KR101760568B1 - Apparatus for polishing sleeve - Google Patents
Apparatus for polishing sleeve Download PDFInfo
- Publication number
- KR101760568B1 KR101760568B1 KR1020150104102A KR20150104102A KR101760568B1 KR 101760568 B1 KR101760568 B1 KR 101760568B1 KR 1020150104102 A KR1020150104102 A KR 1020150104102A KR 20150104102 A KR20150104102 A KR 20150104102A KR 101760568 B1 KR101760568 B1 KR 101760568B1
- Authority
- KR
- South Korea
- Prior art keywords
- polishing
- sleeve
- film
- circumferential surface
- outer circumferential
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/02—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work
- B24B5/04—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding cylindrical surfaces externally
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
- B24B29/04—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces for rotationally symmetrical workpieces, e.g. ball-, cylinder- or cone-shaped workpieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B45/00—Means for securing grinding wheels on rotary arbors
- B24B45/003—Accessories therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/02—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work
- B24B5/04—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding cylindrical surfaces externally
- B24B5/047—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding cylindrical surfaces externally of workpieces turning about a vertical axis
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C13/00—Rolls, drums, discs, or the like; Bearings or mountings therefor
- F16C13/02—Bearings
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
The present invention relates to a sleeve polishing apparatus capable of grinding and polishing a mirror surface in the same polishing apparatus and securing the illuminance of an outer circumferential surface of an improved sleeve, and a method of manufacturing a sleeve using the sleeve polishing apparatus. The apparatus for polishing a sleeve has a lower base for providing a space for polishing the outer circumferential surface of a cylindrical sleeve, a lower base for polishing a circumferential surface of a sleeve constituting an oil film bearing provided in a support roll choke of the rolling apparatus, A mounting means provided on the lower base for receiving and rotating the sleeve; An upper base spaced apart from an upper portion of the lower base and having a RAM that is moved in a vertical direction; A primary polishing means provided in the upper base so as to be replaceable and provided with a polishing grindstone that contacts the outer peripheral surface of the sleeve to polish the outer peripheral surface of the sleeve; A second polishing step of polishing the outer circumferential surface of the sleeve by using a polishing film which is provided to be interchangeable with the ram of the upper base and which is provided alternately with the primary polishing means and is continuously supplied to contact the outer circumferential surface of the sleeve, And polishing means.
Description
The present invention relates to a sleeve polishing apparatus and a method of manufacturing a sleeve using the sleeve polishing apparatus. More particularly, the present invention relates to a sleeve polishing apparatus and a sleeve polishing apparatus which can grind and polish a mirror surface in the same polishing apparatus to secure an improved outer circumferential surface And a method of manufacturing a sleeve using the same.
In general, the steel process consists of a steelmaking process, a steelmaking process, a casting process, and a rolling process. Molten steel, from which impurities have been removed from iron ore as a raw material, is injected into a mold of a continuous casting process, , BLOOM or billet, and then subject to a suitable rolling process according to the final products such as wire rod, coil, thin plate, and heavy plate which are finally produced.
In general, a rolling mill provided in a rolling process includes a work roll which is directly contacted with a rolled material and rolled, and a work roll which is supported by the work roll to prevent a bending phenomenon due to a load during rolling. A support roll for supporting upper and lower support rolls for smooth rotation of the upper and lower support rolls under severe rolling conditions in which high load and impact are required, And upper and lower support roll chocks provided at both ends of the lower support roll, and work roll chocks provided at both ends of the work roll to support and operate the work roll.
BRIEF DESCRIPTION OF DRAWINGS FIG. 1 is a configuration diagram showing an assembling structure of a support roll and a support roll choke.
As shown in FIG. 1, the
The oil film bearing 30 is composed of a
Conventionally, the sleeve is subjected to a polishing operation using finishing grinding stone after finishing in a processing machine, but when using a grinding stone for grinding, the surface roughness is as low as Ra0.4, which is a problem in rolling operation have.
In order to solve this problem, there is a need to improve an apparatus and a method for polishing the peripheral surface roughness of the sleeve to the mirror-surface level without moving the processed sleeve in the manufacture of the sleeve.
The present invention provides a sleeve polishing apparatus capable of continuously grinding and polishing a mirror surface in the same polishing apparatus and securing the illuminance of the outer circumferential surface of a sleeve at a mirror surface level, and a method of manufacturing a sleeve using the same.
A sleeve polishing apparatus according to an embodiment of the present invention is an apparatus for polishing an outer circumferential surface of a sleeve constituting an oil film bearing provided in a support roll choke of a rolling apparatus, A lower base for providing a lower electrode; A mounting means provided on the lower base for receiving and rotating the sleeve; An upper base spaced apart from an upper portion of the lower base and having a RAM that is moved in a vertical direction; A primary polishing means provided in the upper base so as to be replaceable and provided with a polishing grindstone that contacts the outer peripheral surface of the sleeve to polish the outer peripheral surface of the sleeve; A second polishing step of polishing the outer circumferential surface of the sleeve by using a polishing film which is provided to be interchangeable with the ram of the upper base and which is provided alternately with the primary polishing means and is continuously supplied to contact the outer circumferential surface of the sleeve, And polishing means.
Wherein the mounting means comprises a turntable on which an end of either one of longitudinally opposite ends of the sleeve is seated and fixed and a rotating shaft mounted on an upper surface of the lower base and connected to a lower center of the turntable to rotate the turntable, The ram of the upper base is installed around the upper portion of the turntable, and at least one of the rotary shaft and the ram is installed to be movable in a horizontal direction.
Wherein the primary polishing means and the secondary polishing means each have a first fastening jig and a second fastening jig for engaging with the ram provided on the upper base, The first fastening jig and the second fastening jig, which are respectively provided in the car polishing unit, are installed.
Wherein the secondary polishing means comprises a film polishing unit for providing a polishing film such that the polishing film continuously contacts the outer peripheral surface of the sleeve; And a support unit installed to vary the installation angle of the film polishing unit, and the second fastening jig is connected to the support unit.
The film polishing unit comprising: a main body connected to the supporting unit; A pickup roll installed to be driven by the main body to pull out the abrasive film; A plurality of guide rollers installed on the main body and guiding a moving path of the polishing film wound on the winding roll; A tightening roller installed on the main body and closely contacting the outer circumferential surface of the sleeve for contacting the abrasive film while being guided by the guide roller; A take-up reel for taking up the abrasive film which is abraded on the outer circumferential surface of the sleeve while being in contact with the outer circumferential surface of the sleeve by the contact roller; And a cylinder for bringing the contact roller into close contact with the outer circumferential surface of the sleeve.
Wherein the supporting unit includes a tilting bar on which the second fastening jig is installed; A tilting shaft connecting the main body to the tilting bar, the tilting shaft turning the main body so as to vary the installation angle of the tilting bar; And a tilting fixed bar extending from an end of the tilting bar to fix an end of the main body to which an installation angle is variable.
Meanwhile, a method of manufacturing a sleeve according to an embodiment of the present invention is a method of manufacturing a sleeve constituting an oil film bearing provided in a support roll choke of a rolling apparatus, comprising the steps of: forming a hollow cylindrical sleeve A body forming step of forming a body for a body; A first machining step of roughing the body; A heat treatment step of heat treating the body; A second machining step of machining at least one of an intermediate cutting and a finishing so as to form the shape of the final sleeve by machining the body; A first polishing means provided with a polishing grindstone is mounted on the machining apparatus so as not to move the body from the machining apparatus in which the second mechanical machining step has been performed so that the outer circumferential surface of the body is firstly polished, And a continuous polishing step in which the means is replaced with a secondary polishing means provided with a polishing film to continuously perform secondary polishing of the outer peripheral surface of the primary polished body.
In the continuous polishing step, it is preferable that the primary polishing is performed so that the maximum roughness of the outer circumferential surface of the sleeve becomes Ra 0.4, and the secondary polishing is performed such that the maximum roughness of the outer circumferential surface of the sleeve becomes Ra 0.1.
According to the embodiment of the present invention, since grinding and polishing of the mirror surface can be continuously performed in the same apparatus without moving the processed sleeve, the surface roughness of the sleeve outer circumferential surface can be maintained at a level lower than Ra0.1 It is possible to polish very smoothly and obtain a surface state of a mirror surface.
Further, since the installation angle of the secondary polishing means for polishing the outer circumferential surface of the sleeve to the mirror surface level can be adjusted, the sleeve can be polished even in the case of a sleeve having a taper surface shape.
It is possible to complete the polishing process from the previous machining equipment without moving the product to the special polishing equipment at the time of polishing, thereby increasing the productivity and reducing the processing cost.
By ensuring the surface roughness of the outer surface of the sleeve, the rolling friction resistance is reduced during rolling, thereby reducing the rolling equipment load and suppressing the formation of carbon in the lubricating oil, thereby improving the working efficiency by shortening the maintenance time.
Fig. 1 is a structural view showing an assembling structure of the support roll and the support roll chocks,
FIG. 2 is a view showing a sleeve polishing apparatus according to an embodiment of the present invention,
FIGS. 3 and 4 are views showing a secondary polishing means according to an embodiment of the present invention,
5A and 5B are views showing the use state of the sleeve polishing apparatus according to an embodiment of the present invention.
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. It will be apparent to those skilled in the art that the present invention may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, It is provided to let you know. Wherein like reference numerals refer to like elements throughout.
First, a sleeve manufactured using the sleeve polishing apparatus according to an embodiment of the present invention is a sleeve constituting an oil film bearing provided in a support roll chock of a rolling apparatus, and the sleeve is a cylindrical shape having both ends connected to each other Respectively. Of course, the sleeve polishing apparatus proposed by the present invention is not limited to the manufacture of the sleeve constituting the oil film bearing, but may be applied to the outer circumferential surface or inner circumferential surface polishing of various products having a cylindrical shape.
FIG. 2 is a view showing a sleeve polishing apparatus according to an embodiment of the present invention, FIGS. 3 and 4 are views showing a secondary polishing means according to an embodiment of the present invention, and FIGS. 5A and 5B are cross- FIG. 5 is a view showing a state of use of a sleeve polishing apparatus according to an embodiment of the present invention. FIG.
As shown in the drawing, a sleeve polishing apparatus according to an embodiment of the present invention includes a
The
The seating means 200 is provided on the
The
At this time, the
The configuration of the CNC Turning Machine that processes the cylindrical base product while rotating the
The primary polishing means 400 is provided to be replaceable in the
The shape of the
The secondary polishing means 500 is provided to be replaceable in the
The
3, the
Meanwhile, in this embodiment, the angle of installation of the
The
The tilting
The tilting
The tilting stand 533 may be applied in various manners as means for rotating the
The state of use of the sleeve polishing apparatus according to an embodiment of the present invention and the method of manufacturing the sleeve using the same will now be described.
First, in order to form a sleeve, a base material is forged to manufacture a cylindrical sleeve-forming body having a hollow interior. (Body forming step)
Then, the forged body is subjected to a heat treatment (normalizing), followed by roughing so as to have a working margin of 3 to 5 mm on one side (first mechanical processing step).
Then, the rough-machined body is subjected to quenching and tempering (heat treatment step)
The body subjected to the heat treatment is mounted on the machining apparatus, and at least one of the machining and the finishing machining is performed so as to form the shape of the final sleeve (second mechanical machining step). At this time, It is preferable to apply a machining tip for machining or finishing to the ram of the polishing apparatus.
Then, the body subjected to the secondary machining is firstly subjected to primary grinding using the primary grinding means provided with the grinding stone, without moving the body subjected to the second machining step (in this embodiment, the grinding apparatus) In the same apparatus, the outer circumferential surface of the primary-polished body is successively subjected to secondary polishing using secondary polishing means provided with an abrasive film (continuous polishing step).
In this case, the outer circumferential surface of the sleeve is first polished by grinding the outer circumferential surface of the sleeve using a grinding grindstone so that the maximum roughness of the outer circumferential surface of the sleeve becomes Ra 0.4.
The outer circumferential surface of the sleeve is secondarily polished using a polishing film to polish the outer circumferential surface of the sleeve in a state where the primary polished surface is polished with a polishing grindstone so that the maximum roughness becomes Ra 0.1, do.
On the other hand, the operating relationship of the sleeve polishing apparatus used in the continuous polishing step will be described.
First, for the primary polishing in the continuous polishing step, the primary polishing means 400 is mounted on the
If the outer peripheral surface of the
In this state, air is supplied to the
The
Although the present invention has been described with reference to the accompanying drawings and the preferred embodiments described above, the present invention is not limited thereto but is limited by the following claims. Accordingly, those skilled in the art will appreciate that various modifications and changes may be made thereto without departing from the spirit of the following claims.
32: Sleeve 100: Lower base
200: seating means 210: turntable
220: rotating shaft 300: upper base
310: Ram 320: Holder
400 primary polishing means 410 polishing wheel
420: first fastening jig 500: secondary grinding means
510: film polishing unit 511:
512: Release 513: Take-up reel
514: guide roller 515: close roller
516: roller support member 517: cylinder body
518: Cylinder rod 519: Polishing film
520: second fastening jig 530: support unit
531: Tilting bar 532: Tilting shaft
533: tilting fixture
Claims (9)
A lower base for providing a space for polishing; A mounting means provided on the lower base for receiving and rotating the sleeve; An upper base spaced apart from an upper portion of the lower base and having a RAM that is moved in a vertical direction; A primary polishing means having a first fastening jig for coupling with the ram so as to be interchangeable with the ram of the upper base and having a grinding abrasive contacting the outer circumferential surface of the sleeve to polish the outer circumferential surface of the sleeve; A second fastening jig for engaging with the ram so as to be replaceable with the ram of the upper base and provided alternately with the primary grinding means and using a polishing film continuously supplied to contact the outer peripheral surface of the sleeve And secondary polishing means for polishing the outer circumferential surface of the sleeve by a mirror surface,
Wherein the secondary polishing means comprises a film polishing unit for providing a polishing film such that the polishing film continuously contacts the outer peripheral surface of the sleeve; And a supporting unit to which the second fastening jig is connected and to which the angle of installation of the film polishing unit is variable,
Wherein the supporting unit includes a tilting bar on which the second fastening jig is installed; A tilting shaft connecting the film polishing unit to the tilting bar and rotating the film polishing unit so as to vary an installation angle of the tilting bar; And a tilting fixing base extending from an end of the tilting bar to fix an end of the film polishing unit whose installation angle is variable.
Wherein the mounting means comprises a turntable on which an end of either one of longitudinally opposite ends of the sleeve is seated and fixed and a rotating shaft mounted on an upper surface of the lower base and connected to a lower center of the turntable to rotate the turntable,
The ram of the upper base is installed near the upper portion of the turntable,
Wherein at least one of the rotating shaft and the ram is movably installed in a horizontal direction.
Wherein the ram of the upper base is provided with a first fastening jig provided to each of the primary and secondary polishing means, and a holder to which the second fastening jig is attached and detached.
And the second fastening jig is connected to the support unit.
A body coupled to the support unit;
A pickup roll installed to be driven by the main body to pull out the abrasive film;
A plurality of guide rollers installed on the main body and guiding a moving path of the polishing film wound on the winding roll;
A tightening roller installed on the main body and closely contacting the outer circumferential surface of the sleeve for contacting the abrasive film while being guided by the guide roller;
A take-up reel for taking up the abrasive film which is abraded on the outer circumferential surface of the sleeve while being in contact with the outer circumferential surface of the sleeve by the contact roller;
And a cylinder for bringing the contact roller into close contact with the outer peripheral surface of the sleeve.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020150104102A KR101760568B1 (en) | 2015-07-23 | 2015-07-23 | Apparatus for polishing sleeve |
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KR1020150104102A KR101760568B1 (en) | 2015-07-23 | 2015-07-23 | Apparatus for polishing sleeve |
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KR20170012723A KR20170012723A (en) | 2017-02-03 |
KR101760568B1 true KR101760568B1 (en) | 2017-08-01 |
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KR1020150104102A KR101760568B1 (en) | 2015-07-23 | 2015-07-23 | Apparatus for polishing sleeve |
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Families Citing this family (2)
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CN113561038B (en) * | 2021-09-27 | 2021-11-30 | 江苏万力机械股份有限公司 | Be used for mechanical manufacturing panel beating polishing thickness detection device |
CN115156696B (en) * | 2022-08-15 | 2024-08-20 | 苏州金蚂蚁精密钣金有限公司 | Laser cutting machine for metal plate cutting |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100795470B1 (en) * | 2007-03-15 | 2008-01-16 | 최욱현 | Turning processing apparatus and control method having high-speed grinding function |
JP2009016759A (en) * | 2007-07-09 | 2009-01-22 | Nihon Micro Coating Co Ltd | Device for polishing semiconductor wafer end face and polishing head used for the same |
KR100936395B1 (en) * | 2009-04-07 | 2010-01-12 | 주식회사 한스코 | Manufacturing method shell |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR910000161B1 (en) | 1987-06-22 | 1991-01-21 | 박홍기 | Super-precision grinder |
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2015
- 2015-07-23 KR KR1020150104102A patent/KR101760568B1/en active IP Right Grant
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100795470B1 (en) * | 2007-03-15 | 2008-01-16 | 최욱현 | Turning processing apparatus and control method having high-speed grinding function |
JP2009016759A (en) * | 2007-07-09 | 2009-01-22 | Nihon Micro Coating Co Ltd | Device for polishing semiconductor wafer end face and polishing head used for the same |
KR100936395B1 (en) * | 2009-04-07 | 2010-01-12 | 주식회사 한스코 | Manufacturing method shell |
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