KR101730738B1 - Progressive molding apparatus for manufacturing inner core of linear motor - Google Patents
Progressive molding apparatus for manufacturing inner core of linear motor Download PDFInfo
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- KR101730738B1 KR101730738B1 KR1020150168215A KR20150168215A KR101730738B1 KR 101730738 B1 KR101730738 B1 KR 101730738B1 KR 1020150168215 A KR1020150168215 A KR 1020150168215A KR 20150168215 A KR20150168215 A KR 20150168215A KR 101730738 B1 KR101730738 B1 KR 101730738B1
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- South Korea
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- inner core
- core sheet
- sheet
- support body
- shape
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
Description
The present invention relates to a progressive mold apparatus for manufacturing an inner core of a linear motor.
The linear motor was invented in the middle of the 18th century and was originally developed and used as a spinning machine in the textile industry. In 1946, Westminster, USA, developed an electric catapult using a linear motor as an aircraft takeoff and landing aid The application to various fields has begun to spread.
However, systematic and rational research through theory has been initiated by the professor Laithwaite in the UK since the 1950s and has evolved into a remarkable achievement to date. Now, based on many research results, application development has been spreading as a core drive device of various automation systems such as a magnetic levitation train, a linear motor car, and an OA, HA, and FA machine.
The basic principle of such a linear motor is that the stator of the general rotation type motor is cut off in the axial direction and the existing general motor generates the thrust which is the pushing force in the linear direction as compared with the generation of the rotational type motive force, The principle is basically the same.
Particularly, in a linear drive system, in the case of a rotary motor, a power transmission means such as a screw, a chain, or a gear is required to generate a linear drive force, whereas a linear motor generates a linear drive force directly, There is an advantage that it is possible to operate efficiently while minimizing energy loss and noise with simple structure.
The linear motor described above can be divided into two types, that is, a flat type and a cylindrical type. The cylindrical type is cylindrical in shape in a transverse direction about the longitudinal direction with respect to the flat type.
A typical cylindrical linear motor includes a
A magnetic field is formed around the
As shown in FIG. 2, the
In order to solve such a problem, in the 'laminated core fixing structure of a linear motor' of Patent No. 10-0360264, as shown in Fig. 3, each of the
However, in the case of the inner core manufacturing method of the linear motor according to the above-mentioned prior art, each of the
Second, in order to form the cylindrical
SUMMARY OF THE INVENTION It is an object of the present invention, which is devised to solve the problems as described above, to provide a method of manufacturing an inner core sheet, in which a plurality of inner core sheets constituting a first inner core are easily formed into a cylindrical shape, And the second core sheet is laminated in a state where the inner core sheets are laminated to each other, the dot ratio between the inner core sheets can be adjusted while automatically repairing the inner core sheet, and a progressive mold apparatus for manufacturing inner core of a linear motor is provided .
Other objects, specific advantages and novel features of the present invention will become more apparent from the following detailed description and preferred embodiments with reference to the accompanying drawings.
According to an aspect of the present invention, there is provided a progressive die for manufacturing an inner core of a linear motor, comprising: a progressive die for manufacturing a plurality of inner core sheets constituting an inner core of a linear motor by processing strips continuously and stepwise supplied, The apparatus is characterized in that it is located at a side where the strip is fed and passes through an alignment hole on the strip so as not to interfere with the shape of the inner core sheet to be processed for alignment in each processing step at the time of transferring the strip A plurality of protrusion insertion holes are formed on the strip along the longitudinal direction of the first inner core sheet, which is provided at a next stage of the aligning piercing mold and constitutes the inner core, Counter mold counting to the shape of the last inner core sheet A pair of retaining rings inserted from the first inner core sheet shape to the shape of the last inner core sheet so as to correspond to the retaining ring inserting grooves into which the retaining ring is press-fitted and fixed to the cylindrical inner core, A ring insertion hole piercing mold for forming a hole on the strip; and a ring insertion hole piercing mold provided in the next step of the ring insertion hole piercing mold and adapted to correspond to the projection insertion hole formed in the shape of the first inner core sheet, Wherein a plurality of half-cut projections are formed on the strip to form a predetermined inner core sheet shape; and a sheath drawing die provided at a next stage of the shearing drawing die, the shape of the first inner core sheet to the shape of a final inner core sheet The first inner core sheet blanked from the first inner core sheet to the second inner core sheet, It characterized in that it comprises a laminated portion having a blanking die to laminate to the air sheet.
The laminate of the blanking die has a half-cut projection of the second inner core sheet inserted into the projection insertion hole of the first inner core sheet, and a third inner core sheet is formed on the opposite surface of the half- And the half-cut projections of the core sheet are inserted and joined to each other to continuously join the last inner core sheet to each other.
The lamination portion of the blanking die may include a holder fixed to the lower portion of the blank where the strip is blanked and having a lamination hole formed vertically through the lamination hole and spaced apart from each other so as to face each other in the lamination hole of the holder, And a pair of pressing supports for pressing and supporting both longitudinal side surfaces of the inner core sheet to be blanked.
The pressing support body of the lamination portion may include a fixed support fixed to the inside of the holder and a movable support provided movably so as to be close to or spaced from the fixed support, And a pusher coupled to the movable support body and moving the movable support body in proximity to or spaced from the fixed support body.
The pressing support body of the lamination portion is characterized in that a plurality of escape grooves recessed upward and downward are formed on the surfaces facing each other.
The progressive mold apparatus for manufacturing an inner core of a linear motor according to the present invention is characterized in that a plurality of inner core sheets constituting the first inner core are laminated so as to be coupled to each other in a blanking step so that each of the inner core sheets can easily form a cylindrical shape And when the inner core sheets of the second plurality are stacked in a state of being coupled to each other, the inner core sheet can be automatically repaired and the drop rate between the inner core sheets can be adjusted.
1 is a side sectional view showing a general linear motor,
Fig. 2 is a perspective view showing an inner core of the embodiment of Fig. 1,
3 is a side sectional view and a plan sectional view showing an upper mold of an embodiment of a progressive mold apparatus for manufacturing an inner core of a linear motor according to the present invention,
FIG. 4 is a side cross-sectional view and a top cross-sectional view showing a lower mold according to the embodiment of FIG. 3,
Fig. 5 is a plan view of a strip illustrating the inner core sheet formed along four lines in the width direction in the embodiment of Fig. 4,
FIG. 6 is a plan sectional view showing a laminated portion in the embodiment of FIG. 4,
Fig. 7 is a horizontal sectional view showing the holder of the lamination part and the pressing support body in the embodiment of Fig. 6,
8 is a cross-sectional view taken along the line A-A 'in the embodiment of FIG. 6,
FIG. 9 is a perspective view showing only a laminated portion of the embodiment of FIG. 4,
10 is a flowchart showing an embodiment of a method of manufacturing an inner core of a linear motor using a progressive metal according to the present invention,
11 is a side cross-sectional view of a progressive mold made up of the upper and lower molds of FIGS. 3 and 4 for the embodiment of FIG. 10,
12 is a plan view of a strip showing a process of forming an inner core sheet according to the embodiment of FIG. 11,
13 is a plan view showing first to last inner core sheets blanked by blanking dies in the embodiment of Fig. 11 and stacked on the lamination portion,
14 is a perspective view showing a process of stacking the first to last inner core sheets in the stacking direction of the embodiment of FIG.
FIG. 15 is a perspective view showing a state in which first to last inner core sheets are laminated on the basis of the embodiment of FIG. 13,
FIG. 16 is a perspective view of the embodiment of FIG. 15,
17 is a flowchart showing another embodiment of a method of manufacturing an inner core of a linear motor using the progressive metal according to the present invention,
Figs. 18 and 19 are perspective views actually taken by performing the inner core winding step and the fixed ring press-in step in the embodiment of Fig. 17, respectively, from the embodiment of Fig.
Hereinafter, a preferred embodiment of a progressive mold apparatus for manufacturing inner core of a linear motor according to the present invention will be described in detail with reference to the accompanying drawings.
3 and 4, the progressive mold apparatus for manufacturing an inner core of a linear motor according to the present invention includes a plurality of
Since the
11 and 12, the aligning
11 and 12, the
11 and 12, the ring insertion
11 and 12, the
11 and 12, the blanking
8, 13 to 16, the
On the other hand, when the first
6 to 9, the stacking
6 to 9, the
In addition, if both side surfaces of the
As shown in FIG. 16, the
Hereinafter, a method for manufacturing an inner core of a linear motor using the
As shown in FIGS. 10 to 12, the aligning piercing step S100 may be performed by using an aligning piercing die 310 located on the side where the
10 to 12, the counting step S200 may be performed by using the
As shown in FIGS. 10 to 12, the ring insertion hole piercing step S300 is performed by using a ring insertion
10 to 12, the half cut protrusion forming step S400 is performed by using the shearing drawing die 340 located at the next stage of the ring insertion
10 to 12, the blanking step S500 is performed by using the blanking
The inner core sheet stacking step S600 may be performed by using the
The inner core winding step S700 may include winding the
The fixed ring press-fitting step S800 presses and fixes the fixing
As described above, in the progressive mold apparatus for manufacturing an inner core of a linear motor according to the present invention, in the blanking step S500 so that each of the plurality of
The embodiments of the present invention described above and shown in the drawings should not be construed as limiting the technical idea of the present invention. The scope of protection of the present invention is limited only by the matters described in the claims, and those skilled in the art will be able to modify the technical idea of the present invention in various forms. Accordingly, such improvements and modifications will fall within the scope of the present invention as long as they are obvious to those skilled in the art.
100: strip
110: Align hole 120: Fixing ring insertion hole
200: inner core 210: inner core sheet
211: first
212: second to last
220: Fixing ring insertion groove 230: Fixing ring
300: Progressive mold 310: Aligned piercing mold
320: Counter mold 330: Ring insert hole piercing mold
340: shearing drawing mold 350: blanking mold
360: laminated portion 361: holder
362: a
362b: Moving
363: pusher
S100: Aligned piercing step
S200: Counting step
S300: Ring insertion hole piercing step
S400: half-cut projection formation step
S500: Blanking step
S600: inner core sheet lamination step
S700: Inner core winding stage
S800: Fixing ring press-in step
Claims (5)
And an aligning piercing die located on a side where the strip is fed and forming an alignment hole on the strip so as not to interfere with the shape of the inner core sheet to be processed in order to align in each processing step, And a plurality of protrusion insertion holes formed along the longitudinal direction of the first inner core sheet to form the inner core at the next stage of the aligning piercing die, A counter-metal mold for counting up to the shape of the core sheet; and a counter-metal mold provided in the next stage of the counter mold, And a ring insertion hole piercing through which a pair of fixing ring insertion holes are formed on the strip up to the sheet shape And a plurality of half cut protrusions provided in a next stage of the ring insertion hole piercing die and having a shape corresponding to the protrusion insertion holes formed in the shape of the first inner core sheet, And a second inner core sheet having a first inner core sheet shape and a second inner core sheet shape, wherein the first and second inner core sheet sheets form a first inner core sheet and a second inner core sheet, And a blanking die having a lamination part for laminating the first inner core sheet to the last inner core sheet,
Wherein the stacking portion of the blanking die comprises:
A half cut protrusion of the second inner core sheet is inserted and engaged with the protrusion insertion hole of the first inner core sheet and a half cut protrusion of the third inner core sheet is inserted into the opposite surface of the half core protrusion of the second inner core sheet Joined in a continuous manner to the last inner core sheet in a joined manner,
A holder fixed to the lower portion of the blank where the strip is blanked,
And a pair of pushing supporting bodies spaced apart from each other so as to face each other in the laminated hole of the holder and pressing and supporting both longitudinal side surfaces of the inner core sheet which are sequentially blanked downward,
Wherein the pressing support body of the lamination portion comprises:
And a plurality of recessed recesses vertically recessed are formed on the surfaces facing each other.
Wherein the pressing support body of the lamination portion comprises:
A fixed support fixed to the inside of the holder,
And a movable support body movably installed adjacent to or spaced from the fixed support body,
The lamination portion
Further comprising a pusher which penetrates through one side of the holder and is coupled to the movable support body and moves the movable support body in proximity to or spaced from the fixed support body.
Priority Applications (1)
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KR1020150168215A KR101730738B1 (en) | 2015-11-30 | 2015-11-30 | Progressive molding apparatus for manufacturing inner core of linear motor |
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KR1020150168215A KR101730738B1 (en) | 2015-11-30 | 2015-11-30 | Progressive molding apparatus for manufacturing inner core of linear motor |
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Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002247809A (en) | 2001-02-02 | 2002-08-30 | Lg Electronics Inc | Method and structure for laminating core of motor |
JP2004007936A (en) | 2002-04-08 | 2004-01-08 | Ichinomiya Denki:Kk | Method of producing motor core and motor core |
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2015
- 2015-11-30 KR KR1020150168215A patent/KR101730738B1/en active IP Right Grant
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002247809A (en) | 2001-02-02 | 2002-08-30 | Lg Electronics Inc | Method and structure for laminating core of motor |
JP2004007936A (en) | 2002-04-08 | 2004-01-08 | Ichinomiya Denki:Kk | Method of producing motor core and motor core |
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