KR101664307B1 - Manufacturing method of cutter for tunnel boring and Cutter for tunnel boring - Google Patents
Manufacturing method of cutter for tunnel boring and Cutter for tunnel boring Download PDFInfo
- Publication number
- KR101664307B1 KR101664307B1 KR1020150047208A KR20150047208A KR101664307B1 KR 101664307 B1 KR101664307 B1 KR 101664307B1 KR 1020150047208 A KR1020150047208 A KR 1020150047208A KR 20150047208 A KR20150047208 A KR 20150047208A KR 101664307 B1 KR101664307 B1 KR 101664307B1
- Authority
- KR
- South Korea
- Prior art keywords
- pipe
- cutter
- base material
- sintered
- material pipe
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F7/00—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
- B22F7/06—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/10—Sintering only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/24—After-treatment of workpieces or articles
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/06—Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
- E21D9/08—Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining with additional boring or cutting means other than the conventional cutting edge of the shield
Abstract
The present invention relates to a method of manufacturing a cutter for tunnel excavation, which comprises a pipe arrangement step, an injection step, a sintered part forming step, and a sintered part machining step. In the pipe arranging step, a core pipe having a central portion is hollow and a certain thickness is disposed, and a capsule pipe having a hollow central portion and a larger outer diameter than the parent pipe is disposed to surround the parent pipe and spaced apart from the outer surface of the parent pipe. The injecting step injects the alloy powder into the space between the base material pipe and the capsule pipe. In the sintering step, the sintered alloy powder is sintered by applying a temperature and a pressure, and at the same time, sintered powdered alloy steel is formed by sintering the alloy powder. In the sintering step, the capsule pipe is removed, and the sintered part is processed into a shape of an outer edge for performing the crushing action of the ground.
Description
The present invention relates to a method of manufacturing a cutter for tunnel excavation and a method of manufacturing a cutter for tunnel excavation in which the excavator is mounted on a tunnel excavator and is contacted with the rock, And a cutter for tunnel excavation.
A tunnel boring machine (TBM) is a device used to construct a tunnel while rotating a cutter head having a plurality of disk cutters mounted on the front thereof, and rocking the rock to excavate the tunnel. 1 is a schematic perspective view of an example of a general tunnel excavator. In general, a
FIG. 2 is a perspective view showing an example of a general disk cutter, and FIG. 3 is a sectional view taken along a line III-III 'in the disk cutter of FIG.
2 and 3, the
In manufacturing the
Since the
SUMMARY OF THE INVENTION Accordingly, it is an object of the present invention to provide a cutter for tunnel excavation by sintering a sintered portion and joining the sintered portion to the base material portion, thereby facilitating the machining of the cutter A manufacturing method of a cutter for tunnel excavation which can reduce the production cost of the cutter, and a cutter for tunnel excavation.
In order to accomplish the above object, the present invention provides a method of manufacturing a cutter ring for tunnel excavation, comprising the steps of: disposing a base material pipe having a hollow central portion and a predetermined thickness, a capsule pipe having a hollow central portion and a larger outer diameter than the base material pipe, A pipe arrangement step surrounding the base material pipe and disposed at a distance from the outer surface of the base material pipe; An injection step of injecting alloy powder into a space between the base material pipe and the capsule pipe; A sintering step of sintering the alloy powder by applying a temperature and a pressure to sinter the alloy powder and joining the sintered portion of the powdered alloy steel to the base metal pipe; And a sintered part processing step of removing the capsule pipe and processing the sintered part into a shape of an outer blade for performing the crushing action of the ground.
In order to accomplish the above object, the present invention provides a method of manufacturing a cutter for tunnel excavation, comprising the steps of: providing a base material pipe having a hollow central portion and a predetermined thickness, having a central hollow portion, an outer diameter larger than the base material pipe, A pipe arranging step of disposing a capsule pipe having a shape corresponding to an outer shape of a cutter for tunnel excavation surrounding the base material pipe and spaced apart from the outer surface of the base material pipe by a predetermined distance; An injection step of injecting alloy powder into a space between the base material pipe and the capsule pipe; A sintering step of sintering the alloy powder by applying a temperature and a pressure to sinter the alloy powder and joining the sintered portion of the powdered alloy steel to the base metal pipe; And a capsule pipe removing step of removing the capsule pipe.
The method for manufacturing a cutter for tunnel excavation according to the present invention is characterized in that it is carried out between the step of forming the sintered part and the step of machining the sintered part and the step of forming the capsule pipe, Cutting the tunneling cutter according to the width of the cutter for tunneling to be manufactured.
The method of manufacturing a cutter ring for tunnel excavation according to the present invention is characterized in that it is carried out between the step of forming the sintered part and the step of removing the capsule pipe and the step of forming the capsule pipe, Cutting the tunneling cutter according to the width of the cutter for tunneling to be manufactured.
In the method of manufacturing a cutter for tunnel excavation according to the present invention, a polishing step of polishing an inner surface of the base material pipe may be further included.
In the method of manufacturing a cutter for tunnel excavation according to the present invention, the base material pipe and the sintered portion may be formed of different materials and bonded to each other.
In the method of manufacturing a cutter for tunnel excavation according to the present invention, the base material pipe may be formed of a carbon steel material, and the sintered portion may be formed of a titanium carbide alloy material.
In order to achieve the above object, the present invention provides a cutter for tunnel excavation, comprising: a base material pipe having a hollow central portion and a predetermined thickness; And a sintered portion formed by bonding a powdered alloy steel sintered with the alloy powder to an outer surface of the base material pipe and protruding outwardly in order to break the rock in contact with the rock.
In the cutter for tunnel excavation according to the present invention, the base material pipe and the sintered portion may be formed of different materials and may be bonded to each other.
In the cutter for tunnel excavation according to the present invention, the base material pipe may be formed of a carbon steel material, and the sintered portion may be formed of a titanium carbide alloy material.
INDUSTRIAL APPLICABILITY According to the method for manufacturing a cutter for tunnel excavation and the cutter for tunnel excavation according to the present invention, it is possible to facilitate the machining of the cutter and reduce the production cost of the cutter.
1 is a schematic perspective view of an example of a general tunnel excavator,
2 is a perspective view showing an example of a general disk cutter,
3 is a cross-sectional view taken along the line III-III 'in the disk cutter of FIG.
4 is a view illustrating a method of manufacturing a cutter for tunnel excavation according to an embodiment of the present invention,
5 is a view showing a method of manufacturing a cutter for tunnel excavation according to another embodiment of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, embodiments of a method for manufacturing a cutter for tunnel excavation and embodiments of a cutter for tunnel excavation according to the present invention will be described in detail with reference to the accompanying drawings.
4 is a view showing a method of manufacturing a cutter for tunnel excavation according to an embodiment of the present invention.
Referring to FIG. 4, a method of manufacturing a cutter for tunnel excavation according to an embodiment of the present invention includes the steps of preparing a cutter for tunnel excavation, which is mounted on a tunnel excavator and rotates while contacting with the rock, And includes a pipe arrangement step S10, an injection step S20, a sintered part forming step S30, a cutting step S40, a sintered part processing step S50, and a polishing step.
In the pipe arrangement step S10, the
The
The
The injecting step S20 injects the
In the sintering step (S30), the alloy powder (101) is sintered, and the sintered portion (130) of the powdered alloy steel is bonded to the base material pipe (110).
In the sintered part forming step S30 of this embodiment, the
When the
In this embodiment, the
Powdered alloy steels are characterized by high toughness and high abrasion resistance. They show excellent performance in improving the abrasion resistance of rolling rolls for cold and hot rolling, pinch rollers, guide rollers, conveying rollers, etc., and they are widely used at home and abroad.
In the cutting step S40, the
The step S40 may be a step performed after the sintering step S30 when a plurality of cutters for tunnel excavation are simultaneously produced. If the cuttering for tunnel excavation is to be manufactured one by one in the manufacturing process, the cutting step S40 of the present embodiment does not need to be performed.
In the sintering process step S50, the
When the
The polishing step polishes the inner surface of the
Referring to FIG. 4, there is shown a
The
The
The material of the
The method of manufacturing a cutter for tunnel excavation and the cutter for tunnel excavation according to the present embodiment configured as described above can manufacture a cutter for tunnel excavation in such a manner that the sintered portion is sintered with alloy powder and bonded to the parent material pipe, It is not necessary to perform the heat treatment of the cutter in order to uniformly distribute the hardness of the entire portion of the cutter cross section after cutting the entire cutter as in the conventional art.
Therefore, the manufacturing method of the cutter for tunnel excavation and the cutter for tunnel excavation in this embodiment facilitates the machining of the cutter, and the effect of reducing the manufacturing cost of the cutter can be obtained.
The method of manufacturing a cutter for tunnel excavation and the tunneling excavation cutter of the present embodiment constructed as described above can simultaneously cut a tunneler excavation cutter and cut the tunneler excavation cutter, It is possible to obtain a reduction effect.
In addition, the cutter for tunnel excavation of the present embodiment configured as described above has the effect of making the excavated distance of the powdered alloy steel stronger against abrasion resistance during abrasion and resistant to abrasion to 1.2 to 1.3 times longer than the conventional one .
5 is a view illustrating a method of manufacturing a cutter for tunnel excavation according to another embodiment of the present invention. In Fig. 5, the members denoted by the same reference numerals as those shown in Figs. 1 to 4 have the same configuration and function, and a detailed description thereof will be omitted.
5, a method of manufacturing a cutter for tunnel excavation according to the present embodiment includes a pipe arrangement step S10 ', a closing step S20', a sintered part forming step S30 ', a cutting step S40 ', A capsule pipe removing step S50', and a polishing step.
The pipe arranging step S10 'places the base material pipe and the capsule pipe.
The
The
In the pipe arrangement step S10 ', the
The injecting step S20 'injects the
The sintered part forming step S30 'sinter the
The cutting step S40 'is performed by cutting the
The cutting step S40 'of the present embodiment is different only in the point that is performed between the sintered part forming step S30' and the capsule pipe removing step S50 ', and the rest is the cutting step S40 ), And duplicate explanations are omitted.
The capsule pipe removing step (S50 ') removes the capsule pipe (220).
Since the
The polishing step polishes the inner surface of the
The inner surface of the capsule pipe having the shape corresponding to the outer shape of the cutter for tunnel excavation to be manufactured in the method of manufacturing the cutter for tunnel excavation according to this embodiment configured as described above, It is not necessary to process it into the shape of the
The scope of the present invention is not limited to the above-described embodiments and modifications, but can be implemented in various forms of embodiments within the scope of the appended claims. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the present invention as defined by the appended claims.
101: alloy powder
110: base metal pipe
120: Capsule pipe
130:
Claims (10)
An injection step of injecting alloy powder into a space between the base material pipe and the capsule pipe;
A sintering step of sintering the alloy powder by applying a temperature and a pressure to sinter the alloy powder and joining the sintered portion of the powdered alloy steel to the base metal pipe; And
And a sintered part machining step of removing the capsule pipe and machining the sintered part into a shape of an outer blade for performing the crushing action of the ground,
Wherein the base material pipe and the sintered portion are formed of different materials and are joined to each other, wherein the base material pipe is formed of a carbon steel material, the sintered portion is made of a titanium carbide alloy material,
The alloy powder is produced by a microfabrication technique, and the sintered portion is formed by sintering in the sintered portion forming step, and the sintered portion is bonded to the base material pipe, and voids and micropores are removed from the sintered portion. Of the cutter ring for tunnel excavation.
An injection step of injecting alloy powder into a space between the base material pipe and the capsule pipe;
A sintering step of sintering the alloy powder by applying a temperature and a pressure to sinter the alloy powder and joining the sintered portion of the powdered alloy steel to the base metal pipe; And
And a capsule pipe removing step of removing the capsule pipe,
Wherein the base material pipe and the sintered portion are formed of different materials and are joined to each other, wherein the base material pipe is formed of a carbon steel material, the sintered portion is made of a titanium carbide alloy material,
The alloy powder is produced by a microfabrication technique, and the sintered portion is formed by sintering in the sintered portion forming step, and the sintered portion is bonded to the base material pipe, and voids and micropores are removed from the sintered portion. Of the cutter ring for tunnel excavation.
Between the sintering step forming step and the sintering step forming step,
And cutting the encapsulation pipe, the sintered portion and the base material pipe along the longitudinal direction of the base material pipe with reference to the width of the cutter for tunneling to be manufactured. A method of manufacturing a cutter.
Between the sintering portion forming step and the capsule pipe removing step,
And cutting the encapsulation pipe, the sintered portion and the base material pipe along the longitudinal direction of the base material pipe with reference to the width of the cutter for tunneling to be manufactured. A method of manufacturing a cutter.
Further comprising a polishing step of polishing an inner surface of the base material pipe.
And a sintered portion formed by joining the powdered alloy steel sintered with the granulated powder to an outer surface of the base material pipe and protruding outwardly for breaking the rock in contact with the rock,
Wherein the sintering section is manufactured by the method of manufacturing a cutter for tunnel excavation according to any one of claims 1 to 4.
Priority Applications (1)
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KR1020150047208A KR101664307B1 (en) | 2015-04-03 | 2015-04-03 | Manufacturing method of cutter for tunnel boring and Cutter for tunnel boring |
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KR1020150047208A KR101664307B1 (en) | 2015-04-03 | 2015-04-03 | Manufacturing method of cutter for tunnel boring and Cutter for tunnel boring |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106640105A (en) * | 2017-02-13 | 2017-05-10 | 中铁十九局集团轨道交通工程有限公司 | Soft land layer shield pile grinding system and pile grinding method |
KR102007137B1 (en) | 2019-01-17 | 2019-08-02 | 안석 | Cutterring alloy steel for tunnel boring and manufacturing method of the same |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH08291695A (en) * | 1995-02-23 | 1996-11-05 | Kawasaki Heavy Ind Ltd | Cutter ring of tunnel excavator and method for mounting the same |
KR100195310B1 (en) | 1995-12-19 | 1999-06-15 | 정찬길 | Cutter for drill machine |
US20110259150A1 (en) * | 2010-04-23 | 2011-10-27 | Hall David R | Disc Cutter for an Earth Boring System |
US20120039739A1 (en) * | 2010-08-10 | 2012-02-16 | David Krauter | Cutter rings and method of manufacture |
-
2015
- 2015-04-03 KR KR1020150047208A patent/KR101664307B1/en active IP Right Grant
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH08291695A (en) * | 1995-02-23 | 1996-11-05 | Kawasaki Heavy Ind Ltd | Cutter ring of tunnel excavator and method for mounting the same |
KR100195310B1 (en) | 1995-12-19 | 1999-06-15 | 정찬길 | Cutter for drill machine |
US20110259150A1 (en) * | 2010-04-23 | 2011-10-27 | Hall David R | Disc Cutter for an Earth Boring System |
US20120039739A1 (en) * | 2010-08-10 | 2012-02-16 | David Krauter | Cutter rings and method of manufacture |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106640105A (en) * | 2017-02-13 | 2017-05-10 | 中铁十九局集团轨道交通工程有限公司 | Soft land layer shield pile grinding system and pile grinding method |
KR102007137B1 (en) | 2019-01-17 | 2019-08-02 | 안석 | Cutterring alloy steel for tunnel boring and manufacturing method of the same |
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