KR101643700B1 - Dye composition for one-bath dyeing of acrylic/wool blended fabrics, and dyeing method using the same - Google Patents

Dye composition for one-bath dyeing of acrylic/wool blended fabrics, and dyeing method using the same Download PDF

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KR101643700B1
KR101643700B1 KR1020150097903A KR20150097903A KR101643700B1 KR 101643700 B1 KR101643700 B1 KR 101643700B1 KR 1020150097903 A KR1020150097903 A KR 1020150097903A KR 20150097903 A KR20150097903 A KR 20150097903A KR 101643700 B1 KR101643700 B1 KR 101643700B1
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wool
cationic
dye
dyeing
acrylic
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박상률
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일신교역 주식회사
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/82Textiles which contain different kinds of fibres
    • D06P3/8204Textiles which contain different kinds of fibres fibres of different chemical nature
    • D06P3/8223Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups
    • D06P3/8238Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups using different kinds of dye
    • D06P3/8252Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups using different kinds of dye using dispersed and reactive dyes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09BORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
    • C09B29/00Monoazo dyes prepared by diazotising and coupling
    • C09B29/0025Monoazo dyes prepared by diazotising and coupling from diazotized amino heterocyclic compounds
    • C09B29/0029Monoazo dyes prepared by diazotising and coupling from diazotized amino heterocyclic compounds the heterocyclic ring containing only nitrogen as heteroatom
    • C09B29/0033Monoazo dyes prepared by diazotising and coupling from diazotized amino heterocyclic compounds the heterocyclic ring containing only nitrogen as heteroatom containing a five-membered heterocyclic ring with one nitrogen atom
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09BORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
    • C09B29/00Monoazo dyes prepared by diazotising and coupling
    • C09B29/0025Monoazo dyes prepared by diazotising and coupling from diazotized amino heterocyclic compounds
    • C09B29/0074Monoazo dyes prepared by diazotising and coupling from diazotized amino heterocyclic compounds the heterocyclic ring containing nitrogen and sulfur as heteroatoms
    • C09B29/0077Monoazo dyes prepared by diazotising and coupling from diazotized amino heterocyclic compounds the heterocyclic ring containing nitrogen and sulfur as heteroatoms containing a five-membered heterocyclic ring with one nitrogen and one sulfur as heteroatoms
    • C09B29/0085Thiazoles or condensed thiazoles
    • C09B29/0088Benzothiazoles
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09BORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
    • C09B29/00Monoazo dyes prepared by diazotising and coupling
    • C09B29/10Monoazo dyes prepared by diazotising and coupling from coupling components containing hydroxy as the only directing group
    • C09B29/16Naphthol-sulfonic acids
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09BORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
    • C09B57/00Other synthetic dyes of known constitution
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/02General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using azo dyes
    • D06P1/04General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using azo dyes not containing metal
    • D06P1/08General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using azo dyes not containing metal cationic azo dyes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/38General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using reactive dyes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/02Material containing basic nitrogen
    • D06P3/04Material containing basic nitrogen containing amide groups
    • D06P3/14Wool
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/70Material containing nitrile groups

Abstract

The present invention relates to a dye composition for one-bath dyeing of acryl / wool blended fabric and, more particularly, to an environment-friendly dye composition for one-bath dyeing of acryl / wool blended fabric and a one-bath one-stage dyeing method for acryl / wool blended fabric using the same in which a cationic dye and a wool reactive dye coated and dispersed by a naphthalene-based dispersant are mixed at a certain content so that a one-bath two-stage or two-bath dyeing process for acryl / wool blended fabric according to the related art can be replaced and one-bath dyeing can be performed without sediment formation. According to the present invention, process efficiency and economy can be maximized, the three primary colors of yellow, red, and blue and the black color can be fully realized, and excellent dyeing characteristics can be achieved such as overall fastness and build-up.

Description

TECHNICAL FIELD [0001] The present invention relates to a dye composition for dyeing an acrylic / wool blend fiber 1, and a dyeing method using the dye composition for dyeing acrylic / wool blended fiber 1,

The present invention relates to a dye composition for dyeing an acrylic / wool blend fiber 1, and more particularly, to a dye composition for dyeing an acrylic / wool blend fiber which comprises a cationic dye and a wool reactive dye coated and dispersed by a naphthalene- , It is possible to replace 1-bath or 2-bath dyeing process of conventional acrylic / wool blend fibers to enable 1-bath dyeing without precipitation formation, maximize process efficiency and economical efficiency, (Acrylic / Wool blended fabrics) dye composition for one-bath dyeing capable of imparting excellent dyeing properties such as color fastness and build-up along with full color development of black color, The present invention relates to a method for dyeing a single bath of acrylic / wool blend fibers.

Polyacrylic is a vinyl-based fiber including acrylonitrile (AN), which is formed of a high molecular material made of hydrocarbon (see the following structural formula 1), and typically has an AN content of 85% or more, fiber, and an AN content of about 85 to 35% is called Moda acrylic fiber. An important structural feature of PAN, a pure polymer with AN alone, is the presence of strongly polarized nitro groups in the molecular chains. This nitro group exhibits strong repulsive force when arranged in the same direction, and strong attraction force in the opposite direction. As a result, neighboring nitro groups repel each other in the same molecular chain, so that each of the molecular chains has a structure of irregular spiral stiffness.

[Structure 1] Structure of acrylic fiber

Figure 112015066679510-pat00001

Cationic dyes (also known as cationic dyes or basic dyes) used in dyeing acrylic fibers are a mixture of dyes having a positive positive charge on an atom (usually a nitrogen atom) and dyes having a positive whole molecule The cationic dyes can be classified into two types. Actually, cationic dyes are cationic dyes.

[Structural Formula 2] Pigmented cationic dyes having a local positive electric charge on an atom

Figure 112015066679510-pat00002

[Structural Formula 3] Cationic cationic dyes having a positive (+) charge spread throughout the molecule

Figure 112015066679510-pat00003

Wool (wool fiber) is composed of a protein called keratin (see Structure 4 below). The keratin has a structure in which a polypeptide chain obtained by dehydration condensation between a carboxyl group and an amino group of an alpha -amino acid is a main chain and has a structure linked by many crosslinks, and only about 20% of the total crystal portion exists. This fact is recognized as one of the reasons why wool fibers are superior in dyeability to silk.

[Structural Formula 4] Structure of Wool Fiber

Figure 112015066679510-pat00004

However, wool has a dense layer on the surface of the fiber, and boiling dyeing is necessary because the swelling is slow unless it is elevated in an acid bath. The bonding seats of the wool are amino groups and carboxyl groups at the ends of the main chain and the side chain, and the amide bond (-CONH-) in the main chain affects the dyeability, and seated segregation by hydrogen bonding can not be ignored.

Dyes for dyeing wool fibers can be classified into two types. Acid metal complex dyes and wool reactive dyes are the most commonly used dyes.

Metal complex dyes (1: 1, 1: 2 metal complex dyes)

Figure 112015066679510-pat00005

[Formula 6] Wool reactive dye

Figure 112015066679510-pat00006

Acrylic / wool blended fabrics are mainly used for cheap clothing and bedding products compared to 100% wool products. Recently, however, due to the high value added products of consumers, Are activated. Specifically, at present, the mixing ratio of the acrylic fibers and the wool fibers is often set to about 7: 3.

However, in such a case, in order to stain dyeing, it is usually necessary to perform a dip dyeing process of one-bath two-step (or two-bath), and productivity and efficiency are deteriorated due to processing time, energy, wastewater treatment and the like.

In particular, as the mixing ratio of acrylic / wool blend fibers increases from 9: 1 and 8: 2 to about 7: 3 and 5: 5, a large amount of acidic, wool reactive dyes capable of dyeing wool fibers must be added. There is a problem in that a bond is formed between the cationic dye having the property and the wool reactive dye having the anionic property and the dye is precipitated. This is the reason why acrylic / wool blend fibers could not be dyed with 1 bath until now.

Accordingly, the present invention solves the problems of precipitation formation due to binding between dyes and enables one-bath dyeing to dramatically improve the efficiency and economical efficiency of the process, and has excellent dyeing properties such as fastness and build-up The development of new acrylic / wool blend fiber 1 dye for bath dyeing that can be implemented together is an urgent point.

Korean Patent Publication No. 10-1984-0007124

Disclosure of Invention Technical Problem [8] Accordingly, the present invention has been made to overcome the problems of the prior art as described above, and it is an object of the present invention to solve the problem that cationic dyes (cationic) and woolly reactive dyes (anionic) The present invention provides a novel dye composition capable of dyeing acrylic / wool blend fibers at a single bath and a low temperature (below 100 ° C) single bath dyeing step of acrylic / wool blend fibers using the same.

In order to achieve the above object, the present invention provides a curable composition comprising 60 to 70% by weight of a cationic dye dispersion comprising a cationic dye and a naphthalene-based dispersant, 30 to 40% by weight of a wool reactive dye, Wherein the cationic dye dispersion is prepared by adding a naphthalene dispersant to a cationic dye in a wet cake state and then mixing the mixture with the naphthalene dispersant to mix the cationic dye with the naphthalene- The present invention provides a dye composition for dyeing acrylic / wool blended fabrics with one-bath dyeing.

According to another aspect of the present invention, there is provided a method for dyeing cationic dyes for acrylic fibers and dyeing wool reactive dyes for wool fibers using the dye composition, in one step in a single bath, and finishing Acrylic / wool blend fibers.

The dye composition for an acrylic / wool blend fiber of the present invention does not form a precipitate upon dissolution of a dye, and when it is used as a dye, one-bath dyeing of an acrylic / wool blend fiber becomes possible.

As a result, the simplicity, efficiency and economical efficiency of the conventional one-bath two-stage or two-bath dyeing process are greatly improved. Specifically, energy consumption, water amount, waste water amount and processing cost, production cost are reduced by 30% Time is shortened by more than 40%.

In addition, it is possible to perfectly implement the three primary colors of Yellow, Red and Blue and the black color (defect rate of 10% or less), and to achieve good build-up, as well as washing, Or more.

In addition, the dye composition for acrylic / wool blend fibers according to the present invention is eco-friendly since it does not contain harmful components.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic view showing a process for producing a dye for dyeing acrylic / wool blend fiber 1 bath according to the present invention.
2 is a graph showing an example of a dyeing process using a dye for dyeing one layer of an acrylic / wool blend fiber according to the present invention.
FIG. 3 is a diagram showing a comparison between a general two-bath dyeing process and a one-bath dyeing process flow and process efficiency according to the present invention.
FIG. 4 is a photograph showing a result of comparing the sedimentation (filtering test results) of a mixed dye for a general acrylic / wool blend fiber with an acrylic / wool blend fiber according to the present invention.
FIG. 5 is a photograph showing the color characteristics and the dispersibility of dyes upon dyeing with a dye for dyeing acrylic / wool blend fibers 1 according to the present invention.
FIGS. 6 and 8 are diagrams showing the dyeing properties (durability) according to the concentration when the dye for dyeing acrylic / wool blend fibers 1 according to the present invention is used.
FIG. 7 is a graph showing the dyeing characteristics of the acrylic / wool blend fiber according to the present invention when the dye for dyeing 1 bath is used.
9 to 16 are test reports demonstrating the dyeability characteristics of dyes (Yellow, Red, Blue and Black dyes) for dyeing acrylic / wool blend fibers of the present invention, such as environment friendliness and fastness.

Hereinafter, the present invention will be described in detail.

Acrylic / wool blend fiber 1 dye dye composition for dyeing

Acrylic / Wool blended fabrics according to the present invention A dye composition for one-bath dyeing comprises a cationic dye dispersion 60 to 60 weight percent comprising a cationic dye and a naphthalene- Wherein the cationic dye dispersion is prepared by adding (or drying) a naphthalene-based dispersant to a cationic dye in a wet cake state, Pulverized, and then mixed) and mixed so that the cationic dye is coated with a naphthalene-based dispersing agent.

That is, the present invention is characterized in that the cationic dyes and the wool reactive dyes are mixed at an optimum ratio, and the cationic single dyes are mixed with the anionic wool reactive dyes intact, After the naphthalene dispersant is first applied to the warm dye and the cationic is first coated with the dispersant, the dye is mixed with the wool reactive dye (see Figure 1 below) The binding time point of the dye is delayed. As a result, it is possible to dye the acrylic / wool blend fibers in a single bath, thereby simplifying the process, since the problem that the dyes bind to each other when the cationic dye and the wool reactive dye are dissolved in the salt bath prevents the formation of a precipitate.

[Picture 1] Processing process in wet cake after synthesis of cationic dye (example)

Figure 112015066679510-pat00007

As the cationic dyes and wool reactive dyes, suitable types may be used depending on the color to be colored. The naphthalene-based dispersants used in the art include those which can effectively disperse and first coat the cationic dyes , For example, naphthalenesulfonic acid or a salt thereof.

The cationic dye dispersion to be incorporated in the dye composition of the present invention comprises 72 to 88% by weight of a cationic dye; And 12 to 28% by weight of a naphthalene-based dispersant. If the content of the catechin dyes is less than 72% by weight, the dyeing properties may be deteriorated because the acrylic fibers are not smoothly attached. If the content of the naphthalene type dispersant is less than 12% by weight, It may be difficult to effectively prevent the formation of a precipitate due to the combination of the two components.

In a first embodiment, the dye composition for dyeing an acrylic / wool blend fiber 1 bath of the present invention is a yellow dye composition, wherein the cationic dye is selected from the group consisting of C.I. Cationic Yellow 19, C.I. Cationic Yellow 28 and C.I. Cationic Yellow 51, and the wool reactive dye is C.I. Wool Reactive Yellow 39, C.I. Wool Reactive Yellow 42 and C.I. Wool Reactive Orange 67 may be mixed.

[Chemical Formula 1]

Figure 112015066679510-pat00008

(2)

Figure 112015066679510-pat00009

(3)

Figure 112015066679510-pat00010

[Chemical Formula 4]

Figure 112015066679510-pat00011

[Chemical Formula 5]

Wool reactive Yellow CE (C.I. Reactive Unknown)

[Chemical Formula 6]

Wool reactive Yellow 42

(7)

Figure 112015066679510-pat00012

In this embodiment, C.I. Cationic Yellow 19 is a single azo type, C.I. Cationic Yellow 28 and C.I. Cationic Yellow 51 is azomethine type, which improves color fastness while maximizing color and density, and C.I. Wool Reactive Yellow 39 is a single azo type that improves washing and daylight fastness, and C.I. Wool Reactive Yellow 42 and C.I. Wool Reactive Orange 67 plays a role in controlling color.

The present yellow dye composition comprises 22% by weight of CI Cationic Yellow 19 as a cationic dye dispersion; 1% by weight of CI Cationic Yellow 28; 65 wt% CI Cationic Yellow 51; 12% by weight of a naphthalene-based dispersant; And 87% by weight of CI Wool Reactive Yellow 39 as a wool reactive dye; 11 wt% CI Wool Reactive Yellow 42; 2 wt% CI Wool Reactive Orange 67; , And finally mixing 60 to 70% by weight (more preferably 60% by weight) of the mixed cationic dye dispersion; The wool reactive dye may be prepared by mixing the wool reactive dye in an amount of 30 to 40% by weight (more preferably 40% by weight). The above combination and content are most preferable in terms of simultaneously exhibiting yellow coloration, prevention of settling and entanglement upon dye dissolution, excellent build-up characteristics, washing, friction and light fastness at the same time.

In a second embodiment, the dye composition for dyeing an acrylic / wool blend fiber 1 bath of the present invention is a red dye composition wherein the cationic dye is C.I. Cationic Red 13 and C.I. Cationic Red 46, and the wool reactive dye is C.I. Wool Reactive Red 65, C.I. Wool Reactive Red 66, C.I. Wool Reactive Red 116 and C.I. Wool Reactive Red 136 may be mixed.

[Chemical Formula 8]

Figure 112015066679510-pat00013

[Chemical Formula 9]

Figure 112015066679510-pat00014

[Chemical formula 10]

C.I. Wool reactive Red 65

(11)

Figure 112015066679510-pat00015

[Chemical Formula 12]

C.I. Wool reactive Red 116

[Chemical Formula 13]

C.I. Wool reactive Red 136

In this embodiment, C.I. Cationic Red 13 and C.I. Cationic Red 46 is azomethine or single azo type, which improves fastness while maximizing color and density, and C.I. Wool Reactive Red 65 is a single azo type which improves washing and light fastness. Wool Reactive Red 66, C.I. Wool Reactive Red 116 and C.I. Wool Reactive Red 136 plays a role in controlling color.

The present red dye composition comprises 16% by weight of CI Cationic Red 13 as a cationic dye dispersion; 56 wt% CI Cationic Red 46; 28% by weight of a naphthalene-based dispersant; And 93 wt% CI Wool Reactive Red 65 as a wool reactive dye; 1 wt% CI Wool Reactive Red 66; 2 wt% CI Wool Reactive Red 116; 4 wt% CI Wool Reactive Red 136; , And finally mixing 60 to 70% by weight (more preferably 60% by weight) of the mixed cationic dye dispersion; The wool reactive dye may be prepared by mixing the wool reactive dye in an amount of 30 to 40% by weight (more preferably 40% by weight). The above combination and content are most preferable in view of simultaneously realizing red color development, prevention of precipitation and entanglement during dye dissolution, excellent build-up characteristics, washing, friction and light fastness at the same time.

In a third embodiment, the dye composition for dyeing an acrylic / wool blend fiber 1 bath of the present invention is a blue dye composition wherein the cationic dye is C.I. Cationic Blue 159, C.I. Cationic Blue 3, C.I. Cationic Blue 57, C.I. Cationic Blue 57: 1 and C.I. Cationic Blue 41, and the wool reactive dye is C.I. Wool Reactive Blue 69 and C.I. Wool Reactive Blue 50 may be mixed.

[Chemical Formula 14]

Figure 112015066679510-pat00016

[Chemical Formula 15]

Figure 112015066679510-pat00017

[Chemical Formula 16]

C.I. Cationic Blue 57

[Chemical Formula 17]

C.I. Cationic Blue 57: 1

[Chemical Formula 18]

Figure 112015066679510-pat00018

[Chemical Formula 19]

Figure 112015066679510-pat00019

[Chemical Formula 20]

C.I. Wool reactive Blue CE (C.I. Reactive Unknown)

[Chemical Formula 21]

Figure 112015066679510-pat00020

In this embodiment, C.I. Cationic Blue 159 is an oxazine type, which improves color fastness while maximizing color and density, and C.I. Cationic Blue 3, C.I. Cationic Blue 57, C.I. Cationic Blue 57: 1 and C.I. Cationic Blue 41 is responsible for controlling color, and C.I. Wool Reactive Blue 69 is an anthraquinone type that acts to improve washing and daylight fastness and C.I. Wool Reactive Blue 50 controls the color.

The present blue dye composition comprises 40% by weight of CI Cationic Blue 159 as a cationic dye dispersion; 2% by weight of CI Cationic Blue 3; 22 wt% CI Cationic Blue 57; 18% by weight of CI Cationic Blue 57: 1; 2% by weight of CI Cationic Blue 41; 16% by weight of a naphthalene-based dispersant; And 95% by weight of CI Wool Reactive Blue 69 as a wool reactive dye; 5 wt% CI Wool Reactive Blue 50; , And finally mixing 60 to 70% by weight (more preferably 60% by weight) of the mixed cationic dye dispersion; The wool reactive dye may be prepared by mixing the wool reactive dye in an amount of 30 to 40% by weight (more preferably 40% by weight). The above combination and content are most preferable in view of simultaneous implementation of blue color development, precipitation and entanglement prevention in dye dissolution, excellent build-up characteristics, washing, friction and light fastness at the same time.

In a fourth embodiment, the dye composition for dyeing an acrylic / wool blend fiber 1 bath of the present invention is a black dye composition wherein the cationic dye is C.I. Cationic Yellow 19, C.I. Cationic Red 46 and C.I. Cationic Blue 159, and the wool reactive dye is C.I. Wool Reactive Yellow 39, C.I. Wool Reactive Orange 67, C.I. Wool Reactive Red 84 and C.I. Wool Reactive Blue 50 may be mixed.

[Chemical Formula 22]

Figure 112015066679510-pat00021

(23)

Figure 112015066679510-pat00022

In this embodiment, C.I. Cationic Yellow 19, C.I. Cationic Red 46 and C.I. Cationic Blue 159 is an azomethine or anthraquinone type, which improves color fastness while maximizing color and density, and C.I. Wool Reactive Yellow 39, C.I. Wool Reactive Orange 67, C.I. Wool Reactive Red 84 and C.I. Wool Reactive Blue 50 is a single azo or anthraquinone type that improves washing and daylight fastness.

This black dye composition contained 34 wt% CI Cationic Yellow 19 as a cationic dye dispersion; 13 wt% CI Cationic Red 46; 38% by weight CI Cationic Blue 159; 15% by weight of a naphthalene-based dispersant; And 10% by weight of CI Wool Reactive Yellow 39 as a wool reactive dye; 35 wt% CI Wool Reactive Orange 67; 5 wt% CI Wool Reactive Red 84; 50 wt% CI Wool Reactive Blue 50; , And finally mixing 60 to 70% by weight (more preferably 60% by weight) of the mixed cationic dye dispersion; The wool reactive dye may be prepared by mixing the wool reactive dye in an amount of 30 to 40% by weight (more preferably 40% by weight). The above combination and content are most preferable in terms of simultaneously achieving black coloration, prevention of settling and entanglement during dye dissolution, excellent build-up characteristics, washing, friction and light fastness at the same time.

The dye composition for dyeing an acrylic / wool blend fiber of the present invention has a mixing ratio of acrylic fiber: wool fibers of 7: 3 to 5: 5, and even when the content of wool fibers (that is, the content of wool reactive dyes) is relatively high , There is a great advantage that precipitation by cationic dyes having cationic bonds and cationic dyes having anionic properties are not generated when the 1-bath dye is dissolved.

The dye composition for dyeing an acrylic / wool blend fiber of the present invention may further contain other components such as a solubilizing agent, a buffering agent, and an anti-icing agent to the extent that the object and effect of the invention are not impaired. Herein, the solubilizing agent is a component which prevents dye aggregation and facilitates dissolution, and the buffer serves as a buffer for buffering pH to prevent decomposition of the dye during storage and storage, and the anti-freezing agent is a liquid freezing It is a component that lowers the freezing point when stored and prevents the liquid dye from freezing. These other additives are suitably added in the range of about 1 to 20% by weight based on the total weight of the composition.

The method for producing the dye composition for dyeing an acrylic / wool blend fiber of the present invention is not particularly limited, and a pretreatment is performed with a naphthalene dispersant before mixing the cationic dye with the wool reactive dye as described above (see FIG. 1) ) Can be produced according to a conventional mixed dye manufacturing process in the art.

One-bath dyeing method of acrylic / wool blend fibers

According to another aspect of the present invention there is provided a method for dyeing cationic dyes for acrylic fibers and dyeing wool reactive dyes for wool fibers using a dye composition of the present invention as described above, Wherein the acrylic / wool blend fibers are stained by a single-bath one-step dyeing method.

It is important to control the dyeing temperature because acrylic fiber has a low thermosetting temperature. Also, since the scales unique to wool fibers are decomposed when the temperature rises when dyeing wool fibers, dyeing is performed by raising temperature and constant temperature under 100 ° C. Process. Accordingly, the present invention provides a method for dyeing acrylic / wool blended fibers (soaking) by maintaining the temperature of a salt bath (actual fiberizing temperature) at 90 to 100 ° C for 30 to 60 minutes (more specifically, 30 to 40 minutes) do.

In one embodiment, the acrylic / wool blend fiber 1 bath one-step dyeing method of the present invention comprises the steps of: S1) maintaining the bath temperature at 40 占 폚 (for 10 minutes); S2) raising the temperature of the salt bath to 70 to 80 占 폚 at a rate of 1 to 2 占 폚 / min, and maintaining (for 10 minutes); S3) raising the temperature of the salt bath to 90 ~ 98 ° C at a rate of 1 ~ 2 ° C / min and holding it for 30 ~ 40 minutes to fix the dye to the fabric; And S4) lowering the temperature of the salt bath to 50 占 폚 at a rate of 2 占 폚 / min (see Fig. 2).

The salt bath may be prepared by adding a dye solution ("disperse dye") prepared by dispersing the above-mentioned dye mixture composition in water. Here, the amount of the dye (dye-containing composition) is suitably 0.5 to 8% of the weight of the fiber to be dyed and the amount of the bath is about 20 times the weight of the fiber.

After the fibers to be dyed are charged into the thus-prepared bath, the temperature of the bath is sequentially regulated and maintained for each section as in steps S1) to S4).

The disperse dye and the salt bath may contain, if necessary, glacial acetic acid, a dispersing agent (for example, a naphthalene dispersant and a polyoxyethylene oxide alkyl alcohol dispersant), a softener (for example, an emulsion in which an ester type elastic polymer is emulsified and dispersed) , Polyoxyethylene nonylphenyl ether) may be further included. They are preferably added to water in an amount of about 0.5 g / l.

In addition, after step S4), a step of soaping and rinsing the dyed fabric may be additionally performed.

In addition, in the submersion according to the present invention, pH adjusters such as CH 3 COOH and CH 3 COONa can be used together with dyes in addition to the dyes. In order to prevent the dyes from being easily released after being adsorbed onto the fibers, The fastness can be further improved. Here, the fixing agent may be used in an amount of 1 to 12 g / l, preferably 10 g / l, in a dyeing material, but is not limited thereto.

The one-bath one-step dyeing method of acrylic / wool blend fibers according to the present invention greatly simplifies the process compared to the conventional two-bath dyeing method, and greatly reduces dyeing time, energy consumption, water, and waste water by more than 30% ).

In addition, the acrylic / wool blend fibers dyed according to the present invention are excellent in coloring degree, levelness and build-up, and have a washing degree, a friction and a light fastness of at least grade 4.

Hereinafter, the present invention will be described in more detail with reference to Examples and Experimental Examples. It should be understood, however, that these examples are for illustrative purposes only and are not intended to limit the scope of the invention in any way.

Example  1: yellow ( Yellow ) Preparation of Dye Composition

As the cationic dyestuff, after the dye synthesis reaction, C.I. Cationic Yellow 19, C.I. Cationic Yellow 28 and C.I. Cationic Yellow 51 was prepared.

CI in the wet cake state. Cationic Yellow 19, C.I. Cationic Yellow 28 and C.I. Cationic Yellow 51 were mixed (or mixed after drying and pulverization), and then a naphthalene dispersant was added thereto, followed by even mixing. 22 wt% Cationic Yellow 19; C.I. 1% by weight Cationic Yellow 28; C.I. 65 wt% Cationic Yellow 51; 12% by weight of a naphthalene-based dispersant; Lt; RTI ID = 0.0 > cationic < / RTI >

As wool reactive dyes, C.I. 87 wt% Wool Reactive Yellow 39; C.I. 11 wt% Wool Reactive Yellow 42; C.I. 2 wt% Wool Reactive Orange 67; Was prepared.

Finally, the cationic dye mixed dispersion and the wool reactive dye mixture were mixed uniformly at a weight ratio of 6: 4 to prepare a yellow dye composition for dyeing one layer of acrylic / wool blend fibers.

Example 2: Preparation of red dye composition

16% by weight of CI Cationic Red 13 as a cationic dye dispersion; 56 wt% CI Cationic Red 46; 28% by weight of a naphthalene-based dispersant; And 93 wt% CI Wool Reactive Red 65 as a wool reactive dye; 1 wt% CI Wool Reactive Red 66; 2 wt% CI Wool Reactive Red 116; 4 wt% CI Wool Reactive Red 136; , A red dye composition for dyeing one bath of acrylic / wool blend fibers was prepared in the same manner as in Example 1. The results are shown in Table 1.

Example 3 Preparation of Blue Dye Composition

40% by weight of CI Cationic Blue 159 as a cationic dye dispersion; 2% by weight of CI Cationic Blue 3; 22 wt% CI Cationic Blue 57; 18% by weight of CI Cationic Blue 57: 1; 2% by weight of CI Cationic Blue 41; 16% by weight of a naphthalene-based dispersant; And 95% by weight of CI Wool Reactive Blue 69 as a wool reactive dye; 5 wt% CI Wool Reactive Blue 50; , A blue dye composition for dyeing an acrylic / wool blend fiber 1-bath was prepared in the same manner as in Example 1.

Example 4: Preparation of black dye composition

34 wt% CI Cationic Yellow 19 as a cationic dye dispersion; 13 wt% CI Cationic Red 46; 38% by weight CI Cationic Blue 159; 15% by weight of a naphthalene-based dispersant; And 10% by weight of CI Wool Reactive Yellow 39 as a wool reactive dye; 35 wt% CI Wool Reactive Orange 67; 5 wt% CI Wool Reactive Red 84; 50 wt% CI Wool Reactive Blue 50; , A black dye composition for dyeing an acrylic / wool blend fiber 1-bath was prepared in the same manner as in Example 1.

Experimental Example: Evaluation of Precipitation, Fastness, Dyeing Properties and Hazardous Components

Each of the prepared dye compositions (yellow, red, blue, owf, and black are 4% owf) in Examples 1 to 4 and anionic ) dispersion leveling agent, to a fixing agent, CH 3 COOH, naphthalene (naphthalene) type dispersing agent, a non-ionic (nonionic) conditions using, for example, surface active agent, to and as shown in Table 1 S1) to through the steps S4), acrylic / Wool blend fibers (50/50) were dyed in one bath and one stage.

In addition, various dyeing characteristics such as sedimentation and fastness were evaluated.

[Table 1] Dyeing conditions

Figure 112015066679510-pat00023

* Temperature control step

S1) The temperature of the bath was kept at 40 캜 for 10 minutes after the weaving

S2) The temperature of the salt bath was raised to 70 to 80 ° C at a rate of 1 to 2 ° C / min, and then maintained for 10 minutes

S3) The temperature of the salt bath was raised to 98 占 폚 at a rate of 1 to 2 占 폚 / min and maintained for 30 to 40 minutes to perform actual colloid

S4) The temperature of the salt bath was lowered to 50 DEG C at a rate of 2 DEG C / min

(1) In FIG. 4, the results of filtering test results of the conventional acrylic / wool blended fiber mixed dyes and the acrylic / wool blended fiber mixed dyes according to the present invention are compared.

Conventional acrylic / wool blend fiber dyes in which cationic dyes and acid dyes were simply mixed had precipitates or tar formed in all three primary colors of yellow, red and blue when dyeing with one bath.

On the other hand, the dye according to the present invention did not cause any precipitate or tar in all of the three primary colors of yellow, red and blue even when dyeing with one bath.

(2) FIG. 5 shows the color characteristics and the dispersibility of the dyes when the dye for dyeing acrylic / wool blend fibers 1 according to the present invention was used.

It can be seen that the three primary colors of Yellow, Red and Blue and the black color are clearly realized and the dispersibility is also excellent.

For reference, FIGS. 6 to 8 show color characteristics depending on the concentration and dyeing time when the dye for dyeing acrylic / wool blend fiber 1 according to the present invention is used.

(3) Tables 2 to 5 below show the results of washing and light fastness of acrylic / wool blend fibers dyed with a dye for 1 bath dyeing according to the present invention.

In the case of the three primary colors of Yellow, Red and Blue, and Black color, the fastness is not less than grade 4, and the dissolution state (precipitability) is also good.

[Table 2] Yellow combination dye fastness test

Figure 112015066679510-pat00024

Al: Alteration

Ac: Acetate (Acetate)

C: Cotton (cotton)

N: Nylon (nylon)

P: Polyester (Polyester)

Ar: Acrylic (acrylic)

W: Wool (wool)

[Table 3] Red combination dye fastness test

Figure 112015066679510-pat00025

[Table 4] Blue combination dye fastness test

Figure 112015066679510-pat00026

[Table 5] Black combination dye fastness test

Figure 112015066679510-pat00027

(4) Test reports on dyes (yellow, red, blue and black dyes) for dyeing acrylic / wool blend fiber 1 bath according to the present invention are attached to FIGS. 9 to 16.

The dyes according to the present invention were found not to contain harmful components, and the dyeing properties were also excellent.

(5) In addition, FIG. 3 shows the process efficiency and economical efficiency of the one-bath one-step dyeing method of the acrylic / wool blend fibers according to the present invention.

In the case of the present invention, the resources and time required for the dyeing process compared to the conventional two-bath dyeing method are greatly reduced, and it is expected that the production cost and the cost reduction in the textile dyeing processing field of clothing and the like can be greatly contributed.

Claims (10)

60 to 70% by weight of a cationic dye dispersion consisting of a cationic dye and a naphthalene-based dispersant, and 30 to 40% by weight of a wool reactive dye,
The cationic dye dispersion is prepared by adding a naphthalene-based dispersant to a cationic dye in a wet cake state and then adding and mixing the dried and pulverized cationic dyestuff with a naphthalene-based dispersant. Features,
(Dyeing composition for dyeing 1 bath).
The method according to claim 1,
Said cationic dye dispersion comprising 72-88 wt% of a cationic dye; And 12 to 28% by weight of a naphthalene-based dispersant.
Acrylic / wool blend fiber 1 Dye composition for bath dyeing.
The method according to claim 1,
The dye composition is a yellow dye composition,
The cationic dye is a mixture of CI Cationic Yellow 19, CI Cationic Yellow 28 and CI Cationic Yellow 51,
Wherein the wool reactive dye is a mixture of CI Wool Reactive Yellow 39, CI Wool Reactive Yellow 42, and CI Wool Reactive Orange 67. [
Acrylic / wool blend fiber 1 Dye composition for bath dyeing.
The method according to claim 1,
The dye composition is a red dye composition,
The cationic dye is a mixture of CI Cationic Red 13 and CI Cationic Red 46,
Wherein the wool reactive dye is a mixture of CI Wool Reactive Red 65, CI Wool Reactive Red 66, CI Wool Reactive Red 116, and CI Wool Reactive Red 136. [
Acrylic / wool blend fiber 1 Dye composition for bath dyeing.
The method according to claim 1,
The dye composition is a blue dye composition,
The cationic dye is a mixture of CI Cationic Blue 159, CI Cationic Blue 3, CI Cationic Blue 57, CI Cationic Blue 57: 1 and CI Cationic Blue 41,
Wherein the wool reactive dye is a mixture of CI Wool Reactive Blue 69 and CI Wool Reactive Blue 50,
Acrylic / wool blend fiber 1 Dye composition for bath dyeing.
The method according to claim 1,
The dye composition is a black dye composition,
The cationic dye is a mixture of CI Cationic Yellow 19, CI Cationic Red 46 and CI Cationic Blue 159,
Wherein the wool reactive dye is a mixture of CI Wool Reactive Yellow 39, CI Wool Reactive Orange 67, CI Wool Reactive Red 84, and CI Wool Reactive Blue 50.
Acrylic / wool blend fiber 1 Dye composition for bath dyeing.
The method according to claim 1,
Characterized in that it comprises 60% by weight of a cationic dye dispersion consisting of a cationic dye and a naphthalene-based dispersant, and 40% by weight of a wool reactive dye.
Acrylic / wool blend fiber 1 Dye composition for bath dyeing.
The method according to claim 1,
Wherein the acrylic / wool blend fibers have a mixing ratio of acrylic fiber: wool fibers of 7: 3 to 5: 5.
Acrylic / wool blend fiber 1 Dye composition for bath dyeing.
Use of the dye composition according to any one of claims 1 to 8,
Characterized in that the cationic dyeing of acrylic fibers and the dyeing of wool reactive dyes for wool fibers are carried out and finished in one step in one bath,
One bath 1 step dyeing method of acrylic / wool blend fibers.
10. The method of claim 9,
Wherein the acrylic / wool blend fibers are subjected to dyeing by maintaining the temperature of the salt bath at 90 to 100 DEG C for 30 to 40 minutes.
One bath 1 step dyeing method of acrylic / wool blend fibers.
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR840007124A (en) 1982-12-23 1984-12-05 쓰찌가다 타께시 Dyeing method of blended textile materials
JPH0835151A (en) * 1994-07-22 1996-02-06 Toyobo Co Ltd Method for producing fleecy knitted fabric and grey good used for producing the same
KR20050024332A (en) * 2002-06-21 2005-03-10 세이노 준자부로 Method of dyeing with reactive dye
KR101383087B1 (en) * 2012-11-05 2014-04-08 김상철 Method of dyeing aromatic polyamide fiber
EP2933374A1 (en) * 2014-04-15 2015-10-21 Agfa Graphics Nv Methods for manufacturing printed textiles

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR840007124A (en) 1982-12-23 1984-12-05 쓰찌가다 타께시 Dyeing method of blended textile materials
JPH0835151A (en) * 1994-07-22 1996-02-06 Toyobo Co Ltd Method for producing fleecy knitted fabric and grey good used for producing the same
KR20050024332A (en) * 2002-06-21 2005-03-10 세이노 준자부로 Method of dyeing with reactive dye
KR101383087B1 (en) * 2012-11-05 2014-04-08 김상철 Method of dyeing aromatic polyamide fiber
EP2933374A1 (en) * 2014-04-15 2015-10-21 Agfa Graphics Nv Methods for manufacturing printed textiles

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