KR101788649B1 - the flocking screen of manufacture method using manufacture system with flocking apparatus of screen and the flocking screen therewith - Google Patents

Abstract

BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a manufacturing method of a screening insect screen using a manufacturing system of screening net including a hooking device and a hooking screen net produced by the method, The adhesive agent is applied only to one side of the mesh in the adhesive portion and the fiber pile is fed to the mesh in the backing device for discharging the fiber pile into the electric portion generating the static electricity and the adhesive is thermally cured in the thermal curing portion constituting the heat chamber The insect net has been completely manufactured, and the insect net of the structure in which the fiber file is vertically attached to the mesh is applied to the window or the door to prevent the infestation of pests and algae, and the air that is sucked into the short fiber pile Clean, no interference from the outgoing air, cleaned by a firmly fixed short fiber file Han will.

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a manufacturing method of a screening insect screen using a manufacturing system of an insecting net including a hooking device and a manufacturing method of the flocking screen,

BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a manufacturing method of a screening insect screen using a manufacturing system of screening net including a hooking device and a hooking screen net produced by the method, The adhesive agent is applied only to one side of the mesh in the adhesive portion and the fiber pile is fed to the mesh in the backing device for discharging the fiber pile into the electric portion generating the static electricity and the adhesive is thermally cured in the thermal curing portion constituting the heat chamber Accordingly, it is possible to prevent the penetration of insects and algae by applying the hooking screen net of the structure in which the fiber pile is vertically attached to the mesh to the window or the door by completing the manufacture of the hooking insect screening net, The air is clean, there is no interference of the outgoing air, the short fiber file firmly fixed It will be facilitated by a cleaning.

Generally, the insect screen is composed of a dense net structure. The insect screen is installed on a window or a door to prevent intrusion of insects and rats, and the insect screen is made of iron, brass, copper, stainless steel, synthetic resin and the like.

Further, due to increasingly serious air pollution, an insect screen having a function of filtering foreign matters and fine dusts has recently been developed, for example, as follows.

First, Korean Patent Application No. 10-2008-0041095 discloses an insect screen having an air purifying function of a structure in which a fiber is stuck to an insect net, and a structure is formed. In Korean Patent Application No. 10-2009-0135573 Korean Patent Application No. 10-2015-0057759 discloses an insect net having a function of filtering and covering of a structure in which an integral split fiber mat and a mesh plate are mounted on a frame. The contents of an insect screen having a filter function composed of filter portions of irregularly bonded nanofibers are disclosed.

However, the first embodiment described above has a structure in which, when external air is introduced into the interior through an insect control net, the planted fibers cover the open portion of the screen net to purify the air, If the opening of the screen is covered by the structure, it is impossible to confirm the external condition. Therefore, there is a problem that the original function of the window is lost, and irregularly structured structure is difficult to clean the screen screen. The winding is difficult, the volume of the wound is large, and there is a problem that the flocked fibers are desorbed quickly.

Similarly, the second and the third inventions exemplified above are also difficult to play the inherent role of a window for confirming the outside because the view is covered by the split fiber mat and the filter portion, and the split fiber mat and the filter portion of the screen net There is an irregular arrangement, so that there is a problem that cleaning is difficult.

Therefore, it was necessary to develop an insect screen having a structure that is easy to clean while filtering out foreign materials from the outside without blocking the field of view.

As described above, in order to solve the above-mentioned problems, the present invention has been made to solve the above-mentioned problems, and it is an object of the present invention to provide an electrostatic- In the finishing device supplying the fiber pile, a fiber pile is stuck on one side of a mesh-coated mesh, and a thermosetting portion constituting a heat chamber for injecting hot air is cured while increasing the temperature of the adhesive in a stepwise manner. This is applied to a window or a door to prevent infiltration of insects and algae by applying a hooking screen of a structure in which a fiber file is vertically attached to the mesh and the dust is adsorbed on a short fiber pile, And there is no interference of the air flowing out to the outside, and it is easy to clean by the firmly fixed short fiber pile.

The application of the adhesive may be carried out by applying a spray type in which an adhesive is sprayed to one surface of the mesh with a nozzle or by applying an adhesive to a rotating application roller to a certain thickness and applying a mesh to the application roller coated with the adhesive The adhesive is applied only to one side of the mesh and the attachment of the fiber pile is attached to only one side of the mesh so that the side to which the fiber pile of the hooking web is attached faces outward, It absorbs dust and allows clean air to flow.

Also, the mesh supplied from the product supply unit and the fabricated insect screening net are made of a cylindrical sole that rotates in contact with the mesh and removes foreign matter by the clean portion, and a dust collecting unit which collects and collects the dust that the brush is shaken, The clean mesh is supplied by the part to prevent the defective application of the adhesive and the defective attachment of the fiber pile, thereby producing a clean screen.

As described above, according to the present invention, the adhesive is applied to only one side of the mesh at the adhesive portion for applying the adhesive to the supplied mesh while supplying and feeding the mesh wound around the supply roller while unrolling the mesh wound around the supply roller, The fibers are pushed upright in the mesh in the backing apparatus for dropping the fiber pile into the electric part generating the heat, and the thermosetting part constituting the heat chamber cures the adhesive to heat, It is possible to prevent penetration of pests and algae by applying a hooking screen net of the attached structure to windows or doors and to prevent dust from being absorbed into a short fiber pile to clean the air flowing into the inside, There is an effect that it is easy to clean by a firmly fixed short fiber pile.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic view of a system for manufacturing screening net including a hooking device according to the present invention; FIG.
2 is an enlarged view of a product supply part and a tension control part included in a manufacturing system for an insect screen including a folding device according to the present invention;
3 is an enlarged view of the glueing pad and the hooking device included in the manufacturing system of the screening net including the folding device according to the present invention.
4 is an enlarged view of a glueing pad and a hooking device according to another example of the production system for an insect screen including a folding device according to the present invention.
5 is an enlarged view of a winding part included in a manufacturing system for an insect screen including a folding device according to the present invention;
6 is an enlarged view of a winding according to another example included in the manufacturing system of an insect screen including a folding device according to the present invention;
FIG. 7 is a process diagram according to a method of manufacturing a screening insect screen using a screening system manufacturing system including a hooking device according to the present invention. FIG.
FIG. 8 is an enlarged view of a hooking screen net according to a method of manufacturing a screening net using a screening system including a hooking device according to the present invention; and FIG.

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a manufacturing method of a screening insecticide using a manufacturing system for screening net including a hooking device and a hooking screening net produced by the manufacturing method and includes a product feeding part in which a mesh- A heat-shrinking portion constituting a heat chamber in which hot air is injected along the conveyor, a rotary collecting roller for rotating the collecting roller, a conveying portion including a conveyor for conveying the adhesive, a conveying portion including a conveyor for conveying the adhesive, A mesh supplying step (S1) of supplying an inserting mesh to a supply roller of a product supplying unit while unscrewing the supply mesh; An adhesive applying step (S2) of applying an adhesive to the upper surface of the mesh while the mesh passes through the adhesive doff; A step (S3) of setting up a fiber pile having passed through the electric part and attaching it to the mesh while the mesh having the adhesive applied under the electric part of the hooking device passes; A thermal curing step (S4) in which the mesh with the fiber pile is cured when it passes through the hot air of the curing part to constitute the backing screening network; The manufacturing process of the hooking insect-proofing net is completed in the winding step (S5) of winding the manufactured hooking insecting net on the collection roller of the winding part. By applying the insecting net of the structure in which the fiber file is attached upright to the mesh, , The air to which the dust is adsorbed on the short fiber pile is clean, the interference of the air to be discharged is not disturbed, and the short fiber pile firmly fixed makes it easy to clean.

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a manufacturing method of a screening insecticide using a manufacturing system for insect screen including a hooking device and a hooking screening net produced by the manufacturing method. 1, a manufacturing system of an insect-proofing net includes a product supplying unit, a transferring unit, an adhesive applicator, a hooking unit, a heat-hardening unit, 2, the product supply unit is structured such that the supply roller 100 rotates freely, and the supply roller 100 is provided with a mesh (mesh) 10 When the end of the mesh 10 is pulled, the feeding roller 100 is freely rotated while being unwound and fed.

Meanwhile, the mesh 10 mounted on the supply roller 100 of the product supply unit is a dense mesh that can not pass through mosquitoes, flies, bees, etc., which are applied to general insect nets. The mesh 10 is made of metal such as aluminum, stainless steel Or a synthetic network made of a synthetic fiber material such as polyvinyl chloride (PVC), or a network in which a synthetic resin is coated on a metal network, can be applied.

For reference, the thickness of the line constituting the mesh 10 is about 0.2 to 0.3 mm, but it is applied as necessary if necessary. The line constituting the aluminum mesh 10 is 0.24 mm, The width of the open inside of the mesh 10 is 1.5 to 2.0 mm and the width of the mesh 10 is 1.5 to 2.5 mm. The width of the mesh 10 is usually 1.6 mm or 2.2 mm .

Meanwhile, the mesh 10 supplied by the product supply unit can remove foreign substances while passing through the clean units 110 and 110 '. As shown in FIG. 2, the clean units 110 and 110' The dust collecting unit 112 is composed of a cover 112a and a dust collecting tube 112b. The dust collecting unit 112 includes a cover 112a and a dust collecting unit 112b. And the dust collector 112c is a structure in which the cover 112a covers a portion except the surface where the brush 111 comes into contact with the mesh 10. The dust collector 112c is a device for sucking dust, The tube 112b is a tube for connecting the cover 112a and the dust collector 112c.

The clean parts 110 and 110 'thus configured rotate while the brushes 111 are in direct contact with the mesh 10 and the foreign substances generated by brushing the brushes 10 by the brushes 111 are supplied to the dust collector 112c Through the cover 112a and the dust collecting tube 112b.

These clean portions 110 and 110 'are continuous to the upper or lower portion of the mesh 10 and guide rollers (not shown) are disposed on opposite sides of the bristles 111, So that the foreign matter of the mesh 10 is removed.

The conveying unit conveys the mesh 10 with an appropriate tension. The conveying unit includes a conveyor 200 operated by the motor 210. The motor 210 has a speed reducer 220 added thereto to control the speed And the conveyor 200 is constituted by the width of the mesh 10 and constitutes a fastener along both sides of the width direction of the conveyor 200. The fastener is used to hold the mesh 10 in a state of holding both ends of the mesh 10 And the conveying unit 200 constitutes the next folding apparatus and thermosetting unit.

More specifically, the fixing portion of the conveyor 200 is constituted by a pin 201 protruding upward, and both ends of the net in the width direction are sandwiched by the fin 201, and the net is conveyed in a flattened shape.

2, the tension adjusting unit 230 includes a tensioning device 232 and a tension adjusting roller 230 connected to the tensioning device 232. The tension adjusting device 230 may be a tension adjusting device, The tensioning device 232 is configured to impart tension to the mesh 10 moving along the conveyor 200 by a braking function of rotating the tension adjusting roller 231 in the direction opposite to the moving direction of the mesh 10 It is preferable to configure a plurality of freely rotating guide rollers 233 and 234 on the front and rear sides of the tension adjusting roller 231. In addition to the tension adjusting portion 230, A plurality of guide rollers that rotate freely are provided, and the path and tension of the mesh 10 are adjusted by the guide rollers.

On the other hand, a rod of a cylinder 233a which horizontally linearly moves is connected to both ends of one guide roller 233 adjacent to the tension adjusting roller 231 in the horizontal direction, and the guide roller 233 is rotated by the operation of the cylinder 233a By the structure in which the mesh 10 is passed between the tension adjusting roller 231 and the guide roller 233 which come in contact with or separated from the tension adjusting roller 231 so as to come into close contact with the cylinder 233a, Thereby allowing the tensioned mesh 10 to move more tightly.

The adhesive 11 is applied to one surface of the supplied mesh 10. The adhesive 11 may be sprayed or indirectly applied depending on the method of applying the adhesive 11, An aqueous adhesive or an oil-based adhesive which is cured by heat is used.

 As shown in FIG. 4, the spray type of the adhesive agent is a method of applying the adhesive 11 to the upper surface of the mesh 10 while spraying the adhesive 11, thereby forming the nozzle 300 above the conveying mesh 10 And the adhesive agent 11 is supplied to the nozzle 300 so as to be uniformly injected into the mesh 10 and the collection container 301 is formed below the mesh 10 so as to pass through the mesh 10, It is desirable that the spray is collected so that the adhesive 11 to be sprayed has a viscosity that can be applied only to the upper surface of the mesh 10 with an appropriate viscosity to be sprayed.

3, the indirect application type of the adhesive part is composed of the application roller 310, the knife 320 and the side wall plate 331. The application roller 310 is supported by bearings on both sides thereof. So that the supplied mesh 10 passes through the lower side of the application roller 310 (including the lower side).

The knife 320 is formed in a plate shape along the upper side of the application roller 310. The application roller 310 and the knife 320 form a V-shaped cross section by the inclination of the knife 320, The lower end of the knife 320 is spaced apart from the application roller 310 to form a discharge port 320a.

Both sides of the space formed by the application roller 310 and the knife 320 are clogged by the side wall plate 331.

The adhesive 11 is put between the application roller 310 and the knife 320 and a certain amount of the adhesive 11 is discharged from the discharge port 320a and the adhesive 11 is applied to the upper side of the application roller 310 And the mesh 10 is moved while contacting the application rollers 310 to which the adhesive 11 is applied so that the mesh 10 rotates the application roller 310 with the tensile force as the mesh 10 moves, And the adhesive 11 is applied to the upper surface of the substrate 11.

The adhesive 11 applied indirectly to the mesh 10 by the application roller 310 preferably has a viscosity capable of being applied only to the upper surface of the mesh 10 with an appropriate viscosity passing through the discharge port 320a Do.

In addition, in the indirect application type, the width of the adhesive 11 can be adjusted according to the width of the mesh 10, and the width of the discharge port 320a can be adjusted to adjust the discharge amount of the adhesive 11, The application roller 310 is disposed on the opposite side of the knife 320 so as to adjust the width of the adhesive 11 applied to the adhesive layer 11, A rotary ring 331a having a ring structure is integrally formed at the upper end of the side wall plate 331 and a fixing screw 331b is assembled to the rotary ring 331a, When the side wall plate 331 moves along the turning rod 330 by unscrewing the fixing screw 331b and fixing the position by the fixing screw 331b, the adhesive 331a is assembled to the rotating rod 330, 11 can be accommodated.

In the indirect application type, when adjusting the discharge amount of the adhesive 11 through adjustment of the width of the discharge port 320a, if an adjusting screw (not shown) is screwed on both ends of the knife 320, The position of the knife 320 relative to the application roller 310 is changed according to the rotation of the discharge roller 320 and the amount of the adhesive 11 applied can be adjusted while changing the width of the discharge port 320a.

The adhesive 11 is applied to the upper surface of the mesh 10 while the adhesive 11 is sprayed onto the nozzle 300 and the adhesive 11 is applied to the upper surface of the mesh 10 The adhesive 11 contained in the application container is sprayed onto the upper side of the application roller 310 while being discharged to the discharge port 320a and the lower side of the application roller 310 is rotated by the rotation of the application roller 310, In which the adhesive 11 is applied and the adhesive 11 is applied to the upper surface of the mesh 10 to be passed through the adhesive 10, The file 12 is buried.

Next, as shown in Figs. 1 and 3, the hooking device feeds the fiber pile 12 to the top of the mesh 10 to which the adhesive 11 is applied, and attaches the fiber pile 12 to the mesh 10 The fiber pile 12 is attached perpendicularly to the surface of the mesh 10 and the fiber pile 12 which has been subjected to the charging treatment is passed through the electric part 400 for generating high- And the fiber pile 12 passing through the electric part 400 is attached to the mesh 10 in a standing state.

More specifically, the flooding apparatus is constituted by a charging unit 410, a blowing fan 411, a moving pipe 412, an electric unit 400, a collecting unit 414, and the like. And the blowing fan 411 blows the air by the rotation of the fan to move the fiber bundles 12 of the input unit 410 or the collecting unit 414 to the moving pipe 412. [ So that one or more fiber bundles 12 can be easily moved according to the length of the moving pipe 412.

The electric part 400 is formed on the upper part of the mesh 10 moving to the transfer part and the collecting part 414 is formed below the mesh 10. The electric part 400 has a voltage line passing 20,000 to 70,000 V And collecting unit 414 collects fiber files 12 to be attached and is connected to input unit 410 and blowing fan 411 so that static electricity is generated by current flowing in the moving pipe 412, To be reused.

The mesh 10 to which the adhesive 11 is applied is moved along the space between the electric part 400 and the collecting part 414 so that the mesh 10 is moved by the conveying part, 10 are moved by the conveyor 200 of the conveying unit so that both ends of the mesh 10 are fixed by the pins 201 located on both sides in the width direction of the conveyor 200 and the appropriate tension is applied by the tension adjusting unit 230 The branch moves to a flat state.

The moving pipe 412 is connected to the blowing fan 411 and extends to the electric part 400. The moving pipe 412 is connected to the inlet 410 and the blowing fan 411 located at the bottom side of the mesh 10, The spraying pipe 413 is formed at the end of the moving pipe 412. The spraying pipe 413 having a cross-sectional shape gradually increasing toward the end is formed at the end of the moving pipe 412.

A blowing fan 411 for transferring the flocking pile of the inputting part 410; an electric part 400 on the mesh 10; a collecting part 411 on the lower part of the mesh 10; And a moving pipe 412 connected to the blower unit 414 and connected to the blower unit 400. When the blower blows the blower unit 410 of the blower unit 410 to the electric unit 400, The sheet metal pile is attached to the lower mesh 10 in a state where the sheet metal pile is erected by the static electricity of the unit 400. The sheet metal pile that is not attached is transferred to the collecting unit 414 for reuse.

1, the thermosetting portion is provided with a heat chamber 500 (see FIG. 1) along the conveyor 200 of the transfer portion by passing the mesh 10, which has been formed in the heat chamber 500, ), And hot air is injected into the heat chamber (500).

More specifically, a heat chamber 500 having a closed structure is formed in the conveyor 200, and hot air is injected into the heat chamber 500 through the heat winds 510, 520, 530, and 540, The temperature inside the chamber 500 is increased by applying different hot winders 510, 520, 530 and 540 in stages according to the moving direction of the mesh 10, The temperature of the second heat exchanger 520 is 130 to 140 DEG C, the temperature of the third heat exchanger 530 is 150 to 160 DEG C and the temperature of the fourth heat exchanger 540 is 170 to 180 DEG C. And the adhesive 11 is cured while the hot air is supplied in a stepwise manner so that the adhesive 11 is cured when the thermosetting part is passed through the curing adhesive 20 and the fiber pile 12 is put on the mesh 10, Is completed.

The following winding unit has a structure in which the collection screen 600 is rotated by winding the manufactured screening insect screen 20 on the collection roller 600. The method of winding the screening inspecting screen 20 on the collection roller 600 includes two As shown in FIG. 5, the first method of winding the screening inspecting net 20 on the collection roller 600 includes a method in which the collection roller 600 is directly rotated by the motor 610 The rotation of the collection roller 600 by the operation of the motor 610 causes the winding screen inspecting net 20 made on the collection roller 600 to be wound.

6, a pair of rotating rollers 620 (621) rotating in the same direction by a motor 630 are provided as a second method of winding the insecting screen 600 on the collection roller 600, And the guide plate 622 is arranged to face the center of both of the rotation rollers 620 and 621 so that the collection roller 600 is disposed between the rotation rollers 620 and 621 The both ends of the rotating rollers 620 and 621 come into contact with the facing guide plate 622 so that the collecting roller 600 is rotated by the rotation of the rotating rollers 620 and 621, 600 and the hoisting screen web 20 is wound.

The second method of winding the false inspection net 20 on the collection roller 600 is as follows. The thickness of the blocking insecticide 20 wound around the collection roller 600 while the blocking insecticide 20 is wound on the collection roller 600 The collecting roller 600 has a structure in which the collecting roller 600 rides on both guide plates 622. Even if the blocking insecting net 20 is somewhat stiff, When the winding insecting web 20 is wound around the collection roller 600, the fabricated insect screening net 20 is wound around the collection roller 600 in two rotations Passes through between the rollers 620 and 621, and then is wound around the collection roller 600.

The cleaner 640 may be further configured to remove foreign matter from the mesh 10 before the winding insecting web 20 is wound on the collection roller 600 in the winding portion. As shown in FIG. 1, The dust collecting unit 642 includes a rotating brush 641 and a dust collecting unit 642. The brush 641 has a cylindrical shape and is rotated by a motor The cover 642a has a structure in which the brush 641 covers a portion except the surface on which the brush 641 comes into contact with the blocking insect-protection net 20, and the dust collector 642c (not shown) And the dust collecting tube 642b is a tube for connecting the cover 642a and the dust collector 642c.

The clean portion 640 thus configured rotates while the brush 641 is in direct contact with the blocking insecticide 20 and the foreign matter generated by the brush 641 brushing the blocking insecticide 20 is collected by the dust collector 642c And collected through the collecting pipe 642a and the collecting pipe 642b.

The clean portion 640 is formed on the surface of the fiber pile 12 of the hooking screen 20 and the guide roller 640 and the guide rollers so as to remove the foreign matter of the blocking insecting net 20 and the fiber pile 12 which has not been uncovered.

Finally, the inspection and packaging unit inspects and packs the winding hooking screen 20, and the inspection of the hooking screen 20 is performed by loosening and rewinding the winding hooking screen 20, The state of the fiber pile 12 can be checked, and the wrapping insect-proofing net 20 wound in a unit length is packed in a vinyl or box.

A product feeding part for supplying the mesh 10, a conveying part for conveying the mesh 10 by the conveyor 200, an adhesive agent for applying the adhesive 11 to one surface of the mesh 10, A hooking device for dropping the fiber pile 12 to the electric part 400 for generating static electricity on the upper side of the mesh 10 and attaching and fixing the fiber pile 12 to the mesh 10; A thermosetting part for passing the mesh 10 through the heat chamber 500 to be cured and curing the adhesive 11 to produce the screening insecticide 20 and the manufactured insecting screen 20 to the rotating collection roller 600 A warp winding portion, and a checking and packaging portion for inspecting and wrapping the winding hooking screen 20.

A manufacturing method of the hooking screen inspecting net using the screening net manufacturing system will be described with reference to the process drawing of FIG.

First, the mesh feeding step S1 is a step of unrolling and supplying a mesh 10 wound around the feeding roller 100 at the product feeding part. The mesh 10 is unwound and fed by the feeding part with appropriate tension, 10 can be supplied with the foreign substance removed by the clean portion 640.

In the mesh supply step S1, the mesh 10 supplied to the supply roller 100 of the product supply unit is passed through the cleaning units 110 and 110 'to remove foreign matter, The dust and other foreign matters are collected by the dust collecting unit 112c by the cover 112a covered with the brush 111 and the dust collecting pipe 112b connected to the cover 112a, .

On the other hand, an example of an aluminum material mesh, which is one kind of the mesh 10 used in the mesh supply step S1, is shown in the following [Image 01].

[Image 01]

The adhesive applying step S2 is a step of applying the adhesive 11 to one side of the mesh 10 by the application part of the adhesive 11 and by the indirect application type by the spray type or the application roller 310, The thickness of the adhesive 11 applied to the mesh 10 is 0.05 to 10 mm. The adhesive 11 is cured by heat, 65% is volatilized, and after the adhesive is thermally cured, it is cured to 30 to 35% of the initial thickness.

In the step S3, the fiber pile 12 is fed by the hooking device, and the fiber pile 12 is raised by the static electricity of the electric part 400, so that the adhesive 11 of the mesh 10, The fiber pile 12 is made of nylon, rayon, polyester or the like and the diameter of the fiber pile 12 is in the range of 0.5 to 4 denier and is mainly 0.8 denier, 1.5 denier, 3 denier And the length of the fiber pile 12 is applied in a range of 0.3 to 1.5 mm so as to prevent the fiber pile 12 from being excessively blown or the open portion of the mesh 10 from being covered, The voltage applied to the electric part 400 is differently applied depending on the type and size of the fiber pile 12. [

On the other hand, as shown in Fig. 8, since the cross-section of the line constituting the mesh 10 is circular, the fiber pile 12 thus formed is attached in a standing state by the electric part 400 in a hoisting state. The fiber 12 has a structure in which a portion of the fiber 12 protrudes toward the open side of the mesh 10 while the fiber 12 is attached perpendicularly to the circumferential surface of the line of the mesh 10, 10 are not completely covered.

The thermosetting step S4 is a step of curing the adhesive 11 while passing through the heat chamber 500 of the thermosetting part to complete the blocking insecting net 20. In the thermosetting part, The fiber pile 12 is adhered to the mesh 10 while the adhesive 11 is gradually hardened while passing through the heat chamber 500 ascending step by step with four steps of the temperature of the adhesive 11, The fabrication of the hooking screen 20 of the structure in which the fiber pile 12 is vertically attached to the mesh 10 is completed and examples of the thus completed hooking screen network are shown in the following [Image 02] and [Image 03].

[Image 02]

[Image 03]

Next, the winding step S 5 is performed by winding the fabricated insect screening net 20 in a unit length by the collection roller 600 rotating in the winding part, and by rotating the rotating rollers 620 and 621 by the motor 610, And the collection roller 600 positioned between the pair of rotating rollers 620 and 621 rotates together to wind the screening insecting web 20 to a certain length.

In the winding step S5, before the winding insecting web 20 is wound around the collection roller 600, the blocking insect-protection net 20 is passed through the clean portion 640, and the sole 641 and the dust collecting portion 642, The brush 641 that comes into contact with the surface of the formed fiber pile 12 whips out the foreign substance and the cover 642a covered with the brush 641 and the dust collector 642a connected to the cover 642a The dust collector 642c collects foreign matter such as the dust and the fiber pile 12 not attached thereto.

Finally, the inspection and packaging step S6 checks the state of the hooking insecting web 20 wound around the collection roller 600 in the inspection and wrapping portions of the hooking insecting web 20, Or packed in a box or the like. The wrapped insect screening net 20 is delivered to the customer, and the manufacture of the screening insecting net 20 using the insect screen manufacturing system is completed in the inspection and packaging step S6.

The manufacturing method of the screening insecticide using the screening net manufacturing system according to the present invention is characterized in that the manufacturing system of the insecting net including the product supplying unit, the transferring unit, the adhesive covering unit, the hooking unit, the thermosetting unit, the winding unit, The manufacturing of the hooking insecting net 20 can be facilitated by manufacturing the hooking insecting net 20 in succession by applying the adhesive 11 to the mesh 10, forming the fiber pile 12, and curing the adhesive 11, .

More specifically, a clean mesh 10 from which a foreign substance has been removed is supplied by the clean portions 110 and 110 'of the product supply unit, and the defective application of the adhesive 11 by the foreign substance and the defective state of the fiber pile 12 And it is possible to manufacture a clean hoisting insect-proofing net 20 in which foreign matter is removed by the clean portion 640 of the winding portion.

The adhesive 11 is applied only to one side of the mesh 10 by the application method of the adhesive 11 according to the spraying type or the indirect application type so that the adhesive 11 is applied to the opposite side of the mesh 10, And the fiber pile 12 is prevented from adhering to the side opposite to the mesh 10. [

Further, in the heat chamber 500 of the thermosetting portion, the adhesive 11 is volatilized suddenly through the temperature rise step to prevent the defects such as hardening of the surface only or hardening too hard to crack or turn off the hardened portion, 12 are firmly fixed to the mesh 10.

When the backing inspecting net 20 is wound around the collection roller 600 by the rotation of the rotating rollers 620 and 621 in the winding portion, the blocking insecting net 20 is wound around the winding insecting net 20 without applying much tension to the backing insecting net 20. The fiber pile 12 is prevented from being damaged during the winding process and the folding screen web 20 is wound while pressing the fiber pile 12 in the width direction by the rotating rollers 620 and 621 so that the stiffening screen web 20 is wound in the width direction and length And can be uniformly wound in the direction of the arrow.

As shown in Fig. 8, the hooking insect-proofing net 20 provided in the frame has a portion where the fiber pile 12 is formed is located outside, The mesh structure of the backing insecting net 20 prevents infiltration of pests and algae, prevents inflow of large foreign matter, and prevents infiltration of large foreign matter, Since the dust is adsorbed to the fiber pile 12 protruding in a short length, the inflow air is clean.

In addition, since the line constituting the mesh 10 used in the manufacturing of the hooking insect-proofing net 20 has a circular cross-section, the short fiber pile 12 partially protrudes from the opened portion of the hooking screen 20, , The fiber pile (12) protruding from the opening portion is filtered to remove minute dust that flows therein, and the air is not disturbed from the inside, so that air circulation is easy.

In addition, since the fiber pile of the blocking insect-proofing net 20 is short and firmly fixed, the final product is easily wound and circulated during the manufacturing process, and the blocking insecting net 20 can be cleaned using a brush or using a spraying hose There is an easy feature.

10: mesh 11: glue 12: fiber pile
20: Forking screen
100: supply roller 110, 110 ': cleaner
111: Sol 112: Dust collector
112a: cover 112b: dust collecting tube 112c: dust collector
200: Conveyor 201: Pin 210: Motor
220: Reducer
230: tension adjusting portion 231: tension adjusting roller
232: tension device 233: guide roller 233a: cylinder
234: guide roller
300: nozzle 301: collection container
310: application roller 320: knife 320a: outlet
321: gas tight part 330: turning rod 331: side wall plate
331a: Rotating ring 331b: Fixing screw
400: electric part 410: input part 411: blowing fan
412: moving pipe 413: jetting pipe 414:
500: heat chamber 510, 520, 530, 540:
600: collection roller 610: motor
620, 621: rotating roller 622: guide plate 630: motor
640: clean portion 641: brush 642: dust collecting portion
642a: Cover 642b: Collector tube 642c:

Claims (10)

A method of manufacturing an insect net using a mesh,
A conveying part including a conveyor operated by a motor, a glue applicator for applying an adhesive, a hooking device for discharging a fiber file from an upper part of the conveyor to an electric part generating static electricity, A thermosetting portion constituting a heat chamber into which hot air is injected along the conveyor, and a winding portion wound around the rotating collection roller,
A mesh supplying step (S1) for supplying and unwinding a mesh wrapped around a supply roller of a product supply unit;
An adhesive applying step (S2) of applying an adhesive to the upper surface of the mesh while the mesh passes through the adhesive covering portion;
(S3), in which a mesh-coated adhesive passes under the electric part of the folding device, and a fiber pile passed through the electric part is raised and attached to the mesh;
A heat curing step (S4) of forming a screening net by curing when the mesh with the fiber pile passes through the hot air of the curing part;
Wherein the manufacturing of the screening net is completed in a winding step (S5) of winding the insect screening net on the collection roller of the winding part.
The method according to claim 1,
A method for manufacturing a screening insect screen using a screening system, comprising a hooking device, characterized in that, in the adhesive application step (S2), an adhesive is applied to the mesh while the adhesive is sprayed by the nozzle.
The method according to claim 1,
In the adhesive application step S2, the application of the adhesive is performed by a coating roller, a knife constituted to be inclined along the upper side of the application roller, and a side wall plate which fits the space formed by both the application roller and the knife,
A space having a V-shaped cross section is formed between the application roller and the knife, a lower end of the knife is separated from the application roller to form a discharge port,
Wherein an adhesive is received between the application roller and the knife and the adhesive discharged from the discharge port is applied to the application roller and is applied to the upper surface of the mesh passing through the lower side. Method of manufacturing insect screens.
The method of claim 3,
In the adhesive application step S2,
And a rotating ring of a ring structure is integrally formed at the upper end of the side wall plate. A fixing screw is assembled to the rotating ring. The rotating ring is assembled to the rotating rod, Can move along this pivoting rod, fix the position by the fixing screw,
Wherein the adjusting screw is screwed to both ends of the knife so as to adjust the amount of application of the adhesive while changing the knife width of the outlet while changing the position of the knife relative to the application roller by rotation of the adjusting screw A manufacturing method of a blocking insect screen using an insect screen manufacturing system.
5. The method of claim 4,
The supply of the fiber pile in the flocking step (S3)
A blowing fan blowing air to transfer a fiber file from an input part to an electric part, and a blowing fan connected to a blowing fan, and piping to the upper part of the electric part and the electric part to move the fiber file, And a collecting unit for receiving a fiber bundle positioned at a lower portion of the mesh and transferring the fiber bundle to a blowing fan or an input unit. The method of manufacturing a screening insect screening network according to claim 1,
6. The method of claim 5,
In the thermal curing step S4, a plurality of heat and air streams are sequentially arranged in the heat chamber, and the temperature is changed stepwise,
The temperature of the first heat exchanger 510 is 130 to 140 캜, the temperature of the third heat exchanger 530 is 150 to 160 캜 and the temperature of the fourth heat exchanger 540 is 170 to 180 캜 Respectively, to supply hot air,
The meshes in the forming step (S3) and the thermosetting step (S4) are moved along the conveyor of the conveying section, and the tension is adjusted by the added tension adjusting section to impart tension to the movement of the mesh of the conveyor,
Wherein the tension adjusting portion comprises a tension adjusting roller which is rotated by a tension device in the direction opposite to the moving direction of the mesh and a guide roller which is in contact with or spaced from the tension adjusting roller. Method of manufacturing insect screens.
The method according to claim 6,
In the winding step S5, the collection roller of the winding machine is rotated by a rotating roller, and a pair of rotating rollers rotated by a motor are arranged to be parallel to each other. At both ends of the rotating roller, The guide plate is arranged so as to face the guide plate,
The collection roller is positioned above the rotating roller and both ends of the collection roller are brought into contact with the guide plate,
Wherein the inserting roller is wound around the collection roller while the collection roller is rotated by the rotation of the rotating roller. ≪ RTI ID = 0.0 > 8. < / RTI >
8. The method according to any one of claims 1 to 7,
One side or both sides of the mesh supplied in the mesh supply step S1 removes the foreign matter of the mesh by the clean portion. The clean portion includes a brush rotating in contact with the mesh, and a dust collecting portion collecting foreign matter generated by rotation of the brush The dust collecting portion is composed of a cover which covers the outside of the brush except the surface that comes into contact with the mesh, a dust collecting tube connected to the cover, and a dust collector connected to the end of the dust collecting tube and sucking dust generated in the cover,
In the winding step S5, before the insecting web is wound on the collection roller, the insect control surface to which the fiber pile is attached removes foreign matter from the insecting net by the clean portion. The clean portion is a brush which comes into contact with the insect control net and rotates, The dust collecting part comprises a cover covering the outside of the brush except the surface contacting the brush insecting nets, a dust collecting tube connected to the cover, and a dust collector connected to the end of the dust collecting tube to suck dust generated in the cover. Wherein the method comprises the steps of: (a)
9. The method of claim 8,
After the winding step (S5), the inspection and packaging step (S6) is added,
A screening and packaging step (S6) of inspecting an insect screen moving around between winding and inserting the screened insect screen, and inspecting and wrapping the insect screen cloth wound in a unit length into a vinyl or box, A method for manufacturing a hooking insect screening net.
Claims [1] A folding screen inspecting method comprising the steps of: fabricating a folding screen inspecting net according to claim 9, wherein a fiber pile is erected on one side of a mesh,
The mesh is made of metal or synthetic resin,
Characterized in that the fiber pile is selected from nylon, rayon and polyester, the fiber pile is 0.5 to 4 denier and the fiber pile length is 0.3 to 1.5 mm. Which is manufactured by a manufacturing method of a folding screen.

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