KR101682549B1 - Jig for ultrasonic inspection of curved panel - Google Patents

Jig for ultrasonic inspection of curved panel Download PDF

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Publication number
KR101682549B1
KR101682549B1 KR1020150092840A KR20150092840A KR101682549B1 KR 101682549 B1 KR101682549 B1 KR 101682549B1 KR 1020150092840 A KR1020150092840 A KR 1020150092840A KR 20150092840 A KR20150092840 A KR 20150092840A KR 101682549 B1 KR101682549 B1 KR 101682549B1
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South Korea
Prior art keywords
frame
rotating
angle
fixed
rotary
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KR1020150092840A
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Korean (ko)
Inventor
장진섭
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한국항공우주산업 주식회사
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/22Details, e.g. general constructional or apparatus details
    • G01N29/26Arrangements for orientation or scanning by relative movement of the head and the sensor
    • G01N29/27Arrangements for orientation or scanning by relative movement of the head and the sensor by moving the material relative to a stationary sensor
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/04Analysing solids
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/22Details, e.g. general constructional or apparatus details
    • G01N29/223Supports, positioning or alignment in fixed situation
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2291/00Indexing codes associated with group G01N29/00
    • G01N2291/26Scanned objects
    • G01N2291/269Various geometry objects

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Acoustics & Sound (AREA)
  • Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)

Abstract

The present invention relates to a jig for the ultrasonic inspection of a curved panel, which is to inspect the foreign materials, cracks, etc. of a panel made of a composite, and, more specifically, to a jig for the ultrasonic inspection of a curved panel, which maintains the surface direction of an ultrasonic transmitting and receiving part and a curved panel in a vertical state by rotating and tilting the panel in a state that the panel is fixed. The jig for the ultrasonic inspection of a curved panel comprises: first and second fixed frames; a rotary frame which is composed of first and second horizontal frames and first and second vertical frames; a rotating part which rotates the rotary frame; a rotation control part which drives the rotary frame; a tilt part which rotates the top of the first fixed frame; and an angle adjusting part which is formed on the second fixed frame.

Description

{Jig for ultrasonic inspection of curved panel}

The present invention relates to an ultrasonic inspection fixture for fixing a panel in an ultrasonic inspection apparatus for inspecting foreign matter, cracks and the like of a panel made of a composite material. More particularly, the present invention relates to an ultrasonic inspection fixture for fixing a panel by rotating and tilting the panel And an ultrasonic inspection jig for a curved panel capable of maintaining the surface direction of the ultrasonic transmission / reception unit and the curved panel always in a vertical state at all times.

·

If there are defects such as voids in the structure or panel, it can be checked whether it is destroyed or not. However, this destructive inspection is not suitable for all products because there is a lot of waste. In order to investigate cavities in welds and castings, it is necessary to conduct ultrasonic inspection or eddy current tests to examine the scars and internal defects of X-ray, γ-ray and β-ray transmissions, steel plates, forgings, , Infiltration method (magnetic permeation method) or magnetic particle detection method (magnetic particle flaw detection method) is used for finding a small wound on the article surface.

The double ultrasonic inspection method (ultrasonic wave inspection method) is a method using the principle of taping. The ultrasonic wave from the oscillator is inserted from one side of the article to receive the reflected wave from the other side. When there is a defect inside, the wave reflected from the defect returns. This is the same as if a railway line worker knocks the machinery or axle of the undercarriage with the sledgehammer and finds defects in that part. The eddy currents are found by deflecting currents flowing through eddy currents in articles by means of high frequency induction.

The above ultrasonic inspection method is also used for inspection of foreign matter, cracks, etc. inside the panel even when the panel of an aircraft structure is manufactured.

1 is a schematic view of an ultrasonic inspection apparatus for a conventional panel. The ultrasonic inspection apparatus 10 includes an ultrasonic transmitter 11 disposed on one side of a panel P and an ultrasonic receiver 12 disposed opposite to the ultrasonic transmitter 11 on the other side of the panel P . At this time, the ultrasonic inspection apparatus 10 moves along the plane direction of the panel P to grasp the abnormality of the panel P, and the ultrasonic waves irradiated from the ultrasonic transmitter 11 during the movement are detected in the plane direction The ultrasonic wave is transmitted to the ultrasonic receiver 12 without error so that the panel P can be precisely detected.

At this time, in the case of the flat panel of the panel P, even if the ultrasonic inspection apparatus 10 moves along the plane direction of the panel P, the ultrasonic waves are always irradiated perpendicularly to the plane direction of the panel P. However, P is bent, the displacement of the ultrasonic inspection apparatus 10 needs to be corrected in real time in order to irradiate the ultrasonic wave perpendicularly to the plane direction of the panel P. However, it is practically impossible to inspect only a part of the panel P A problem arises in that the remaining parts of the panel must be manually inspected for the abnormality of the panel through a separate ultrasonic inspection apparatus.

Korean Patent Publication 2006-0041489 (2006.05.12.)

It is an object of the present invention to provide an ultrasonic inspection jig for fixing a panel for ultrasonic inspection. The ultrasonic inspection jig is configured to be able to rotate and tilt the panel, And the ultrasonic wave is always irradiated in a direction perpendicular to the panel irrespective of the bent shape of the panel.

When the height direction is defined as z direction, the direction perpendicular to the z direction is defined as y direction, and the direction perpendicular to the y direction and z direction is defined as x direction, the ultrasonic inspection jig of the curved panel of the present invention has a z direction A pair of first and second fixed frames formed along the y direction and spaced apart from each other; A pair of first and second horizontal frames which are disposed between the first and second fixed frames and on which the upper and lower sides of the sample are fixed and a pair of first and second vertical A rotating frame comprising a frame; A first rotary shaft formed on the first vertical frame so that the rotary frame rotates in the y direction, and a first rotary coupling unit coupled to the first rotary shaft so as to be rotatable and formed on the upper side of the first fixed frame, And a second rotation engaging portion coupled to the second rotation axis so as to be rotatable and formed on the upper side of the second securing frame; A rotation adjusting unit provided on the first or second rotating coupling unit and connected to the first or second rotating shaft to drive the rotating frame; .

Further, the rotation adjusting unit may include: a handle having a grip and a drive shaft that can be gripped to drive the rotary frame; A reduction gear unit having a reduction gear for transmitting a rotation force transmitted from one side to the other side and having one side connected to a drive shaft of the handle and the other side connected to a first or second rotation axis of the rotation frame; .

The jig may include a tilt part provided on the first fixed frame and rotating the first fixed frame in the axial direction of the first fixed frame; And an angle adjuster provided on the second fixed frame to fix the rotating frame in a state in which a horizontal angle of the rotating frame is adjusted through the tilt portion; .

The angle regulating unit may include an angle regulating plate provided below the second rotary engaging portion on the second fixing frame and having a plurality of angle adjusting holes spaced apart along the x direction, And an angle fixing part having an upper side coupled to the second rotary coupling part and a lower side formed with an angle fixing hole corresponding to one of the plurality of angle adjusting holes; And the horizontal angle of the rotary frame is determined by fixing the angle fixing hole of the angle fixing part to one of the plurality of angle adjusting holes.

The tilting portion may include a bearing portion provided on the first fixed frame, A tilt frame having an upper side coupled to the first rotary coupling portion and a lower side coupled to the bearing portion; Wherein the bearing portion includes: a tapered roller bearing whose width increases toward an upper side; .

Since the ultrasonic inspection jig of the bent panel of the present invention having the above-described structure is configured so that the ultrasonic inspection can be performed as much as possible even when the ultrasonic inspection of the curved panel is performed, the ultrasonic inspection cost of the panel and the time .

Especially, it can be applied to existing ultrasonic transceiver that moves along the plane direction of panel, so that it is possible to perform ultrasonic inspection of curved panel only by changing a part of the existing model, thereby reducing the additional cost of resource recycling and parts replacement have.

In addition, it is possible to rotate and tilt the panel through a simple mechanical structure, thereby reducing the possibility of failure and reducing the maintenance cost of the jig.

1 is a schematic diagram of a conventional ultrasonic inspection apparatus
2 is a perspective view of an ultrasonic inspection jig of a curved panel according to an embodiment of the present invention.
3 is a partially enlarged perspective view of a first fixed frame according to an embodiment of the present invention.
4 is a cross-sectional view of a bearing portion according to an embodiment of the present invention.
5 is a partially enlarged front view of a second fixed frame according to an embodiment of the present invention.
6 is a perspective view of an angle adjusting unit according to an embodiment of the present invention.

The present invention relates to an apparatus for ultrasonic inspection of a curved panel, in which an ultrasonic transducer is moved along the plane direction of the panel, and the ultrasonic transducer is rotated or tilted during the ultrasonic inspection, So that the inspection can be performed.

Hereinafter, an embodiment of the present invention will be described in detail with reference to the drawings.

2 is a perspective view of an ultrasonic testing fixture 1000 (hereinafter referred to as "fixture") of a curved panel on which a sample S is fixed according to an embodiment of the present invention. As shown in the figure, the sample S is not formed of a flat plate but has various curvatures, and it is difficult to perform ultrasonic inspection through a general ultrasonic inspection jig.

Accordingly, the fixture 1000 of the present invention is configured to be capable of ultrasonic inspection of a curved sample S through the following arrangements.

The fixture 1000 includes a rotary frame 100, a stationary frame 200, rotating parts 300 and 400, a rotation adjusting part 500, a tilting part 600 and an angle adjusting part 700 .

The rotating frame 100 has a structure in which the sample S is directly fixed. The rotating frame 100 includes a first horizontal frame 110 on which the upper side of the sample S is fixed, A first vertical frame 130 to which one side of the sample S is fixed and a second vertical frame 140 to which the other side of the sample S is fixed. That is, the upper side of the first vertical frame 130 is coupled to one side of the first horizontal frame 110, and the upper side of the second vertical frame 140 is coupled to the other side of the first horizontal frame 110. A lower side of the first vertical frame 130 is coupled to one side of the second horizontal frame 120 and a lower side of the second vertical frame 140 is coupled to the other side of the second horizontal frame 120. A plurality of clamps 150 may be disposed on the rotary frame 100 to facilitate fixing of the sample S.

The fixed frame 200 is fixed to the rotary frame 100 so that the rotary frame 100 is rotatable in the y-axis direction. If necessary, one side of the rotary frame 100 is rotated in the z- The rotating frame 100 is mounted so as to be tilted. Therefore, the fixed frame 200 includes a pair of first fixed frames 210 and second fixed frames 220 spaced apart in the y-axis direction. The first fixed frame 210 is connected to the first vertical frame 130 of the rotary frame 100 so that the rotary frame 100 can be rotated about the y axis as a rotation axis and the second fixed frame 220 is connected to the rotary frame 100 100 are connected to the second vertical frame 140 of the rotary frame 100 so as to be rotatable about the y-axis as rotation axes.

The rotary units 300 and 400 include a first rotary unit 300 provided on the upper side of the first stationary frame 210 and configured to be coupled to the stationary frame 200 such that the rotary frame 100 rotates about the y- And a second rotating part 400 provided on the upper side of the second fixing frame 220.

The rotation adjusting unit 500 is provided in the first rotating unit 300 to control the rotation of the rotating frame 100.

The tilt part 600 is provided on the first fixed frame 210 so that the upper side of the first fixed frame 210 freely rotates about the z axis as the rotation axis, 220 and is configured to fix the tilting unit 600 in a state in which the tilting angle of the rotating frame 100 is adjusted.

The rotation units 300 and 400, the rotation adjustment unit 500, the tilt unit 600, and the angle adjustment unit 700 will be described in detail with reference to the following drawings.

3 is a partially enlarged perspective view of a first fixing frame 210 provided with a first rotating part 300, a rotation adjusting part 500 and a tilting part 600 according to an embodiment of the present invention. Sectional view of a bearing portion 610 according to an embodiment of the present invention.

1, the first rotary part 300 includes a first rotary shaft 310 provided on the first vertical frame 130, a first rotary shaft 130 coupled to the y-axis so as to be rotatable in the axial direction, And a first rotation coupling part 320 provided on the upper side of the frame 210.

The rotation adjusting unit 500 may include a handle 510 and a reduction gear unit 520. The steering wheel 510 may be a general steering wheel having a handle 511 capable of being gripped and a drive shaft 512 formed at the center thereof. A reduction gear unit 520 may be connected to the drive shaft 512 of the handle 510. The reduction gear unit 520 is a general reduction gear device having a reduction gear incorporated therein that transmits the rotational force transmitted from one side to the other side, and increases the rotational force and reduces the number of rotations. One side of the reduction gear unit 520 may be connected to the driving shaft 512 and the other side may be connected to the first rotation shaft 310. Therefore, the rotation adjusting unit 500 increases the rotational force generated by driving the handle 510 and transmits the rotational force to the first rotating shaft 310, thereby rotating the rotating frame 100 with a small force and controlling the degree of rotation do.

The tilt unit 600 is configured to freely rotate the upper side of the first fixed frame 210 connected to the rotating frame 100 with the z axis in the axial direction. The tilt unit 600 includes a bearing unit 610 provided on the first fixed frame 210 and a tilt frame 630 coupled to the first rotary coupling unit 320 and coupled to the bearing unit 610 on the lower side, (620).

The bearing portion 610 is composed of a plurality of bearing assemblies stacked in the vertical direction. The bearing portion 610 is a normal ball or roller bearing. The upper portion of the bearing portion 610 has a width An increasing tapered roller bearing 611 can be applied. This is to reinforce the strength that the sample S can sufficiently overcome the load of the fixed rotating frame 100.

5 is a partially enlarged front view of a second fixing frame 220 having a second rotation part 400 and an angle adjusting part 700 according to an embodiment of the present invention. There is shown a perspective view of an angle adjuster 700 according to an embodiment.

As shown in the drawing, the second rotation part 400 includes a second rotation axis 410 provided on the second vertical frame 140, a second rotation axis 410 coupled to the y axis to be rotatable in the axial direction, And a second rotation coupling part 420 provided on the upper side of the frame 220.

The angle adjusting unit 700 may be provided on the second fixing frame 220 to fix the rotating frame 100 in a state where the angle of the rotating frame 100 is adjusted through the tilting unit 600. Accordingly, the angle adjusting unit 700 includes an angle adjusting plate 710 provided on the second fixing frame 220 in the y-axis direction, an upper side coupled to the second rotating coupling unit 420, and a lower side connected to the angle adjusting plate 710 And an angle fixing unit 720 coupled to the angle fixing unit 720.

A plurality of angle adjusting holes 711 are formed on the angle adjusting plate 710 so as to be spaced apart from each other along the x direction. The angle adjusting plate 710 is formed adjacent to the angle adjusting hole 711 continuously along the x direction, An angle adjusting groove 715 is formed. The angular adjustment groove 715 is formed so that the end portion of the bolt-shaped guide portion 725 provided at the lower end of the angle fixing portion 720 is fitted. The guiding portion 725 moves along the angle adjusting groove 715 when the angle fixing portion 720 moves while the guide portion 725 is fitted in the angle adjusting groove 715 and the movement of the angle fixing portion 720 . That is, the angle fixing portion 720 is rotated by the guide portion 725 according to the shape of the angle adjusting groove 715. In the angle fixing portion 720, an angle fixing hole 721 corresponding to one of the plurality of angle adjusting holes 711 is formed. Therefore, the horizontal angle of the rotary frame 100 is determined by fixing the angle fixing hole 721 of the angle fixing portion 720 to one of the plurality of angle adjusting holes 711. The angle adjusting plate 710 and the angle fixing portion 720 can be fixed through a fixing pin (not shown) inserted through the angle adjusting hole 711 and the angle fixing hole 721.

The technical idea should not be construed as being limited to the above-described embodiment of the present invention. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims. Accordingly, such modifications and changes are within the scope of protection of the present invention as long as it is obvious to those skilled in the art.

S: Sample 1000: Jig
100: rotating frame 110: first horizontal frame
120: second horizontal frame 130: first vertical frame
140: second vertical frame
200: stationary frame 210: first stationary frame
220: second fixed frame
300: first rotating part 310: first rotating shaft
320:
400: second rotating part 410: second rotating shaft
420: second rotating coupling portion
500: rotation adjusting unit 510: handle
520: Reducer fisher
600: tilt portion 610: bearing portion
620: tilt frame
700: Angle adjusting portion 710: Angle adjusting plate
715: Angle adjustment groove
720: angle fixing portion 725: guide portion

Claims (5)

delete delete delete A height direction is defined as a z direction, a direction perpendicular to the z direction is defined as a y direction, and a direction perpendicular to the y direction and z direction is defined as an x direction,
a pair of first and second fixed frames formed along the z direction and spaced apart along the y direction;
A pair of first and second horizontal frames which are disposed between the first and second fixed frames and on which the upper and lower sides of the sample are fixed and a pair of first and second vertical A rotating frame comprising a frame;
A first rotary shaft formed on the first vertical frame such that the rotary frame rotates in the y direction, and a second rotary shaft formed on the second vertical frame such that the rotary frame can rotate in the y direction, A first rotation coupling part formed on the first fixing frame and coupled to the first rotation shaft so as to be rotatable and a second rotation coupling part formed on the upper side of the second fixing frame, A rotating part;
A rotation adjusting unit provided on the first or second rotating coupling unit and connected to the first or second rotating shaft to drive the rotating frame;
A tilt unit provided on the first fixed frame and rotating the first fixed frame on the first fixed frame in an axial direction; And
An angle adjuster provided on the second fixed frame to fix the rotating frame in a state where the angle of the rotating frame is adjusted through the tilt portion; , ≪ / RTI &
Wherein the angle-
An angle regulating plate provided below the second rotary engaging portion on the second fixing frame and having a plurality of angle adjusting holes spaced apart along the x direction; And
An angle fixing part having an upper side coupled to the second rotary coupling part and a lower side formed with an angle fixing hole corresponding to one of the plurality of angle adjusting holes; / RTI >
Wherein an angle of the angle fixing hole of the angle fixing part is fixed to any one of the plurality of angle adjusting holes so that a horizontal angle of the rotating frame is determined.
A height direction is defined as a z direction, a direction perpendicular to the z direction is defined as a y direction, and a direction perpendicular to the y direction and z direction is defined as an x direction,
a pair of first and second fixed frames formed along the z direction and spaced apart along the y direction;
A pair of first and second horizontal frames which are disposed between the first and second fixed frames and on which the upper and lower sides of the sample are fixed and a pair of first and second vertical A rotating frame comprising a frame;
A first rotary shaft formed on the first vertical frame such that the rotary frame rotates in the y direction, and a second rotary shaft formed on the second vertical frame such that the rotary frame can rotate in the y direction, A first rotation coupling part formed on the first fixing frame and coupled to the first rotation shaft so as to be rotatable and a second rotation coupling part formed on the upper side of the second fixing frame, A rotating part;
A rotation adjusting unit provided on the first or second rotating coupling unit and connected to the first or second rotating shaft to drive the rotating frame;
A tilt unit provided on the first fixed frame and rotating the first fixed frame on the first fixed frame in an axial direction; And
An angle adjuster provided on the second fixed frame to fix the rotating frame in a state where the angle of the rotating frame is adjusted through the tilt portion; , ≪ / RTI &
The tilt-
A bearing portion provided on the first fixed frame; And
A tilt frame having an upper side coupled to the first rotary coupling portion and a lower side coupled to the bearing portion; / RTI >
Wherein the bearing portion includes: a tapered roller bearing whose width increases toward an upper side; And an ultrasonic inspection jig for the curved panel.
KR1020150092840A 2015-06-30 2015-06-30 Jig for ultrasonic inspection of curved panel KR101682549B1 (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101972765B1 (en) * 2019-01-08 2019-04-29 주식회사 다산컨설턴트 Ultrasonic Coupling Medium Application Device for Structural Safety Diagnosis
KR102140270B1 (en) * 2019-10-10 2020-07-31 한국항공우주산업 주식회사 A Holding Fixture Which Having Multi-axial For Inspection Object
KR102286041B1 (en) * 2021-03-10 2021-08-03 홍성진 Inspection equipment for step of vehicle's doors

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0875715A (en) * 1994-09-05 1996-03-22 Fuji Heavy Ind Ltd Ultrasonic non-destructive inspection device
JPH10123111A (en) * 1996-10-22 1998-05-15 Sumitomo Metal Ind Ltd Sensor following device
JP2005143783A (en) * 2003-11-14 2005-06-09 Aloka Co Ltd Ultrasonic probe holder and ultrasonic probe holding device
KR20060041489A (en) 2004-11-09 2006-05-12 대우조선해양 주식회사 Welding real-time crack detection method of ship using ultrasonic waves equipment
KR100783618B1 (en) * 2006-10-31 2007-12-07 (주)오엘케이 Apparatus for inspecting flat display panel

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0875715A (en) * 1994-09-05 1996-03-22 Fuji Heavy Ind Ltd Ultrasonic non-destructive inspection device
JPH10123111A (en) * 1996-10-22 1998-05-15 Sumitomo Metal Ind Ltd Sensor following device
JP2005143783A (en) * 2003-11-14 2005-06-09 Aloka Co Ltd Ultrasonic probe holder and ultrasonic probe holding device
KR20060041489A (en) 2004-11-09 2006-05-12 대우조선해양 주식회사 Welding real-time crack detection method of ship using ultrasonic waves equipment
KR100783618B1 (en) * 2006-10-31 2007-12-07 (주)오엘케이 Apparatus for inspecting flat display panel

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101972765B1 (en) * 2019-01-08 2019-04-29 주식회사 다산컨설턴트 Ultrasonic Coupling Medium Application Device for Structural Safety Diagnosis
KR102140270B1 (en) * 2019-10-10 2020-07-31 한국항공우주산업 주식회사 A Holding Fixture Which Having Multi-axial For Inspection Object
KR102286041B1 (en) * 2021-03-10 2021-08-03 홍성진 Inspection equipment for step of vehicle's doors

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