KR101742078B1 - Sampling apparatus - Google Patents
Sampling apparatus Download PDFInfo
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- KR101742078B1 KR101742078B1 KR1020150170755A KR20150170755A KR101742078B1 KR 101742078 B1 KR101742078 B1 KR 101742078B1 KR 1020150170755 A KR1020150170755 A KR 1020150170755A KR 20150170755 A KR20150170755 A KR 20150170755A KR 101742078 B1 KR101742078 B1 KR 101742078B1
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- mold
- molten steel
- present
- shape
- sample
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/02—Devices for withdrawing samples
- G01N1/10—Devices for withdrawing samples in the liquid or fluent state
- G01N1/12—Dippers; Dredgers
- G01N1/125—Dippers; Dredgers adapted for sampling molten metals
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
- G01N33/20—Metals
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Medicinal Chemistry (AREA)
- Hydrology & Water Resources (AREA)
- Sampling And Sample Adjustment (AREA)
Abstract
Description
The present invention relates to a sampling apparatus, and more particularly, to a sampling apparatus capable of uniformly solidifying a melt sample without any component variation according to an internal position of the apparatus.
In general, the temperature and composition of molten steel or molten steel in refining process of steelworks is an important factor that determines the quality of produced steel. Therefore, during the refining process, various sampling devices are used to sample the molten steel or molten steel.
For example, Korean Patent Publication No. 2011-0138145, US Patent No. 3646816, and German Patent Publication No. 3200010 each disclose an apparatus for sampling a metal melt. In these patent documents, there is a problem that the melt forming the sample is cooled very slowly in the sampler mold.
On the other hand, Korean Patent Laid-Open Publication No. 10-2014-0130044 discloses a sampler having a structure for rapidly cooling a sample taken using a cooling body in order to solve the problem that the melt forming the sample is cooled very slowly in the sampler mold have.
On the other hand, in order to analyze the components of the sampled sample, the surface of the sampled sample should be removed by a grinder to remove gas defects, and the exposed surface should be analyzed by a component analyzer.
Therefore, in order to facilitate the processing and analysis of the sample sample, the conventional sampler mold is generally formed in a flat plate-like cylinder structure as shown in the above patent documents.
However, if the flat plate-like cylindrical sample taken in the conventional sampler mold is rapidly cooled, for example, in a water-cooled chamber, the final solidification point of the sample is formed respectively at a plurality of positions, or the final solidification surface is formed in the two- As shown in Fig. Thus, if the final solidification point of the sample is not one but a plurality, or if the final solidification surface is formed in the sample, component segregation may occur depending on the sample position. In this case, the component analysis result according to the sample position may have an error of about 10% to 20% with respect to the initial component analysis result.
As described above, the structure of the sampler mold disclosed in the above patent documents has a problem in that, when the sample is rapidly cooled, segregation occurs at the sample position due to the shape of the sampler mold.
The present invention provides a sampling device capable of uniformly solidifying a sample of a melt without variations in the component depending on the internal position of the device.
The present invention provides a sampling device capable of suppressing or preventing the occurrence of segregation by improving the shape of the mold so that the final solidification point position becomes one point.
The present invention provides a sampling device capable of improving the reliability of analysis results.
A sampling apparatus according to an embodiment of the present invention is an apparatus for sampling a sample of a melt, comprising: a body extending in a height direction; A mold positioned inside the body and having a space capable of storing the melt therein and having at least one inner surface; An inlet connected to the mold through a lower portion of the body and having a passageway through which the melt can pass; And a cover portion detachably mounted on the inflow portion from a lower side of the body, wherein the mold is formed so that the distance between the center portion and a plurality of positions of the inner surface is the same in at least three axes directions. At this time, the melt may include molten iron, molten steel, molten steel and molten metal.
The mold has a plurality of inner surfaces, and in at least three axes directions, the molds can have the same distance between the central portion and the inner surfaces.
The inner space of the mold may be formed into a regular polyhedron. The inner space of the mold may be formed into a cubic shape.
The mold may have one inner surface, and the inner surface of the mold may include a spherical surface.
The mold may have a plurality of inner surfaces, and the inner surface may include one spherical surface and at least one more surface. Wherein the inner space of the mold is formed in a shape of an intersection space of spherical and regular polyhedrons and a width of one side of the regular polyhedron is smaller than 1 when the diameter of the sphere is 1, The distance between vertices of regular polyhedra can be greater than one.
The regular polyhedron may include a cube. When the diameter of the sphere is 1, the width of one surface of the cube may be in the range of 0.83 to 0.84.
According to the embodiment of the present invention, the shape of the mold can be improved so that the final solidification point becomes one point, thereby suppressing or preventing the occurrence of component segregation for each position of the mold. Therefore, it is possible to homogeneously solidify the sample of the melt without deviating from the internal position of the apparatus. From this, a reliable sampling analysis result can be obtained.
For example, when it is applied to a refining process or a continuous casting process of a steel mill, liquid steel contained in a converter or a mold is sampled during a refining process or a continuous casting process so as to be solidified into a sample. can do.
From this, it is possible to homogeneously solidify the sample without any deviation according to the position, and therefore occurrence of component segregation according to the internal position of the sample can be prevented. That is, a sample capable of inspecting an accurate component can be obtained.
Further, the sample can be solidified in a shape easy to fix on the shelf. From this, it is easy to perform post-treatment such as milling and grinding of the sample which has been solidified. That is, it is possible to obtain a sample having a shape easy to post-process after sampling.
As described above, it is possible to obtain a sample capable of inspecting an accurate component, and a sample having a shape easy to post-process after sampling can be obtained, so that a reliable sampling analysis result can be obtained.
1 is a view showing a sampling apparatus according to a first embodiment of the present invention.
2 is a view showing the shape of a mold according to the first embodiment of the present invention.
3 is a view illustrating a sampling apparatus according to a second embodiment of the present invention.
4 is a view showing the shape of a mold according to a second embodiment of the present invention.
5 is a view illustrating a sampling apparatus according to a third embodiment of the present invention.
6 is a view showing the shape of a mold according to a third embodiment of the present invention.
7 is a view showing a solidification process of the melt according to the first embodiment of the present invention.
8 is a view illustrating a solidification process of a melt according to a second embodiment of the present invention.
9 is a view illustrating a solidification process of a melt according to a third embodiment of the present invention.
10 is a view showing the shape of a mold and the solidification process of a melt according to comparative examples of the present invention.
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. However, the present invention is not limited to the embodiments described below, but may be embodied in various forms. It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are intended to provide further explanation of the invention as claimed. In the meantime, the drawings may be exaggerated to illustrate embodiments of the present invention, wherein like reference numerals refer to like elements throughout.
FIG. 1 is a view showing a sampling device according to a first embodiment of the present invention, and FIG. 2 is a view showing the shape of a mold according to a first embodiment of the present invention. FIG. 3 is a view showing a sampling apparatus according to a second embodiment of the present invention, and FIG. 4 is a view showing a shape of a mold according to a second embodiment of the present invention. FIG. 5 is a view showing a sampling apparatus according to a third embodiment of the present invention, and FIG. 6 is a view showing the shape of a mold according to a third embodiment of the present invention.
The present invention relates to a sampling device capable of sampling a sample of various melts and can be applied to a process of sampling a melt in various industrial fields. Hereinafter, embodiments of the present invention will be described in detail with reference to a molten steel sampling device for re-sampling molten steel samples applied to various steel processes such as a steel refining process or a continuous casting process.
1, a
Here, the center portion of the
The
Of course, the
The
The
The
Referring to FIGS. 1 and 2, the
As described above, the inner space of the
By the structure and shape of the
Thus, the molten steel sample whose solidification has been completed in the
Further, since the molten steel sample can be solidified into a cuboid shape, it can be easily fixed to a milling machine or a lathe. Therefore, it is possible to obtain a molten steel sample which is easily post-processed such as milling and grinding.
In this manner, a molten steel sample capable of inspecting the correct component can be obtained, and a molten steel sample having a shape that facilitates post-treatment after sampling can be obtained, so that a reliable sampling analysis result can be obtained.
The
A passage through which molten steel can pass may be formed in the
Meanwhile, a plurality of
Referring to FIG. 1, the
The
The first
The second
The
The
The
At least one of the
Although the first embodiment of the present invention has been described in detail with reference to FIGS. 1 and 2, the present invention can be variously configured including the second embodiment described below.
Hereinafter, a
In the case of the configuration of the
3, the
Here, the center portion of the
The configuration and the manner of the
The
The
The
Referring to Figures 3 and 4, the
That is, the inner space of the
By the structure and shape of the
Thereby, the molten steel sample whose solidification has been completed in the
Further, since the molten steel sample can be solidified into a spherical shape, it can be easily fixed to a milling machine or a lathe. Therefore, it is possible to obtain a molten steel sample which is easily post-processed such as milling and grinding.
In this manner, a molten steel sample capable of inspecting the correct component can be obtained, and a molten steel sample having a shape that facilitates post-treatment after sampling can be obtained, so that a reliable sampling analysis result can be obtained.
Although the second embodiment of the present invention has been described in detail with reference to FIGS. 3 and 4, the present invention can be variously configured including the third embodiment described below.
Hereinafter, a
In the case of the configuration of the
5, a
Here, the center portion of the
The structure and the manner of the
The
The
The
5 and 6, the
More specifically, the
At this time, if the diameter of the sphere is 1, the width of the regular polygonal body may be smaller than 1, and the distance between the center of the volume of the regular polygonal body and the vertex of the regular polygonal body may be larger than one. Here, the regular polyhedron may include a cube. In this case, when the diameter of the sphere is 1, the width of one side or one side of the cube may be in the range of 0.83 to 0.84.
On the other hand, if the width of the regular polyhedron decreases with respect to the diameter of the determined sphere, the shape of the manufactured molten steel sample becomes closer to the regular polyhedron and can be more easily fixed to a milling machine, a lathe or the like. On the other hand, as the width of the regular polyhedron approaches the diameter of the sphere with respect to the diameter of the determined sphere, the shape of the manufactured molten steel sample becomes closer to the sphere, and the position of the final solidified point during cooling of the molten steel sample is shifted toward the center of the
By the structure and shape of the
Thus, the molten steel sample in which solidification has been completed in the
In addition, since the molten steel sample can solidify into a spherical and square combined shape, it can be easily fixed to a milling machine or a lathe. Therefore, it is possible to obtain a molten steel sample which is easily post-processed such as milling and grinding.
In this manner, a molten steel sample capable of inspecting the correct component can be obtained, and a molten steel sample having a shape that facilitates post-treatment after sampling can be obtained, so that a reliable sampling analysis result can be obtained.
FIG. 7 is a view showing a solidification process of the melt according to the first embodiment of the present invention, FIG. 8 is a view showing a solidification process of the melt according to the second embodiment of the present invention, 1 is a view showing a solidification process of a melt according to an embodiment. 10 is a view showing the shape of a mold and the solidification process of a melt according to comparative examples of the present invention.
FIGS. 7 to 9 are results obtained by collecting molten steel with the sampling apparatus according to the embodiments of the present invention, analyzing it after each solidification, analyzing the solidification progress of the molten steel sample, and showing the final solidification point at the end of solidification. At this time, a process of collecting a sample of molten steel using the sampling device and quenching it by, for example, quenching in a water-cooling chamber is a well-known technique, and thus a detailed description thereof will be omitted.
7, when the molten steel sample S A is solidified by using the
8, when the molten steel sample S B is solidified by using the
9, when the molten steel sample S C is solidified by using the
As described above, in the embodiments of the present invention, since the shape of the mold is improved to have the same width, thickness and height, cooling of the molten steel sample is performed in three dimensions, and the position of the final solidifying point is located at the center of the mold As shown in FIG.
On the other hand, FIG. 10 is a graph showing the solidification progress of the molten steel sample and the final solidification point at the end of solidification by collecting molten steel with the sampling apparatus according to the comparative examples of the present invention, analyzing the solidification after each solidification. At this time, the sampling device according to the comparative examples of the present invention may be a conventional sampling device.
10 (a) is a view showing a mold shape of a sampling device according to a first comparative example of the present invention, and FIG. 10 (b) is a graph showing a rapid cooling process in a mold shape according to a first comparative example of the present invention And Fig. 10 (c) is a plan view showing the final solidified surface shape in the mold shape according to the first comparative example of the present invention.
In the sampling device according to the first comparative example of the present invention, the shape of the
10 (d) is a view showing the mold shape of the sampling device according to the second comparative example of the present invention, and FIG. 10 (e) is a graph showing the rapid cooling process in the mold shape according to the second comparative example of the present invention And Fig. 10 (f) is a plan view showing the final solidified surface shape in the mold shape according to the second comparative example of the present invention.
In the sampling device according to the second comparative example of the present invention, the shape of the
As described above, in the comparative examples of the present invention, it can be confirmed that one final solidification point is not formed in the molten steel sample, and the final solidification surface is formed in a two-dimensional shape.
On the other hand, according to the embodiments of the present invention, it can be clearly seen that the molten steel sample can be uniformly solidified three-dimensionally along the shape of the mold so that the final solidification point can be formed at one position of the center of the mold.
It should be noted that the above-described embodiments of the present invention are for the purpose of illustrating the present invention and not for the purpose of limitation of the present invention. The present invention may be embodied in various forms without departing from the scope and range of equivalents of the claims. Further, the technical idea of the embodiments of the present invention may be implemented by being combined or crossed each other in various ways. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention.
110:
130: inlet portion 160: cover portion
Claims (9)
A body extending in the height direction;
A mold positioned inside the body and having a space capable of storing the melt therein and having at least one inner surface;
An inlet connected to the mold through a lower portion of the body and having a passageway through which the melt can pass;
A quartz sampling tube inserted into the passage of the inlet to introduce the melt into the mold; And
And a cover part detachably mounted on the inflow part from a lower side of the body,
A plurality of the inflow portions are formed so as to increase the uniformity of the melt during the inflow,
Wherein the mold is a three-dimensional body having the same width, thickness, and height as the overall shape, and at least three axes passing the center point of the three-dimensional body forming the inner space of the mold have the same distance between the center point and the inner surface of the mold In addition,
Wherein the axes include x-axis, y-axis, z-axis orthogonal to each other, and an axis passing the center point while being spaced apart from the axis by a predetermined angle.
Wherein the mold has a plurality of inner surfaces,
Wherein in at least three axes directions, the mold is configured such that distances between the central portion and the inner surfaces are the same.
Wherein the mold is formed in a cubic shape in an inner space.
Wherein the mold has an internal space formed in a cuboid shape.
The mold having one inner surface,
Wherein said inner surface comprises a spherical surface.
Wherein the mold has a plurality of inner surfaces,
Wherein the inner surface comprises one spherical surface and at least one plane.
Wherein the mold is formed in a shape of an intersection space of spherical and regular polyhedrons,
Wherein a diameter of the sphere is 1 and a width of one side of the regular sphere is less than 1 and a distance between a position of a center of volume of the regular sphere and a vertex of the regular sphere is greater than one.
Wherein the regular polyhedron includes a cube.
And the diameter of the sphere is 1, the width of one side of the cube is in the range of 0.83 to 0.84.
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KR1020150170755A KR101742078B1 (en) | 2015-12-02 | 2015-12-02 | Sampling apparatus |
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Citations (1)
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JP2002022732A (en) | 2000-07-04 | 2002-01-23 | Nkk Corp | Molten metal sample sampling device and molten metal sample sampling method |
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JP2002022732A (en) | 2000-07-04 | 2002-01-23 | Nkk Corp | Molten metal sample sampling device and molten metal sample sampling method |
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