KR101764302B1 - Method and apparatus for removing tar in synthetic gas by using steel-making slag - Google Patents
Method and apparatus for removing tar in synthetic gas by using steel-making slag Download PDFInfo
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- KR101764302B1 KR101764302B1 KR1020150041211A KR20150041211A KR101764302B1 KR 101764302 B1 KR101764302 B1 KR 101764302B1 KR 1020150041211 A KR1020150041211 A KR 1020150041211A KR 20150041211 A KR20150041211 A KR 20150041211A KR 101764302 B1 KR101764302 B1 KR 101764302B1
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- fluidized bed
- gasification furnace
- bed gasification
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10K—PURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
- C10K3/00—Modifying the chemical composition of combustible gases containing carbon monoxide to produce an improved fuel, e.g. one of different calorific value, which may be free from carbon monoxide
- C10K3/02—Modifying the chemical composition of combustible gases containing carbon monoxide to produce an improved fuel, e.g. one of different calorific value, which may be free from carbon monoxide by catalytic treatment
- C10K3/023—Reducing the tar content
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J21/00—Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
- B01J21/06—Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10C—WORKING-UP PITCH, ASPHALT, BITUMEN, TAR; PYROLIGNEOUS ACID
- C10C1/00—Working-up tar
Abstract
The present invention relates to a method and system for reforming tar using a steelmaking slag as a by-product, which is a byproduct of a steel smelting process, as a catalyst for efficiently purifying and reforming tar, and more particularly, By using the slag as a reforming catalyst for tar contained in the syngas after the pretreatment, the steel slag has excellent self-thermal durability, and continuous operation of the process is possible, and addition of a separate tar refining facility is not required It is possible to reduce the coke production gas system and the gasification process system and to reduce the operation cost of the gasification facility.
Description
The present invention relates to a method and a system for reforming tar contained in a syngas produced in a coke production or gasification system using a steelmaking slag, which is a byproduct generated in a steelmaking process, more specifically, The present invention relates to a tar reforming method and a system which are excellent in self-thermal durability of a steelmaking slag by using slag as a tar reforming catalyst contained in syngas, enable continuous operation of the process, and reduce the operating cost of the gasification facility.
Gasification is a process in which a gasifier such as air, oxygen, steam or carbon dioxide is added to a solid or liquid fuel, either alone or in combination with each other to react at a high temperature to obtain hydrogen, carbon monoxide and methane as main components, It says.
Gasification can be made from fuels such as coal, waste, and biomass. For example, coal is converted to syngas composed mainly of hydrogen and carbon monoxide at high temperature and high pressure, and then dust and sulfur Remove harmful substances such as compounds and refine them to a level similar to that of natural gas. The gasified gaseous fuel can be used as a source gas of, for example, an integrated gasification combined cycle (IGCC) or an integrated gasification fuel cell (IGFC).
Gasification technology began with the goal of producing convenient gas fuels or syngas at an early stage in the non-catalytic state of coal lumps. In recent years, most of them have been developed in the direction of fixed bed gasification and catalytic gasification for pulverized coal. Since then, flow catalytic gasification using fluidized bed combustion technology has appeared for the purpose of reforming heavy oil and is being promoted as a method of high temperature gasification and purification that minimizes the generation of tar with application of coal and biomass gasification.
Recently, the gasification process, which is used in the gasification process, determines the gasifier and the operating conditions according to the purpose of the reaction and the product. Depending on the gasifier, the entrained bed, the fluidized bed, and the moving fixed bed bed.
Classified bed gasification reactors are used in many coal gasification combined cycle power generation (IGCC), but they have limited fuel use and are applied to large gasification compared to other types of gasifier.
The mobile bed fixed bed gasification reactor is used for comparatively small gasification, has a low efficiency and is difficult to control contaminants such as tar.
In contrast, the fluidized bed gasifier is applicable to a wide range of fuels and various capacities, and it is easy to control tar and synthesis gas composition.
From the raw material, other than the synthesis gas and char, tar is also produced as a product through the gasification process. Tar is a macromolecular organic material having a higher molecular weight than benzene, and its product composition varies greatly depending on the type of reactor, reaction temperature, residence time, etc., and exists as a liquid material having a high viscosity when condensed at a dew point (350 ° C) or lower .
Tars cause fouling or plugging to pipe and tube at below dew point temperature, which makes continuous operation of equipment difficult and causes corrosion of pipe, so it is known as a substance that must be removed for stable continuous operation of system have.
In order to remove tar, a physical treatment method using a wet scrubber, a wet electrostatic precipitator, a barrier filter and a cyclone, a method using a catalyst and a thermal cracking Can be used.
In particular, in a fluidized bed gasifier, a method of removing tar from a catalyst includes a method of reforming tar by introducing a catalyst into a gasifier, and a method of providing a separate reforming furnace at the end of the gasifier. . Such noble metal catalysts are not only expensive but also require additional cost to replace the noble metal catalysts due to the deactivation of the catalyst due to the operation of the gasifier.
A recently known tar removal method is a steam reforming reaction using a catalyst for improving gasification efficiency and efficient tar removal. Since conventional commercial catalysts contain noble metals such as Ni series, Since the cost is considerably high, a lot of maintenance costs are required for application to a large-scale process.
In addition, most conventional catalysts for reforming serve as inhibitors of continuous operation due to sintering of catalyst and carbon deposition due to melting which may occur during high temperature operation.
On the other hand, steelmaking slag generated during the smelting process of steel mills is produced more than 8.3 million tons per year. Since steelmaking mainly contains heavy metals, steelmaking slag is required to be aged for a long time and is processed in simple landfill or large-scale yard. Steelmaking slag is not easy to use as building aggregate due to expansion phenomenon, which is a big environmental problem.
On the other hand, Korean Patent Application No. 10-2010-0136036 discloses "a method for producing an adsorbent for removing volatile organic compounds ". The above registration publication discloses a technique of using steel making slag through alkali treatment in a specific atmosphere as an adsorbent. However, in the above-mentioned registration publication, it is impossible to disclose the alkaline hydrothermal treatment method using the alkali solution and the pretreatment method using the hot water treatment method using steam in order to utilize the steel making slag as the tar reforming catalyst proposed in the present invention There is a large difference from the present invention, and the effect of the present invention is not realized.
In addition, Korean Patent Application No. 10-2006-0087836 discloses "a method and apparatus for removing mercury in incinerator flue gas using blast furnace slag." The above registration publication discloses a technique of using an alkali solution to improve the surface area of a sample. However, since the alkaline hydrothermal treatment method and the hydrothermal treatment method using the alkali solution proposed in the present invention are not disclosed at all in the above-mentioned registration publication, they are different from the present invention in point of view, and the effect of the present invention is not realized.
In addition, Korean Patent Application No. 10-2009-0133423 discloses "a method for producing a catalyst for high temperature desulfurization using steel making slag and a catalyst for desulfurization ". The above registration publication discloses a technique of using steel making slag as a carrier for a desulfurization catalyst. However, in the above registration publication, the alkali hydrothermal treatment method using an alkali solution and the hydrothermal treatment method are not disclosed at all, which is a great difference from the present invention, and the effect of the present invention is not realized.
DISCLOSURE OF THE INVENTION The present invention has been made to solve the above-mentioned problems and it is an object of the present invention to provide a method of manufacturing a steel slag, which uses a steelmaking slag which does not require a separate manufacturing process as compared with a conventional tar reforming catalyst, And it is possible to reduce the operating cost of the gasification plant because it is possible to reduce the coke production gas system and the gasification process system since it is possible to continuously operate the process and does not require the addition of a separate tar refining facility The present invention provides a tar reforming method and system.
In order to achieve the above object, the present invention provides a method for modifying tar contained in a syngas generated in a gasifier by using a slag generated during smelting as a gas reforming catalyst after a pretreatment process.
In the tar reforming method of the present invention, the slag is pretreated in order to improve the surface area of the slag, the synthesis gas is produced by the gasification reaction of the sample, and the steam contained in the pretreated slag is reformed to reform the tar contained in the synthesis gas.
The slag pretreatment method may include at least one of a slag hydrothermal treatment method using steam at a high temperature and a high pressure condition, a slag alkali treatment method using an alkali solution, and a slag alkaline hydrothermal treatment method using a hot alkaline solution .
The slag hydrothermal treatment may be carried out, for example, at a temperature of 230-260 ° C and 35-45 bar, preferably at a pressure of 35-45 bar, using a pressure vessel on a 30: 1 mass ratio of distilled water and slag, It may be maintained at a subcritical state of 250 DEG C and 40 bar for a predetermined time, for example, 5 hours.
In the slag alkaline hydrothermal treatment method, for example, the slag is crushed to a size of 1 mm or less in diameter, and is maintained in a 1 wt.% Or more NaOH aqueous solution by using a pressure vessel at 250 DEG C and 40 bar conditions for 5 hours .
Meanwhile, the present invention provides a tar reforming system using steelmaking slag.
The tar reforming system using the steelmaking slag according to the first example of the present invention includes a fixed-bed gasification furnace inside, generates a synthesis gas by a gasification reaction by supplying a sample, and slag- A double pipe reaction furnace for supplying the pretreated slag and reforming the tar contained in the synthesis gas; A sample supply unit installed on the fixed bed gasification furnace to supply a sample to the fixed bed gasification furnace; A slag supply unit installed above the slag reaction furnace to supply slag pretreated with the slag reaction furnace; An oxidant supplier installed in the fixed bed gasifier for gasification reaction; A steam supply unit installed in the slag reaction furnace for steam reforming; And a reaction gas discharge portion for discharging the reformed gas to the outside of the slag reaction furnace.
The steam supply part promotes upward flow of the reformed gas and the high heat and prevents poisoning of the catalyst by carbon deposition of the slag.
In the tar reforming system using the steelmaking slag according to the second embodiment of the present invention, a sample is supplied to the inside of the steelmaking slag to produce synthesis gas by gasification reaction, and the slag pretreated as a catalyst is supplied to reform tar Fixed bed gasification furnace; A sample slag supply unit installed above the fixed bed gasification furnace to supply the sample and the slag to the fixed bed gasification furnace; An oxidant supplier installed in the fixed bed gasifier for gasification reaction; A steam supply unit installed in the fixed bed gasification furnace for steam reforming; And a reactive gas discharge portion for discharging the reformed gas to the outside of the fixed bed gasification furnace.
Further, the tar reforming system using the steelmaking slag according to the third embodiment of the present invention includes a fixed bed gasification furnace for supplying a sample and generating a syngas by a gasification reaction; A sample supply unit installed above the fixed bed gasification furnace to supply the sample to the fixed bed gasification furnace; A tar reforming furnace connected to (communicated with) the fixed bed gasification furnace to reform the tar contained in the syngas produced in the fixed bed gasification furnace by receiving slag pretreated as a catalyst; A slag supply unit installed above the tar reforming furnace to supply slag pretreated to the tar reforming furnace; An oxidant supplier installed in the fixed bed gasifier for gasification reaction; A steam supply unit installed in the tar reforming furnace for steam reforming; And a reactive gas discharge portion for discharging the reformed gas to the outside of the tar reforming furnace.
The tar reforming system using the steelmaking slag according to the fourth example of the present invention includes a fixed bed gasification furnace, and a sample and slag are supplied to produce a syngas by a gasification reaction, and the outside of the fixed bed gasification furnace A dual pipe reaction furnace having a slag reaction furnace enclosing the slag reactor and supplying slag pretreated as a catalyst to reform the tar contained in the syngas produced in the fixed bed gasification furnace; A sample slag supply unit installed on the fixed bed gasification furnace so as to supply slag pretreated with the sample to the fixed bed gasification furnace; A slag supply unit installed above the slag reaction furnace to supply the slag pretreated with the slag reaction furnace; An oxidant supplier installed in the fixed bed gasifier for gasification reaction; A first steam supply unit installed in the slag reaction furnace for steam reforming; A second steam supply unit installed in the fixed bed gasification furnace for steam reforming; And a reaction gas discharge portion for discharging the reformed gas to the outside of the slag reaction furnace.
In addition, the tar reforming system using the steelmaking slag according to the fifth embodiment of the present invention generates a synthesis gas by a gasification reaction by supplying a sample to the inside of the steelmaking slag, and the slag pretreated as a catalyst is supplied to reform tar Fluidized bed gasification furnace; A sample supply unit installed above the fluidized bed gasification furnace to supply a sample to the fluidized bed gasification furnace; A slag supply unit installed below the fluidized bed gasification furnace to supply slag pretreated to the fluidized bed gasification furnace; A fluidized bed jetting plate installed at a lower portion of the fluidized bed gasification furnace to filter the remaining bottoms after gasification; An oxidant supply unit installed below the fluidized bed ejection plate for gasification reaction; A steam supply unit installed below the fluidized bed ejection plate for steam reforming; And a reactive gas discharge unit for discharging the reformed gas to the outside of the fluidized bed gasification furnace.
In addition, the tar reforming system using the steelmaking slag according to the sixth example of the present invention includes a fluidized bed gasification furnace for supplying a sample and generating a syngas by a gasification reaction; A sample supply unit installed above the fluidized bed gasification furnace to supply a sample to the fluidized bed gasification furnace; A fluidized bed medium supply unit for supplying the fluidized bed medium into the fluidized bed gasification furnace; A tar reforming line communicating with the fluidized bed gasification furnace to reform tar contained in the syngas produced in the fluidized bed gasification furnace using slag pretreated as a catalyst; A slag supply unit installed above the tar reforming furnace to supply slag pretreated to the tar reforming furnace; A fluidized bed jetting plate installed in the fluidized bed gasification furnace for filtering the remaining bottoms after gasification; An oxidant supply unit installed below the fluidized bed ejection plate for gasification reaction; A steam supply unit installed in the tar reforming furnace for steam reforming; And a reactive gas discharge portion for discharging the reformed gas to the outside of the tar reforming furnace.
Also, the tar reforming system using the steelmaking slag according to the seventh example of the present invention includes a fluidized bed gasification furnace for supplying a sample and producing a syngas by a gasification reaction; A sample supply unit installed above the fluidized bed gasification furnace to supply a sample to the fluidized bed gasification furnace; A slag primary supply unit installed below the fluidized-bed gasification furnace to supply slag pretreated to the fluidized bed gasification furnace; A tar reforming line communicating with the fluidized bed gasification furnace to reform tar contained in the syngas produced in the fluidized bed gasification furnace using slag pretreated as a catalyst; A slag secondary supply unit installed above the tar reforming furnace to supply slag pretreated with the tar reforming furnace; A fluidized bed jetting plate installed at a lower portion of the fluidized bed gasification furnace to filter the remaining bottoms after gasification; An oxidant supply unit installed below the fluidized bed ejection plate for gasification reaction; A first steam supply unit installed in the fluidized bed gasification furnace for steam reforming; A second steam supply unit installed in the tar reforming furnace for steam reforming; And a reactive gas discharge portion for discharging the reformed gas to the outside of the tar reforming furnace.
In the tar reforming system using the steelmaking slag according to the eighth example of the present invention, a sample is supplied to the inside of the steelmaking slag to produce synthesis gas by gasification reaction, and the slag pretreated as a catalyst is supplied to reform tar Fluidized bed gasification furnace; A sample supply unit installed above the fluidized bed gasification furnace to supply a sample to the fluidized bed gasification furnace; A slag supply unit installed below the fluidized bed gasification furnace to supply slag pretreated to the fluidized bed gasification furnace; A cyclone for receiving the synthesis gas produced in the fluidized bed gasification furnace and separating the slag contained in the synthesis gas; A downcomer installed at a lower portion of the cyclone for moving the slag separated by the cyclone to a lower portion of the fluidized bed gasification furnace; A fluidized bed jetting plate installed at a lower portion of the fluidized bed gasification furnace to filter the remaining bottoms after gasification; An oxidant supply unit installed below the fluidized bed ejection plate for gasification reaction; A steam supply unit installed below the fluidized bed ejection plate for steam reforming; And a reactive gas discharge unit for discharging the reformed gas passed through the cyclone to the outside.
In the tar reforming system using the steelmaking slag according to the ninth example of the present invention, a sample is supplied to the inside of the steelmaking slag to produce synthesis gas by gasification reaction, and the slag pretreated as a catalyst is supplied to reform tar Fluidized bed gasification furnace; A sample supply unit installed above the fluidized bed gasification furnace to supply a sample to the fluidized bed gasification furnace; A slag supply unit installed below the fluidized bed gasification furnace to supply slag pretreated to the fluidized bed gasification furnace;
A first cyclone for receiving the synthesis gas produced in the fluidized bed gasification furnace and separating the slag contained in the synthesis gas; A downfalling pipe installed at a lower portion of the first cyclone to move the slag to a lower portion of the fluidized bed gasification furnace; A circulation slag supply unit connected to the downcomer to circulate and supply the slag moved to the downcomer; A reaction gas discharge pipe connected to the downfalling pipe to discharge the reformed gas; A second cyclone that receives the reformed gas discharged to the reaction gas discharge pipe and separates the dust contained in the reformed gas again; A fluidized bed jetting plate installed at a lower portion of the fluidized bed gasification furnace to filter the remaining bottoms after gasification; An oxidant supply unit installed below the fluidized bed ejection plate for gasification reaction; A steam supply unit installed below the fluidized bed ejection plate for steam reforming; And a reactive gas discharge unit for discharging the reformed gas passed through the second cyclone to the outside.
As described above, according to the present invention, the steelmaking slag, which is produced at 1,200 ° C., can be used as a tar reforming catalyst after pretreatment of steelmaking slag which does not require a separate manufacturing process as compared with existing commercial reforming tar- (Fe 2 O 3 ), which is the main component, is excellent in durability due to sintering and carbon deposition, enabling continuous operation of the process.
Further, by directly inputting the steelmaking slag into the gasification furnace, it is possible to reduce the coke production gas system and the gasification process system, and it is possible to reduce the operating cost of the gasification facility, since no additional tar refining facility is required.
In addition, steel slag can be continuously supplied at a low cost, so that it can be easily applied to various gasification furnaces and reforming reactors.
In addition, the process is simpler than that of the conventional pretreatment method, and it is easy to utilize the catalyst of the steelmaking slag mass-produced through a quick pretreatment process.
In addition, unlike steel slag that is used in steel mills, coal slag is mainly used as aggregate or landfill, which can be used as a high value added resource through catalyst utilization.
In addition to the tar reforming catalyst, pretreated steelmaking slag can also be used as an adsorbent for removing VOCs in the workplace and as a catalyst for removing organic matters contained in a large amount of wastewater.
Steelmaking slag used as a catalyst can also sell iron oxide recovered through charcoal separation as a valuable material.
1 is a graph showing the steam reforming performance evaluation of the present invention
2 is a view showing a tar reforming system using steelmaking slag according to the first embodiment of the present invention
3 is a view showing a tar reforming system using steel making slag according to a second embodiment of the present invention
4 is a view showing a tar reforming system using steelmaking slag according to a third embodiment of the present invention
5 is a view showing a tar reforming system using steelmaking slag according to a fourth embodiment of the present invention
6 is a view showing a tar reforming system using steel making slag according to a fifth embodiment of the present invention
7 is a view showing a tar reforming system using steelmaking slag according to a sixth embodiment of the present invention
FIG. 8 is a view showing a tar reforming system using steelmaking slag according to a seventh embodiment of the present invention
9 is a view showing a tar reforming system using steelmaking slag according to an eighth embodiment of the present invention
10 is a view showing a tar reforming system using steel making slag according to a ninth embodiment of the present invention
Hereinafter, a tar reforming method and a tar reforming system using steelmaking slag according to a preferred embodiment of the present invention will be described in detail with reference to the accompanying drawings.
The present invention provides a method for reforming tar contained in a syngas produced in a gasifier by using slag generated during smelting as a catalyst after pretreatment.
The tar reforming method of the present invention performs a process of pretreating slag in order to improve the surface area of the slag.
Then, a sample is supplied to a gasifier to perform a gasification reaction to produce a synthesis gas, and slag pretreated as a catalyst is used to remove tar contained in the synthesis gas produced by the gasification reaction, The tar contained in the gas is reformed.
Here, the sample includes both municipal wastes and industrial wastes, and can be produced in the form of pellets.
The slag pretreatment step may include at least one of a slag hydrothermal treatment process using steam at a high temperature and a high pressure condition, a slag alkali treatment process using an alkali solution, and a slag alkali hydrothermal treatment process using a hot alkali solution .
In the slag hydrothermal treatment method, the slag is pulverized to a size of 1 mm or less in diameter, and then is pulverized in a subcritical state of 250 ° C and 40 bar for a predetermined time, for example, 5 minutes using distilled water and slag at a mass ratio of 30: It can be maintained for a period of time.
In the slag alkaline hydrothermal treatment, the slag may be crushed to a size of 1 mm or less in diameter and maintained in a 1 wt.% Or more NaOH aqueous solution using a pressure vessel at 250 ° C. and 40 bar for 5 hours.
Since the steelmaking slag produced as a by-product in a steel mill is formed at a high temperature, the sintering phenomenon that may occur during the catalytic reaction does not occur, so that the catalytic activity is continuously maintained.
Refining facilities for treating tar generated from waste, biomass syngas, and coke oven gas can be scaled down through the construction of tar reforming using steelmaking slag.
≪ Evaluation of steam reforming performance >
In order to evaluate the tar reforming performance using the steel slag of the present invention, steam reforming performance was evaluated using steam, which is a typical component of tar, in a steam reforming reactor.
The reactor was charged with 0.3 g of steelmaking slag, the reactants were fed under a 2: 1 carbon-to-carbon ratio of steam to benzene, and nitrogen was supplied to maintain the residence time at 0.3 seconds.
In order to apply the slag pretreatment method of the present invention, examples of the components include 22.1 wt% of SiO 2 , 7.6 wt% of Al 2 O 3 , 0.6 wt% of TiO 2 , 3.9% of P 2 O 5 , 22.8 wt% of Fe 2 O 3 , 32.2 wt% of CaO, 7.3 wt% of MgO, and 0.6 wt% of Na 2 O were applied to the examples of the present invention.
FIG. 1 is a graph showing an evaluation of steam reforming performance of the present invention, and a comparative example shows a pretreatment method using a conventional iron oxide-based commercial catalyst. Example 1 shows a hydrothermal treatment method in which steam is used for pretreatment. Example 2 shows an alkali treatment method for pretreating with an alkaline aqueous solution, and Example 3 shows an alkaline hydrothermal treatment method for performing a pretreatment using an alkaline aqueous solution of warming.
The carbon conversion rate, that is, the activity, according to each reaction temperature (800 °, 850 °, 900 °) was 21%, 27%, 40% 45% and 82%, respectively, and Example 2 of the present invention was 30%, 35% and 53%, and Example 3 of the present invention was 11.6%, 25% and 53.4%, respectively.
In the hydrothermal treatment of the slag pretreatment method proposed in the present invention, the carbon conversion rate at the reaction temperature condition was about 42% higher than that of the conventional iron oxide based commercial catalyst pretreatment method.
Therefore, among the methods of pretreating the slag for tar removal, it was confirmed that the efficiency of the hydrothermal treatment method was the highest, followed by the alkali treatment method and the alkaline hydrothermal treatment method.
Both the hydrothermal treatment method, the alkali treatment method and the alkaline hydrothermal treatment method proposed in the present invention can be confirmed to be improved as compared with the pretreatment method using the conventional iron oxide based commercial catalyst.
Meanwhile, the present invention provides a tar reforming system using steelmaking slag through the above-mentioned pretreatment method.
Hereinafter, a tar reforming system using steel making slag according to the first to ninth embodiments of the present invention will be described with reference to FIGS. 2 to 11. FIG.
FIG. 2 is a view showing a tar reforming system using steelmaking slag according to the first embodiment of the present invention.
As shown in FIG. 2, the tar reforming system using steelmaking slag according to the first embodiment of the present invention includes a fixed
A sample
A slag supply unit (S 2) is installed above the slag reaction furnace (112) to supply the slag pretreated to the slag reaction furnace (112).
For the gasification reaction, the fixed
The
The
A reaction
A bottom
In the tar reforming system using the steelmaking slag according to the first embodiment of the present invention shown in FIG. 2, a sample supplied into the fixed
In the tar reforming system using the steelmaking slag according to the first embodiment of the present invention shown in FIG. 2, since the double-bed structure having the fixed-
3 is a view showing a tar reforming system using steelmaking slag according to a second embodiment of the present invention.
As shown in FIG. 3, the tar reforming system using the steelmaking slag according to the second example of the present invention receives a sample to generate a synthesis gas by a gasification reaction, receives slag pretreated as a catalyst, And a fixed-
A sample slag supply unit (S 1) is installed above the fixed bed gasification furnace (210) to supply the slag pretreated with the sample to the fixed bed gasification furnace (210).
An oxidant supply unit 220 is installed below the fixed
A
The reaction
In addition, a bottom
In the tar reforming system using the steelmaking slag according to the second embodiment of the present invention shown in FIG. 3, the sample supplied into the fixed
4 is a view showing a tar reforming system using steelmaking slag according to a third embodiment of the present invention.
As shown in FIG. 4, the tar reforming system using the steelmaking slag according to the third example of the present invention includes a fixed
In order to supply the sample to the fixed
A
A slag supply unit (S 2) is installed on the tar reforming furnace (312) to supply slag to the tar reforming furnace (312).
For the gasification reaction, an
The steam reformer (312) is provided with a steam supply unit (330) for steam reforming.
A reaction
A bottom
In the tar reforming system using the steelmaking slag according to the third embodiment of the present invention shown in FIG. 4, a sample supplied into the fixed
At this time, the syngas may include tar, which is a form in which the sample is not completely decomposed. Therefore, the slag pretreated as a catalyst acts to reform the gas. The
5 is a view showing a tar reforming system using steelmaking slag according to a fourth embodiment of the present invention.
As shown in FIG. 5, the tar reforming system using the steelmaking slag according to the fourth example of the present invention includes a fixed
A sample slag
A slag supplying unit S 2 is provided above the
For the gasification reaction, the fixed
A first
The reaction
A bottom
In the tar reforming system using the steelmaking slag according to the fourth embodiment of the present invention shown in FIG. 5, the sample supplied into the fixed
In the tar reforming system using the steelmaking slag according to the fourth embodiment of the present invention shown in FIG. 5, since the fixed
6 is a view showing a tar reforming system using steelmaking slag according to a fifth embodiment of the present invention.
As shown in FIG. 6, the tar reforming system using the steelmaking slag according to the fifth example of the present invention supplies a sample to a synthesis gas by a gasification reaction, receives slag pretreated as a catalyst, And a fluidized-
A sample
A slag feeder (S 2) is installed below the fluidized-bed gasification furnace (510) to feed the slag pretreated to the fluidized bed gasification furnace (510) to the catalyst and the fluidized bed.
In order to filter the remaining bottoms after the gasification, a fluidized bed spraying plate P is installed below the fluidized
For the gasification reaction, an
A
A reactive
In addition, a bottom
In the tar reforming system using the steelmaking slag according to the fifth embodiment of the present invention shown in FIG. 6, the sample supplied into the fluidized
Also, the slag pretreated as a catalyst acts to reform the gas. The
FIG. 7 is a view showing a tar reforming system using steelmaking slag according to the sixth embodiment of the present invention.
As shown in FIG. 7, the tar reforming system using the steelmaking slag according to the sixth embodiment of the present invention includes a fluidized
A sample
A fluidized bed medium supply unit (S 2) is installed below the fluidized bed gasification furnace (611) to supply the fluidized bed medium into the fluidized bed gasification furnace (611).
A
A slag supplying unit S 3 is installed above the
In order to filter the remaining bottoms after the gasification, a fluidized bed jetting plate P is installed below the fluidized
For the gasification reaction, an
A
The reaction
The bottom of the fluidized
In the tar reforming system using the steelmaking slag according to the sixth embodiment of the present invention shown in FIG. 7, a sample supplied into the fluidized
The syngas is transferred to the
FIG. 8 is a view showing a tar reforming system using steelmaking slag according to a seventh embodiment of the present invention.
As shown in FIG. 8, the tar reforming system using the steelmaking slag according to the seventh example of the present invention includes a fluidized
A sample
A slag primary feeder (B 2) is installed below the fluidized-bed gasification furnace (711) to feed the slag pretreated to the fluidized-bed gasification furnace (711) to the catalyst and the fluidized bed.
A
The slag secondary supply unit B 3 is installed above the
In order to filter the remaining bottoms after the gasification, a fluidized bed jetting plate P is installed below the fluidized
For the gasification reaction, an
A first
A second
A reactive
A bottom
In the tar reforming system using the steelmaking slag according to the seventh embodiment of the present invention shown in FIG. 8, the sample supplied into the fluidized
9 is a view showing a tar reforming system using steelmaking slag according to an eighth embodiment of the present invention.
As shown in FIG. 9, the tar reforming system using the steelmaking slag according to the eighth example of the present invention is a system in which a sample is supplied to the inside of a steelmaking slag to produce a synthesis gas by a gasification reaction, And a fluidized-
A sample supply unit (S 1) is installed above the fluidized bed gasification furnace (810) to supply the sample to the fluidized bed gasification furnace (810).
A slag supplying portion C 2 is installed below the fluidized-
A
A
A fluidized
For the gasification reaction, an
A
A reactive
A bottom
In the tar reforming system using the steelmaking slag according to the eighth embodiment of the present invention shown in FIG. 9, the sample supplied into the fluidized-
10 is a view showing a tar reforming system using steelmaking slag according to a ninth embodiment of the present invention.
10, in the tar reforming system using the steelmaking slag according to the ninth example of the present invention, a sample is supplied to the inside of the steelmaking slag, and a synthesis gas is produced by a gasification reaction. The slag pretreated as a catalyst is supplied, And a fluidized-
A sample supply unit (S 1) is installed above the fluidized bed gasification furnace (910) to supply the sample to the fluidized bed gasification furnace (910).
A slag supply part D 2 is installed below the fluidized-
A
A
A reaction
The
In the lower part of the fluidized
For the gasification reaction, an
A
A reactive
The bottom of the fluidized-
In the tar reforming system using the steelmaking slag according to the ninth embodiment of the present invention shown in FIG. 10, a sample supplied into the fluidized-
The reformed gas moves along the reaction
As described above, according to the present invention, the steelmaking slag, which does not require a separate manufacturing process as compared with the commercial catalyst for reforming tar, is pretreated and used as a catalyst to reduce the operation cost of the gasification facility, The slag has excellent thermal durability, and the iron oxide (Fe 2 O 3 ) component, which is the main component, has excellent durability due to sintering and carbon deposition, enabling continuous operation of the process.
Further, by directly injecting the steelmaking slag into the gasification furnace, it is possible to reduce the coke production gas system and the gasification process system, since no additional tar refining facility is required.
In addition, steel slag can be continuously supplied at a low cost, so that it can be easily applied to various gasification furnaces and reforming reactors.
In addition, the process is simpler than that of the conventional pretreatment method, and it is easy to utilize the catalyst of the steelmaking slag mass-produced through a quick pretreatment process.
In addition, unlike steel slag that is used in steel mills, coal slag is mainly used as aggregate or landfill, which can be used as a high value added resource through catalyst utilization.
In addition to the tar reforming catalyst, pretreated steelmaking slag can also be used as an adsorbent for removing VOCs in the workplace and as a catalyst for removing organic matters contained in a large amount of wastewater.
Steelmaking slag used as a catalyst can also sell iron oxide recovered through charcoal separation as a valuable material.
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed embodiments, but, on the contrary, Various modifications and variations are possible within the scope of the present invention.
110: double pipe reaction furnace
111: fixed bed gasifier
111a:
112: slag reaction furnace
112a: Slag discharge portion
120: oxidant supplier
130: Steam supply
140: reaction gas outlet
210: fixed bed gasifier
210a:
220: oxidant supplier
230: Steam supply
240: reaction gas outlet
311: Fixed-bed gasification furnace
311a:
312: tar reforming furnace
312a: slag discharge portion
320: oxidant supplier
330: Steam supply
340: reaction gas outlet
410: double tube reactor
411: Fixed-bed gasification furnace
411a:
412: slag reaction furnace
412a: Slag discharge section
420: oxidant supplier
430: first steam supply part
431: the second steam supply
440: reaction gas outlet
510: fluidized bed gasification furnace
510a:
530: Steam supply
520: oxidant supplier
530: Steam supply
540: reaction gas outlet
611: Fluidized bed gasification furnace
611a:
612: tar reforming furnace
620: oxidant supplier
630: Steam supply
640: reaction gas outlet
711: Fluidized bed gasification furnace
712: tar reforming furnace
712a: Slag discharge section
720: oxidant supplier
730: First steam supply part
731: the second steam supply section
740: reaction gas outlet
810: Fluidized bed gasification furnace
820: oxidant supplier
830: Steam supply
840: reaction gas outlet
850: Cyclone
860: Downward pipe
870: Fluidized bed spray plate
910: Fluidized bed gasification furnace
910a:
920: oxidant supplier
930: Steam supply
940: reaction gas outlet
950: first cyclone
960: Downward pipe
961: Circulating slag supply
970: Fluidized bed spray plate
980: Exhaust pipe
990: Second cyclone
P: Fluidized bed spray plate
T: Precipitation tank
Claims (17)
The slag pretreatment method may include at least one of a slag hydrothermal treatment method using steam at a high temperature and a high pressure condition, a slag alkali treatment method using an alkali solution, and a slag alkaline hydrothermal treatment method using a hot alkaline solution Wherein the slag hydrothermal treatment method maintains a subcritical state in the slag hydrothermal treatment method.
The slag hydrothermal treatment method comprises grinding the slag to a size of 1 mm or less in diameter and then maintaining it in a subcritical state of 250 ° C and 40 bar for 5 hours by using a pressure vessel at a mass ratio of distilled water and slag of 30: A method of reforming tar using steelmaking slag.
The slag alkali hydrothermal treatment method is characterized in that the slag is crushed to a size of 1 mm or less in diameter and then maintained in a 1 wt.% Or more NaOH aqueous solution using a pressure vessel for 5 hours at 250 DEG C and 40 bar under subcritical conditions By weight of the steel slag.
A sample supply unit installed in the fixed bed gasification furnace to supply a sample to the fixed bed gasification furnace;
A slag supply part installed in the slag reaction furnace to supply slag pretreated to the slag reaction furnace;
An oxidant supplier installed in the fixed bed gasifier for gasification reaction;
A steam supply unit installed in the slag reaction furnace for steam reforming; And
And a reaction gas discharge part for discharging the reformed gas to the outside of the slag reaction furnace,
A slag alkaline treatment method using an alkaline solution, and a slag alkaline hydrothermal treatment method using an alkaline solution of a warming treatment, and a slag alkaline hydrothermal treatment method using a hot alkaline solution, And,
Wherein the slag hydrothermal treatment method maintains a sub-critical state.
Wherein the steam supply part promotes upward flow of the reformed gas and the high heat and prevents poisoning of the catalyst by carbon deposition of the slag.
A sample slag supply unit installed in the fixed bed gasification furnace so as to supply slag pretreated with the sample to the fixed bed gasification furnace;
An oxidant supplier installed in the fixed bed gasifier for gasification reaction;
A steam supply unit installed in the fixed bed gasification furnace for steam reforming; And
And a reaction gas discharge portion for discharging the reformed gas to the outside of the fixed bed gasification furnace,
A slag alkaline treatment method using an alkaline solution, and a slag alkaline hydrothermal treatment method using an alkaline solution of a warming treatment, and a slag alkaline hydrothermal treatment method using a hot alkaline solution, And,
Wherein the slag hydrothermal treatment method maintains a sub-critical state.
A sample supply unit installed in the fixed bed gasification furnace to supply a sample to the fixed bed gasification furnace;
A tar reforming furnace connected to the fixed bed gasification furnace for reforming the tar contained in the syngas of the fixed bed gasification furnace by receiving the pretreated slag;
A slag supply unit installed in the tar reforming furnace to supply slag pretreated to the tar reforming furnace;
An oxidant supplier installed in the fixed bed gasifier for gasification reaction;
A steam supply unit installed in the tar reforming furnace for steam reforming; And
And a reactive gas discharge portion for discharging the reformed gas to the outside of the tar reforming furnace.
A sample slag supply unit installed in the fixed bed gasification furnace so as to supply slag pretreated with the sample to the fixed bed gasification furnace;
A slag supply part installed in the slag reaction furnace to supply slag pretreated to the slag reaction furnace;
An oxidant supplier installed in the fixed bed gasifier for gasification reaction;
A first steam supply unit installed in the slag reaction furnace for steam reforming;
A second steam supply unit installed in the fixed bed gasification furnace for steam reforming; And
And a reaction gas discharge portion for discharging the reformed gas to the outside of the slag reaction furnace.
A sample supply unit installed in the fluidized bed gasification furnace to supply a sample to the fluidized bed gasification furnace;
A slag supply unit installed in the fluidized bed gasification furnace to supply slag pretreated to the fluidized bed gasification furnace;
A fluidized bed jetting plate installed at a lower portion of the fluidized bed gasification furnace to filter the remaining bottoms after gasification;
An oxidant supply unit installed below the fluidized bed ejection plate for gasification reaction;
A steam supply unit installed below the fluidized bed ejection plate for steam reforming; And
And a reaction gas discharge portion for discharging the reformed gas to the outside of the fluidized bed gasification furnace.
A sample supply unit installed in the fluidized bed gasification furnace to supply a sample to the fluidized bed gasification furnace;
A fluidized bed medium supply unit for supplying the fluidized bed medium into the fluidized bed gasification furnace;
A tar reforming line communicating with the fluidized bed gasification furnace to reform tar contained in the syngas produced in the fluidized bed gasification furnace using slag pretreated as a catalyst;
A slag supply unit installed in the tar reforming furnace to supply slag pretreated to the tar reforming furnace;
A fluidized bed jetting plate installed in the fluidized bed gasification furnace for filtering the remaining bottoms after gasification;
An oxidant supply unit installed below the fluidized bed ejection plate for gasification reaction;
A steam supply unit installed in the tar reforming furnace for steam reforming; And
And a reactive gas discharge portion for discharging the reformed gas to the outside of the tar reforming furnace.
A sample supply unit installed in the fluidized bed gasification furnace to supply a sample to the fluidized bed gasification furnace;
A slag primary supply unit installed in the fluidized bed gasification furnace to supply slag pretreated to the fluidized bed gasification furnace;
A tar reforming line communicating with the fluidized bed gasification furnace to reform tar contained in the syngas produced in the fluidized bed gasification furnace using slag pretreated as a catalyst;
A slag secondary supply unit installed in the tar reforming furnace to supply slag pretreated to the tar reforming furnace;
A fluidized bed jetting plate installed at a lower portion of the fluidized bed gasification furnace to filter the remaining bottoms after gasification;
An oxidant supply unit installed below the fluidized bed ejection plate for gasification reaction;
A first steam supply unit installed in the fluidized bed gasification furnace for steam reforming;
A second steam supply unit installed in the tar reforming furnace for steam reforming; And
And a reactive gas discharge portion for discharging the reformed gas to the outside of the tar reforming furnace.
A sample supply unit installed in the fluidized bed gasification furnace to supply a sample to the fluidized bed gasification furnace;
A slag supply unit installed in the fluidized bed gasification furnace to supply slag pretreated to the fluidized bed gasification furnace;
A cyclone for receiving the synthesis gas produced in the fluidized bed gasification furnace and separating the slag contained in the synthesis gas;
A downcomer installed at a lower portion of the cyclone for moving the slag separated by the cyclone to a lower portion of the fluidized bed gasification furnace;
A fluidized bed jetting plate installed at a lower portion of the fluidized bed gasification furnace to filter the remaining bottoms after gasification;
An oxidant supply unit installed below the fluidized bed ejection plate for gasification reaction;
A steam supply unit installed below the fluidized bed ejection plate for steam reforming; And
And a reaction gas discharge portion for discharging the reformed gas passed through the cyclone to the outside.
A sample slag supply unit installed in the fluidized bed gasification furnace to supply the sample and the pretreated slag to the fluidized bed gasification furnace;
A first cyclone for receiving the synthesis gas produced in the fluidized bed gasification furnace and separating the slag contained in the synthesis gas;
A downfalling pipe installed at a lower portion of the first cyclone to move the slag to a lower portion of the fluidized bed gasification furnace;
A circulation slag supply unit connected to the downcomer to circulate and supply the slag moved to the downcomer;
A reaction gas discharge pipe connected to the downfalling pipe to discharge the reformed gas;
A second cyclone that receives the reformed gas discharged to the reaction gas discharge pipe and separates the dust contained in the reformed gas again;
A fluidized bed jetting plate installed at a lower portion of the fluidized bed gasification furnace to filter the remaining bottoms after gasification;
An oxidant supply unit installed below the fluidized bed ejection plate for gasification reaction;
A steam supply unit installed below the fluidized bed ejection plate for steam reforming; And
And a reaction gas discharge portion for discharging the reformed gas passed through the second cyclone to the outside.
The slag hydrothermal treatment method comprises grinding the slag to a size of 1 mm or less in diameter and then maintaining it in a subcritical state of 250 ° C and 40 bar for 5 hours by using a pressure vessel at a mass ratio of distilled water and slag of 30: A tar reforming system using steelmaking slag.
The pre-
A slag alkaline treatment method using an alkaline solution, and a slag alkaline hydrothermal treatment method using an alkaline solution of a warming treatment, and a slag alkaline hydrothermal treatment method using a hot alkaline solution, And,
The slag hydrothermal treatment method comprises grinding the slag to a size of 1 mm or less in diameter and then maintaining it in a subcritical state of 250 ° C and 40 bar for 5 hours by using a pressure vessel at a mass ratio of distilled water and slag of 30: A tar reforming system using steelmaking slag.
The slag alkali hydrothermal treatment method is characterized in that the slag is crushed to a size of 1 mm or less in diameter and then maintained in a 1 wt.% Or more NaOH aqueous solution using a pressure vessel for 5 hours at 250 DEG C and 40 bar under subcritical conditions By weight of the steel slag.
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