KR101755302B1 - Slaughter chicken by weight of the automatic sorting system devices and systems - Google Patents

Slaughter chicken by weight of the automatic sorting system devices and systems Download PDF

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Publication number
KR101755302B1
KR101755302B1 KR1020150064784A KR20150064784A KR101755302B1 KR 101755302 B1 KR101755302 B1 KR 101755302B1 KR 1020150064784 A KR1020150064784 A KR 1020150064784A KR 20150064784 A KR20150064784 A KR 20150064784A KR 101755302 B1 KR101755302 B1 KR 101755302B1
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South Korea
Prior art keywords
gauge
conveyor line
sensor
meter
metering
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KR1020150064784A
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Korean (ko)
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KR20160131764A (en
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이상현
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이상현
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    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C21/00Processing poultry
    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22BSLAUGHTERING
    • A22B5/00Accessories for use during or after slaughtering
    • A22B5/0064Accessories for use during or after slaughtering for classifying or grading carcasses; for measuring back fat
    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C18/00Plants, factories, or the like for processing meat
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01GWEIGHING
    • G01G7/00Weighing apparatus wherein the balancing is effected by magnetic, electromagnetic, or electrostatic action, or by means not provided for in the preceding groups

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Wood Science & Technology (AREA)
  • Zoology (AREA)
  • Physics & Mathematics (AREA)
  • Biophysics (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Sorting Of Articles (AREA)

Abstract

The present invention relates to a gauge, an automatic sorting apparatus and a control method thereof, and an object thereof is to provide an automatic gauge apparatus and an automatic gauge apparatus for the same which are capable of selecting a gauge to be conveyed accurately and quickly, The system can be set up very quickly, while the manufacturing cost is relatively low, so that the productivity of the machine is remarkably improved. The construction of each machine is carried out at any position of the conveyor line, Metering means for transmitting the metered weight signal; A rotation number detecting sensor mounted to be rotatable with a chain conveyed on a conveyor line at a mounting position of the metering means and transmitting a rotation pulse signal; A plurality of gauge detaching means mounted on each of the sorting positions on the conveyor line to detach the gauge from the carrier so that the gauge drops to the sorting position when the corresponding gauge selected and determined reaches the sorting position; And a counting means for counting the number of revolutions of the gauges, which are electrically connected to the metering means, the number-of-revolutions sensor and the gauntlet removing means, And a controller for calculating a pulse signal of the detection sensor and activating the corresponding meter detaching means to remove the meter from the carrier when the calculated pulse signal is received.

Description

Technical Field [0001] The present invention relates to a slaughtering apparatus for automatic sorting system,

BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a metrology and automatic pressure system, and more particularly to a metrology system that automatically detects metrology, To a meter, an automatic pressure sorter, and the like of an endless track type conveyor line.

Generally, a metric or autoclaving system is roughly comprised of a live-in input process, a killing process, a built-in extraction process, a cooling process, an automatic sorting process and a by-product process. Hereinafter, since the automatic pressure regulating system is the same as the automatic gauging system, it will be explained based on the automatic gauging system. In addition, the scope of right of the present invention is not limited to the metric automatic system but also the pressure system is included in the right.

The livelihood input step is to feed the livelihood to the system so that the livelihood can be sterilized and cleaned, and the livelihood can be sequentially transferred along the system.

The killing step is a step of sucking the living body which is sequentially transferred after completion of the livelihood inputting process and killing (cutting the hair), bleeding (pulling out), tangling (relaxing the feathers, .

The built-in extraction process is a process of extracting a built-in gypsum inside the gypsum to be transferred to the outside, and sequentially performing internal extraction, internal and external cleaning, and gypsum inspection.

The cooling step cools the gauge so that the depth of the gauge passed through the internal extraction process is between 5 and 6 ° C.

The automatic sorting process quickly measures each of the gauges sequentially and continuously transferred by the overhead trolley type conveyor, and automatically selects gauges according to the gauged weights.

The by-product process is a process that separates the by-products, which are processed separately from the process, by the processes, and treat the classified products according to their respective purposes.

Since the present invention is related to the automatic sorting process of the automatic system of the above-mentioned scales, the present sensor only describes the automatic sorting process.

The conventional stairway automatic sorting system includes counting means for counting an order of a meter installed at an arbitrary position on an overhead trolley conveyor and towed and conveyed along a conveyor line by a chain to a carrier, Metering means for measuring the respective weights according to the order of the gauges mounted on the next (transport direction reference) of the counting means and for transmitting the weighing signals respectively; A plurality of selection gauge sensing means respectively mounted immediately before the plurality of gauge selection positions and detecting whether the gauge selection gauge has reached each gauge selection position and transmitting the detection signal; When the selection gauge reaches the corresponding gauge sorting position, it pushes the corresponding gauge And a plurality of gauge detachment means are electrically connected to the counting means, the metering means, and the plurality of gauge gauge detecting means, respectively, and electrically connected to the counting means, the metering means, the plurality of gauge gauge detecting means, And when the order is detected by the selection screening means among the plurality of screening device sensing means, the plurality of gauge detaching means And a controller for selecting the corresponding gauges for controlling the operation of the corresponding gauges removal means to the corresponding gauging positions.

However, in the prior art automatic sorting system having the above-described structure, the conveyor is operated in various temperature conditions, and the chain is pulled by the cause of the wear due to the friction between the chain rings, the extension of the chain due to the continuous tensile stress, The length of the chain changes as the chain changes. Even the total length of the length change is about 50 cm. This length change is divided into a partial irregular length change including an overall increasing regular length change. Furthermore, these partial changes lead to irregularities in the spacing of the carrier carrying the meter, as well as the rotation of the drive motor rotating the chain, due to the mechanical and electrical characteristics of the motor itself and by irregular rotations There is a problem in that it is not possible to increase the feed rate to improve the productivity due to the variable.

Because of these disadvantages, it is not possible to accurately grasp the metered position of the meter, so that a serious error occurs that the removal means can not be timed at the selected sorting position according to the weight at the time of weighing and the meter can not be removed. In order to solve such a cause of the error, it is difficult to grasp the accurate position of the meter even if the number of installed sensors is increased.

In addition, when such a system is installed, there are many components such as the sensor amount, and the control method is very complicated, so that the manufacturing cost of the system is high, the system setting operation is difficult, and the time is long.

KR Utility Model Publication No. 20-1997-0006051 (Jun. 19, 1997)

SUMMARY OF THE INVENTION The present invention has been made in view of the above problems, and it is an object of the present invention to provide an apparatus and a method for measuring a length of a chain, And a pressure gauge automatic sorting device of the endless track type conveyor line which can recognize the gauge or the gauges of the gauges according to the weight when the gauges or gauges of the gauges reach the respective gauges sorting positions by weight, will be.

The present invention provides a method and system for continuously weighing the weight of a gallon being conveyed along a conveyor line and precisely removing each metered metric to a selected goniometer removal position during metering,

Metering means for measuring the weights of respective galleries sequentially mounted at arbitrary positions of the conveyor line and for sending the weighing information;

A rotation number detecting sensor connected to a gear or a gear shaft that rotates in conjunction with a chain or pulls the chain on a conveyor line at a position close to the metering means;

A gauge detaching means provided for each of the weight selecting sectors partitioned according to the gauge weight selection unit in the gauge weight selection line of the conveyor and detaching the gauge from the carrier of the conveyor when the gauge reaches the removal position determined at the weight gauging of the gauge;

The distance information from the time point at which the position of the metering meter is specified to the time of removal of the gauges of each weight selection sector and the unit distance to the unit pulse interval of the rotation number detection sensor, And a control unit for controlling the meter detaching unit to accurately remove the meter from the carrier of the conveyor when the arbitrary metric calculated by calculating the transfer distance information is calculated and reaches the selected sector meter dismounting position determined at the time of metering And can be accomplished by a system and an apparatus for sorting by weight of a metrology automatic system using a sensor.

It is also an object of the present invention to provide a weighing device that measures weights of respective galleries sequentially mounted at arbitrary positions on a conveyor line and transmits the weighed weight signals, A rotation speed sensor mounted on the line to be rotated in conjunction with rotation and adapted to transmit a rotation pulse signal; and a rotation speed sensor mounted on each of the selection positions on the conveyor line, A meter detachment means for detaching the meter from the carrier, and a meter detachment means for detachably determining the detachment means based on a signal received from the metering means and the number-of-revolutions sensor, electrically connected to the metering means, Calculates a pulse signal of the rotation number detecting sensor until the meter reaches a corresponding sorting position, A method of controlling the operation of an automatic sorting device among automated meter systems comprising the steps of activating a corresponding degassing means when the calculated pulse signal value is received and removing the corresponding meter from the carrier, A metering position arrival confirmation step of confirming whether or not a metering device, which is sequentially conveyed, reaches a metering position where the metering device is mounted; A gauge weight measuring step of measuring the weight of the meter reached when the meter is confirmed to have reached the meter position in the meter position arrival confirmation step; Comparing the weight value of the gauges metered in the gauging weighing step with a predetermined gauging weight reference value; A sorting and positioning step of determining the sorting position of the meter based on the comparison value in the sorting weight comparing step; Determining a rotation sensor sensor pulse value to determine a rotation sensor sensor pulse value to the selected sorting position determined in the selection and positioning step; A pulse value reception confirmation step of confirming whether a pulse value determined in the rotation speed sensor pulse value determination step has been received; When the receipt of the pulse value is confirmed in the corresponding pulse value reception confirmation step, the corresponding gauge detaching means mounted on the gauge position is operated to remove the gauge from the carrier to the corresponding sorting position to complete selection And a detachment means operation step. The method for controlling the operation of the automatic sorting device of the automatic pressure-regulating system can be achieved by the following.

The automatic metering and gauging device of the endless track type conveyor line according to the present invention is characterized in that the gravity sorting for the galleries which are sequentially and rapidly transferred along the conveyor line is performed based on the pulse value So that it is possible to remarkably improve the manufacturing cost of the automatic sorting apparatus and the productivity of assembly, and at the same time, the setting operation of the automatic sorting apparatus on the spot can be performed more quickly And it is possible to perform the automatic sorting process of the sculpture more accurately.

BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a block diagram illustrating the relationship between the gauges according to the present invention, the construction of the automatic sorting apparatus of the automatic pressure-
2 is a flow chart illustrating a method for controlling the operation of the automatic gauging device of the gauges, pressure auto systems, according to the present invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT Hereinafter, preferred embodiments of a metering and pressure automatic sorter of an endless track type conveyor line according to the present invention will be described in detail with reference to the accompanying drawings.

1, an automatic sorting apparatus 10 for a gauge, an automatic pressure application system according to the present invention includes a metering means 20, a rotational speed sensor 30, a plurality of gauge removing means 40, 41, (42) and (43), a control unit (50), and a length change monitoring means (60). Here, the rotation speed detecting sensor 30 may utilize an encoder that generates a constant pulse signal according to the rotation angle.

The weighing means 20 measures the weights of respective galleries which are sequentially mounted at arbitrary positions on the conveyor line 100 of the automatic sorting section of the scales and the automatic pressure compaction system, 50).

The rotation speed sensor 30 may be a gear or a shaft which rotates in conjunction with the chain by pulling the conveyor chain in the range of the metering means 20 and the detaching means 40, 41, 42 and 43, A driving motor, and the like, and transmits a pulse signal generated by the rotation to the control unit 50. The control unit 50 is connected to the control unit 50,

The plurality of gauge removing means 40, 41, 42 and 43 are installed on the respective sorting positions 40a, 41a, 42a and 43a on the conveyor line 100, (103) is removed from the carrier (102) so that the meter (103) falls to the sorting position when it reaches the sorting position.

The length change monitoring means 60 checks whether the meter 103 has passed on the conveyor line 100 before the position where the gauge removing means 40, 41, 42 and 43 are mounted, To the control unit (50).

The control unit 50 is electrically connected to the metering unit 20, the rotation speed sensor 30, the gauge removing units 40, 41, 42, and 43 and the length change monitoring unit 60, A pulse of the rotation speed sensor 30 until the meter 103 which has been selected and transported on the basis of the signal received from the metering means 20 and the rotation speed sensor 30 reaches the corresponding selection position, And when the calculated pulse signal is received, the corresponding gauge removing means is operated to remove the corresponding gauge 103 from the carrier 102 to the corresponding gauge position, and the gauge is automatically sorted by weight. In addition, the controller 50 receives the gauge feed detection signal from the length change monitoring means 60, activates an error occurrence alarm output means (not shown) when the gauge feed detection signal is not received, Lt; / RTI >

Referring to FIG. 2, the method for controlling the automatic sorting apparatus 10 of the present invention having the above-described structure according to the present invention includes a metering position arrival confirmation step S100, a weighing metering step S110, (S120), a selection position determination step (S130), a rotation speed sensing sensor pulse value determination step (S140), a corresponding pulse value reception confirmation step (S150), a corresponding gauge stripping operation step (S160), a gauging detection confirmation step (S200), an error occurrence alarm output step (S210), and a system operation suspension step (S220).

In the metering position arrival confirmation step (S100), it is confirmed whether or not a meter sequentially conveyed along the conveyor line (100) reaches a metering position where the metering means (20) is mounted. This serves as a start sensor for recognizing the carrier position at the weighing point as a starting point of the process of the present invention.

In step S100, the metering weight metric step S110 measures the weight of the metric met when the meter is determined to have reached the metering position.

The sorting weight comparison step S120 compares the weight value of the gauged meter in the gauging weight measuring step S110 with a predetermined gauging weight reference value.

The sorting and positioning step (S130) determines the sorting position of the corresponding meter based on the comparison value of the sorting weight comparing step (S120).

The step of determining the rotation sensor pulse value S 140 determines the rotation sensor pulse sensor value to the selected position determined in the selection step S 130.

The corresponding pulse value reception confirmation step (S150) checks whether the pulse value determined in the rotation speed sensor pulse value determination step (S140) is received.

When the reception of the corresponding pulse value is confirmed in the corresponding pulse value reception confirmation step (S160), the step of operating the corresponding meter strip removing means (S160) activates the corresponding meter strip removing means mounted on the sorting position, And the selection is completed.

In the target meter reading step S200, the length change monitoring means 60 confirms whether the transfer of the meter is being detected. That is, the length change monitoring means 60 is installed at any position in the range from the signal monitoring time of the start sensor to the gauging weight measuring step S110 to the step of operating the gauging detaching means (S160) After the distance to the monitoring means 60 (pulse number converted distance) is input, and the weight of the meter is measured in the meter weight measuring step S110, the positions of all meters are counted by the pulse signal calculating means When the pulse signal corresponding to the distance to the length change monitoring means 60 is recognized, the pulse signal is compared with the detection signal of the corresponding gauges sensed by the length change monitoring means 60 and the pulse difference is generated It is determined that there is a change in the distance between the carriers due to the expansion and contraction of the chain or the expansion and contraction of the rail, and correction according to the change is made.

In the error detection alarm output step S210, if the detection signal of each meter is not detected in the alarm detection step S200, an error alarm is output.

The system operation suspending step (S220) stops the operation of the system when the error alarm generation output step (S210) is performed.

According to the present invention, it is possible to precisely select the appropriate gauges at the corresponding gauges of the gauges whose weights are measured by using a single gauging sensor This makes it possible to carry out the automatic sorting process smoothly while the production cost is low and the system setting operation is very simple.

10: Automatic sorting device 20: Metering means
30: rotation speed sensor 40, 41, 42, 43: gauge detachment means
50: control unit 60: length change monitoring means
100: Conveyor line S100: Weighing position arrival confirmation step
S110: Weighing step of weighing step S120: Selecting weight comparing step
S130: Selecting position determination step S140: Determination of rotation speed sensor pulse value
S150: confirmation of the reception of the corresponding pulse value S160: operation of the corresponding meter removal means
S200: Detection of gauge transporting detection step S210: Error occurrence alarm output step
S220: System shutdown phase

Claims (4)

An automatic sorting apparatus (10) of a pressure gauge automatic system for measuring the weight of a gauge being conveyed along an endless track type conveyor line (100) and automatically selecting gauge (103)
A weight sensor for measuring the weight of each gauge 103 which is sequentially transported while performing a function of a start sensor mounted at an arbitrary position of the conveyor line 100 and recognizing the position of the carrier 102, Metering means (20);
A rotation speed detecting sensor 30 mounted to rotate with a chain 101 conveyed on a conveyor line 100 at a mounting position of the metering means 20 and transmitting a rotation pulse signal;
When the corresponding gauges 103 which have been selected and mounted on the respective sorting positions 40a, 41a, 42a and 43a on the conveyor line 100 reach the corresponding sorting positions, A plurality of gauge removing means 40, 41, 42, 43 for detaching the gauge 103 from the carrier 102 so as to fall off the carrier 103;
A length change monitoring means 60 installed on the conveyor line 100 preceding the gauge detaching means 40, 41, 42 and 43 to send a feed detection signal indicating whether the gauge 103 has passed; And
An error occurrence alarm output means for notifying that the sensor 103 is not received from the length change monitoring means 60;
And electrically connected to the metering means 20, the rotational speed sensor 30, the gauge removing means 40, 41, 42 and 43, the length change monitoring means 60 and the error occurrence alarm output means, The pulse signal of the rotational speed sensor 30 until the meter 103, which is selected and conveyed based on the signal received from the metering means 20 and the rotational speed sensor 30, And when the calculated pulse signal is received, the corresponding gauge removing means 40, 41, 42 and 43 are operated to remove the corresponding gauge 103 from the carrier 102,
When the target change monitoring means 60 detects the target meter 103, it receives the signal and integrates the pulse values from the start point of the metering means 20 to the point detected by the length change monitoring means 60, Compares with the pulse value and recognizes the elongation change of the chain or the rail according to the comparison value, corrects the length of the chain or the length of the rail according to the changed degree,
A control unit (50) for activating the error occurrence alarm output means and stopping the operation of the system when the transfer detection signal is not received from the length change monitoring means (60); And an automatic pressure sorter for the endless track type conveyor line.
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KR1020150064784A 2015-05-08 2015-05-08 Slaughter chicken by weight of the automatic sorting system devices and systems KR101755302B1 (en)

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KR1020150064784A KR101755302B1 (en) 2015-05-08 2015-05-08 Slaughter chicken by weight of the automatic sorting system devices and systems

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KR20160131764A KR20160131764A (en) 2016-11-16
KR101755302B1 true KR101755302B1 (en) 2017-07-07

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