KR101744070B1 - The substitute proteinate feeds of which an ureal element to adsorb in the powder of zeolite, thereof its method of product - Google Patents

Abstract

The present invention is based on the fact that the source of vegetable protein such as bean curd refuse used as feed for ruminants imports because it is insufficient in domestic market and thus it causes rather nutritional loss due to the nature of ruminants as well as waste of foreign currency. Living microorganisms use nutrient element for fertilizer directly instead of protein because they are decomposed once they are decomposed to obtain high quality nutrients. Be a field
Instead of directly feeding the urea to the protein source, the zeolite adsorbs a certain amount of zeolite safely. The zeolite is named as a substitute protein or artificial protein according to the preparation method. The zeolite is heated so that it can be fed as soybean cake. Or adsorption of urea and zeolite at the same time with adsorption of the element and zeolite on the roller without heat treatment, the element loss is small and the adsorption is easy.
The products prepared by adsorbing the zeolite of the present invention by heat treatment are referred to as artificial protein feeds and adsorbed without heat treatment can be used as a substitute protein feed instead of an expensive feed such as soybean meal to reduce the rearing cost of the ruminant, It is expected that farm income will improve, feed income will be reduced, and foreign consumption will be saved.
[Index]
Zeolite ores, substitute protein feed, artificial protein feed,
High-temperature rotating roller, heat adsorption, non-heat adsorption, granular element,
Non-heat treated stone, fired stone,

Description

[0001] The present invention relates to a substitute protein feed which is obtained by adsorbing an urea ingredient to a zeolite powder and a method for producing the same,

The technology of the present invention has been used to feed ruminant animals such as cows and cows to improve their meat quality. However, since such high-quality protein feeds fail to meet the demand, Of protein feeds for fertilizer used in fertilizer Feeding the fertilizer is not economically difficult and physiologically difficult to feed. Research paper on the development of alternative raw materials for feed substitutes for protein feed Field,

A lot of people are already nervous because of the fact that they feed a small amount of fertilizer coated with grains when they feed forage or concentrated feeds, which reduces the feed costs but causes moisture poisoning or environmental poisoning in the environment. It is also a field of feeds that requires the development of alternative feeds that can be safely provided in the feed,

What we intend to pursue in the present invention is to use the compound feed to feed the additive-free fertilizer ingredients in a more safe manner without feeding them in the original form, but since they are partially collected when the ingredient granules are mixed, In studying how to dissolve zeolite, a zeolite powder with high adsorption is used as a hippopotamus in the refrigerator of our home. It is based on the manufacturing technology that adsorbs zeolite in place of the granular element produced by coating the element.

In addition, although alternative methods of each country have been examined, as a method for making a fertilizer element water-soluble and then adsorbing it, Korean Patent No. 10-1982-0000028 (Jan. 6, 1982) 0001808 (1994.02.16.) And the international application No. PCT / JP2006 / 304875 (Mar. 13, 2006) of Japanese corporations, animal feed methods and elements of granular fertilizers are disclosed in Korean Patent No. 10-2009-0096628 (2009.09.11.) And a number of Japanese patents are the background of the present invention.

It should be noted in the present invention that since the feed additive of zeolite is regulated as a foreign substance in the field of feedstuffs by the domestic feed control law, it can not be used for feed factories and feedstuff sellers, but since it is not contrary to general brewing farmers, In addition, when the element which is coated with granules is crushed at the same time, the element material is adsorbed on the zeolite powder.

In addition, in order to adsorb the urea to the zeolite, the zeolite is crushed and then heated to a high-temperature rotary roll to be pulverized by a pulverizer. When the urea is mixed with a certain amount of element, the adsorbed mixture is adsorbed on the zeolite. As a substitute material, it is called a surrogate protein and when it is crushed and adsorbed at the same time by injecting a certain amount of zeolite and fertilizer element crushed without crushing it through a high temperature rotating roller, the adsorbed amount is lower than the heat applied, Because it is advantageous, it is named as substitute protein,

In the present invention, as a means of solving the problem of mixed adsorption of zeolite and fertilizer element, extensive studies on adsorption performance, investment cost and substitution range and research on digestive disorders on the stomach and intestines of ruminants according to the degree of powder As a solution,

Of course, the quality of zeolite is also an important point in solving the problem. The element is used for fertilizer. Recently, feed element is also supplied, but element is harmful to ruminant because it is only element poisoning. Considering the characteristics of the zeolite that absorbs water well after the reaction,

It is anticipated that it will solve the feed problem of livestock farmers due to the low-price alternative feed that can solve the feed resource that is exhausted due to the full-time livestock industry,

However, it is not suitable for feed because of preservatives and reproductive inhibitor for the prevention of various harmful microorganisms due to long-distance transportation due to long-term transportation, and the economical efficiency of farmers suffering from feed costs It is expected that it will contribute to improvement in the aspect of disease and disease inhibition.

In addition, due to the fact that the factor is domestic and substitutes for imported food, it is expected to reduce the foreign currency, stabilize the meat production that can be supplied to consumers at a low price,

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a process diagram for the adsorption of urea and urea of the present invention;
2 is a layout diagram of the zeolite and urea adsorption (heat adsorption) processing apparatus of the present invention,
FIG. 3 is a layout diagram of the zeolite and the urea adsorption (non-heat adsorption)
Fig. 4 is a blend example of each material to be used in the present invention,
FIG. 5 is a component analysis copy of the main element adsorption product manufactured by the present invention,
<Brief Description of Symbols>
10: crushing device, 12: gravel
20: high temperature rotating roller, 22: fired gravel,
30: quartz crusher, 32: calcined quartz,
40: element insertion device, 42: granular element,
50: Mixing and grinding apparatus, 60:
70: Adsorption product container, 72: Element adsorption product
The first step: the collecting step, the second step: the crushing step,
Step 3: Mixed course,
Step 3-1: Heating Course, Step 3-2: Heat Course,
Step 4-1: heat milling step, step 4-2: heat milling step,
Step 5-1: Heat adsorption step, Step 5-2: Non-heat adsorption step,
Step 6-1: artificial protein process, step 6-2: substitute protein process,

Most of the zeolite quarried near Wolsong, Kyungsang Province is mostly used for dehumidification. Zeolite ore (12) is a common material. It has a slight white milky light, exposed skin is light black and brown, Jima,

However, since it will be used as feed for ruminants, it is necessary to purchase clean and milk-colored gemstones (12) to ensure excellent quality. Gemstones with poor quality (12) It can cause gastrointestinal problems, so it is easy to excrete with feeds in order to use high quality.

The granular element (42), which is a raw material, is good for fertilizer, and recently it is marketed as a feed element in response to demand. Especially, there is no difference in quality and it is described as a feed for fertilizer rather than a wrapping paper. It is only the consideration of a manufacturing plant that does not mix with fertilizer,

Considering the above quality, it is easy to secure the zeolite ore 12 and the granular element 42 for fertilizer when it is purchased as a raw material in the collection step (first step) (A first step) in which a high-temperature rotating roller 20, a minus crusher 30 and a mixing and grinding apparatus 50 are provided with a processing device for adsorbing urea components and containers to be attached, Lt; / RTI &gt;

When the collecting process (the first step) is completed, the crushing process (the second step), which is the next step in the outer process or the self-processing process, The fired gemstone 22 passed through the crushing apparatus 10 is placed in the high-temperature rotary roller 20 and the high-temperature rotary roller 20 is rotated. If the internal temperature is about 900 degrees centigrade, The zeolite ore 12 is broken well and the adsorption power is very high because the moisture is 1 to 8%

Therefore, the size of the fired gemstones 22 crushed by the crushing apparatus 10 may be in the form of powder in a small amount of gravel. However, if the fired gemstones are fired by being passed through the high-temperature rotary roller 20, The calcined ore 22 is placed in the inlet so that the calcined ores 22 are put into the calcining apparatus 30 and crushed by the calcining apparatus 30 to form calcined crystals 32 which are similar to the large grain of sand, (Step 3-1) in a mixing course (third stage) to enhance adsorption by heating and mixing,

In the heating course (step 3-1), one side of the inlet ports for each material installed in the mixing and crushing device 50 is passed through the mining crusher 30 and then dropped down to a hot sand- And the granular element 42 is accommodated in the other element-side injecting apparatus 40 and the granular element 42 and the granular element 42 are mixed and simultaneously pulverized in the heating and pulverizing step (Step 4-1) (Step 5-1), the urea-free product (72), which is suitable for protein feed substitution by the artificial protein process (step 6-1) And is packaged in an adsorption product container 70,

When the granular element 42 is pulverized into powder at the time of passing through the mixed pulverizer 50, the calcined gypsum 32 is simultaneously pulverized into powder and adsorbed to the adsorbed product container 70 And is made of the urea-adsorbed product 72. The particle size of the urea-adsorbed product 72 is not a problem in feeding even though the powder state is not smooth, and if the powder is excessively powdered,

On the other hand, in order to produce the urea adsorbent product 72, the heat treatment of the high-temperature rotary roller 20 must be performed. Therefore, the cost of the product is high, (3-2), it is possible to purchase the non-heat treated stone 60 already crushed and circulated in the market. Therefore, only the mixed crushing apparatus 50 is required, and the high temperature rotating roller 20 ). Therefore, it is possible to reduce the cost and shorten the time. Actually, the actual customers need the heat-free course (Step 3-2) and the heat-grinding process (Step 4-2) You will want,

Therefore, when proceeding to the non-heating course (step 3-2), the disadvantage generated when proceeding to the non-heat-absorbing step (step 5-2) through the heatless grinding step (step 4-2) is that the nitrogen adsorption component is rather low, (See Fig. 5) and the crude protein content is 43%. In view of this fact, it is necessary to be careful when adding the feed to the feed, but the grain element 42 is not processed It is still safe than the current way of paying,

To obtain a prototype product, a zeolite, that is, a non-heat treated zeolite 60, which has not passed through an expensive high-temperature rotating roller 20 and is crushed to a large amount of sand without using a zeolite crushing device 30, (The first step) was performed,

Since the furnace furnace was prepared and the zeolite non-heat treated furnace 60 of the degree of coarse sand acquired in the collecting process (the first step) was purchased from the frying pan, (Step 4-1) at a mixing ratio of 20% of the element, which is two blending examples of the materials used in the present invention (Fig. 4), in the urea bag used in autumn, A part of the urea-adsorbed product 72 contained in the adsorbed product container 70 after being manufactured into the urea-adsorbed product 72 through the heat adsorption process (Step 5-1) and the artificial protein process (Step 6-1) And analyzed for composition analysis at Pukyong National University Feed Analysis Center. As a result, the crude protein was evaluated as 92% and 8% moisture (see Figure 1,

The element adsorbed product 72 contained in the adsorbed product container 70 having a high adsorption rate even though it is heat treated with the frying pan without passing through the high temperature rotating roller 20 is replaced with soybean meal and other berber As a result, the feeding effect was very good and the feed cost was very low.

Unlike Example 1, zeolite powder of a coarse-grained sand purchased from a commercial frying pan was purchased as a non-heat treated stone (60), and a crushing process (second step) was selected as a material to be adsorbed on the elements used in autumn (Step 3-2) in the mixing course (the third stage) after omitting it, and 33.6 wt% of the granular element was added to 66.6 wt% of the zeolite of one example of the blending example of each material to be used in the present invention (Fig. 4) , The urea-adsorbed product (72) was produced by a large-capacity protein process (Step 6-2) through a heat pulverization process (Step 4-2) and a nonheat adsorption process (Step 5-2) Was called a substitute protein product,

A small amount of the urea adsorbent material (72) called the substitute protein product was collected from the adsorbed product container (70), and the sample was named as "Changnei 3". The sample was submitted to Pukyong National University Feed Analysis Center and analyzed. The crude protein was 41% and the moisture was estimated to be 12% (see Figure 3)

Example 2 [0062] The catheter product (72), which was manufactured in the same manner as described above, was continuously manufactured and fed in a self-feeding cattle for 6 months. After the cattle were slaughtered, The cargo grade A + was awarded and the feed cost was also reduced significantly in the overall feed costs,

Claims (4)

Claim 1 has been abandoned due to the setting registration fee. The calcined ore 22 is calcined in the crushing step (second step) in which the zeolite ore 12 obtained in the collecting step (first step) is pulverized by the crusher 10 and the pulverized step (step 2) Is crushed by the apparatus 30 and crushed into a calcined stone 32 to fill the calcination apparatus connected to the crushing and grinding apparatus 50
When the granular element 42 is contained in the one-side element feeding device 40 of the mixed pulverizing device and the mixed pulverizing device is operated by passing through a heating course (the third stage) in the mixing course (the third stage) Characterized in that the granular element is pulverized and the urea component is adsorbed on the calcined grist powder, Claim 2 has been abandoned due to the setting registration fee. Except for the collection process (the first stage) and the crushing process (the second stage), which only secure the zeolite material (60) and the granular element (42), which are distributed in coarse sand, The granular element is filled in the element injection device 40 in the mixing and grinding device 50 and the non-heat treated zeolite is filled in the other injection device, and then the mixed granulating device is operated so that the element component of the granular element Characterized in that the zeolite powder is produced by adsorbing the zeolite powder to the non-heat-treated zeolite powder, Only the ore of the granular element 42 and the zeolite ore 12 obtained in the collecting step (the first step) is made into the calcined ore 22 in the crushing device 10 and placed in the high-temperature rotary roller 20, The fired stones are pulverized into fired compacts 32 by a feldspar crusher 30 in a heating course (step 3-1) in a mixing course (third stage) (Step 5-1) in which the granular elements contained in the element injecting apparatus 40 are adsorbed to the calcined gypsum in the mixing and grinding apparatus 50 in step 4-1)
(Step 6-1) through the above-mentioned heat adsorption process. The zeolite powder is produced by adsorbing urea component (Second step) is omitted after performing the collecting step (first step) of securing the granular element 42 and the non-heat treated stone 60 as a material, 3-2), the mixed powder pulverizer (50) equipped with the powder feeder (40) filled with the granular elements and the pulverizer (50) Characterized in that the granular element is adsorbed when the non-heat treated zeolite is pulverized by the non-heat adsorption step (Step 5-2) and is produced as the urea adsorbed product (72) in the substitute protein process (Step 6-2) A method for preparing a substitute protein feed by adsorbing an urea ingredient to a powder

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