KR101662194B1 - Apparatus for plasma enhanced atomic layer deposition and method for forming thin film oxides using the same - Google Patents
Apparatus for plasma enhanced atomic layer deposition and method for forming thin film oxides using the same Download PDFInfo
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- KR101662194B1 KR101662194B1 KR1020150042459A KR20150042459A KR101662194B1 KR 101662194 B1 KR101662194 B1 KR 101662194B1 KR 1020150042459 A KR1020150042459 A KR 1020150042459A KR 20150042459 A KR20150042459 A KR 20150042459A KR 101662194 B1 KR101662194 B1 KR 101662194B1
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- plasma
- chamber
- thin film
- substrate
- oxide thin
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- 239000010409 thin film Substances 0.000 title claims abstract description 59
- 238000000231 atomic layer deposition Methods 0.000 title claims abstract description 45
- 238000000034 method Methods 0.000 title claims abstract description 44
- 239000000758 substrate Substances 0.000 claims abstract description 53
- 230000008569 process Effects 0.000 claims abstract description 21
- 239000007789 gas Substances 0.000 claims description 36
- 239000000463 material Substances 0.000 claims description 33
- 238000010926 purge Methods 0.000 claims description 21
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 20
- 239000001301 oxygen Substances 0.000 claims description 20
- 229910052760 oxygen Inorganic materials 0.000 claims description 20
- 239000002243 precursor Substances 0.000 claims description 20
- 238000004519 manufacturing process Methods 0.000 claims description 7
- 239000000376 reactant Substances 0.000 claims description 7
- 238000000151 deposition Methods 0.000 claims description 5
- 239000000126 substance Substances 0.000 claims 1
- 239000004065 semiconductor Substances 0.000 description 8
- 229910044991 metal oxide Inorganic materials 0.000 description 7
- 150000004706 metal oxides Chemical class 0.000 description 7
- 239000010408 film Substances 0.000 description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- 230000008859 change Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- JLTRXTDYQLMHGR-UHFFFAOYSA-N trimethylaluminium Chemical compound C[Al](C)C JLTRXTDYQLMHGR-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000005684 electric field Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000009616 inductively coupled plasma Methods 0.000 description 3
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000005229 chemical vapour deposition Methods 0.000 description 2
- 230000005669 field effect Effects 0.000 description 2
- 230000014509 gene expression Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 230000005672 electromagnetic field Effects 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 230000010287 polarization Effects 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/31—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
- H01L21/314—Inorganic layers
- H01L21/3141—Deposition using atomic layer deposition techniques [ALD]
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/68—Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
- H01L29/76—Unipolar devices, e.g. field effect transistors
- H01L29/772—Field effect transistors
- H01L29/78—Field effect transistors with field effect produced by an insulated gate
- H01L29/786—Thin film transistors, i.e. transistors with a channel being at least partly a thin film
- H01L29/7869—Thin film transistors, i.e. transistors with a channel being at least partly a thin film having a semiconductor body comprising an oxide semiconductor material, e.g. zinc oxide, copper aluminium oxide, cadmium stannate
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05H—PLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
- H05H1/00—Generating plasma; Handling plasma
- H05H1/24—Generating plasma
- H05H1/46—Generating plasma using applied electromagnetic fields, e.g. high frequency or microwave energy
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Plasma & Fusion (AREA)
- Manufacturing & Machinery (AREA)
- Ceramic Engineering (AREA)
- Electromagnetism (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Formation Of Insulating Films (AREA)
Abstract
The present invention relates to a plasma atomic layer deposition apparatus and a method of forming an oxide thin film using plasma atomic layer deposition, the apparatus comprising: a chamber for providing a space in which a process is performed; A plasma generator installed in the chamber to generate plasma in the chamber; And a target flat band voltage level of an oxide thin film to be deposited on the substrate or a target threshold voltage level of a transistor including an oxide thin film, and calculates a power of the plasma based on the calculated power of the plasma And a control unit for controlling the plasma generation unit according to the control signal.
Description
The present invention relates to a plasma atomic layer deposition apparatus and a method for forming an oxide thin film using plasma atomic layer deposition.
Atomic Layer Deposition (ALD) processes are being studied to deposit thin films on an atomic layer basis. The atomic layer deposition process has better step coverage than the conventional chemical vapor deposition (CVD) process and can deposit a thin film having a uniform thickness over a wide area, Has been gaining great popularity in the manufacture of semiconductor devices.
The atomic layer deposition process is divided into thermal ALD and plasma enhanced ALD (PE-ALD) depending on the reactants used in the process. The thermal atomic layer deposition provides a gaseous state of the reactant reacting with the metal precursor material, while the plasma enhanced atomic layer deposition provides the reactant in a plasma state. Plasma-enhanced atomic layer deposition (PE-ALD) using a highly reactive reactive material has a higher growth rate than a thermal atomic layer deposition method, and a dense film density can be obtained And has the advantage of lowering the process temperature.
On the other hand, a semiconductor such as a metal oxide transistor has a characteristic in which a threshold voltage changes according to a flat band voltage of a metal oxide. The threshold voltage of a transistor has a great influence on the performance of a semiconductor, and its importance is increasing as the degree of integration of the semiconductor device increases. Accordingly, it is necessary to adjust the flat band voltage of the metal oxide or the threshold voltage of the transistor to a desired value, and it is necessary to study process conditions affecting the flat band voltage of the metal oxide and the threshold voltage of the transistor.
The present invention relates to a plasma atomic layer deposition apparatus capable of controlling a flat band voltage of a metal oxide semiconductor and capable of manufacturing a transistor having a desired threshold voltage and a method of forming an oxide thin film using plasma atomic layer deposition And to provide the above objects.
The problems to be solved by the present invention are not limited to the above-mentioned problems. Other technical subjects not mentioned will be apparent to those skilled in the art from the description below.
A plasma atomic layer deposition apparatus according to an aspect of the present invention includes a chamber for providing a space in which a process is performed; A plasma generator installed in the chamber to generate plasma in the chamber; And a controller for calculating the power of the plasma according to a target flat-band voltage level of the thin oxide film to be deposited on the substrate, and controlling the plasma generator according to the calculated power of the plasma.
In one embodiment of the present invention, the controller calculates a relatively low value of the power of the plasma when the target flat band voltage level is relatively low, and when the target flat band voltage level is relatively high, The power can be calculated to a relatively high value.
According to an embodiment of the present invention, the plasma atomic layer deposition apparatus includes a substrate supporting unit provided in the chamber and supporting the substrate; A supply part for supplying a precursor material, a purge gas and a reaction material into the chamber; And an exhaust unit for exhausting the material in the chamber, wherein the plasma generating unit excites the oxygen of the reactive material into a plasma state to generate plasma oxygen in the chamber.
According to another aspect of the present invention, there is provided a plasma atomic layer deposition apparatus for depositing an oxide thin film to manufacture a transistor, comprising: a chamber for providing a space in which a process is performed; A plasma generator installed in the chamber to generate plasma in the chamber; And a control unit for calculating a power of the plasma according to a target threshold voltage level of the transistor and controlling the plasma generation unit according to the calculated power of the plasma.
In one embodiment of the present invention, the controller calculates the power of the plasma to a relatively low value when the target threshold voltage level is relatively low, and calculates a power of the plasma when the target threshold voltage level is relatively high A relatively high value can be calculated.
According to another aspect of the present invention, there is provided a method of forming an oxide thin film using a plasma atomic layer deposition, which comprises sequentially supplying a precursor material and a reactive material onto a substrate and forming a plasma to deposit an oxide thin film on the substrate, Forming an oxide thin film on the substrate by setting electric power to a value corresponding to a target flat-band voltage level of an oxide thin film to be deposited on the substrate; and forming a thin oxide film using the plasma atomic layer deposition / RTI >
In one embodiment of the present invention, the step of forming the oxide thin film sets the power of the plasma to a relatively low value when the target flat band voltage level is relatively low, The power of the plasma can be set to a relatively high value.
In one embodiment of the present invention, the step of forming the oxide thin film includes: supplying a precursor gas to a chamber in which the substrate is disposed; Supplying a purge gas to the chamber; Forming a reaction material excited in a plasma state in the chamber; And supplying a purge gas to the chamber.
In one embodiment of the present invention, the reactant excited into the plasma state may include plasma oxygen.
According to another aspect of the present invention, there is provided a method of manufacturing a transistor including sequentially supplying a precursor material and a reactive material onto a substrate, and forming a plasma to deposit an oxide thin film on the substrate, And forming a thin oxide film on the substrate by setting the threshold voltage of the transistor to a value corresponding to a target threshold voltage level of the transistor.
In one embodiment of the present invention, the step of forming the oxide thin film sets the power of the plasma to a relatively low value when the target threshold voltage level is relatively low, and when the target threshold voltage level is relatively high The power of the plasma can be set to a relatively high value.
According to an embodiment of the present invention, the plasma power can be controlled to control the flat band voltage of the metal oxide semiconductor, and a transistor having a desired threshold voltage can be manufactured.
The effects of the present invention are not limited to the effects described above. Unless stated, the effects will be apparent to those skilled in the art from the description and the accompanying drawings.
1 is a schematic diagram of a plasma atomic layer deposition apparatus according to an embodiment of the present invention.
FIG. 2 is a view illustrating a process of performing plasma atomic layer deposition according to an embodiment of the present invention. Referring to FIG.
3 is an exemplary flow diagram of a method for forming an oxide thin film using plasma atomic layer deposition according to an embodiment of the present invention.
FIG. 4 is a graph illustrating a method of forming an oxide thin film according to an embodiment of the present invention, which shows a change in a flat band voltage according to a plasma power.
Other advantages and features of the present invention and methods for accomplishing the same will be apparent from the following detailed description of embodiments thereof taken in conjunction with the accompanying drawings. However, the present invention is not limited to the embodiments disclosed below, and the present invention is only defined by the scope of the claims. Although not defined, all terms (including technical or scientific terms) used herein have the same meaning as commonly accepted by the generic art in the prior art to which this invention belongs. A general description of known configurations may be omitted so as not to obscure the gist of the present invention. In the drawings of the present invention, the same reference numerals are used as many as possible for the same or corresponding configurations. To facilitate understanding of the present invention, some configurations in the figures may be shown somewhat exaggerated or reduced.
The terminology used in this application is used only to describe a specific embodiment and is not intended to limit the invention. The singular expressions include plural expressions unless the context clearly dictates otherwise. In the present application, the terms "comprises", "having", or "having" are intended to specify the presence of stated features, integers, steps, operations, components, Steps, operations, elements, parts, or combinations thereof, whether or not explicitly described or implied by the accompanying claims.
The method of depositing a plasma atomic layer according to an embodiment of the present invention may be carried out in accordance with a target flat-band voltage level of an oxide thin film to be deposited on a substrate or a target threshold voltage level of a transistor including an oxide thin film Calculates a power of the plasma, and generates a plasma in the plasma atomic layer deposition chamber in accordance with the calculated power of the plasma. According to the embodiment of the present invention, the flat band voltage of the oxide thin film and the threshold voltage of the transistor can be designed to a desired value by controlling the plasma power.
1 is a schematic diagram of a plasma atomic
The
In an embodiment of the present invention, the
FIG. 2 is a view illustrating a process of performing plasma atomic layer deposition according to an embodiment of the present invention. Referring to FIG. 2, after the substrate S is disposed in the
Then,
Referring to FIG. 1 again, the
According to another embodiment, the
The plasma generator 160 supplies a power supply signal having a predetermined plasma power to the
Although not shown in FIG. 1, the atomic
According to one embodiment of the present invention, the
The input unit 190 may allow the operator to set the target flat band voltage level of the oxide thin film to be deposited on the substrate S by the plasma atomic
The
A memory (not shown) may store a plasma power value corresponding to each of a plurality of threshold voltage levels (or a plurality of flat band voltage levels). The
1 and 2, the plasma generator 160 may generate a power supply signal having a power of the calculated plasma and supply it to the
3 is an exemplary flow diagram of a method for forming an oxide thin film using plasma atomic layer deposition according to an embodiment of the present invention. The plasma atomic layer deposition method for depositing the oxide thin film on the substrate S by atomic layer can be performed using the atomic
The oxide thin film forming method can deposit the oxide thin film on the substrate S by a predetermined number of cycles by repeating the above-described steps S210 to S240 in one cycle and depositing the oxide thin film by the target thickness. According to one embodiment, supplying (S210) the precursor material may include supplying trimethyl aluminum (TMA) to the
According to one embodiment, the step (S230) for applying a plasma power supply and the plasma source material may include the step of supplying oxygen (O 2) in the chamber (110). That is, a reaction material excited in a plasma state is formed in the
In step S230, the power of the plasma is set to a value corresponding to the target flat band voltage level of the oxide thin film to be deposited on the substrate or the target threshold voltage level of the transistor including the oxide thin film to form an oxide thin film on the substrate can do. In one embodiment of the present invention, if the target flat band voltage level or the target threshold voltage level is relatively low, the power of the plasma is set to a relatively low value, and if the target flat band voltage level or the target threshold voltage level is relatively low The power of the plasma can be set to a relatively high value.
The purging step S240 may include supplying argon (Ar) to the
According to an embodiment of the present invention, gate oxide films are deposited by plasma-enhanced atomic layer deposition (PE-ALD) can do. As the plasma power is changed, the mass density of the thin film is changed. As a result, the flat band voltage (V FB ) and the threshold voltage of the metal-oxide-semiconductor field effect transistor Can be effectively controlled.
In a transistor of an electric field element, adjusting the threshold voltage (V Th ) in the gate oxide / metal gate stacked structure is one of the big issues. The threshold voltage is a starting voltage for determining the start of operation of the electric field transistor element. The threshold voltage is determined by the degree of dipole formation between the oxide layer and the substrate. The degree of the threshold voltage is determined by the capacitance- (V FB ) of the output voltage V FB .
FIG. 4 is a graph illustrating a method of forming an oxide thin film according to an embodiment of the present invention, which shows a change in a flat band voltage according to a plasma power. Al 2 O 3 was deposited to a thickness of 10 nm on the p-Si substrate by plasma enhanced atomic layer deposition, and Ru was deposited thereon. A change in capacitance according to an applied voltage was measured for the thus fabricated device, and the result is shown in FIG. At this time, the plasma power was changed to 100W, 200W, and 300W.
The flat band voltage can be determined as the voltage corresponding to the inflection point of the capacitance-voltage (CV) curve. Referring to FIG. 4, it can be seen that, in the plasma enhanced atomic layer deposition process, as the plasma power increases, the flat band voltage V FB shifts to the right. As the plasma power increases, the flat band voltage (V FB ) moving in the positive direction can be explained from the change of the areal density of oxygen. An important factor in determining the flat band voltage (V FB ) is the areal density of oxygen between the oxide layer and the substrate. When the oxygen surface density of the substrate and the oxide layer are different, when the two substrates are formed, the oxygen surface density moves in the direction that the oxygen surface density is equalized by the free energy of the interface.
When two thin films having different oxygen area densities are combined to form an interface, oxygen moves due to free energy at the interface, thereby forming a dipole. Since the area density of oxygen increases as the plasma power increases, the polarization of the dipole formed becomes larger. As a result, it can be assumed that as the plasma power is increased, the flat band voltage V FB of the oxide thin film becomes larger in the positive direction, and the threshold voltage of the transistor including the oxide thin film is also changed.
As described above, according to the embodiment of the present invention, it is possible to control a flat band voltage of a metal oxide semiconductor by controlling a plasma power, and to manufacture a transistor having a desired threshold voltage have. In addition, according to embodiments of the present invention, the effective work function of the field effect transistor can be controlled by adjusting the plasma power of the atomic layer deposition method.
It is to be understood that the above-described embodiments are provided to facilitate understanding of the present invention, and do not limit the scope of the present invention, and it is to be understood that various modifications are possible within the scope of the present invention. It is to be understood that the technical scope of the present invention should be determined by the technical idea of the claims and the technical scope of protection of the present invention is not limited to the literary description of the claims, To the invention of the invention.
100: Plasma atomic layer deposition apparatus
110: chamber
120:
130:
140:
150:
160: Plasma generating unit
170:
180: Shower head
190: Input unit
200:
Claims (12)
A plasma generator installed in the chamber to generate plasma in the chamber; And
And a control unit for calculating the power of the plasma according to a target flat-band voltage level of the oxide thin film to be deposited on the substrate, and controlling the plasma generating unit according to the calculated power of the plasma,
Wherein the controller calculates a higher power of the plasma as the target flat band voltage level is higher.
A substrate support disposed within the chamber and supporting the substrate;
A supply part for supplying a precursor material, a purge gas and a reaction material into the chamber; And
Further comprising an exhaust portion for exhausting the substance in the chamber,
Wherein the plasma generating unit excites oxygen of the reactant into a plasma state to generate plasma oxygen in the chamber.
A chamber for providing a space in which the process is performed;
A plasma generator installed in the chamber to generate plasma in the chamber; And
And a controller for calculating the power of the plasma according to a target threshold voltage level of the transistor and controlling the plasma generator according to the calculated power of the plasma,
Wherein the controller calculates a higher power of the plasma as the target threshold voltage level is higher.
And setting an electric power of the plasma to a value corresponding to a target flat-band voltage level of an oxide thin film to be deposited on the substrate to form an oxide thin film on the substrate,
Wherein the step of forming the oxide thin film sets the power of the plasma to a higher value as the target flat band voltage level is higher.
Wherein forming the oxide thin film comprises:
Supplying a precursor gas to a chamber in which the substrate is disposed;
Supplying a purge gas to the chamber;
Forming a reaction material excited in a plasma state in the chamber; And
And supplying a purge gas to the chamber. ≪ RTI ID = 0.0 > 11. < / RTI >
Wherein the reactive material excited in the plasma state is a plasma atomic layer deposition containing plasma oxygen.
And forming an oxide thin film on the substrate by setting the power of the plasma to a value corresponding to a target threshold voltage level of the transistor,
Wherein the step of forming the oxide thin film sets the power of the plasma to a higher value as the target threshold voltage level is higher.
Wherein forming the oxide thin film comprises:
Supplying a precursor gas to a chamber in which the substrate is disposed;
Supplying a purge gas to the chamber;
Forming a reaction material excited in a plasma state in the chamber; And
And supplying a purge gas to the chamber,
Wherein the reactive material excited in the plasma state comprises plasma oxygen.
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Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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US6423653B1 (en) | 2000-01-11 | 2002-07-23 | Taiwan Semiconductor Manufacturing Company | Reduction of plasma damage for HDP-CVD PSG process |
KR100560963B1 (en) | 2003-09-30 | 2006-03-15 | 삼성전자주식회사 | Method of forming material using atomic layer deposition process, method of forming thin film, and method of forming capacitor using the same |
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Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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US6423653B1 (en) | 2000-01-11 | 2002-07-23 | Taiwan Semiconductor Manufacturing Company | Reduction of plasma damage for HDP-CVD PSG process |
KR100560963B1 (en) | 2003-09-30 | 2006-03-15 | 삼성전자주식회사 | Method of forming material using atomic layer deposition process, method of forming thin film, and method of forming capacitor using the same |
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