KR101773058B1 - A basalt tile casting machine device for a ball bearing rotation mode - Google Patents

A basalt tile casting machine device for a ball bearing rotation mode Download PDF

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Publication number
KR101773058B1
KR101773058B1 KR1020150143136A KR20150143136A KR101773058B1 KR 101773058 B1 KR101773058 B1 KR 101773058B1 KR 1020150143136 A KR1020150143136 A KR 1020150143136A KR 20150143136 A KR20150143136 A KR 20150143136A KR 101773058 B1 KR101773058 B1 KR 101773058B1
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KR
South Korea
Prior art keywords
casting
rotary table
ball bearing
basalt
molten metal
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KR1020150143136A
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Korean (ko)
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KR20170043409A (en
Inventor
박동진
Original Assignee
(주)케이에프엠이엔지
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Priority to KR1020150143136A priority Critical patent/KR101773058B1/en
Publication of KR20170043409A publication Critical patent/KR20170043409A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
    • B28B19/0053—Machines or methods for applying the material to surfaces to form a permanent layer thereon to tiles, bricks or the like
    • B28B19/0061—Means for arranging or fixing the tiles, bricks or the like in the mould
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00—Bearings with rolling contact, for exclusively rotary movement
    • F16C19/02—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
    • F16C19/14—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load
    • F16C19/16—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with a single row of balls
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2322/00—Apparatus used in shaping articles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

The present invention relates to a ball bearing rotating type basalt tile casting apparatus, and more particularly, to a ball bearing rotating type basalt tile casting apparatus comprising: a base plate constituting unit having an annular base; A rotary table rotatably provided on the annular base of the base plate constituent part; A plurality of molds arranged at equal intervals on the rotary table; A molten metal supplying unit for sequentially supplying molten molten basalt molten metal to the plurality of molds arranged on the rotary table; A casting outlet disposed on the opposite side of the molten metal supplying section for discharging the casting that has been cooled and cast in the sequentially transferred mold; And a ball bearing installed between the annular base of the base plate and the rotary table so that the rotary table can be stably rotated on the annular base.
According to the ballasted rotating basalt tile casting apparatus proposed in the present invention, the rotary table is stably rotated on the annular base through a ball bearing, a plurality of dies are arranged at regular intervals on the rotary table, The base casting tile of the casting which has been cooled and cast from the form which is disposed at the position facing the casting discharge portion in the opposite direction and is reversed rotated by the form inversion driving portion of the casting discharge portion can be discharged to the conveyor, The problem of occurrence of trouble is minimized, and the basalt tile casted in the form of the mold is discharged safely and safely to the conveyor side, so that it is possible to minimize the work risk of the operator and improve the work environment.
In addition, according to the present invention, basalt tiles that have been cooled and molded in a mold are safely and successively discharged to the conveyor side, so that the productivity can be improved by shortening the manufacturing time and stable operation of the facility.

Description

TECHNICAL FIELD [0001] The present invention relates to a ballasting rotary basalt tile casting apparatus,

The present invention relates to a basalt tile casting apparatus, and more particularly, to a basalt tile casting apparatus of a ball bearing rotation type.

In general, casting is a method of making a desired shape by pouring liquid material into a mold. It is made by heating and dissolving the scrap iron, pig iron, ferroalloy or nonferrous metal raw materials in various furnaces and pouring the molten material composed of the appropriate constituents into the mold of sand or metal material, followed by cooling and solidification. In other words, if molten metal is injected into the cavity of the mold made of the desired model and then the molten metal is hardened, the same casting as the model is formed. Basalt tiles are widely used in construction, construction and interior construction.

A conventional method of producing a basalt tile is a method in which basalt ores are crushed into fine particles, and aluminum oxide, iron oxide, chromium oxide, or the like is mixed with the crushed basalt ores and mixed, and the mixture is placed in a heat resistant crucible. , And then the molten mixture is poured into a preheated metal mold to cast the mixture, and then a basalt tile is produced through one or two heat treatment processes. Such a conventional method of producing a basalt tile is a method in which a molten mixture is poured into a metal mold to cast the mixture, and after the heat treatment process, the worker discharges the casting that has been cooled and molded manually by hand, , Productivity of the basalt tile deteriorates. Korean Patent Registration No. 10-0749368 discloses a method of manufacturing a basalt tile by a melt casting method in the prior art.

The present invention has been proposed in order to solve the above-mentioned problems of the previously proposed methods, in which a rotary table is stably rotated via a ball bearing on an annular base, and a plurality of dies are arranged at regular intervals on a rotary table , And the basalt tile of the casting that has been cooled and cast from the mold rotated by the form inversion driving portion of the casting discharging portion is discharged to the conveyor by arranging the molten metal supplying portion and the casting discharging portion facing each other, The problem of occurrence of failure is minimized compared with the rotation method, and the basalt tiles cast in the mold are cooled and discharged to the conveyor in a safe and sequential manner, and thus the workability of the operator is minimized and the work environment is improved , Ball bearing rotation type To provide a cancer tile casting apparatus for that purpose.

The present invention also provides a method of manufacturing a ball bearing rotary type rotary kiln which is capable of safely and successively discharging and transporting the basalt tile cast in a form to be cooled to a conveyor side in a stable manner, It is another object to provide a basalt tile casting apparatus.

According to an aspect of the present invention, there is provided a ball bearing rotation type basalt tile casting apparatus,

A ball bearing rotary basalt tile casting apparatus comprising:

A base plate forming part having an annular base;

A rotary table rotatably provided on the annular base of the base plate constituent part;

A plurality of molds arranged at equal intervals on the rotary table;

A molten metal supplying unit for sequentially supplying molten molten basalt molten metal to the plurality of molds arranged on the rotary table;

A casting outlet disposed on the opposite side of the molten metal supplying section for discharging the casting that has been cooled and cast in the sequentially transferred mold; And

And a ball bearing installed between the annular base of the base plate and the rotary table so that the rotary table can be stably rotated on the annular base.

Preferably, the rotary table includes:

And can be intermittently rotated and driven on the annular base of the base plate constituent part via the ball bearing.

More preferably, the molten metal supply unit includes:

It is possible to supply the molten metal into the hollow of the mold when the rotary table stops rotating during intermittent rotation of the rotary table.

More preferably, the casting discharger includes:

So that the casting can be operated so as to discharge the casting cooled and molded in the mold at the time of stopping the rotation of the rotary table during the intermittent rotary driving of the rotary table.

Preferably, the cast-

A form reversing driving unit for driving the die to be reversed so as to discharge the casting cooled and molded in the die; And

And a conveyor for conveying the casting separated and discharged from the form turned by the form inversion driving unit.

More preferably, the ball bearing includes:

A guide function can be performed to prevent the rotation table from being separated.

According to the ballasted rotating basalt tile casting apparatus proposed in the present invention, the rotary table is stably rotated on the annular base through a ball bearing, a plurality of dies are arranged at regular intervals on the rotary table, The base casting tile of the casting which has been cooled and cast from the form which is disposed at the position facing the casting discharge portion in the opposite direction and is reversed rotated by the form inversion driving portion of the casting discharge portion can be discharged to the conveyor, The problem of occurrence of trouble is minimized, and the basalt tile casted in the form of the mold is discharged safely and safely to the conveyor side, so that it is possible to minimize the work risk of the operator and improve the work environment.

In addition, according to the present invention, basalt tiles that have been cooled and molded in a mold are safely and successively discharged to the conveyor side, so that the productivity can be improved by shortening the manufacturing time and stable operation of the facility.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a functional block diagram illustrating a configuration of a ballasted rotating basalt tile casting apparatus according to an embodiment of the present invention; FIG.
BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a ball-
3 is a side view of a ballasted rotating basalt tile casting apparatus according to an embodiment of the present invention;
FIG. 4 and FIG. 5 are side views of a ball bearing rotation type basalt tile casting apparatus according to an embodiment of the present invention, and show operation states of a form reversal driving unit in a casting discharge unit. FIG.

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings, in order that those skilled in the art can easily carry out the present invention. In the following detailed description of the preferred embodiments of the present invention, a detailed description of known functions and configurations incorporated herein will be omitted when it may make the subject matter of the present invention rather unclear. In the drawings, like reference numerals are used throughout the drawings.

In addition, in the entire specification, when a part is referred to as being 'connected' to another part, it may be referred to as 'indirectly connected' not only with 'directly connected' . Also, to "include" an element means that it may include other elements, rather than excluding other elements, unless specifically stated otherwise.

FIG. 1 is a functional block diagram illustrating a configuration of a ballast rotating type basalt tile casting apparatus according to an embodiment of the present invention. FIG. 2 is a schematic view of a ballast rotating type basalt tile casting apparatus according to an embodiment of the present invention. 3 is a side view of a ballasted rotating basalt tile casting apparatus according to an embodiment of the present invention, and FIGS. 4 and 5 are cross- Fig. 2 is a side view of a ball bearing rotating basalt tile casting apparatus, showing an operating state of a form inversion driving unit in a casting discharge unit. Fig. 1 to 5, a ball bearing rotation type basalt tile casting apparatus 100 according to an embodiment of the present invention includes a base plate forming unit 110, a rotating table 120, a die 130 A molten metal supply unit 140, a casting discharge unit 150, and a ball bearing 160.

The base plate constructing section 110 has a configuration including an annular base 111. 3 to 5, the base plate forming unit 110 is a bracket structure that forms the foundation of the basalt tile casting apparatus 100, and is a plate structure installed to support the ground of the installation space . That is, the annular base 111 of the base plate forming part 110 can be connected via a ball bearing 160 so that the rotary table 120, which will be described later, is rotatable.

The rotary table 120 has a table structure rotatably provided on an annular base 111 of the base plate structural part 110. [ The rotary table 120 may be installed on the annular base 111 of the base plate component 110 so as to be intermittently rotated via a ball bearing 160, which will be described later.

The formwork 130 has a plurality of structures arranged at regular intervals on the rotary table 120, and each formwork 130 is configured to form a basalt tile through casting. The mold 130 in the present invention has a rectangular shape and is hinged to one side so as to be rotatable by the form reversal driving unit 151 of the cast outlet 150 to be described later Lt; / RTI > In addition, a plurality of molds 130 are arranged on the rotary table 120 at regular intervals, so that mass production of the casting through the casting of the basalt tile can be continuously produced.

The molten metal supplying unit 140 is configured to sequentially supply molten molten basalt molten metal to a plurality of formworks 130 disposed on the rotary table 120. The molten metal supplying unit 140 sequentially injects the melted molten metal into the mold 130 for the production of the basalt tile. That is, when the rotary table 120 stops rotating during intermittent rotation of the rotary table 120 in which a plurality of formworks 130 are disposed, the molten metal is supplied into the mold of the mold 130.

The casting discharge unit 150 is disposed on the opposite side of the molten metal supply unit 140 so as to discharge the casting that has been cooled and cast in the sequentially transferred mold 130. The casting discharge unit 150 may be operated so that the casting of the cooled casting mold 130 is performed in the mold 130 when the rotary table 120 is stopped during the intermittent rotation of the rotary table 120. The casting discharge unit 150 includes a form reversal driving unit 151 that drives the formwork 130 to be reversely rotated so as to discharge the casting that has been cooled and cast in the form 130 and a form reversal driving unit 151 that reverses And a conveyor 152 for conveying the casting separated and discharged from the rotated form 130. At this time, the form inversion driving unit 151 may be constituted by a combination of one or more cylinders and an inverse rotating body, and a guide hinge for supporting and fixing the form 130 on the rear surface of the form 130, The mold 130 may be rotated to be discharged. In addition, the conveyor 152 performs a role of automatically feeding the chilled casting discharged by the form inversion driving unit 151, that is, the basalt tile, to the loading place automatically.

The ball bearing 160 is installed between the annular base 111 of the base plate component 110 and the rotary table 120 so that the rotary table 120 can be stably rotated on the annular base 111 . The ball bearing 160 may perform a guide function to prevent the rotation of the rotary table 120. That is, the ball bearing 160 is disposed between the annular base 111 of the base plate forming portion 110 and the rotary table 120, and can be stably rotated . Here, the ball bearing 160 functions to minimize the occurrence of a trouble problem as compared with a general roller type rotation system, and it is possible to operate the basalt tile casting apparatus 100 through the stable operation of the apparatus.

4 and 5 are side views of a ball-and-socket rotating type basalt tile casting apparatus according to an embodiment of the present invention, and show operating states of the form reversing drive unit in the casting discharge unit. 4 shows the operation state of the casting discharging unit 150 before the form reversing driving unit 151 is reversely rotated toward the conveyor 152. FIG 5 is a view showing an operation state of the mold reversing driving unit 151 of the casting discharging unit 150, And is rotated in the reverse direction to the direction of the arrow 152 side. 4 and 5, at the time of intermittent rotation stop of the rotary table 120, the form inversion driving unit 151 is rotated to rotate the casting, that is, the basalt tile cooled by the conveyor 152 And can be discharged to the form 130.

As described above, according to the ball bearing rotation type basalt tile casting apparatus according to an embodiment of the present invention, the rotation table is stably rotated via the ball bearing on the annular base, It is possible to minimize the problem of occurrence of trouble and minimize the work risk of the operator as well as the excellent workability as the basalt tile cast in the mold is cooled and delivered to the conveyor side in a safe and sequential manner. Further, a plurality of dies are arranged at regular intervals on the rotary table, and the molten casting is cast from a mold which is reversely rotated by the form inversion driving portion of the casting discharging portion in a state in which the molten metal supplying portion and the casting discharging portion are disposed opposite each other. By configuring the basalt tile to be discharged to the conveyor, productivity can be further improved by shortening the manufacturing time with stable facility operation.

The present invention may be embodied in many other specific forms without departing from the spirit or essential characteristics of the invention.

100: Basalt tile casting apparatus according to one embodiment of the present invention
110: base plate forming part 111: annular base
120: rotary table 130: mold
140: molten metal supplying part 150: casting discharging part
151: form inversion driving unit 152: conveyor
160: Ball bearing

Claims (6)

A ball-and-bearing rotating basalt tile casting apparatus (100)
A base plate component 110 having an annular base 111;
A rotating table 120 rotatably mounted on the annular base 111 of the base plate forming part 110;
A plurality of molds 130 arranged at equal intervals on the rotary table 120;
A molten metal supply unit 140 for sequentially supplying molten molten metal of the basalt to the plurality of molds 130 disposed on the rotary table 120;
A casting discharge unit 150 disposed opposite to the molten metal supply unit 140 for discharging the casting that has been cooled and cast in the sequentially transferred formwork 130; And
A ball bearing (not shown) installed between the annular base 111 of the base plate component 110 and the rotary table 120 so that the rotary table 120 can be stably rotated on the annular base 111 160)
The rotary table (120)
Is rotatably driven on the annular base 111 of the base plate forming part 110 through the ball bearing 160,
The molten metal supply unit 140 supplies molten metal,
Wherein the molten metal is supplied into the hollow of the mold (130) when the rotary table (120) stops rotating during intermittent rotation of the rotary table (120).
delete delete The casting machine according to claim 1, wherein the casting outlet (150)
Characterized in that when the rotary table (120) is stopped during the intermittent rotation of the rotary table (120), the casting cooled and cast in the formwork (130) is discharged. Tile casting equipment.
5. The casting machine according to claim 1 or 4, wherein the casting outlet (150)
A form inversion driving unit 151 for driving the form 130 to rotate in a reverse direction so that the casting cooled and cast in the form 130 can be discharged; And
And a conveyor (152) for conveying the casting separated and discharged from the form (130) turned by the form inversion driving unit (151).
6. The apparatus of claim 5, wherein the ball bearing (160)
And a guide function is performed so that the rotation table (120) is prevented from being separated from the basin.
KR1020150143136A 2015-10-13 2015-10-13 A basalt tile casting machine device for a ball bearing rotation mode KR101773058B1 (en)

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KR1020150143136A KR101773058B1 (en) 2015-10-13 2015-10-13 A basalt tile casting machine device for a ball bearing rotation mode

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KR101773058B1 true KR101773058B1 (en) 2017-09-27

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102076492B1 (en) 2018-11-01 2020-02-12 박종갑 Automatic withdrawal and inversion device for workpiece

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102254864B1 (en) * 2020-11-12 2021-05-24 한밭대학교 산학협력단 Free-form Concrete Panel side shape realization device

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003011134A (en) * 2001-07-05 2003-01-15 Inoac Corp Foamed urethane roll manufacturing apparatus
KR100749368B1 (en) * 2006-05-24 2007-08-14 동도바잘트산업(주) A manufacturing method of basalt tile with melt die-casting

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003011134A (en) * 2001-07-05 2003-01-15 Inoac Corp Foamed urethane roll manufacturing apparatus
KR100749368B1 (en) * 2006-05-24 2007-08-14 동도바잘트산업(주) A manufacturing method of basalt tile with melt die-casting

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102076492B1 (en) 2018-11-01 2020-02-12 박종갑 Automatic withdrawal and inversion device for workpiece

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