KR101753867B1 - Elastic composite nonwoven fabric and manufacturing apparatus thereof - Google Patents
Elastic composite nonwoven fabric and manufacturing apparatus thereof Download PDFInfo
- Publication number
- KR101753867B1 KR101753867B1 KR1020150091303A KR20150091303A KR101753867B1 KR 101753867 B1 KR101753867 B1 KR 101753867B1 KR 1020150091303 A KR1020150091303 A KR 1020150091303A KR 20150091303 A KR20150091303 A KR 20150091303A KR 101753867 B1 KR101753867 B1 KR 101753867B1
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- South Korea
- Prior art keywords
- elastic sheet
- nonwoven fabric
- elastic
- web
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- Prior art date
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Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/492—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/498—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres entanglement of layered webs
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H13/00—Other non-woven fabrics
- D04H13/001—Making non-woven fabrics from staple fibres, filaments or yarns, bonded to at least one web-like material, e.g. woven, knitted non-woven fabric, paper, leather, during consolidation
- D04H13/003—Making non-woven fabrics from staple fibres, filaments or yarns, bonded to at least one web-like material, e.g. woven, knitted non-woven fabric, paper, leather, during consolidation strengthened or consolidated by mechanical methods
Abstract
The present invention relates to a nonwoven fabric, and more particularly, to an environmentally-friendly elastic composite nonwoven fabric capable of having a predetermined elasticity by bonding a nonwoven fabric to one or both surfaces of the elastic sheet, .
Description
BACKGROUND OF THE
Non-woven fabrics are used for materials such as towels, tissues, kitchen towels and industrial wipers. The nonwoven fabric is also used as a material for cosmetic packs, medical bands, and medical pads. In particular, hygienic articles such as cosmetic packs and medical bands are required to have excellent elasticity and environmentally friendly characteristics. That is, the sanitary article should be resilient and harmless to the human body because it is attached or wound on the curved part such as the face, arms, and legs.
8 shows an apparatus for manufacturing a spunlaced nonwoven fabric according to the prior art. As shown in the drawing, the conventional nonwoven fabric manufacturing apparatus comprises a conveyor means 25, a web feeding means 30 for supplying a web to the upper surface of the conveyor means 25, and a high- And water spraying means 40 for spraying. Therefore, the web supplied to the upper surface of the conveyor means 25 horizontally moves along the conveyor means 25. [ The webs of the web are entangled with each other by the high-pressure water injected from the water injecting means 40 to produce a nonwoven fabric. Such a spunlaced nonwoven fabric has an advantage of being environmentally friendly since it does not use an adhesive.
However, since the spun lace nonwoven fabric hardens as the web of short fibers is piled up, the stretchability of the tissue is limited and stiff. Also, there is no elasticity, and if pulled, it tears. Therefore, when it is used as a cosmetic pack or a medical band, there is a problem that the adhesiveness is poor and it can not be used repeatedly.
Accordingly, there has been developed a technique for manufacturing a fiber pile of a nonwoven web with an elastic material having elasticity and flexibility. However, such elastic materials have a problem of high cost, high strength, and complicated manufacturing process. Further, there is known a method of attaching an elastic sheet to one surface or both surfaces of a conventional spunlaced nonwoven fabric with an adhesive, but there is a problem that the use of an adhesive may be harmful to a human body.
Recently, an elastic nonwoven fabric composite in which a nonwoven fabric is bonded to an elastic sheet has been disclosed. 9 shows a manufacturing process of an elastic nonwoven fabric composite made of a necking
However, such an elastic nonwoven fabric composite is accompanied by a necking process, which increases the manufacturing cost and hardens the nonwoven fabric fibers during the necking process, thereby reducing the flexibility of the nonwoven fabric fibers.
As a result, the composite process of stretching the nonwoven fabric such as the necking and heat treatment to cure the nonwoven fabric is omitted, and the elasticity of the nonwoven fabric is inherent and elasticity and shrinkage elasticity of the elastic sheet are excellent. It is required to develop an elastic composite nonwoven fabric which can be applied to sanitary articles such as medical bands.
The main object of the present invention is to solve the problems of the prior art of the present invention, and it is a main object of the present invention to provide a nonwoven fabric which has a unique flexibility of the nonwoven fabric, Elasticity and shrinkage elasticity, and is environmentally friendly, so that the elastic composite nonwoven fabric can be applied to sanitary articles such as cosmetic packs and medical bands, and a manufacturing apparatus therefor.
Another object of the present invention is to provide an elastic composite nonwoven fabric in which the nonwoven fabric is water-bonded to one side or both sides of the elastic sheet, and the binding between the elastic sheet and the nonwoven fabric is strengthened, and a manufacturing apparatus therefor.
The present invention also provides an elastic composite nonwoven fabric in which the binding between the elastic sheet and the nonwoven fabric is reinforced without a complicated process and a manufacturing apparatus therefor.
As a means for achieving this object of the present invention, the elastic composite nonwoven fabric according to the present invention comprises:
A synthetic resin having a first surface and a second surface and formed of a woven or nonwoven fabric made of any one selected from the group consisting of polyurethane and TPU or a mixture thereof or a plurality of through holes having a predetermined elasticity, silicone or rubber sheet, An elastic sheet having a strength of 0.5 to 2 kgf / 5 cm and a residual stress on a stress-strain curve of 120% or more at 150% elongation in the longitudinal and transverse directions;
The first surface or the first surface and the second surface may be bonded to each other and may be formed of viscose rayon, cotton, silk, polyester, nylon, acrylic, polypropylene, PLA (Poly Lactic Acid), polyurethane, TPU (Thermoplastic Poly Urethane) A nonwoven fabric made of short fibers of any one selected from among PP / PE release yarns or mixtures thereof,
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The nonwoven fabric is characterized in that short fibers of the web penetrate through the voids of the elastic sheet by spraying water at a high pressure on an upper part of the web laminated to a predetermined thickness on the upper surface of the elastic sheet.
The apparatus for producing the elastic composite nonwoven fabric comprises:
An elastic sheet feeding means composed of a feeding roll for feeding the elastic sheet, a conveying means for feeding and conveying the lower end of the elastic sheet, and a winding roll for winding the elastic sheet, and feeding the elastic sheet;
A curved surface having a predetermined curvature is formed at the center of the conveyor means to support the lower surface of the elastic sheet and to bend upward in order to apply tensile force in the longitudinal direction or the transverse direction to the elastic sheet moving by the elastic sheet feeding means An elastic sheet tensioning means including a curved plate;
A web feeding means composed of a carding machine for laminating short fibers of the nonwoven fabric in a web state to a predetermined thickness on the upper surface of the elastic sheet,
A water jetting unit including a water jetting body having a plurality of jetting nozzles formed at regular intervals so as to jet high-pressure water onto a web laminated on an upper surface of the elastic sheet;
And drying means for drying the elastic composite nonwoven fabric of the elastic sheet and the nonwoven fabric,
Wherein a curved surface having a curvature that is curved upward in an upward direction corresponding to a curved surface formed on the upper surface of the curved surface plate is formed on the lower surface of the water jetting main body of the water jetting means, And is installed in a direction orthogonal to the tangential line of the curved surface formed on the upper surface of the plate.
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The elastic composite nonwoven fabric according to the present invention is excellent in elasticity and adhesiveness due to the elasticity of the elastic sheet while having the inherent flexibility of the nonwoven fabric since the nonwoven fabric is stretched and heat treated to eliminate the complex process of curing the nonwoven fabric, It is environmentally friendly and can be applied to sanitary articles such as cosmetic packs and medical bands.
The present invention relates to a nonwoven fabric comprising a nonwoven fabric and a nonwoven fabric, wherein the nonwoven fabric is water-bonded to one surface or both surfaces of the elastic sheet, There is an effect that the binding force can be increased.
1 is a cross-sectional view showing an embodiment of an elastic composite nonwoven fabric according to the present invention,
2 is a cross-sectional view showing another embodiment of the elastic composite nonwoven fabric according to the present invention,
3 is a view showing an embodiment of an apparatus for manufacturing the two-layer elastic composite nonwoven fabric shown in Fig. 1. Fig.
4 is a view showing an embodiment of an apparatus for manufacturing the three-layered elastic composite nonwoven fabric shown in FIG. 2. FIG.
5 is a view showing another embodiment of an apparatus for producing an elastic composite nonwoven fabric according to the present invention.
Fig. 6 is an enlarged view showing the elastic sheet tensioning means shown in Fig. 5,
7 is an enlarged view showing an elastic sheet with a tensile force according to the present invention,
8 is a view showing an example of an apparatus for manufacturing a spunlaced nonwoven fabric according to the prior art
9 is an explanatory view showing a manufacturing process of an elastic nonwoven fabric composite made of a necking nonwoven fabric according to the prior art.
BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, an elastic composite nonwoven fabric and an apparatus for producing the same according to the present invention will be described in detail with reference to the accompanying drawings.
1 and 2 are cross-sectional views showing an elastic composite nonwoven fabric according to the present invention.
As shown in the drawings, the elastic composite
That is, the first embodiment of the present invention is formed by coupling the first
The second embodiment of the present invention is formed by bonding the
The
The elastic sheet (2) has a cover factor of 80 to 90%. Here, the cover factor refers to the ratio of the area of warp and weft covering the unit area of the fabric as the covering ratio of the fabric. Therefore, when the cover factor is 80 to 90%, it means that the porosity per unit area is 10 to 20%. That is, the area ratio occupied by voids and through holes per unit area of the
The
The
Further, the
The
The
The elastic composite nonwoven fabric (10) of the present invention is applied with a spun lace which combines the elastic sheet (2) with the nonwoven fabric (3) by spraying high pressure water. A spunlace sprays a high-pressure water stream on a web laid on the upper surface of the
Hereinafter, an apparatus for producing an elastic composite nonwoven fabric of the present invention will be described.
FIG. 3 shows an example of a manufacturing apparatus for manufacturing the elastic composite nonwoven fabric according to the first embodiment of the present invention. The elastic composite nonwoven
The elastic sheet feeding means 20 is for continuously feeding the
A conveyor means (25) for supporting the lower surface of the elastic sheet (2) is provided between the supply roll (21) and the winding roll (22). The conveyor means 25 consists of two
The
The water spraying means 40 is for spraying a high pressure water onto a web laminated on the upper surface of the
FIG. 4 shows an example of a manufacturing apparatus for manufacturing the elastic composite nonwoven fabric according to the second embodiment of the present invention. The elastic composite nonwoven
The elastic sheet feeding means 20 comprises a
The first
The first water injecting means 40a injects high-pressure water to the
5 shows another embodiment of the manufacturing apparatus for producing the elastic composite nonwoven fabric of the first embodiment of the present invention. The elastic composite nonwoven
The elastic sheet tensioning means 50 serves to stretch the
6, the
When the
The curved surface of curvature R 'corresponding to the curved surface formed on the
Hereinafter, a method for producing the elastic composite nonwoven fabric according to the present invention will be described. First, the method for producing an elastic composite nonwoven fabric of the present invention comprises a step of supplying an elastic sheet, a step of supplying a web, a step of tensioning an elastic sheet, a step of spun lacing, a step of drying, and a step of winding an elastic composite nonwoven fabric.
In the elastic sheet feeding step, the
In the web supplying step, the short fibers of the nonwoven fabric are made into a web state by using the
In the elastic sheet tensioning step, the
Then, the spunlaced step is a step of spraying high-pressure water onto the upper surface of the
Finally, in the spun lace step, the elastic composite
The embodiments of the present invention described above and shown in the drawings should not be construed as limiting the technical idea of the present invention. The scope of protection of the present invention is limited only by the matters described in the claims, and those skilled in the art will be able to modify the technical idea of the present invention in various forms. Accordingly, such improvements and modifications will fall within the scope of the present invention as long as they are obvious to those skilled in the art.
1: elastic composite nonwoven fabric 2: elastic sheet
3: nonwoven fabric 10: elastic nonwoven fabric manufacturing device
20: Elastic sheet feeding means 21: Feed roll
22: Winding roll 23: Guide roll
25: conveyor means 26: conveyor belt
27: rotating roll 30: web feeding means
31: Carding machine 33: Web
40: water injection means 41: water injection body
42: injection nozzle 50: elastic sheet tension means
51:
Claims (10)
An elastic sheet feeding means composed of a feeding roll for feeding the elastic sheet, a conveying means for feeding and conveying the lower end of the elastic sheet, and a winding roll for winding the elastic sheet, and feeding the elastic sheet;
A curved surface having a predetermined curvature is formed at the center of the conveyor means to support the lower surface of the elastic sheet and to bend upward in order to apply tensile force in the longitudinal direction or the transverse direction to the elastic sheet moving by the elastic sheet feeding means An elastic sheet tensioning means including a curved plate;
A web feeding means composed of a carding machine for laminating short fibers of the nonwoven fabric in a web state to a predetermined thickness on the upper surface of the elastic sheet,
A water jetting unit including a water jetting body having a plurality of jetting nozzles formed at regular intervals so as to jet high-pressure water onto a web laminated on an upper surface of the elastic sheet;
And drying means for drying the elastic composite nonwoven fabric of the elastic sheet and the nonwoven fabric,
Wherein a curved surface having a curvature that is curved upward in an upward direction corresponding to a curved surface formed on the upper surface of the curved surface plate is formed on the lower surface of the water jetting main body of the water jetting means, Wherein the elastic composite nonwoven fabric is provided in a direction orthogonal to a tangential line of a curved surface formed on an upper surface of the plate.
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KR1020150091303A KR101753867B1 (en) | 2015-06-26 | 2015-06-26 | Elastic composite nonwoven fabric and manufacturing apparatus thereof |
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KR1020150091303A KR101753867B1 (en) | 2015-06-26 | 2015-06-26 | Elastic composite nonwoven fabric and manufacturing apparatus thereof |
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KR101753867B1 true KR101753867B1 (en) | 2017-07-04 |
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Cited By (1)
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KR20210004354A (en) * | 2019-07-04 | 2021-01-13 | 이상훈 | Lifting mask pack using adhension means and its manufacturing method |
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KR102326791B1 (en) | 2017-11-27 | 2021-11-16 | 주식회사 엘지화학 | Polypropylene and method for preparing the same |
KR102384286B1 (en) | 2018-06-22 | 2022-04-06 | 주식회사 엘지화학 | An assessment method for polypropylene resin, a method for preparing polypropylene non-woven fabric, a polypropylene non-woven fabric |
CN109112723A (en) * | 2018-10-16 | 2019-01-01 | 中原工学院 | A kind of elastomer spunlace non-woven face-cloth base fabric and preparation method |
KR102340952B1 (en) * | 2019-12-18 | 2021-12-16 | 김진규 | Functional fabrics including a silk |
KR102361295B1 (en) * | 2021-06-21 | 2022-02-09 | 민원기 | Biodegradable absorbent and manufacturing method thereof |
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JP2002242064A (en) * | 2001-02-13 | 2002-08-28 | Uni Charm Corp | Elastic stretchable composite sheet and method for producing the same |
JP2010018931A (en) | 2008-07-14 | 2010-01-28 | Unitika Ltd | Composite sheet and method for producing the same |
JP2014177719A (en) | 2013-03-14 | 2014-09-25 | Unitika Ltd | Spunlaced composite nonwoven fabric |
JP2014189917A (en) | 2013-03-27 | 2014-10-06 | Nisshinbo Textile Inc | Multi-layer fiber structure |
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JP2007503330A (en) | 2003-08-22 | 2007-02-22 | アドバンスド・デザイン・コンセプト・ゲゼルシヤフト・ミツト・ベシユレンクテル・ハフツング | Fully elastic nonwoven film composite |
KR101348796B1 (en) | 2011-01-28 | 2014-01-08 | 주식회사 한진피앤씨 | Elastic Nonwoven Fabric Composites |
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Patent Citations (4)
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JP2002242064A (en) * | 2001-02-13 | 2002-08-28 | Uni Charm Corp | Elastic stretchable composite sheet and method for producing the same |
JP2010018931A (en) | 2008-07-14 | 2010-01-28 | Unitika Ltd | Composite sheet and method for producing the same |
JP2014177719A (en) | 2013-03-14 | 2014-09-25 | Unitika Ltd | Spunlaced composite nonwoven fabric |
JP2014189917A (en) | 2013-03-27 | 2014-10-06 | Nisshinbo Textile Inc | Multi-layer fiber structure |
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KR20210004354A (en) * | 2019-07-04 | 2021-01-13 | 이상훈 | Lifting mask pack using adhension means and its manufacturing method |
KR102244606B1 (en) | 2019-07-04 | 2021-04-23 | 이상훈 | Manufacturing method of lifting mask pack using adhension means |
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