KR101746739B1 - Environmentally friendly fire retardant coatings and methods for their preparation - Google Patents

Environmentally friendly fire retardant coatings and methods for their preparation Download PDF

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KR101746739B1
KR101746739B1 KR1020160145809A KR20160145809A KR101746739B1 KR 101746739 B1 KR101746739 B1 KR 101746739B1 KR 1020160145809 A KR1020160145809 A KR 1020160145809A KR 20160145809 A KR20160145809 A KR 20160145809A KR 101746739 B1 KR101746739 B1 KR 101746739B1
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resin
xylene
oxide
flame retardant
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유철주
윤풍식
손세현
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유철주
윤풍식
손세현
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/18Fireproof paints including high temperature resistant paints
    • C08K3/0058
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/01Use of inorganic substances as compounding ingredients characterized by their specific function
    • C08K3/016Flame-proofing or flame-retarding additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/36Silica
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D201/00Coating compositions based on unspecified macromolecular compounds
    • C09D7/1216
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Medicinal Chemistry (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Inorganic Chemistry (AREA)
  • Paints Or Removers (AREA)
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Abstract

본 발명은 기술개발의 난이도 때문에 현재까지 선진국에서도 기술개발을 꺼려왔던 표면코팅기술을 응용하여 인체에 안전한 무기계 난연제를 소량으로 사용한 코팅액을 배합, 코팅에 응용함으로써 인체안전성 확보 및 환경오염을 최소화할 수 있도록 한 난연도료 및 이의 제조방법을 제공하는데 그 목적이 있다.
상기한 목적을 달성하기 위한 본 발명에 따른 난연도료는 우레탄 에멀젼수지(Urethane emulsion resin), 에틸렌 비닐 아세테이트 에멀젼수지(Ethylene vinyl acetate emulsion resin), 아크릴 실리콘 에멀젼수지(Acryl silicon emulsion resin), 아크릴 에멀젼수지(Acryl emulsion resin), 비닐 아크릴수지(Vinyl acrylic resin), 포타슘실리케이트 무기계 수지(Potassium silic 중에서 선택된 적어도 어느 하나 또는 2종 이상의 혼합으로 이루어지는 수성계 수지 39∼49 중량%; 스티렌의 전구체, 수지 용매, 디에틸벤젠(diethylbenzene), 아세토페논(acetophenone), 에틸안트라퀴논(ethylanthraquin- one), 에틸벤젠술폰산(ethylbenzene sulfonic acid), 프로필렌옥시드(propylene oxide), 알파-메틸벤질 알코올(alpha-methylbenzyl alcohol) 생산의 화학적 중간물질로 사용되는 에틸벤젠 16∼20 중량%; 벤젠 고리에 메틸기 2개가 결합하고 있는 구조의 방향족 탄화수소이며, 오쏘자일렌(ortho-xylene), 메타자일렌(meta-xylene), 파라자일렌(para-xylene)의 이성질체로 구성되는 자일렌(Xylene) 9∼11 중량%; 벤젠의 수소원자 1개를 메틸기로 치환한 화합물인 톨루엔(Toluene) 0.1∼0.3 중량%; 수산화알루미늄(Aluminium hydroxide), 수산화마그네슘(Magnesium hydroxide), 산화세륨(Cerium Oxide), 산화안티몬(Antimony oxide), 산화규소(Silicon oxide), 주석산 아연(Tartaric acid zinc), 몰리브덴산염(Molybdates), 구아니딘계 화합물, 및 지르코늄(Zirconium) 중에서 선택된 적어도 하나 또는 2종 이상의 혼합으로 이루어지는 무기계 난연제 25∼30 중량%로 구성되고, 상기 무기계 난연제 100중량부에 대하여 이산화티탄(TiO2) 50중량%, 이산화규소(SiO2) 40 중량%, 산화아연(ZnO) 10 중량%로 구성된 광촉매 5중량부가 첨가되며, 상기 수성계 수지의 유리전이 온도는 -5℃∼30℃이고, 도막 형성온도는 0℃∼25℃로 구성됨을 특징으로 한다.
또한, 상기한 목적을 달성하기 위한 본 발명에 따른 난연도료 제조방법은 우레탄 에멀젼수지(Urethane emulsion resin), 에틸렌 비닐 아세테이트 에멀젼수지(Ethylene vinyl acetate emulsion resin), 아크릴 실리콘 에멀젼수지(Acryl silicon emulsion resin), 아크릴 에멀젼수지(Acryl emulsion resin), 비닐 아크릴수지(Vinyl acrylic resin), 포타슘실리케이트 무기계 수지(Potassium silic 중에서 선택된 적어도 어느 하나 또는 2종 이상의 혼합으로 이루어지는 수성계 수지 39∼49 중량%; 스티렌의 전구체, 수지 용매, 디에틸벤젠(diethylbenzene), 아세토페논(acetophenone), 에틸안트라퀴논(ethylanthraquin- one), 에틸벤젠술폰산(ethylbenzene sulfonic acid), 프로필렌옥시드(propylene oxide), 알파-메틸벤질 알코올(alpha-methylbenzyl alcohol) 생산의 화학적 중간물질로 사용되는 에틸벤젠 16∼20 중량%; 벤젠 고리에 메틸기 2개가 결합하고 있는 구조의 방향족 탄화수소이며, 오쏘자일렌(ortho-xylene), 메타자일렌(meta-xylene), 파라자일렌(para-xylene)의 이성질체로 구성되는 자일렌(Xylene) 9∼11 중량%; 벤젠의 수소원자 1개를 메틸기로 치환한 화합물인 톨루엔(Toluene) 0.1∼0.3 중량%; 수산화알루미늄(Aluminium hydroxide), 수산화마그네슘(Magnesium hydroxide), 산화세륨(Cerium Oxide), 산화안티몬(Antimony oxide), 산화규소(Silicon oxide), 주석산 아연(Tartaric acid zinc), 몰리브덴산염(Molybdates), 구아니딘계 화합물, 및 지르코늄(Zirconium) 중에서 선택된 적어도 하나 또는 2종 이상의 혼합으로 이루어지는 무기계 난연제 25∼30 중량%로 구성되고, 상기 무기계 난연제 100중량부에 대하여 이산화티탄(TiO2) 50중량%, 이산화규소(SiO2) 40 중량%, 산화아연(ZnO) 10 중량%로 구성된 광촉매 5중량부가 첨가되며, 상기 수성계 수지의 유리전이 온도는 -5℃∼30℃이고, 도막 형성온도는 0℃∼25℃로 구성된 난연도료를 혼합하여 제조함을 특징으로 한다.
Because the difficulty of developing the technology, the present invention applies the coating solution using a small amount of the inorganic flame retardant, which is safe to human body, by application of the surface coating technology, which had been reluctant to develop in the developed countries so far, so that the human body safety and environmental pollution can be minimized And a method for manufacturing the same.
In order to achieve the above object, the present invention provides a flame-retardant coating composition comprising a urethane emulsion resin, an ethylene vinyl acetate emulsion resin, an acrylic silicone emulsion resin, an acrylic emulsion resin, 39 to 49% by weight of an aqueous resin composed of at least one selected from the group consisting of an acrylic emulsion resin, a vinyl acrylic resin and a potassium silicate inorganic resin, or a mixture of two or more thereof; a styrene precursor, Diethylbenzene, acetophenone, ethylanthraquinone, ethylbenzene sulfonic acid, propylene oxide, alpha-methylbenzyl alcohol, and the like. 16 to 20% by weight of ethylbenzene used as a chemical intermediate for production; a group in which two methyl groups are bonded to a benzene ring 9 to 11% by weight of xylene, which is an aromatic hydrocarbon and is composed of an isomer of ortho-xylene, meta-xylene and para-xylene; hydrogen of benzene 0.1 to 0.3% by weight of toluene which is a compound in which one atom is substituted with a methyl group; aluminum hydroxide, magnesium hydroxide, cerium oxide, antimony oxide, And 25 to 30% by weight of an inorganic flame retardant composed of at least one selected from the group consisting of silicon oxide, tartaric acid zinc, molybdates, guanidine compounds and zirconium, the inorganic flame retardant to 100 parts by weight of titanium dioxide (TiO 2) 50% by weight, silicon dioxide (SiO 2) 40 wt%, zinc oxide (ZnO), and the photocatalyst 5 parts by weight was added consisting of 10% by weight of oxide with respect to, the number of modulus resin The glass transition temperature is -5 And ~30 ℃, the film forming temperature is characterized by consisting of a 0 ℃ ~25 ℃.
According to another aspect of the present invention, there is provided a method for manufacturing a flame-retardant paint, comprising the steps of: preparing an emulsion resin, an ethylene vinyl acetate emulsion resin, an acrylic silicone emulsion resin, 39 to 49% by weight of an aqueous resin composed of at least one selected from the group consisting of acrylic emulsion resin, vinyl acrylic resin, and potassium silicate inorganic resin or a mixture of two or more thereof; , Resin solvents, diethylbenzene, acetophenone, ethylanthraquinone, ethylbenzene sulfonic acid, propylene oxide, alpha-methylbenzyl alcohol (alpha-methylbenzyl alcohol) methylbenzyl alcohol); 16 to 20% by weight of ethylbenzene which is used as a chemical intermediate in the production of two methyl groups 9 to 11% by weight of xylene, which is an aromatic hydrocarbon having a combined structure and is composed of an isomer of ortho-xylene, meta-xylene and para-xylene; 0.1 to 0.3% by weight of toluene which is a compound in which one hydrogen atom of benzene is substituted with a methyl group; aluminum hydroxide, magnesium hydroxide, cerium oxide, antimony oxide, 25 to 30% by weight of an inorganic flame retardant composed of at least one or two or more selected from silicon oxide, tartaric acid zinc, molybdates, guanidine compounds and zirconium And 5 parts by weight of a photocatalyst composed of 50% by weight of titanium dioxide (TiO 2 ), 40% by weight of silicon dioxide (SiO 2 ) and 10% by weight of zinc oxide (ZnO) is added to 100 parts by weight of the inorganic flame- Glass of sexual resin The transition temperature is in the range of -5 占 폚 to 30 占 폚, and the film forming temperature is 0 占 폚 to 25 占 폚.

Description

난연도료 및 이의 제조방법{Environmentally friendly fire retardant coatings and methods for their preparation}FIELD OF THE INVENTION [0001] The present invention relates to fire retardant coatings and methods for their preparation,

본 발명은 난연도료 및 이의 제조방법에 관한 것으로, 특히 무기계 난연제를 소량으로 사용한 코팅액과 광촉매를 배합, 코팅에 응용한 난연도료 및 이의 제조방법에 관한 것이다.The present invention relates to a flame-retardant paint and a method for producing the same, and more particularly, to a flame-retardant paint and a method for producing the same, which are applied to a coating solution containing a small amount of an inorganic flame retardant and a photocatalyst.

1960년대 후반부터 선진국을 중심으로 일어난 대단위 건축붐에 동반하여 건축자재를 화재로부터 보호하기 위하여 난연도료 개발에 관한 연구가 시작되었다.Since the late 1960s, research on the development of flame retardant coatings has been initiated to protect building materials from fire accompanied by a large-scale construction boom, centered on developed countries.

이 시기의 초창기 연구는 환경오염이나 인체의 유해성을 고려하지 않은 난연성이 우수한 재료개발에 집중되었다.Early studies of this period focused on the development of materials with excellent flame retardancy that do not take into account environmental pollution or human health hazards.

그러나 최근 환경보호단체의 난연재료 사용에 따른 환경오염의 심각성 및 인체유해성에 대한 자료가 자주 발표됨에 따라 전 세계적으로 난연재료의 사용범위와 사용규제가 매우 강화되고 있는 실정이다. However, recent data on the severity of environmental pollution and human health due to the use of flame retardant materials by environmental protection groups have been frequently announced, and the use range and use regulation of flame retardant materials have been strengthened around the world.

이러한 이유로 선진국의 난연도료 개발에 관한 최근 연구는 단순한 난연성만이 아닌 저독성, 저부식성, 저발연성 등 환경적 측면과 인체의 안정성이 강조된 제품 개발에 초점이 맞추어지고 있다. 선진국에 대한 경쟁력을 향상시키기 위하여 국내에서도 이러한 시대적 흐름에 부응할 수 있는 환경친화적이며 인체안정성을 가진 난연도료 및 난연화 방법에 대한 개발이 필요한 시기이다.For this reason, recent studies on the development of flame retardant coatings in advanced countries focus on developing products that emphasize the environmental aspects such as low flammability, low toxicity, low corrosiveness and low flammability and human stability. In order to enhance competitiveness in developed countries, it is necessary to develop environmentally friendly and human-resistant flame-retardant coatings and flame-retardant coatings that can respond to such a trend in the domestic market.

따라서, 본 발명은 휘발성 유기화합물 배출이 적고, 전 세계적으로 사용규제가 강화되고 있는 브롬계/할로겐계를 탈피한 무기계 난연제 중심의 환경친화적인 난연도료 개발을 목표로 하고 있으며, 다중이용업소 인테리어 합판, 목재, 각종 플라스틱, 전선 등에 사용할 수 있으며, 광촉매 도료와의 혼합으로 환경개선용으로 응용도 가능할 것으로 예상된다.Accordingly, the present invention aims at the development of environmentally friendly flame retardant coatings based on inorganic flame retardants devoid of a bromine-based / halogen-based flame retardant which has a low emission of volatile organic compounds and whose use regulations are strengthened globally, , Wood, various plastics, electric wires, etc. It is expected that it can be applied for environmental improvement by mixing with photocatalyst paint.

즉, 소재의 표면에 난연성 물질을 코팅하는 난연코팅기술은 소재의 가공이 완료된 후 소재 표면에 난연성 물질을 코팅액으로 배합하여 박막으로 코팅하여, 난연성을 부여하는 난연코팅기술로 다양한 소재에 적용할 수 있다는 장점이 있다.In other words, the flame retardant coating technology that coats flame retardant material on the surface of the material is a flame retardant coating technology that gives flame retardancy by coating the surface of the material with a flame retardant material coated with a coating liquid after the processing of the material is completed. .

또한, 이러한 난연코팅기술은 다량의 난연성 물질을 첨가하는 컴파운딩 기술에 비하여 소량의 난연성 물질을 사용(코팅액 배합시 소재의 양 대비 10~20% 첨가)하기 때문에 환경오염원의 배출을 최소화할 수 있는 환경친화적 청정기술이다. In addition, this flame retardant coating technique uses a small amount of flame-retardant material (10 to 20% of the amount of the material when the coating liquid is added) compared with the compounding technique of adding a large amount of flame-retardant material, Environment-friendly clean technology.

이러한 이유로 환경규제가 심한 미국, 유럽, 일본 등 일부 선진국에서는 표면코팅 기술을 사용하고 있으나, 기술개발의 난이도 때문에 현재까지는 상용화에 성공하지 못하고 있는 실정이다.For this reason, some advanced countries such as the United States, Europe, and Japan, which have severe environmental regulations, use surface coating technology. However, due to the difficulty of technology development, they have not succeeded in commercialization until now.

등록특허 10-0446558(등록일: 2004.08.23.)Patent No. 10-0446558 (Registered: Aug. 23, 2004) 등록특허 10-0880524(등록일: 2009.01.09.)Patent No. 10-0880524 (Registered on Jan. 09, 2009.)

이에, 본 발명은 상기한 바와 같은 제문제점을 해결하기 위해 안출된 것으로, 기술개발의 난이도 때문에 현재까지 선진국에서도 기술개발을 꺼려왔던 표면코팅기술을 응용하여 인체에 안전한 무기계 난연제를 소량으로 사용한 코팅액과 광촉매를 배합, 코팅에 응용함으로써 인체안전성 확보 및 환경오염을 최소화할 수 있도록 한 난연도료 및 이의 제조방법을 제공하는데 그 목적이 있다.Accordingly, the present invention has been made in order to solve the above-mentioned problems, and it has been found out that, due to the difficulty of technology development, the coating solution using a small amount of inorganic flame retardant, which is safe to human body, The present invention provides a flame-retardant paint and a method for manufacturing the flame-retardant paint, which can ensure human safety and minimize environmental pollution by applying a photocatalyst to a coating and coating.

상기한 목적을 달성하기 위한 본 발명에 따른 난연도료는 우레탄 에멀젼수지(Urethane emulsion resin), 에틸렌 비닐 아세테이트 에멀젼수지(Ethylene vinyl acetate emulsion resin), 아크릴 실리콘 에멀젼수지(Acryl silicon emulsion resin), 아크릴 에멀젼수지(Acryl emulsion resin), 비닐 아크릴수지(Vinyl acrylic resin), 포타슘실리케이트 무기계 수지(Potassium silic 중에서 선택된 적어도 어느 하나 또는 2종 이상의 혼합으로 이루어지는 수성계 수지 39∼49 중량%; 스티렌의 전구체, 수지 용매, 디에틸벤젠(diethylbenzene), 아세토페논(acetophenone), 에틸안트라퀴논(ethylanthraquin- one), 에틸벤젠술폰산(ethylbenzene sulfonic acid), 프로필렌옥시드(propylene oxide), 알파-메틸벤질 알코올(alpha-methylbenzyl alcohol) 생산의 화학적 중간물질로 사용되는 에틸벤젠 16∼20 중량%; 벤젠 고리에 메틸기 2개가 결합하고 있는 구조의 방향족 탄화수소이며, 오쏘자일렌(ortho-xylene), 메타자일렌(meta-xylene), 파라자일렌(para-xylene)의 이성질체로 구성되는 자일렌(Xylene) 9∼11 중량%; 벤젠의 수소원자 1개를 메틸기로 치환한 화합물인 톨루엔(Toluene) 0.1∼0.3 중량%; 수산화알루미늄(Aluminium hydroxide), 수산화마그네슘(Magnesium hydroxide), 산화세륨(Cerium Oxide), 산화안티몬(Antimony oxide), 산화규소(Silicon oxide), 주석산 아연(Tartaric acid zinc), 몰리브덴산염(Molybdates), 구아니딘계 화합물, 및 지르코늄(Zirconium) 중에서 선택된 적어도 하나 또는 2종 이상의 혼합으로 이루어지는 무기계 난연제 25∼30 중량%로 구성되고, 상기 무기계 난연제 100중량부에 대하여 이산화티탄(TiO2) 50중량%, 이산화규소(SiO2) 40 중량%, 산화아연(ZnO) 10 중량%로 구성된 광촉매 5중량부가 첨가되며, 상기 수성계 수지의 유리전이 온도는 -5℃∼30℃이고, 도막 형성온도는 0℃∼25℃로 구성됨을 특징으로 한다.In order to achieve the above object, the present invention provides a flame-retardant coating composition comprising a urethane emulsion resin, an ethylene vinyl acetate emulsion resin, an acrylic silicone emulsion resin, an acrylic emulsion resin, 39 to 49% by weight of an aqueous resin composed of at least one selected from the group consisting of an acrylic emulsion resin, a vinyl acrylic resin and a potassium silicate inorganic resin, or a mixture of two or more thereof; a styrene precursor, Diethylbenzene, acetophenone, ethylanthraquinone, ethylbenzene sulfonic acid, propylene oxide, alpha-methylbenzyl alcohol, and the like. 16 to 20% by weight of ethylbenzene used as a chemical intermediate for production; a group in which two methyl groups are bonded to a benzene ring 9 to 11% by weight of xylene, which is an aromatic hydrocarbon and is composed of an isomer of ortho-xylene, meta-xylene and para-xylene; hydrogen of benzene 0.1 to 0.3% by weight of toluene which is a compound in which one atom is substituted with a methyl group; aluminum hydroxide, magnesium hydroxide, cerium oxide, antimony oxide, And 25 to 30% by weight of an inorganic flame retardant composed of at least one selected from the group consisting of silicon oxide, tartaric acid zinc, molybdates, guanidine compounds and zirconium, the inorganic flame retardant to 100 parts by weight of titanium dioxide (TiO 2) 50% by weight, silicon dioxide (SiO 2) 40 wt%, zinc oxide (ZnO), and the photocatalyst 5 parts by weight was added consisting of 10% by weight of oxide with respect to, the number of modulus resin The glass transition temperature is -5 And ~30 ℃, the film forming temperature is characterized by consisting of a 0 ℃ ~25 ℃.

또한, 상기한 목적을 달성하기 위한 본 발명에 따른 난연도료 제조방법은 우레탄 에멀젼수지(Urethane emulsion resin), 에틸렌 비닐 아세테이트 에멀젼수지(Ethylene vinyl acetate emulsion resin), 아크릴 실리콘 에멀젼수지(Acryl silicon emulsion resin), 아크릴 에멀젼수지(Acryl emulsion resin), 비닐 아크릴수지(Vinyl acrylic resin), 포타슘실리케이트 무기계 수지(Potassium silic 중에서 선택된 적어도 어느 하나 또는 2종 이상의 혼합으로 이루어지는 수성계 수지 39∼49 중량%; 스티렌의 전구체, 수지 용매, 디에틸벤젠(diethylbenzene), 아세토페논(acetophenone), 에틸안트라퀴논(ethylanthraquin- one), 에틸벤젠술폰산(ethylbenzene sulfonic acid), 프로필렌옥시드(propylene oxide), 알파-메틸벤질 알코올(alpha-methylbenzyl alcohol) 생산의 화학적 중간물질로 사용되는 에틸벤젠 16∼20 중량%; 벤젠 고리에 메틸기 2개가 결합하고 있는 구조의 방향족 탄화수소이며, 오쏘자일렌(ortho-xylene), 메타자일렌(meta-xylene), 파라자일렌(para-xylene)의 이성질체로 구성되는 자일렌(Xylene) 9∼11 중량%; 벤젠의 수소원자 1개를 메틸기로 치환한 화합물인 톨루엔(Toluene) 0.1∼0.3 중량%; 수산화알루미늄(Aluminium hydroxide), 수산화마그네슘(Magnesium hydroxide), 산화세륨(Cerium Oxide), 산화안티몬(Antimony oxide), 산화규소(Silicon oxide), 주석산 아연(Tartaric acid zinc), 몰리브덴산염(Molybdates), 구아니딘계 화합물, 및 지르코늄(Zirconium) 중에서 선택된 적어도 하나 또는 2종 이상의 혼합으로 이루어지는 무기계 난연제 25∼30 중량%로 구성되고, 상기 무기계 난연제 100중량부에 대하여 이산화티탄(TiO2) 50중량%, 이산화규소(SiO2) 40 중량%, 산화아연(ZnO) 10 중량%로 구성된 광촉매 5중량부가 첨가되며, 상기 수성계 수지의 유리전이 온도는 -5℃∼30℃이고, 도막 형성온도는 0℃∼25℃로 구성된 난연도료를 혼합하여 제조함을 특징으로 한다.According to another aspect of the present invention, there is provided a method for manufacturing a flame-retardant paint, comprising the steps of: preparing an emulsion resin, an ethylene vinyl acetate emulsion resin, an acrylic silicone emulsion resin, 39 to 49% by weight of an aqueous resin composed of at least one selected from the group consisting of acrylic emulsion resin, vinyl acrylic resin, and potassium silicate inorganic resin or a mixture of two or more thereof; , Resin solvents, diethylbenzene, acetophenone, ethylanthraquinone, ethylbenzene sulfonic acid, propylene oxide, alpha-methylbenzyl alcohol (alpha-methylbenzyl alcohol) methylbenzyl alcohol); 16 to 20% by weight of ethylbenzene which is used as a chemical intermediate in the production of two methyl groups 9 to 11% by weight of xylene, which is an aromatic hydrocarbon having a combined structure and is composed of an isomer of ortho-xylene, meta-xylene and para-xylene; 0.1 to 0.3% by weight of toluene which is a compound in which one hydrogen atom of benzene is substituted with a methyl group; aluminum hydroxide, magnesium hydroxide, cerium oxide, antimony oxide, 25 to 30% by weight of an inorganic flame retardant composed of at least one or two or more selected from silicon oxide, tartaric acid zinc, molybdates, guanidine compounds and zirconium And 5 parts by weight of a photocatalyst composed of 50% by weight of titanium dioxide (TiO 2 ), 40% by weight of silicon dioxide (SiO 2 ) and 10% by weight of zinc oxide (ZnO) is added to 100 parts by weight of the inorganic flame- Glass of sexual resin The transition temperature is in the range of -5 占 폚 to 30 占 폚, and the film forming temperature is 0 占 폚 to 25 占 폚.

이상에서 설명한 바와 같이, 본 발명에 따른 난연도료 및 이의 제조방법은 다음과 같은 효과가 있다.INDUSTRIAL APPLICABILITY As described above, the flame-retardant paint and the method for producing the same according to the present invention have the following effects.

첫째, 본 발명은 수성계 수지, 에틸벤젠, 자일렌, 톨루엔, 무기계 난연제로 구성됨으로써, 내수성이 양호하고, 합성수지에 대한 접착력과 굴곡성이 우수하며, 시설물 내의 갑작스런 화재에 대한 구조물의 전소를 방지하거나 지연시킴으로써 각종 시설물을 안전하게 보호하고, 그 피해를 최소화시킬 수 있다.First, since the present invention is composed of an aqueous resin, ethylbenzene, xylene, toluene and an inorganic flame retardant, it is excellent in water resistance, excellent in adhesion to a synthetic resin and in flexibility, prevents fire of a structure against sudden fire in a facility By delays, various facilities can be safely protected and the damage can be minimized.

둘째, 본 발명은 수성계 수지를 사용함으로써, 냄새가 없는 양호한 작업환경과 환경오염을 감소시켜 환경친화적인 도료로 이용할 수 있다.Second, by using an aqueous resin, the present invention can be used as an environment-friendly paint by reducing the odor-free good working environment and environmental pollution.

셋째, 본 발명은 무기계 난연제를 사용함으로써 할로겐화합물을 포함하지 않기 때문에 화재시 독성 가스와 다이옥신으로부터 인명을 보호할 수 있다.Third, since the present invention does not include a halogen compound by using an inorganic flame retardant, it can protect human life from toxic gas and dioxin in case of fire.

넷째, 본 발명은 광촉매를 사용함으로써, 화재시 발생되는 NOx, SOx 유독가스를 제거하는 데 탁월한 효과를 갖고 있다. Fourth, the present invention has an excellent effect in removing NOx and SOx toxic gases generated in a fire by using a photocatalyst.

이하, 본 발명을 상세히 설명한다.Hereinafter, the present invention will be described in detail.

본 발명에 따른 난연도료는 수성계 수지 39∼49 중량%; 에틸벤젠 16∼20 중량%; 자일렌(Xylene) 9∼11 중량%; 톨루엔(Toluene) 0.1∼0.3 중량%; 무기계 난연제 25∼30 중량%로 구성된다.The flame retardant coating according to the present invention comprises 39 to 49% by weight of an aqueous resin; 16 to 20% by weight of ethylbenzene; 9 to 11% by weight of xylene; 0.1 to 0.3% by weight of toluene (Toluene); And 25 to 30% by weight of an inorganic flame retardant.

즉, 본 발명에 따른 난연도료는 수성계 수지, 에틸벤젠, 자일렌, 톨루엔 및 무기계 난연제로 구성된 것이다.That is, the flame retardant paint according to the present invention is composed of an aqueous resin, ethylbenzene, xylene, toluene and an inorganic flame retardant.

여기서, 상기 수성계 수지는 우레탄 에멀젼수지(Urethane emulsion resin), 에틸렌 비닐 아세테이트 에멀젼수지(Ethylene vinyl acetate emulsion resin), 아크릴 실리콘 에멀젼수지(Acryl silicon emulsion resin), 아크릴 에멀젼수지(Acryl emulsion resin), 비닐 아크릴수지(Vinyl acrylic resin), 포타슘실리케이트 무기계 수지(Potassium silic 중에서 선택된 적어도 어느 하나 또는 2종 이상의 혼합으로 구성된다.Here, the aqueous resin may be selected from the group consisting of a urethane emulsion resin, an ethylene vinyl acetate emulsion resin, an acrylic silicone emulsion resin, an acrylic emulsion resin, Acrylic resin (Vinyl acrylic resin), and potassium silicate inorganic resin (Potassium silic).

즉, 상기 수성계 수지는 우레탄 에멀젼수지(Urethane emulsion resin), 에틸렌 비닐 아세테이트 에멀젼수지(Ethylene vinyl acetate emulsion resin), 아크릴 실리콘 에멀젼수지(Acryl silicon emulsion resin), 아크릴 에멀젼수지(Acryl emulsion resin), 비닐 아크릴수지(Vinyl acrylic resin), 포타슘실리케이트 무기계 수지(Potassium silic 중에서 선택된 하나 또는 2종 이상의 수성계 수지를 사용하며, 상기 수성계 수지는 내약품성, 내후성, 유연성 등의 내구성이 양호하고 뛰어난 내수성을 발휘한다.That is, the aqueous resin may be selected from the group consisting of a urethane emulsion resin, an ethylene vinyl acetate emulsion resin, an acrylic silicone emulsion resin, an acrylic emulsion resin, Acrylic resin (Vinyl acrylic resin), potassium silicate inorganic resin (Potassium silic), and the aqueous resin is excellent in durability such as chemical resistance, weather resistance, flexibility and excellent water resistance do.

또한, 상기 수성계 수지는 지하 공동구와 같은 다습한 곳에서 건조가 잘되며 건조 후에도 습기에 의한 도막의 크랙 및 박리 현상이 없고 PVC재질로 이루어진 케이블 내면에 도장시 접착력이 양호하며, 굴곡성이 우수하다.In addition, the aqueous resin is well dried in a humid place such as an underground cavity, and there is no cracking or peeling of the coating film due to moisture even after drying, and the inner surface of the cable made of PVC material has good adhesion and excellent flexibility .

이러한 수성계 수지의 유리전이 온도는 -5℃ 내지 30℃이고 도막 형성온도는 0℃ 내지 25℃이다.The glass transition temperature of such an aqueous resin is from -5 ° C to 30 ° C and the film forming temperature is from 0 ° C to 25 ° C.

특히, 상기 수성계 수지의 함량은 전체 난연도료에 대하여 39 중량% 내지 49 중량%인 것이 바람직하며, 수성계 수지의 함량이 39 중량% 미만인 경우에는 내수성, 굴곡성, 및 접착력이 불량해지며, 수성계 수지의 함량이 49 중량% 초과인 경우에는 난연 성능이 떨어진다.In particular, the content of the aqueous resin is preferably 39 wt% to 49 wt% with respect to the entire flame retardant paint, and when the content of the aqueous resin is less than 39 wt%, the water resistance, bending property, When the content of the resin is more than 49% by weight, the flame retardant performance deteriorates.

한편, 상기 에틸벤젠은 방향족 탄화수소 유기물이다. On the other hand, the ethylbenzene is an aromatic hydrocarbon organic matter.

특히, 상기 에틸벤젠은 합성 고무의 제조, 용매, 자동차와 항공 연료의 구성성분, 초산 섬유소 제조에 사용된다. In particular, the ethylbenzene is used for the production of synthetic rubbers, solvents, constituents of automobiles and aviation fuels, and cellulose acetate.

상기 에틸벤젠은 주로 스티렌의 전구체, 수지 용매, 디에틸벤젠(diethylbenzene), 아세토페논(acetophenone), 에틸안트라퀴논(ethylanthraquin- one), 에틸벤젠술폰산(ethylbenzene sulfonic acid), 프로필렌옥시드(propylene oxide), 알파-메틸벤질 알코올(alpha-methylbenzyl alcohol) 생산의 화학적 중간물질로 사용된다. 또한, 회수되지 않는 휘발유의 구성 성분이다.The ethylbenzene is mainly used as a precursor of styrene, a resin solvent, diethylbenzene, acetophenone, ethylanthraquinone, ethylbenzene sulfonic acid, propylene oxide, , And alpha-methylbenzyl alcohol. It is also a component of gasoline that can not be recovered.

특히, 상기 에틸벤젠의 함량은 전체 난연도료에 대하여 16∼20 중량%인 것이 바람직하다.In particular, the content of ethylbenzene is preferably 16 to 20% by weight based on the entire flame-retardant paint.

또한, 상기 자일렌(xylene)은 벤젠 고리에 메틸기 2개가 결합하고 있는 구조의 방향족 탄화수소이다. 자일렌은 달콤한 냄새가 나고 가연성이 매우 높은 무색의 액체이다. 오쏘자일렌(ortho-xylene), 메타자일렌(meta-xylene), 파라자일렌(para-xylene) 등 3개의 이성질체가 있다.The xylene is an aromatic hydrocarbon having a structure in which two methyl groups are bonded to a benzene ring. Xylene is a colorless liquid with a sweet smell and very high flammability. There are three isomers: ortho-xylene, meta-xylene, and para-xylene.

한편, 상기 톨루엔은 벤젠의 수소원자 1개를 메틸기로 치환한 화합물로 무색의 액체이다. On the other hand, the above toluene is a colorless liquid of a compound in which one hydrogen atom of benzene is substituted with a methyl group.

석탄을 건류하여 얻은 경유를 황산으로 씻은 다음 정류하여 만들거나 메틸사이클로헥세인을 수소이탈하여 제조하며 유기합성화학에서 중요한 화합물이다.It is made by washing the diesel oil obtained by carbonizing the coal with sulfuric acid and then rectifying it or by removing hydrogen from methylcyclohexane. It is an important compound in organic synthetic chemistry.

메틸벤젠이라고도 한다. 화학식 C7H8. 특이한 냄새가 나는 무색 액체이며, 분자량 92.14, 녹는점 -95℃, 끓는점 110.8℃, 비중 0.87(15℃)이다. 물에는 녹지 않지만 에탄올·에테르·벤젠 등 대부분의 유기용매와는 임의의 비율로 혼합한다. Also known as methylbenzene. The formula C 7 H 8 . It is a colorless liquid with a peculiar smell and has a molecular weight of 92.14, a melting point of -95 ° C, a boiling point of 110.8 ° C and a specific gravity of 0.87 (15 ° C). It does not dissolve in water, but it mixes with most organic solvent such as ethanol, ether, benzene at an arbitrary ratio.

유기합성화학에서 중요한 화합물이며, 많은 물질을 합성하는 원료로 사용되고, 용매로서도 광범위한 용도가 있다. 특히 상기 톨루엔은 전체 난연도료에 대하여 0.1∼0.3 중량%가 바람직하다.It is an important compound in organic synthetic chemistry. It is used as a raw material for synthesis of many materials and has a wide range of uses as a solvent. In particular, toluene is preferably used in an amount of 0.1 to 0.3% by weight based on the total amount of the flame-retardant paint.

한편, 상기 무기계 난연제로는 수산화알루미늄(Aluminium hydroxide), 수산화마그네슘(Magnesium hydroxide), 산화세륨(Cerium Oxide), 산화안티몬(Antimony oxide), 산화규소(Silicon oxide), 주석산 아연(Tartaric acid zinc), 몰리브덴산염(Molybdates), 구아니딘계 화합물, 및 지르코늄(Zirconium) 중에서 선택된 하나 또는 2종 이상의 무기계 난연제를 사용한다.The inorganic flame retardant may be selected from the group consisting of aluminum hydroxide, magnesium hydroxide, cerium oxide, antimony oxide, silicon oxide, tartaric acid zinc, One or two or more inorganic flame retardants selected from molybdates, guanidine compounds, and zirconium are used.

여기서, 상기한 무기계 난연제는 연소시 불활성 기체에 의해 가연성 기체가 희석되고 무기화합물이 열에 의해 분해되면서 발생되는 부산물이 수지와 반응을 일으켜 수지의 표면에 막을 형성함으로써 연소에 필요한 산소의 접근을 막는 역할과 함께 흡열반응에 의해 소재의 냉각 및 열분해 생성물의 생성을 감소시키며, 고온에서 안정성을 갖는다.The above-mentioned inorganic flame retardant is a mixture of a flammable gas diluted by an inert gas during combustion and a by-product generated by decomposition of an inorganic compound by heat to react with the resin to form a film on the surface of the resin, Together with cooling of the material and generation of pyrolysis products by endothermic reaction, and stability at high temperature.

무기계 난연제의 함량은 전체 난연도료에 대하여 25∼30 중량%인 것이 바람직하며, 무기계 난연제의 함량이 25 중량% 미만인 경우에는 난연 성능이 저하되며, 무기계 난연제의 함량이 30 중량% 초과인 경우에는 유동성의 저하로 인하여 작업성이 떨어지고 굴곡성이 불량해진다.The content of the inorganic flame retardant is preferably 25 to 30% by weight based on the entire flame retardant paint. When the content of the inorganic flame retardant is less than 25% by weight, the flame retardant performance is deteriorated. When the content of the inorganic flame retardant is more than 30% The workability is deteriorated and the flexibility is poor.

한편, 상기 무기계 난연제 100중량부에 대하여 광촉매 5중량부가 첨가된다.On the other hand, 5 parts by weight of the photocatalyst is added to 100 parts by weight of the inorganic flame retardant.

이와 같이 상기 무기계 난연제에 광촉매를 첨가하는 이유는 화재시 발생되는 휘발성 유기화학물(VOCs), 질소산화물(NOx), 황산화물(SOx),미세먼지 등에 광촉매의 제거 효율이 높기 때문이다.The reason for adding the photocatalyst to the inorganic flame retardant is that the removal efficiency of the photocatalyst is high in volatile organic compounds (VOCs), nitrogen oxides (NOx), sulfur oxides (SOx), fine dusts,

여기서, 상기 광촉매는 이산화티탄(TiO2), 산화아연(ZnO), 황화카드뮴(CdS), 지르코늄(ZrO2) 중에서 선택된 적어도 하나 또는 2종 이상의 혼합으로 구성된다.Here, the photocatalyst is composed of at least one selected from the group consisting of titanium dioxide (TiO 2 ), zinc oxide (ZnO), cadmium sulfide (CdS), and zirconium (ZrO 2 )

특히, 상기 광촉매는 이산화티탄(TiO2), 산화아연(ZnO), 황화카드뮴(CdS), 지르코늄(ZrO2), 산화바나듐(V2O3), 텅스텐(WO3)등과 페롭 스카이트형 복합 금속산화물(SrTiO3) 등이 있다.In particular, the photocatalyst is titanium dioxide (TiO 2), zinc oxide (ZnO), cadmium sulfide (CdS), zirconium (ZrO 2), vanadium oxide (V 2 O 3), tungsten (WO 3) as perop Perovskite - Type Composite Metal Oxide (SrTiO 3 ), and the like.

이중에서 이산화티탄(TiO2)는 자체가 빛을 받아도 변하지 않아 반영구적으로 사용이 가능한 데 반해, 트리클로로에틸렌, 테트라클로로에틸렌의 분해에 탁월한 효과를 가지고 있는 산화아연(ZnO)와 황화카드뮴(CdS)은 빛을 흡수함으로써 촉매 자체가 빛에 의해 분해되어 유해한 아연(Zn), 카드뮴(Cd) 이온을 발생하는 단점이 있다.In contrast, zinc oxide (ZnO) and cadmium sulfide (CdS), which have excellent effects on the decomposition of trichlorethylene and tetrachlorethylene, can be used as a substitute for titanium dioxide (TiO2) The catalyst itself is decomposed by light to generate harmful zinc (Zn) and cadmium (Cd) ions.

또한, 상기 이산화티탄(TiO2)는 모든 유기물을 산화시켜 이산화탄소와 물로 분해하지만, 텅스텐(WO3)는 특정 물질에 대해서만 광촉매로서 효율이 좋고, 그 외에는 효율이 이산화티탄(TiO2)만큼 좋지 않아 사용할 수 있는 영역이 매우 제한되고 있다.In addition, the titanium dioxide (TiO2) is decomposed by oxidation of all organic matter into carbon dioxide and water, but tungsten (WO 3) has good efficiency as a photocatalyst for a specific material, otherwise efficiency of titanium dioxide (TiO 2) is not as good as for The area that can be used is very limited.

특히, 상기 광촉매는 이산화티탄(TiO2) 50중량%, 이산화규소(SiO2)40 중량%, 산화아연(ZnO) 10 중량%로 구성된다.Particularly, the photocatalyst is composed of 50% by weight of titanium dioxide (TiO 2 ), 40% by weight of silicon dioxide (SiO 2 ) and 10% by weight of zinc oxide (ZnO).

즉, 항균, 탈취, 대기·수질 오염물질의 분해, 원적외선 방사 및 자외선 차단 등의 복합적 기능을 발휘하는 광촉매를 수십 나노미터 크기의 미립자로 제조하여, 이것을 섬유류, 요염제품류 및 수지(플라스틱)류 등 산업분야 및 실생활에 적용함으로써 기능의 지속성, 내열성, 안정성 등을 증진시킬 수 있다.That is, a photocatalyst that exhibits a complex function such as antibacterial, deodorization, decomposition of air and water pollutants, far-infrared radiation, and ultraviolet ray shielding is manufactured into fine particles having a size of several tens of nanometers, It can be applied to the industrial field and real life to improve the function sustainability, heat resistance and stability.

상기한 바와 같은 구성으로 이루어진 본 발명에 따른 난연도료는 수성계 수지, 에틸벤젠, 자일렌, 톨루엔, 무기계 난연제로 구성됨으로써, 내수성이 양호하고, 합성수지에 대한 접착력과 굴곡성이 우수하며, 시설물 내의 갑작스런 화재에 대한 구조물의 전소를 방지하거나 지연시킴으로써 각종 시설물을 안전하게 보호하고, 그 피해를 최소화시킬 수 있고, 수성계 수지를 사용함으로써, 냄새가 없는 양호한 작업환경과 환경오염을 감소시켜 환경친화적인 도료로 이용할 수 있으며, 무기계 난연제 및 광촉매를 사용함으로써 할로겐화합물을 포함하지 않기 때문에 화재시 독성 가스와 다이옥신으로부터 인명을 보호할 수 있다. 특히 상기 광촉매를 사용함으로써, 화재시 발생되는 NOx, SOx 유독가스를 제거하는 데 탁월한 효과가 있다.The flame retardant paint according to the present invention having the above-described constitution is composed of an aqueous resin, ethylbenzene, xylene, toluene, and an inorganic flame retardant so that it has good water resistance, excellent adhesion to synthetic resin and flexibility, By preventing or delaying the fire of structures against fire, various facilities can be safely protected and minimized, and by using water-based resin, it is possible to reduce the odor-free working environment and environmental pollution, By using an inorganic flame retardant and a photocatalyst, it does not contain a halogen compound, so it can protect human life from toxic gas and dioxin in case of fire. Particularly, by using the photocatalyst, there is an excellent effect in removing NOx and SOx poisonous gas generated in a fire.

이하, 상기한 바와 같은 구성으로 이루어진 본 발명에 따른 난연도료에 대한 시험에 대해 설명한다.Hereinafter, the test for the flame-retardant paint according to the present invention having the above-described constitution will be described.

* 시험평가 1* Test Evaluation 1

본 발명의 난연도료를 본 발명자의 개발품인 GFRC패널 보강재에 난연도료를 1회 도포한 것을 발주처에서 시험성적서에 나타난 기관에 의뢰하여 얻은 시험성적서이다.The flame retardant paint of the present invention was applied to a GFRC panel stiffener developed by the present inventor once, and the flame retardant paint was once applied to it, and this test report was obtained by asking the ordering party to the test certificate.

시험품목: GFRC패널 보강재Test items: GFRC panel reinforcement

시험용도: 난연고시에 따른 성능평가Testability: Performance evaluation according to flame retardancy

시험방법: 국토교통부 고시 제2015-744호 난연재료(KS F ISO 5560-1, KS F 2271)Test method: Flame retardant materials (KS F ISO 5560-1, KS F 2271) Notification No. 2015-744 of Ministry of Land,

시험환경: 온도(23±2)℃, 습도(50±5)% R.H.Test environment: Temperature (23 ± 2) ℃, Humidity (50 ± 5)% R.H.

시험결과: 기준치 이하Test result: Below the standard value

시험항목 시험체번호Test Item Test No. 1One 22 33 판정Judgment 기준standard 비고Remarks


I
year
ashes
Ryo



Ten
room
Out
Rate
총방출열량(MJ/㎡)Total heat released (MJ / ㎡) 0.90.9 0.70.7 0.90.9 적합fitness 8 MJ/㎡8 MJ / ㎡



200kW/㎡를 초과하는 시간(s)Time (s) in excess of 200 kW / 00 00 00 적합fitness 10s 이상 연속으로 200kW/㎡을 초과않을 것Not to exceed 200kW / m2 continuously for more than 10s 시험체(복합자재인 경우 심재를 포함한다) 관통하는 균열, 구멍 및 용융 등Test specimens (including core materials for composite materials) Through-going cracks, holes and melting

없음


none


없음


none


없음


none


적합


fitness


없을 것


Not to be
가스
유해성
gas
Hazard
쥐의 평균행동정지 시간(min:s)The average behavioral downtime of the rat (min: s)
14:06

14:06

13:30

13:30

적합

fitness

9 min 이상

9 min or more

* 시험체구성: 난연도료(1회 도포) + GFRC패널(유리섬유, 에폭시) 3mm+에폭시+콘크리트판* Test configuration: Flame retardant paint (applied once) + GFRC panel (glass fiber, epoxy) 3mm + epoxy + concrete plate

상기한 표 1에 나타난 바와 같이, 본 발명에 따른 난연도료를 기존 패널에 도포한 결과 기준치에 통과한 양호한 난연결과가 나타남을 확인할 수 있다.As shown in Table 1, when the flame-retardant paint according to the present invention was applied to an existing panel, it can be confirmed that good flame-retardant results were passed through the reference value.

* 시험평가 2* Test Evaluation 2

본 발명의 난연도료를 본 발명자의 개발품인 GFRC패널 보강재에 난연도료를 1회 도포한 것을 발주처에서 시험성적서에 나타난 기관에 의뢰하여 얻은 시험성적서이다.The flame retardant paint of the present invention was applied to a GFRC panel stiffener developed by the present inventor once, and the flame retardant paint was once applied to it, and this test report was obtained by asking the ordering party to the test certificate.

시료명: GFRC패널(t=3mm) + 도료Sample name: GFRC panel (t = 3mm) + paint

시험방법Test Methods

(1) KS F 2271:2006(1) KS F 2271: 2006

(2) KS F ISO 5660-1:2008(2) KS F ISO 5660-1: 2008

시험결과Test result

시험항목
Test Items
결과result 판정기준
Criteria
시험방법
Test Methods
1회1 time 2회Episode 2 3회3rd time 열방출시험

Heat release test

총방출열량(MJ/㎡)Total heat released (MJ / ㎡) 0.70.7 0.90.9 0.50.5 8MJ/㎡이하8MJ / ㎡ or less

KS F ISO 5560-1:2008


KS F ISO 5560-1: 2008
열방출율이 200kW/㎡를 초과하는 시간(s)The time (s) at which the heat release rate exceeds 200 kW / 00 00 00 시험체를 관통하는 방화상 유해한 균열, 구멍 및 용융(심재의 전부용융, 소멸) 등Harmful cracks, holes and melting (all melting of core material, disappearance), etc. 없음none 없음none 없음none 없을 것Not to be 가스유해성Gas hazard 행동정지시간(min:s)Stop time (min: s) 14:5714:57 13:3913:39 -- 9min 이상9min or more KS F 2271: 2006KS F 2271: 2006

* 국토교통부 고시 제2015-744호 난연재료의 기준에 적합함.* Complies with the Ministry of Land, Infrastructure and Transport Notice No. 2015-744 Flame retardant materials.

* 시험편 구성 GFRC 패널(유리섬유 70% + 에폭시 30%, 3mm) + 도료
* Specimen composition GFRC panel (glass fiber 70% + epoxy 30%, 3mm) + paint

상기한 표 2에 나타난 바와 같이, 본 발명에 따른 난연도료를 기존 패널에 도포한 결과 기준치에 통과한 양호한 난연결과가 나타남을 확인할 수 있다.As shown in Table 2, when the flame-retardant paint according to the present invention was applied to an existing panel, it was confirmed that good flame-retardant results passed through the reference value.

이하, 상기한 바와 같은 구성으로 이루어진 본 발명에 따른 난연도료 제조에 대해 설명한다.Hereinafter, the production of the flame-retardant paint according to the present invention having the above-described constitution will be described.

본 발명에 따른 난연도료 제조방법은 수성계 수지 39∼49 중량%; 에틸벤젠 16∼20 중량%; 자일렌(Xylene) 9∼11 중량%; 톨루엔(Toluene) 0.1∼0.3 중량%; 무기계 난연제 25∼30 중량%를 혼합하여 제조한다.The method for producing a flame-retardant paint according to the present invention comprises: 39 to 49% by weight of an aqueous resin; 16 to 20% by weight of ethylbenzene; 9 to 11% by weight of xylene; 0.1 to 0.3% by weight of toluene (Toluene); And 25 to 30% by weight of an inorganic flame retardant.

상기 수성계 수지는 우레탄 에멀젼수지(Urethane emulsion resin), 에틸렌 비닐 아세테이트 에멀젼수지(Ethylene vinyl acetate emulsion resin), 아크릴 실리콘 에멀젼수지(Acryl silicon emulsion resin), 아크릴 에멀젼수지(Acryl emulsion resin), 비닐 아크릴수지(Vinyl acrylic resin), 포타슘실리케이트 무기계 수지(Potassium silic 중에서 선택된 적어도 어느 하나 또는 2종 이상의 혼합으로 구성된다.The aqueous resin may be selected from the group consisting of a urethane emulsion resin, an ethylene vinyl acetate emulsion resin, an acrylic silicone emulsion resin, an acrylic emulsion resin, a vinyl acrylic resin (Vinyl acrylic resin), and potassium silicate inorganic resin (Potassium silic).

상기 무기계 난연제는 수산화알루미늄(Aluminium hydroxide), 수산화마그네슘(Magnesium hydroxide), 산화세륨(Cerium Oxide), 산화안티몬(Antimony oxide), 산화규소(Silicon oxide), 주석산 아연(Tartaric acid zinc), 몰리브덴산염(Molybdates), 구아니딘계 화합물, 및 지르코늄(Zirconium) 중에서 선택된 적어도 하나 또는 2종 이상의 혼합으로 구성된다.The inorganic flame retardant may be selected from the group consisting of aluminum hydroxide, magnesium hydroxide, cerium oxide, antimony oxide, silicon oxide, tartaric acid zinc, molybdate Molybdates), a guanidine compound, and zirconium (zirconium).

상기 무기계 난연제 100중량부에 대하여 광촉매 5중량부가 첨가된다.5 parts by weight of a photocatalyst is added to 100 parts by weight of the inorganic flame retardant.

상기 광촉매는 이산화티탄(TiO2), 산화아연(ZnO), 황화카드뮴(CdS), 지르코늄(ZrO2) 중에서 선택된 적어도 하나 또는 2종 이상의 혼합으로 구성된다.The photocatalyst is composed of at least one selected from the group consisting of titanium dioxide (TiO 2 ), zinc oxide (ZnO), cadmium sulfide (CdS), and zirconium (ZrO 2 )

상기 광촉매는 이산화티탄(TiO2) 50중량%, 이산화규소(SiO2) 40 중량%, 산화아연(ZnO) 10 중량%로 구성된다.The photocatalyst is composed of 50 wt% of titanium dioxide (TiO 2 ), 40 wt% of silicon dioxide (SiO 2 ), and 10 wt% of zinc oxide (ZnO).

즉, 본 발명에 따른 난연도료 제조방법은 우레탄 에멀젼수지(Urethane emulsion resin), 에틸렌 비닐 아세테이트 에멀젼수지(Ethylene vinyl acetate emulsion resin), 아크릴 실리콘 에멀젼수지(Acryl silicon emulsion resin), 아크릴 에멀젼수지(Acryl emulsion resin), 비닐 아크릴수지(Vinyl acrylic resin), 포타슘실리케이트 무기계 수지(Potassium silic 중에서 선택된 적어도 어느 하나 또는 2종 이상의 혼합으로 구성된 수성계 수지 39∼49 중량%와, 에틸벤젠 16∼20 중량%와, 자일렌(Xylene) 9∼11 중량%와 톨루엔(Toluene) 0.1∼0.3 중량% 및 수산화알루미늄(Aluminium hydroxide), 수산화마그네슘(Magnesium hydroxide), 산화세륨(Cerium Oxide), 산화안티몬(Antimony oxide), 산화규소(Silicon oxide), 주석산 아연(Tartaric acid zinc), 몰리브덴산염(Molybdates), 구아니딘계 화합물, 및 지르코늄(Zirconium) 중에서 선택된 적어도 하나 또는 2종 이상의 혼합으로 구성된 무기계 난연제 25∼30 중량%를 혼합하여 난연도료를 제조한다.That is, the method for producing a flame-retardant paint according to the present invention is a method for producing a flame-retardant paint, comprising the steps of: preparing an emulsion resin containing a urethane emulsion, an ethylene vinyl acetate emulsion resin, an acrylic silicone emulsion resin, 39 to 49% by weight of an aqueous resin composed of at least one selected from a resin, a vinyl acrylic resin and a potassium silicate inorganic resin, and 16 to 20% by weight of ethylbenzene, (Xylene), 0.1 to 0.3% by weight of toluene, and at least one selected from the group consisting of aluminum hydroxide, magnesium hydroxide, cerium oxide, antimony oxide, At least one or two selected from the group consisting of silicon oxide, tartaric acid zinc, molybdates, guanidine compounds, and zirconium. Mixing the inorganic flame retardant 25-30% by weight of over mixing to prepare a flame-retardant coating.

한편, 필요에 따라 상기 무기계 난연제 100중량%에 대하여 이산화티탄(TiO2), 산화아연(ZnO), 황화카드뮴(CdS), 지르코늄(ZrO2) 중에서 선택된 적어도 하나 또는 2종 이상의 혼합으로 구성되거나, 이산화티탄(TiO2) 50중량%, 이산화규소(SiO2)40 중량%, 산화아연(ZnO) 10 중량%로 구성된 광촉매 5중량%를 첨가하여 난연도료를 제조할 수도 있음을 밝혀둔다.On the other hand, titanium dioxide (TiO2), zinc oxide (ZnO), cadmium sulfide (CdS), based on 100% by weight of the inorganic flame retardants, as needed, zirconium (ZrO 2) composed of at least one or two or mixture of two or more selected from, or dioxide 5 wt% of a photocatalyst composed of 50 wt% of titanium (TiO 2 ), 40 wt% of silicon dioxide (SiO 2 ) and 10 wt% of zinc oxide (ZnO) can be added to prepare a flame retardant coating.

상기한 바와 같은 제조방법에 의해서 제조된 난연도료는 수성계 수지, 에틸벤젠, 자일렌, 톨루엔, 무기계 난연제로 구성됨으로써, 내수성이 양호하고, 합성수지에 대한 접착력과 굴곡성이 우수하며, 시설물 내의 갑작스런 화재에 대한 구조물의 전소를 방지하거나 지연시킴으로써 각종 시설물을 안전하게 보호하고, 그 피해를 최소화시킬 수 있고, 냄새가 없는 양호한 작업환경과 환경오염을 감소시켜 환경친화적인 도료로 이용할 수 있으며, 무기계 난연제를 사용함으로써 할로겐화합물을 포함하지 않기 때문에 화재시 독성 가스와 다이옥신으로부터 인명을 보호할 수 있으며, 광촉매를 사용함으로써, 화재시 발생되는 NOx, SOx 유독가스를 제거하는 데 탁월한 작용효과가 있다. The flame retardant paint prepared by the above-described production method is composed of an aqueous resin, ethylbenzene, xylene, toluene and an inorganic flame retardant. Thus, the flame retardant paint has good water resistance, excellent adhesion to synthetic resin and bending property, , It is possible to safely protect various facilities and to minimize the damage thereof, and can be used as an environmentally friendly paint by reducing a good working environment and environmental pollution free from odor, and using an inorganic flame retardant This makes it possible to protect people from toxic gases and dioxins in case of fire because they do not contain halogen compounds. By using photocatalyst, it has an excellent action effect for removing NOx and SOx poisonous gas generated in a fire.

본 발명의 명세서에 기재한 바람직한 실시예는 예시적인 것으로서 한정적인 것은 아니며, 본 발명의 범위는 첨부된 특허청구범위에 의해서 나타나 있고, 그들 특허청구범위의 의미중에 들어가는 모든 변형예는 본 발명에 포함되는 것이다.
The preferred embodiments described in the specification of the present invention are intended to be illustrative, not limiting, and the scope of the present invention is indicated by the appended claims, and all modifications that come within the meaning of the claims are included in the present invention. .

Claims (12)

우레탄 에멀젼수지(Urethane emulsion resin), 에틸렌 비닐 아세테이트 에멀젼수지(Ethylene vinyl acetate emulsion resin), 아크릴 실리콘 에멀젼수지(Acryl silicon emulsion resin), 아크릴 에멀젼수지(Acryl emulsion resin), 비닐 아크릴수지(Vinyl acrylic resin), 포타슘실리케이트 무기계 수지(Potassium silic 중에서 선택된 적어도 어느 하나 또는 2종 이상의 혼합으로 이루어지는 수성계 수지 39∼49 중량%; 스티렌의 전구체, 수지 용매, 디에틸벤젠(diethylbenzene), 아세토페논(acetophenone), 에틸안트라퀴논(ethylanthraquin- one), 에틸벤젠술폰산(ethylbenzene sulfonic acid), 프로필렌옥시드(propylene oxide), 알파-메틸벤질 알코올(alpha-methylbenzyl alcohol) 생산의 화학적 중간물질로 사용되는 에틸벤젠 16∼20 중량%; 벤젠 고리에 메틸기 2개가 결합하고 있는 구조의 방향족 탄화수소이며, 오쏘자일렌(ortho-xylene), 메타자일렌(meta-xylene), 파라자일렌(para-xylene)의 이성질체로 구성되는 자일렌(Xylene) 9∼11 중량%; 벤젠의 수소원자 1개를 메틸기로 치환한 화합물인 톨루엔(Toluene) 0.1∼0.3 중량%; 수산화알루미늄(Aluminium hydroxide), 수산화마그네슘(Magnesium hydroxide), 산화세륨(Cerium Oxide), 산화안티몬(Antimony oxide), 산화규소(Silicon oxide), 주석산 아연(Tartaric acid zinc), 몰리브덴산염(Molybdates), 구아니딘계 화합물, 및 지르코늄(Zirconium) 중에서 선택된 적어도 하나 또는 2종 이상의 혼합으로 이루어지는 무기계 난연제 25∼30 중량%로 구성되고, 상기 무기계 난연제 100중량부에 대하여 이산화티탄(TiO2) 50중량%, 이산화규소(SiO2) 40 중량%, 산화아연(ZnO) 10 중량%로 구성된 광촉매 5중량부가 첨가되며, 상기 수성계 수지의 유리전이 온도는 -5℃∼30℃이고, 도막 형성온도는 0℃∼25℃로 구성됨을 특징으로 하는 난연도료.Acrylic resin emulsion resin, acrylic emulsion resin, vinyl acrylic resin, polyvinyl alcohol resin, polyvinyl alcohol resin, polyvinyl alcohol resin, 39 to 49% by weight of an aqueous resin composed of at least one selected from potassium silicate inorganic resin (Potassium silic), a styrene precursor, a resin solvent, diethylbenzene, acetophenone, ethyl 16-20 weight percent of ethylbenzene used as a chemical intermediate for the production of ethylanthraquinone, ethylbenzene sulfonic acid, propylene oxide, and alpha-methylbenzyl alcohol. %, An aromatic hydrocarbon having a structure in which two methyl groups are bonded to a benzene ring, and ortho-xylene, 9 to 11% by weight of xylene consisting of isomers of meta-xylene and para-xylene, 0.1 to 10% by weight of toluene, which is a compound in which one hydrogen atom of benzene is substituted with a methyl group, 0.3% by weight of at least one selected from the group consisting of aluminum hydroxide, magnesium hydroxide, cerium oxide, antimony oxide, silicon oxide, tartaric acid zinc, molybdate Molybdates), guanidine-based compounds, and zirconium (zirconium) at least one or two species consists of an inorganic flame retardant 25-30% by weight of a mixture composed of at least titanium dioxide (TiO 2), based on 100 parts by weight of the inorganic flame retardant selected from the group consisting of 50 parts by weight , 5 wt% of a photocatalyst composed of 40 wt% of silicon dioxide (SiO 2 ) and 10 wt% of zinc oxide (ZnO), the glass transition temperature of the aqueous resin is -5 ° C to 30 ° C, Features from 0 ℃ to 25 ℃ Retardant coatings that. 삭제delete 삭제delete 삭제delete 삭제delete 삭제delete 우레탄 에멀젼수지(Urethane emulsion resin), 에틸렌 비닐 아세테이트 에멀젼수지(Ethylene vinyl acetate emulsion resin), 아크릴 실리콘 에멀젼수지(Acryl silicon emulsion resin), 아크릴 에멀젼수지(Acryl emulsion resin), 비닐 아크릴수지(Vinyl acrylic resin), 포타슘실리케이트 무기계 수지(Potassium silic 중에서 선택된 적어도 어느 하나 또는 2종 이상의 혼합으로 이루어지는 수성계 수지 39∼49 중량%; 스티렌의 전구체, 수지 용매, 디에틸벤젠(diethylbenzene), 아세토페논(acetophenone), 에틸안트라퀴논(ethylanthraquin- one), 에틸벤젠술폰산(ethylbenzene sulfonic acid), 프로필렌옥시드(propylene oxide), 알파-메틸벤질 알코올(alpha-methylbenzyl alcohol) 생산의 화학적 중간물질로 사용되는 에틸벤젠 16∼20 중량%; 벤젠 고리에 메틸기 2개가 결합하고 있는 구조의 방향족 탄화수소이며, 오쏘자일렌(ortho-xylene), 메타자일렌(meta-xylene), 파라자일렌(para-xylene)의 이성질체로 구성되는 자일렌(Xylene) 9∼11 중량%; 벤젠의 수소원자 1개를 메틸기로 치환한 화합물인 톨루엔(Toluene) 0.1∼0.3 중량%; 수산화알루미늄(Aluminium hydroxide), 수산화마그네슘(Magnesium hydroxide), 산화세륨(Cerium Oxide), 산화안티몬(Antimony oxide), 산화규소(Silicon oxide), 주석산 아연(Tartaric acid zinc), 몰리브덴산염(Molybdates), 구아니딘계 화합물, 및 지르코늄(Zirconium) 중에서 선택된 적어도 하나 또는 2종 이상의 혼합으로 이루어지는 무기계 난연제 25∼30 중량%로 구성되고, 상기 무기계 난연제 100중량부에 대하여 이산화티탄(TiO2) 50중량%, 이산화규소(SiO2) 40 중량%, 산화아연(ZnO) 10 중량%로 구성된 광촉매 5중량부가 첨가되며, 상기 수성계 수지의 유리전이 온도는 -5℃∼30℃이고, 도막 형성온도는 0℃∼25℃로 구성된 난연도료를 혼합하여 제조함을 특징으로 하는 난연도료 제조방법.
Acrylic resin emulsion resin, acrylic emulsion resin, vinyl acrylic resin, polyvinyl alcohol resin, polyvinyl alcohol resin, polyvinyl alcohol resin, 39 to 49% by weight of an aqueous resin composed of at least one selected from potassium silicate inorganic resin (Potassium silic), a styrene precursor, a resin solvent, diethylbenzene, acetophenone, ethyl 16-20 weight percent of ethylbenzene used as a chemical intermediate for the production of ethylanthraquinone, ethylbenzene sulfonic acid, propylene oxide, and alpha-methylbenzyl alcohol. %, An aromatic hydrocarbon having a structure in which two methyl groups are bonded to a benzene ring, and ortho-xylene, 9 to 11% by weight of xylene consisting of isomers of meta-xylene and para-xylene, 0.1 to 10% by weight of toluene, which is a compound in which one hydrogen atom of benzene is substituted with a methyl group, 0.3% by weight of at least one selected from the group consisting of aluminum hydroxide, magnesium hydroxide, cerium oxide, antimony oxide, silicon oxide, tartaric acid zinc, molybdate Molybdates), guanidine-based compounds, and zirconium (zirconium) at least one or two species consists of an inorganic flame retardant 25-30% by weight of a mixture composed of at least titanium dioxide (TiO 2), based on 100 parts by weight of the inorganic flame retardant selected from the group consisting of 50 parts by weight , 5 wt% of a photocatalyst composed of 40 wt% of silicon dioxide (SiO 2 ) and 10 wt% of zinc oxide (ZnO), the glass transition temperature of the aqueous resin is -5 ° C to 30 ° C, 0 ° C to 25 ° C Retardant coating method, characterized in that the prepared by mixing.
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KR101927926B1 (en) 2018-06-08 2018-12-11 이동룡 A coating method and coating apparatus for functional coating composition for foamed urethane sponge
KR101941460B1 (en) * 2017-09-27 2019-01-23 주식회사 한국화이어텍 Organic-inorganic hybrid resin that consisting epoxysilylphopshate polymer attached melamine functional group and incombustible paint compositions using the same
KR20200107131A (en) 2019-03-06 2020-09-16 (주)삼일씨앤에프 Flame-resisting paint and manufacturing method thereof
KR102221814B1 (en) * 2020-08-03 2021-03-02 윤풍식 Hybrid flame retardant paint manufacturing method, flame retardant paint construction method using factory flame retardant paint
KR102539713B1 (en) 2022-09-29 2023-06-05 주식회사 더좋은공간 Anti static paint composition containing shell powder and carbon nano tubes
KR102550781B1 (en) 2022-09-23 2023-07-03 주식회사 더좋은공간 Flame retardant paint composition containing shell powder
KR102603471B1 (en) * 2023-06-01 2023-11-17 케이엘건설 주식회사 Polyurethane coating agent and manufacturing method thereof

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101941460B1 (en) * 2017-09-27 2019-01-23 주식회사 한국화이어텍 Organic-inorganic hybrid resin that consisting epoxysilylphopshate polymer attached melamine functional group and incombustible paint compositions using the same
KR101927926B1 (en) 2018-06-08 2018-12-11 이동룡 A coating method and coating apparatus for functional coating composition for foamed urethane sponge
KR20200107131A (en) 2019-03-06 2020-09-16 (주)삼일씨앤에프 Flame-resisting paint and manufacturing method thereof
KR102221814B1 (en) * 2020-08-03 2021-03-02 윤풍식 Hybrid flame retardant paint manufacturing method, flame retardant paint construction method using factory flame retardant paint
KR102279866B1 (en) * 2020-08-03 2021-07-20 윤풍식 Hybrid flame retardant paint manufacturing method and construction method thereof
KR102550781B1 (en) 2022-09-23 2023-07-03 주식회사 더좋은공간 Flame retardant paint composition containing shell powder
KR102539713B1 (en) 2022-09-29 2023-06-05 주식회사 더좋은공간 Anti static paint composition containing shell powder and carbon nano tubes
KR102603471B1 (en) * 2023-06-01 2023-11-17 케이엘건설 주식회사 Polyurethane coating agent and manufacturing method thereof

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