KR101725019B1 - An apparatus for eliminating catalysts and an system comprising the same - Google Patents
An apparatus for eliminating catalysts and an system comprising the same Download PDFInfo
- Publication number
- KR101725019B1 KR101725019B1 KR1020160122279A KR20160122279A KR101725019B1 KR 101725019 B1 KR101725019 B1 KR 101725019B1 KR 1020160122279 A KR1020160122279 A KR 1020160122279A KR 20160122279 A KR20160122279 A KR 20160122279A KR 101725019 B1 KR101725019 B1 KR 101725019B1
- Authority
- KR
- South Korea
- Prior art keywords
- catalyst
- reactor
- shaft
- cutter
- swing beam
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
- B01J8/008—Details of the reactor or of the particulate material; Processes to increase or to retard the rate of reaction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/002—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls with rotary cutting or beating elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/18—Details
- B02C17/24—Driving mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/04—Cleaning by suction, with or without auxiliary action
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)
Abstract
Embodiments relate to a catalyst removal device and a system including the same. A catalyst removal apparatus according to one embodiment includes a shaft disposed within a reactor, a main frame coupled to an upper portion of the shaft and movably supported within the reactor and extending from the shaft toward the reactor, And a catalyst cutter rotatably connected to a lower portion of the shaft and driven by hydraulic pressure to crush the catalyst contained in the reactor.
Description
Hereinafter, embodiments are directed to a catalyst removal apparatus and a system including the catalyst removal apparatus.
At the refinery or petrochemical plant, the process of reforming through contact with various catalysts is being carried out in the process of producing the product. Generally, the catalyst is accommodated in a reactor, and the performance of such a catalyst is a very important factor in the quality of the product.
The lifetime of the catalyst contained in the reactor as described above is limited. That is, since the performance of the catalyst gradually decreases according to the use time, it is necessary to replace the catalyst whose lifetime has reached the end of its life in order to secure the quality and yield of the produced product.
Meanwhile, the process of replacing the catalyst can be largely divided into a two-step operation process of a catalyst removal (unloading) process and a catalyst filling (loading) process, and the above catalyst removal process can be re-classified according to the state of the catalyst to be removed . Specifically, different methods are applied to the catalyst removal process depending on the degree of hardness of the catalyst to be removed.
First, when the catalyst is not hardened, the catalyst removal process may be performed using a vacuum unloading method using a vacuum inhaler such as a vacuum car or a vacuum unit, A gravity unloading method is used in which the catalyst is taken out of a dump out nozzle located at a lower portion of the reactor. Of course, depending on the characteristics of the process, the vacuum suction system and the gravity drop system may be used in combination.
For example, U.S. Patent No. 5,840,260 discloses a Catalyst Removal System.
An object of the present invention is to provide a catalyst removing device and a system including the same that can prevent a smothering accident of a worker from nitrogen supplied to remove a danger such as ignition or explosion which may occur in a reactor will be.
It is an object of the present invention to provide a catalyst removing apparatus and a system including the catalyst removing apparatus, which can continuously remove the catalyst regardless of the state or condition of the catalyst accommodated in the reactor.
A catalyst removal device according to an embodiment comprises a shaft disposed within a reactor and a main frame coupled to an upper portion of the shaft and movably supported within the reactor and extending from the shaft toward the reactor, And a catalyst cutter rotatably connected to a lower portion of the shaft and driven by hydraulic pressure to crush the catalyst contained in the reactor.
The catalyst cutter includes a body disposed at a lower end of the shaft, a disk coupled to a lower portion of the body and rotated by hydraulic pressure, at least one bit mounted on the disk and breaking the catalyst contained in the reactor, And a vacuum suction hose connected to the body and sucking the crushed catalyst and discharging the decomposed catalyst to the outside of the reactor.
The catalyst cutter may include a scatter preventive cover extending from the body toward the catalyst housed inside the reactor.
Wherein the catalyst removal device further comprises a swing beam rotatably connected to a lower portion of the shaft and rotated about the periphery of the reactor with respect to a central axis of the shaft, Respectively.
The catalyst removal device may further include a reaction ring disposed apart from the periphery of the shaft and supported from the swing beam.
The swing beam may be repeatedly rotated in a semicircle so that the catalyst cutter repeatedly crushes the catalyst contained in the reactor.
The catalyst eliminator may include a cutter slider coupled to the catalyst cutter and disposed under the swing beam, and a driving unit for moving the cutter slider along the longitudinal direction of the swing beam.
The main frame includes a guide rail coupled to the shaft, the rod extending or contracting on the guide rail and the position of the shaft being adjustable.
The catalyst removal apparatus may further include a movement track for moving the catalyst cutter toward the upper portion or the lower portion of the reactor, wherein the rod is coupled and driven on an inner surface of the reactor.
The catalyst removal system according to an embodiment includes a power generator, a catalyst remover movably disposed in the reactor, which receives power through a hydraulic hose connected to the power generator and crushes the catalyst contained in the reactor, And a catalyst collector for collecting the catalyst guided by the catalyst inhaler, and a catalyst adsorber for guiding the crushed catalyst from the catalyst eliminator to the outside of the reactor through the vacuum suction hose.
The catalyst eliminator may include a catalyst cutter disposed inside the reactor so as to be movable upward or downward of the reactor and rotating along the periphery of the reactor to crush the catalyst contained in the reactor.
The catalyst removing apparatus and the system including the catalyst removing apparatus according to an embodiment can prevent the workers from suffocating the nitrogen from the supplied nitrogen in order to eliminate the danger such as ignition or explosion which may occur in the reactor.
The catalyst removal apparatus and the system including the catalyst removal apparatus according to an embodiment of the present invention can continuously remove the catalyst regardless of the state or condition of the catalyst accommodated in the reactor.
The effects of the catalyst removal apparatus and the system including the same according to an embodiment are not limited to those mentioned above, and other effects not mentioned can be clearly understood by those skilled in the art from the following description.
1 is a schematic view illustrating a catalyst removal system according to an embodiment.
2 is a schematic view illustrating the hydraulic
3 is a perspective view schematically showing a catalyst removing apparatus according to an embodiment.
Fig. 4 is a schematic view showing the catalyst cutter of the catalyst removing device (Fig. 4A) and a bottom view of the catalyst cutter viewed from the bottom (Fig. 4B).
5 is a schematic view showing the shaft of the catalyst removal device.
6 is a structural view showing a swing beam of the catalyst removing device and a cutter slider coupled to the swing beam.
7 is a structural view showing a swing beam of the catalyst removal device and a reaction ring supported by the swing beam.
8 is a structural view showing a swing beam, a cutter slider and a catalyst cutter of a catalyst removal device.
FIG. 9 is a perspective view (FIG. 9A) schematically showing the rotating portion of the catalyst inhaler of the catalyst removal system and a perspective view (FIG. 9B) schematically showing the dust filtration portion.
10 is a schematic view showing a catalyst collector of the catalyst removal system.
Hereinafter, embodiments will be described in detail with reference to exemplary drawings. It should be noted that, in adding reference numerals to the constituent elements of the drawings, the same constituent elements are denoted by the same reference numerals even though they are shown in different drawings. In the following description of the embodiments, detailed description of known functions and configurations incorporated herein will be omitted when it may make the best of an understanding clear.
In describing the components of the embodiment, terms such as first, second, A, B, (a), and (b) may be used. These terms are intended to distinguish the constituent elements from other constituent elements, and the terms do not limit the nature, order or order of the constituent elements. When a component is described as being "connected", "coupled", or "connected" to another component, the component may be directly connected or connected to the other component, Quot; may be "connected," "coupled," or "connected. &Quot;
The components included in any one embodiment and the components including common functions will be described using the same names in other embodiments. Unless otherwise stated, the description of any one embodiment may be applied to other embodiments, and a detailed description thereof will be omitted in the overlapping scope.
1 is a schematic diagram showing a
The
The
The hydraulic
The
In addition, the
These parameters can be increased or decreased by the operator and can be set to a predetermined value accordingly.
The
The
The
Referring to Fig. 2, an example of the hydraulic
The
The
The
The
The hydraulic oil tank may be connected to the
For example, when the
The configuration and function of the
The catalyst remover 200 is disposed inside the reactor R and can be driven by the hydraulic pressure generated from the hydraulic
The catalyst remover 200 may include a
The
The
The central portion of the
The
The
The
Referring again to FIG. 3, the
The
The
4A, the
The
The
The
The
In addition, the
Referring to FIG. 4B, the
The
The scatter
Referring again to FIG. 3, the
The catalyst remover 200 may include a
Referring to FIG. 6, the
A driving
The
The catalyst remover 200 may include a
The
7, the
The vertical repulsive force generated when the
A
In addition, the
8, a
Further, the
Referring again to FIG. 3, a
The
The
Additionally, the
The
9A, the
The
9B, the
The
The
Referring to FIG. 10, the
The crushed catalyst C collected in the
When the amount of the catalyst C stored in the
When the
The
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. For example, it is to be understood that the techniques described may be performed in a different order than the described methods, and / or that components of the described systems, structures, devices, circuits, Lt; / RTI > or equivalents, even if it is replaced or replaced.
1: Catalyst removal system
100: Power generator
200: Catalytic eliminator
300: Catalytic aspirator
400: Catalyst collector
Claims (10)
A main frame coupled to an upper portion of the shaft and movably supported within the reactor and extending from the shaft toward the reactor;
A swing beam disposed at a lower portion of the shaft and rotating along the periphery of the reactor with respect to a central axis of the shaft, the swinging beam including a longitudinally formed path therein;
A cutter slider linearly moved in the longitudinal direction of the swing beam along the path and coupled to a lower portion of the swing beam; And
And a catalyst cutter rotatably mounted on the lower portion of the cutter slider and driven by hydraulic pressure to crush the catalyst contained in the reactor.
The catalyst cutter includes:
A body disposed at a lower end of the shaft;
A disk coupled to a lower portion of the body and rotated by hydraulic pressure;
At least one bit mounted on the disk and destroying the catalyst contained in the reactor; And
And a vacuum suction hose connected to the body adjacent to the disk and configured to suck and discharge the crushed catalyst to the outside of the reactor.
Wherein the catalyst cutter includes a scatter preventive cover extending from the body toward a catalyst accommodated in the reactor.
Further comprising a reaction ring disposed spaced apart about the shaft and supported from the swing beam.
Wherein the swing beam is repeatedly rotated in a semicircle so that the catalyst cutter repeatedly crushes the catalyst contained in the reactor.
Wherein the main frame includes a guide rail coupled to the shaft, the rod extending or contracting on the guide rail and adjusting the position of the shaft.
Further comprising a moving track coupled to the rod and driven on the inner surface of the reactor to move the catalyst cutter toward the top or bottom of the reactor.
A catalyst remover movably disposed inside the reactor and receiving power through a hydraulic hose connected to the power generator to crush the catalyst contained in the reactor;
A catalyst inhaler for guiding the catalyst crushed from the catalyst eliminator to the outside of the reactor through a vacuum suction hose; And
And a catalyst collector for collecting the catalyst guided by the catalyst inhaler,
The catalyst-
A shaft disposed within the reactor;
A main frame coupled to the shaft and movably supported within the reactor and extending from the shaft toward the reactor;
A swing beam disposed at a lower portion of the shaft and rotating along the periphery of the reactor with respect to a central axis of the shaft, the swinging beam including a longitudinally formed path therein;
A cutter slider linearly moved in the longitudinal direction of the swing beam along a path formed inside the swing beam and coupled to a lower portion of the swing beam; And
And a catalyst cutter mounted on the lower portion of the cutter slider so as to be movable toward the upper portion or the lower portion of the reactor in the reactor and rotating along the periphery of the reactor to crush the catalyst contained in the reactor. .
Priority Applications (1)
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KR1020160122279A KR101725019B1 (en) | 2016-09-23 | 2016-09-23 | An apparatus for eliminating catalysts and an system comprising the same |
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KR1020160122279A KR101725019B1 (en) | 2016-09-23 | 2016-09-23 | An apparatus for eliminating catalysts and an system comprising the same |
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KR101725019B1 true KR101725019B1 (en) | 2017-04-07 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20200069779A (en) | 2018-12-07 | 2020-06-17 | 전남대학교산학협력단 | Apparatus for Removing Spent Catalyst in Reactor And Method for Removing Spent Catalyst Using the Same |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2003266027A (en) * | 2002-03-15 | 2003-09-24 | Sankyu Inc | Fixed catalyst removing apparatus |
-
2016
- 2016-09-23 KR KR1020160122279A patent/KR101725019B1/en active IP Right Grant
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2003266027A (en) * | 2002-03-15 | 2003-09-24 | Sankyu Inc | Fixed catalyst removing apparatus |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20200069779A (en) | 2018-12-07 | 2020-06-17 | 전남대학교산학협력단 | Apparatus for Removing Spent Catalyst in Reactor And Method for Removing Spent Catalyst Using the Same |
KR102225567B1 (en) * | 2018-12-07 | 2021-03-10 | 전남대학교 산학협력단 | Apparatus for Removing Spent Catalyst in Reactor And Method for Removing Spent Catalyst Using the Same |
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