and forming unit movably provided in the operating groove of the second mold for pressing the natural base material seated on the first mold;
A reinforcing rib forming part formed in the substrate forming part and injection-molded on the natural substrate to form a reinforcing rib for reinforcing the strength;
And an edge forming part provided in the first mold or the compression molding part for forming an edge part for reinforcing the strength of the bent part of the natural base material,
The edge forming unit includes:
And a pipe-like shape for allowing the injection liquid to be injected into the upper portion of the bent portion of the natural base material through the natural base material placed on the base material forming portion after the upper end portion of the first base material is positioned at the lower portion of the natural base material. And a member for molding the interior material of the vehicle.
Wherein the reinforcing rib forming portion is formed in a groove shape on an upper portion of the substrate molding portion and connected to an injection liquid passage provided inside the first mold to supply the injection liquid.
Between the second mold and the press-formed portion,
And an operation unit for operating the press-molded part with respect to the second mold.
The operation unit includes:
And an elastic member for elastically supporting an actuator or a compression-molded portion for causing the compression-molding portion to move back and forth with respect to the second mold.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020150158357A KR101795582B1 (en) | 2015-11-11 | 2015-11-11 | Manufacturing apparatus of interior for vehicle |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020150158357A KR101795582B1 (en) | 2015-11-11 | 2015-11-11 | Manufacturing apparatus of interior for vehicle |
Publications (2)
Publication Number | Publication Date |
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KR20170055322A KR20170055322A (en) | 2017-05-19 |
KR101795582B1 true KR101795582B1 (en) | 2017-11-09 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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KR1020150158357A KR101795582B1 (en) | 2015-11-11 | 2015-11-11 | Manufacturing apparatus of interior for vehicle |
Country Status (1)
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KR (1) | KR101795582B1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR102031979B1 (en) * | 2017-08-29 | 2019-10-14 | 주식회사 서연이화 | Molding equipment for automotive interior materials |
KR102003465B1 (en) * | 2018-01-03 | 2019-10-01 | 카이스 주식회사 | Manufacturing method for vehicle interior material using fiber material, and vehicle interior material manufactured by the method |
KR102054897B1 (en) * | 2018-06-08 | 2019-12-12 | 주식회사 서연이화 | vehicle interior material forming apparatus and method of forming the same |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2582175Y2 (en) * | 1992-10-08 | 1998-09-30 | 株式会社ヒロタニ | Press forming equipment for automotive interior materials |
JP2014172279A (en) * | 2013-03-08 | 2014-09-22 | Sato Tekkosho:Kk | Molding method and molding apparatus |
-
2015
- 2015-11-11 KR KR1020150158357A patent/KR101795582B1/en active IP Right Grant
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2582175Y2 (en) * | 1992-10-08 | 1998-09-30 | 株式会社ヒロタニ | Press forming equipment for automotive interior materials |
JP2014172279A (en) * | 2013-03-08 | 2014-09-22 | Sato Tekkosho:Kk | Molding method and molding apparatus |
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Publication number | Publication date |
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KR20170055322A (en) | 2017-05-19 |
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