KR101640182B1 - Torque Tester Device - Google Patents

Torque Tester Device Download PDF

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Publication number
KR101640182B1
KR101640182B1 KR1020160003732A KR20160003732A KR101640182B1 KR 101640182 B1 KR101640182 B1 KR 101640182B1 KR 1020160003732 A KR1020160003732 A KR 1020160003732A KR 20160003732 A KR20160003732 A KR 20160003732A KR 101640182 B1 KR101640182 B1 KR 101640182B1
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KR
South Korea
Prior art keywords
cylindrical portion
load
inner cylindrical
test piece
jig
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Application number
KR1020160003732A
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Korean (ko)
Inventor
장승진
Original Assignee
주식회사 피스웰
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Publication of KR101640182B1 publication Critical patent/KR101640182B1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/22Investigating strength properties of solid materials by application of mechanical stress by applying steady torsional forces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H21/00Gearings comprising primarily only links or levers, with or without slides
    • F16H21/10Gearings comprising primarily only links or levers, with or without slides all movement being in, or parallel to, a single plane
    • F16H21/16Gearings comprising primarily only links or levers, with or without slides all movement being in, or parallel to, a single plane for interconverting rotary motion and reciprocating motion
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L5/00Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
    • G01L5/0028Force sensors associated with force applying means
    • G01L5/0038Force sensors associated with force applying means applying a pushing force
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L5/00Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
    • G01L5/0028Force sensors associated with force applying means
    • G01L5/0042Force sensors associated with force applying means applying a torque
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0014Type of force applied
    • G01N2203/0021Torsional
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0058Kind of property studied
    • G01N2203/006Crack, flaws, fracture or rupture
    • G01N2203/0067Fracture or rupture
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/026Specifications of the specimen
    • G01N2203/0296Welds
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/04Chucks, fixtures, jaws, holders or anvils
    • G01N2203/0423Chucks, fixtures, jaws, holders or anvils using screws
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/06Indicating or recording means; Sensing means
    • G01N2203/0641Indicating or recording means; Sensing means using optical, X-ray, ultraviolet, infrared or similar detectors
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/06Indicating or recording means; Sensing means
    • G01N2203/067Parameter measured for estimating the property
    • G01N2203/0676Force, weight, load, energy, speed or acceleration

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  • Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • General Physics & Mathematics (AREA)
  • General Engineering & Computer Science (AREA)
  • Engineering & Computer Science (AREA)
  • General Health & Medical Sciences (AREA)
  • Biochemistry (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)

Abstract

The present invention relates to a torque tester device comprising: a jig formed to fixate a test piece on which a welding-coupled part is formed; a vertical torque unit formed to be contained in the test piece from an upper direction of the jig; a weight transmission unit formed to generate torque in a vertical torque unit; a cylinder unit to transmit a force to the weight transmission unit; and a tester management unit formed to receive weight information measured in the weight transmission unit. The weight transmission unit measures changes in weight until the welding-coupled part on the test piece is broken while the vertical torque unit rotates; thereby transmitting the changes to the tester management unit. According to the present invention, the torque tester device is able to easily check a flaw in a welded part.

Description

Torque Tester Device [0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a torque tester apparatus, and more particularly, to a torque tester apparatus used for checking whether a welded component is defective or not.

The automobile is equipped with various parts, such as screw connection using bolt and nut, welding connection using rivet, or rivet bonding.

In the process of fastening bolts and nuts used for coupling between parts, it is necessary to fix the nuts in advance at the fastening positions of the parts. In this case, the nuts are fastened to the fastening positions of the parts using arc welding or the like So that the bolt can be easily joined to the portion where the nut is fixed without the burden of the operator placing the nut at the fastening position.

The process of confirming whether or not the nut has been properly press welded to the part must be performed as a work for reducing the defect rate.

However, in the related art, there is a problem that there is no torque tester device for confirming a defect in a welded portion by applying a torque to a welded press-fit-joined nut to a base material to easily break the welded portion.

Korean Patent Publication No. 1998-0039181

The torque tester apparatus according to an embodiment of the present invention is intended to provide a torque tester apparatus capable of accurately measuring a torque intensity of a welded portion and easily confirming a defect in a welded portion.

According to an aspect of the present invention, there is provided a jig comprising: a jig formed to fix a test piece having a welded portion formed thereon; a vertical torque portion formed to be seated on a test piece from above the jig; And a tester management unit configured to receive load information measured by the load transmission unit, wherein the vertical torque unit is rotated to rotate the test piece along a welding direction of the test piece, Wherein the load transfer unit measures a change in load until the broken portion is broken and transfers the measured load to the tester management unit.

The vertical torque portion includes a fixed cylindrical portion formed in a cylindrical shape and an inner cylindrical portion formed to be positioned through the inner side of the fixed cylindrical portion. The inner cylindrical portion can be rotated separately from the fixed cylindrical portion by the bearing member.

The vertical torque portion may further include a center bar formed to pass through the inside of the inner cylindrical portion, and the inner cylindrical portion may further include a clamping member formed to catch or release the center rod.

The present invention further includes an elevating and lowering substrate formed to move the jig up and down and a moving substrate formed to move the jig in the left or right or front and rear directions and the moving substrate is moved by a driving gear and a driven gear Or moved by the cylinder portion.

The present invention may further include a motion direction switching member formed to be coupled to the inner cylindrical portion and converting a linear motion transmitted from the load transmission portion into a rotational motion.

The present invention may further comprise a one-way rotating member coupled to a lower portion of the center bar.

The inner cylindrical portion may have an upper outer circumference formed in an angular shape, and the motion direction switching member may be formed with an angled hole coupled with the angular outer circumference.

Wherein the one-way rotary member includes an inner cylindrical portion having a circumference formed in a circular shape, an outer cylindrical portion formed to surround the outer circumference of the inner cylindrical portion, and a cam bearing portion formed between the inner cylindrical portion and the outer cylindrical portion, The outer cylindrical portion can be rotated only in one direction around the inner cylindrical portion by the cam bearing portion.

The motion direction switching member is formed with a load transmission connection portion formed to be interlocked with the load transmission portion, and a bearing type interlocking portion may be formed in the load transmission connection portion.

The load transmitting portion may include a horizontal moving member having an interlocking movement space in which the interlocking portion is located, and a load sensing member having one side connected to the horizontal moving member and the other side connected to the cylinder portion.

A guide rail may be formed at a lower portion of the horizontally moving member.

The jig may include a body having a concave groove on which the test piece base material is placed, a fixing member formed on the concave groove, and a gap adjusting member driven to fix the base member.

The present invention may further include a camera unit configured to capture a test piece fixed to the jig.

The tester management unit may be a touch monitor or a general monitor, and a voice support unit may be formed.

The effects produced by the present invention are as follows.

First, the change of the load until the welded part of the test specimen is broken can be measured by the load transfer part and transmitted to the tester management part while the vertical torque part is rotated, so that the weld joint part of the test specimen is precisely measured Effect can be generated.

Second, since the inner cylindrical portion can be rotated separately from the fixed cylindrical portion by the bearing member, a rotary torque can be formed on the inner cylindrical portion with respect to the fixed cylindrical portion.

Third, there is provided a clamping member formed to catch or release the center rod on the inner cylindrical portion, so that after the center rod is properly raised and lowered, the center rod can be gripped by the clamping member and rotated integrally with the inner cylindrical portion.

Fourth, an effect that the linear motion transmitted from the load transmission portion can be converted to the rotational motion of the inner cylindrical portion by the motion direction switching member is generated.

Fifth, an effect of rotating the lower portion of the center bar in one direction by the one-way rotating member is generated.

Sixth, an incision part having a shape partially cut in the longitudinal direction is formed in the lower part of the center bar, so that the coupling with the clamping member can be strengthened.

Seventh, there is formed a seaming descending member having a thread formed on the inner periphery of the center bar so that the center bar can be raised and lowered.

Eighth, the inner cylindrical portion is formed in an angular shape in its upper outer periphery, and the angular opening which is engaged with the angular outer periphery is formed in the moving direction switching member, so that the rotation of the moving direction switching member can be transmitted by rotation of the inner cylindrical portion .

Ninthly, the one-way rotary member can rotate the outer cylindrical portion only in one direction around the inner cylindrical portion by the cam bearing portion, so that the position of the contact member can be rotated in one direction according to the shape of the test piece.

The tenth movement direction changing member is formed with a load transmission connection portion formed to be interlocked with the load transmission portion and a bearing type interlocking portion is formed in the load transmission connection portion so that the horizontal movement of the load transmission portion is performed by the rotation movement The effect can be obtained.

Eleventh, a load sensing member is formed in the load transmitting portion, and a force transmitted from the cylinder portion can be sensed.

The eleventh guide rail is formed at the lower part of the horizontal moving member to guide horizontal movement of the horizontal moving member.

The jig has the effect of fixing the test piece base material including the body having the concave groove on which the base material of the test piece is placed, the fixing member formed on the concave groove and the interval adjusting member driven by the fixing member to fix the base material. do.

Fourteenth, a camera section which is capable of photographing a test piece fixed to the jig generates an effect that visual data can be obtained by capturing an image before and after the weld portion of the test piece is destroyed.

Fifth, the tester management unit is formed in the form of a touch monitor or a general monitor, so that the load graph can be visually monitored, and the sound support unit can guide the torque tester process to the surroundings.

1 is a perspective view showing a torque tester apparatus as an embodiment of the present invention.
2 is a front view showing a torque tester apparatus as an embodiment of the present invention.
3 is a side view showing a torque tester device according to an embodiment of the present invention.
4 is a schematic perspective view showing an enlarged view of the jig shown in Fig.
Fig. 5 is a perspective view showing the vertical torque portion of Fig. 1; Fig.
FIG. 6 is an exploded perspective view of FIG. 5; FIG.
7 is a cross-sectional view showing the clamping member of Fig.
8 is a perspective view showing the one-way rotating member of Fig.
9 is a schematic view showing the contact member of Fig. 6;
10 is a graph showing the load measured in the load cell.
11 is a perspective view showing a modification to the embodiment of the present invention.
12 is a perspective view showing a second modification of the embodiment of the present invention.
Fig. 13 is a schematic front view showing a third modification of the embodiment of the present invention in which the base of Fig. 12 is viewed in the x-axis direction; Fig.

Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. It is to be understood, however, that the appended drawings illustrate the present invention in order to more easily explain the present invention, and the scope of the present invention is not limited thereto. You will know.

In describing the present embodiment, the same designations and the same reference numerals are used for the same components, and further description thereof will be omitted.

Also, the terms used in the present application are used only to describe certain embodiments and are not intended to limit the present invention. The singular expressions include plural expressions unless the context clearly dictates otherwise. In the present application, the terms "comprises" or "having" and the like are used to specify that there is a feature, a number, a step, an operation, an element, a component or a combination thereof described in the specification, But do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, or combinations thereof.

FIG. 1 is a perspective view showing a torque tester apparatus according to an embodiment of the present invention, FIG. 2 is a front view showing a torque tester apparatus according to an embodiment of the present invention, FIG. 3 is a side view showing a torque tester apparatus according to an embodiment of the present invention 4 is an enlarged schematic perspective view of the jig shown in Fig.

The torque tester apparatus 100 according to an embodiment of the present invention includes a base 200 on which a test piece 110 having a welded portion is formed and an upper portion 200 on which the test piece 110 is mounted A table portion 400 formed to support the test operation portion 300 and a tester managing portion 500 receiving the measured torque from the test operation portion 300 by wire or wire .

The base 200 includes a jig 220 formed to receive a test piece 110 having an indentation welded portion and a base 240 on which the jig 220 is located.

In the embodiment of the present invention, the test piece 110 is a nut 112 press-welded to the base material 114, but the test piece 110 may be a nut 112 press-welded to the base material 114 The shape of the jig 220 may be variously formed according to the shape of the base material 114 so that the base material 114 of the test piece 110 may be fixed on a horizontal plane. .

The jig 220 fixed to the base 240 is formed in a shape that can firmly fix the base material 114 of the test piece 110.

That is, the jig 220 includes a body 224 having a concave groove 222 on which the test piece 110 is mounted, and first and second fixing members 224 and 224 formed on the concave groove 222, A first gap adjusting member 227 connected to the first fixing member 226 in a bearing structure and a second gap adjusting member 227 connected in a bearing structure to the second fixing member 228, And a guide rod 230 for guiding the movement of the first and second fixing members 226 and 228.

A first handle 227-1 is formed at an end of the first gap adjusting member 227, and a first male thread 227-2 is formed around the first handle 227-1.

A second handle 229-1 is formed at the end of the second gap adjusting member 229, and a second male thread 229-2 is formed around the second handle 229-1.

A first through hole 224-1 through which the first gap adjusting member 227 moves is formed in the body 224 and a first female thread 224-1a is formed around the first through hole 224-1. Is formed.

A second through hole 224-2 through which the second gap adjusting member 229 moves is formed in the body 224 and a second female thread 224-2 is formed around the second through hole 224-2. 2a are formed.

In the process of mounting the test piece 110 on the jig 220 having such a structure, when the worker places the base material 114 of the test piece 110 on the concave groove 222 and the first handle 227-1 The second handle 229-1 is rotated to fix the base material 114 between the first and second fixing members 226 and 228. [

The test manipulation part 300 is closely contacted with the nut 112 of the test piece 110 at a vertically upper portion higher than the height at which the test piece 110 is positioned and then the nut 112 is rotated around the center of the nut 112 Should be formed.

The table portion 400 includes an upper surface 410 formed above the height of the test piece 110, two spaced vertical wall surfaces 420 and 430 supporting the upper surface 410, And includes a lower surface 440 on which the lower surfaces of the two vertical wall surfaces 420, 430 are seated in common.

The test manipulation part 300 includes a vertical torque part 310 formed through the upper surface 410 and a load transmission part 410 formed on the upper surface 410 to generate a rotational force to the vertical torque part 310. [ A cylinder portion 370 for transmitting a force to the load transmission portion 360 and a hydraulic pressure supply portion 390 for supplying hydraulic pressure to the cylinder portion 370. [

FIG. 5 is a perspective view showing the vertical torque portion of FIG. 1, and FIG. 6 is an exploded perspective view of FIG.

The vertical torque portion 310 has a cylindrical shape and has a fixed cylindrical portion 312 formed to extend around a through hole formed in the upper surface 410 of the table portion 400, A center bar 330 formed to extend through an elongated hole formed inside the inner cylindrical portion 320 and a center bar 330 coupled to a lower portion of the center bar 330, And a moving direction switching member 350 formed to be coupled to the inner cylindrical portion 320 around the one-way rotating member 340.

The fixed cylindrical portion 312 includes a flange portion 314 formed at an upper portion thereof and an inner bearing seating portion 318 formed at a peripheral wall of the inner through hole 316.

The flange portion 314 extends around a through hole formed in the upper surface 410 of the table portion 400 and a plurality of bolts 319 are formed between the flange portion 314 and the upper surface 410, (312) is fixed to the upper surface (410) of the table portion (400).

The inner cylindrical portion 320 is formed in a rectangular shape at the upper outer circumference 322 and is engaged with a rectangular hole 352 formed in the motion direction switching member 350.

An outer bearing seat 324 is formed at an intermediate outer periphery of the inner cylindrical portion 320 and a bearing member 390 is formed separately to define a position between the inner bearing seat 318 and the outer bearing seat 324 do.

The inner cylindrical portion 320 is rotatable inside the fixed cylindrical portion 312 fixed to the upper surface 410 of the table portion 400 by the bearing member 390. [

A clamping member 610 is formed on the lower portion of the inner cylindrical portion 320 so as to catch or release the center rod 330.

7 is a cross-sectional view showing the clamping member of Fig.

FIG. 7A is an exploded view of the clamping member, FIG. 7B shows a state before the clamping member grasps the center rod, and FIG. 7C shows a state in which the clamping member has the center rod.

The clamping member 610 is formed such that the size of the clamping through hole 612 through which the center bar 330 passes is slightly smaller than the circumference of the center bar 330 and the periphery of the clamping through hole 612 is cut in the radial direction, Shaped donut-shaped donut-shaped complete incision 614 in a radial direction and a partially incised incision 616 partially formed in a donut-shaped incomplete incision, 614 is formed with a tightening member 618 that tightens between the two incision portions 624, 626.

The tightening member 618 includes a rod 620 having a male thread 619-1 formed around the incised side incision 624 and 626 and a male thread 619-1 formed around the rod 620, And an operating lever 622 formed to be rotatable with respect to the rod 620 to rotate the rod 620.

The first and second female threads 625 and 627 are also formed in the both side incisions 624 and 626 so that the male thread 619-1 of the rod 620 is connected to the first and second female threads 625 and 627, The two side incision portions 624 and 626 come into close contact with each other or away from each other in the direction in which the operation lever 622 is rotated.

The clamping member 610 may be fixed only to a portion of the inner cylindrical portion 320 not including the cut portion so that the two cut portions 624 and 626 may be in close contact with or away from each other.

So that the clamping member 610 can grip or release the center rod 330 and when the clamping member 610 catches the center rod 330, the center rod 330 is fixed to rotate integrally with the inner cylindrical portion 320 .

A cut-away portion 332 having a partially cut-away shape is formed in the lower portion of the center bar 330 so that a straight portion appears in the incision-like portion 332, not in a completely circular state.

The cut-away portion 332 can be tightly fitted when the clamping member 610 is tightened, so that the coupling force between the center rod 330 and the inner cylindrical portion 320 is strengthened.

On the other hand, the center rod 330 is formed on the male thread 334 at a portion exposed to the upper portion of the inner cylindrical portion 320.

A threading descent member 710 is formed around the center bar 330 and a female thread 712 is formed on the inner side of the threading descending member 710 to engage the threaded thread 334.

The bead-and-wheel lowering member 710 includes an inner wall surface 714 formed with the female thread 712, an outer wall surface 716 formed with a through hole 717 radially surrounding the inner wall surface 714, And a plurality of rotation levers 718 which are inserted into the through holes 717 of the wall surface 716.

When the operator rotates the rotary lever 718 in a state where the clamping member 610 is released from the center rod 330, the distance between the male thread 334 of the center rod 330 and the female thread 712 of the threading descending member 710 So that the center bar 330 is lifted up and down.

Thus, the seaming and descending member 710 can be operated to lower the center bar 330 to a height at which the test piece 110 is positioned.

A stopper 336 is formed at an upper end of the center bar 330 to prevent the seal-lifting member 710 from being separated from the upper end of the center bar 330.

8 is a perspective view showing the one-way rotary member of Fig.

Fig. 8 (a) is an exploded perspective view of the one-way rotary member, Fig. 8 (b) is a schematic cross-sectional view showing a case in which the outer cylindrical portion of the unidirectional rotary member is rotated in one direction, Fig. 5 is a schematic cross-sectional view showing the case where the outer cylindrical portion of the rotor is rotated in the other direction.

The one-way rotary member 340 includes an inner cylindrical portion 342 coupled to the lower end of the central rod 330 and formed in a circular shape around the inner cylindrical portion 342 and an inner diameter larger than the outer diameter of the inner cylindrical portion 342, An outer cylindrical portion 344 formed to surround the outer circumference of the outer cylindrical portion 342 and a cam bearing portion 346 formed between the inner cylindrical portion 342 and the outer cylindrical portion 344.

The outer cylindrical portion 344 is rotatable only in the clockwise direction 348a which is one side direction around the inner cylindrical portion 342 by the cam bearing portion 346. [

That is, the cam bearing portion 346 includes a plurality of bearing balls 345, a plurality of bearing balls 345, a plurality of bearing balls 345, and an inner cylindrical portion 342, And the bearing balls 345 are positioned in the respective inclined spaces of the bearing housing 347 and the bearing balls 345 are spaced apart from the inner cylindrical portion 342 And a spring 349 whose one side is coupled to the bearing ball 345 and the other side is fixed to the wall of the bearing housing 347 so as to be pushed into the space.

When the outer cylindrical portion 344 rotates in the clockwise direction 348a, the bearing housing 347 rotates in the counterclockwise direction 348b. However, when the outer cylindrical portion 344 rotates in the counterclockwise direction 348b, 345 are put in a narrow space of the bearing housing 347 to stop the rotation.

When the outer cylindrical portion 344 is further rotated in the clockwise direction 348a, the fastened state is released while being rotated.

Through this one-way rotating member 340, the embodiment of the present invention can adjust the position while rotating the outer cylindrical portion 344 of the one-way rotating member 340 in the clockwise direction 348a according to the shape of the test piece 110 .

A contact member 418 contacting the test piece 110 is formed on the lower portion of the one-way rotary member 340 and the contact member 418 is engaged with the outer cylindrical portion 344 of the one-

When the outer cylindrical portion 344 of the one-way rotary member 340 is rotated clockwise, the contact member 418 is rotated to be vertically above the nut 112 so as to be engaged with the nut 112 of the test piece 110 .

In this state, when the center rod 330 is moved downward, the contact member 418 is engaged and fixed to the nut 112.

When the center rod 330 is rotated counterclockwise as the other direction, the contact member 418 is also rotated in the counterclockwise direction to apply torque to the test piece 110.

The rotation of the center rod 330 in the counterclockwise direction is achieved by a force transmitted from the load transmission portion 360 after the center rod 330 is fixed integrally with the inner cylindrical portion 320 by the clamping member 610.

The contact member 418 is separated into an upper contact portion to be engaged with the outer cylindrical portion 344 of the one-way rotary member 340 and a lower contact portion to be in contact with the test piece 110, So that only the lower contact portion can be used in accordance with the shape of the test piece 110. As shown in FIG.

Fig. 9 is a schematic view showing the contact member of Fig. 6;

The contact member 418 may be formed in the form of a first contact member 418-1 and a second contact member 418-2 in accordance with a method of coupling the upper contact portion and the lower contact portion.

9 (a) shows the first contact member 418-1, and Fig. 9 (b) shows the second contact member 418-2.

The first contact member 418-1 includes a first upper contact portion 418-1a having a male screw thread 418-1b formed at the lower portion thereof and a female screw thread 418-1d coupled to the male screw thread 418-1b Includes a first lower contact portion 418-1c formed in the upper groove.

In the first contact member 418-1 having the above-described structure, when the male thread 418-1b and the female thread 418-1d are engaged with each other, the first lower contact portion 418-1c contacts the first upper contact portion 418-1a.

The direction in which the male thread 418-1b and the female thread 418-1d are engaged with each other is formed so that the first lower contact portion 418-1c is rotated in the other direction, (418-1c) is not loosened at the first upper contact portion (418-1a).

The first lower contact portion 418-1c may be formed in various shapes depending on the shape of the test piece 110. [

Accordingly, only the first lower contact portion 418-1c can be used in accordance with the shape of the test piece 110, and the compatibility is improved.

The second contact member 418-2 includes a second upper contact portion 418-2a formed at a lower portion with a recessed groove 418-2b in the horizontal direction, A hole 418-2d is formed in the second lower contact portion 418-2c formed on the side wall of the upper groove and a fastening pin 418-2b inserted into the through hole 418-2b and the through hole 418-2d, 2e.

The second contact member 418-2 having the above-described configuration is formed by inserting the second upper contact portion 418-2a and the second lower contact portion 418-2c into the inlet groove 418-2b and the through hole 418-2b, The second upper contact portion 418-2a and the second lower contact portion 418-2a are positioned so that the fastening pins 418-2e and 418-2d are positioned so as to be positioned in the inlet groove 418-2b and the through hole 418-2d, The contact portions 418-2c are engaged.

The second lower contact portion 418-2c may be formed in various shapes in accordance with the shape of the test piece 110. [

Accordingly, only the second lower contact portion 418-2c can be used in accordance with the shape of the test piece 110, so that the compatibility is improved.

5 and 6, the movement direction switching member 350 includes an inner cylindrical coupling portion 354 formed with a rectangular hole 352 to be coupled with the inner cylindrical portion 320, An intermediate portion 356 extending in the direction of the load transmitting portion 360 from the load transmitting portion 354 and a load transmitting connecting portion 358 formed to be interlocked with the load transmitting portion 360.

A vertical rod 359 fixed by bolts and an interlocking portion 359-1 formed at a lower portion of the vertical rod 359 are formed in the load transfer connection portion 358. [

5 shows a state in which the linking portion 359-1 is engaged in the load transmission connection portion 358, and FIG. 6 shows a state in which the linkage portion 359-1 is separated from the load transmission connection portion 358, do.

The interlocking portion 359-1 is a bearing structure that is rotated about a vertical rod 359. [

The motion direction switching member 350 serves to convert a linear motion transmitted from the load transmission unit 360 into a rotary motion of the inner cylindrical portion 320.

1, the load transmitting portion 360 includes a horizontal moving member 364 having an interlocking movement space 362 in which the interlocking portion 359-1 is located, And a load sensing member 366 connected to the cylinder portion 370 at the other side.

A guide rail 365 is formed at a lower portion of the horizontal moving member 364 to guide the linear movement of the horizontal moving member 364.

The load sensing member 366, which is a load cell, is connected to a wire 368 to which a load sensing amount is transmitted. If necessary, the wire 368 can be replaced wirelessly.

The cylinder portion 370 includes a piston rod 372 connected to the load sensing member 366 and a cylinder body 374 through which the piston rod 372 is drawn out.

The hydraulic pressure supply unit 390 is connected to the cylinder body 374 through a hydraulic pressure supply pipe 392.

Meanwhile, the tester managing unit 500 is formed as a touch monitor or a general monitor and has a built-in small PC and is fixed to the vertical wall surface 420.

In the tester management unit 500, a voice support unit 692 is formed to perform a function of informing the surrounding worker of the operation process of the torque tester 100 in advance.

The operation of the torque tester apparatus 100 according to the present invention will now be described.

After the process of fixing the test piece 110 to the jig 220, the operation lever 622 of the clamping member 610 is operated to separate the center rod 330 from the inner cylindrical portion 320, I make it.

Then, the rotation lever 718 of the ball-and-pin descending member 710 is operated to lower the center bar 330 just above the point where the test piece 110 is located.

When the center rod 330 is positioned directly above the test piece 110, the one-way rotary member 340 is rotated to make the contact piece 418 correctly positioned with the nut 112 of the test piece 110, The rotating lever 718 of the member 710 is operated so that the contact member 418 descends to accurately engage the nut 112 of the test piece 110. [

Then, the operating lever 622 of the tightening member 618 is actuated to engage the center bar 330 with the inner cylindrical portion 320.

In this state, the tester management unit 500 is operated to supply the fluid from the hydraulic pressure supply unit 390 to the cylinder unit 370 to thereby extend the piston rod 372. The piston rod 372 is extended to the load transfer unit 360, .

A load is measured on the load sensing member 366 while the load transmitting portion 360 is moved and the horizontal shifting member 364 is moved along the guide rail 365 and the linking portion 359-1 are moved in the interlocking movement space 362 of the horizontal moving member 364 to rotate the inner cylindrical portion 320 in the counterclockwise direction and the center rod 330 coupled to the inner cylindrical portion 320 is also rotated half The nut 112 of the test piece 110 is rotated from the base material 114 while being rotated clockwise.

The nut 112 is separated from the base material 114 after a certain torque is applied according to the degree of press-fit welding to the base material 114. [

The load when the nut 112 is detached from the base material 114 is measured by the load sensing member 366 and transmitted to the tester management unit 500.

10 is a graph showing the load measured in the load cell.

The torque load acting on the test piece 110 until the contact portion 418 is rotated and the weld portion of the test piece 110 is broken from the time when the contact member 418 contacts the test piece 110, Is measured at the load sensing member 366.

The load measured by the load sensing member 366, which is a load cell, increases with time, and is rapidly reduced as the welding portion is destroyed. The load information is transmitted to the tester managing unit 500, appear.

That is, as shown in FIG. 10, in the result graph of the tester management unit 500, the load increases from 0 to f1 while the time elapses from 0 to t1, and the load is rapidly reduced as the welding portion is broken at the time t1 .

These results are compared with the reference load that indicates the adequacy of the welding condition already set in the tester management unit 500.

That is, when the magnitude of f1 is less than the reference load, the tester management unit 500 determines that the welding condition is defective. If the magnitude of f1 is equal to or greater than the reference load,

According to the present invention, the degree of damage of the welded state of the test piece 110 is automatically evaluated and recorded without visual confirmation, thereby improving the accuracy and accuracy and improving the reliability of the torque tester.

11 is a perspective view showing a first modification of the embodiment of the present invention.

The first modification of the present invention will be described focusing on differences from the embodiment.

The first modification of the present invention includes a camera unit 900 formed below the upper surface 410 of the table unit 400 so that the test piece 110 fixed to the jig 220 can be photographed.

The tester management unit 500 causes the camera unit 900 to operate when a load is detected by the load sensing member 366 and a load detected by the load sensing member 366 when the welding portion of the test piece 110 is broken, The operation of the camera unit 900 may be stopped to control the camera unit 900 to be used only when necessary.

The use of the camera unit 900 can be operated economically as much as possible.

The camera unit 900 photographs the progress of the torque tester and transmits the photographed image to the tester management unit 500. The tester management unit 500 stores a photograph before the welding portion of the test piece 110 is destroyed, Stored and displayed.

Accordingly, the present invention can improve the ease of use of the torque tester by observing the progress of the torque tester through a photograph before the weld portion of the test piece 110 is destroyed and a photograph after the destruction, without observing with the naked eye through the first modification .

On the other hand, Fig. 12 is a perspective view showing a second modification of the embodiment of the present invention.

The second modification of the present invention will be described focusing on differences from the embodiment.

12, the inner cylindrical portion 320 of the vertical torque portion 310 is in the form of a cylinder, and the central rod 330 is moved up and down in the form of a piston from the inner side of the inner cylindrical portion 320 And the first and second jigs 220a and 220b of the base 200 can be moved vertically and horizontally and back and forth.

The tester management unit 500 adjusts a height at which the center rod 330 ascends and descends from the inner cylindrical portion 320.

The center rod 330 is raised and lowered relatively higher than the rising and falling of the base 200 and the base rod 330 is raised and lowered to a rough height and then the base 200 is precisely .

The base 200 includes a lifting and lowering substrate 202 formed above the base 240, a left and right moving substrate 204 formed above the lifting and lowering substrate 202, And a back and forth moving substrate 206 formed on the substrate 201.

A first pinion 208a in the form of a drive gear is formed on the base 240. A first handle 208b is extended on the axis of the first pinion 208a, 202 is formed with a first rack 208c in the form of a driven gear which is a lifting and lowering sheathing member engaged with the first pinion 208a.

The first pinion 208a and the first rack 208c may be formed in a gear shape, a screw shape, or the like.

The base 240 is vertically formed with a bar-shaped first guide member 208d for guiding the up-and-down substrate 202 up and down in the z-axis direction, and the up- A guide connecting member 208e having a guide hole surrounding the member 208d is formed.

A second pinion 210a is formed on the ascending and descending substrate 202 and a second handle 210b is extended on the axis of the second pinion 210a. And a second rack 210c as a left and right driven member is formed.

On the upper surface of the ascending / descending substrate 202, a second guide member 210d in the form of a guide rail is formed long in the y-axis direction to guide the left and right moving substrate 204 to be stably moved left and right.

A third pinion 212a is formed on the left and right moving substrate 204 and a third pinion 212a is formed on the axis of the third pinion 212a. And a third rack 212c which is a front and rear driven member is formed.

On the upper surface of the left and right moving substrate 204, a third guide member 212d in the form of a guide rail is elongated in the forward and backward directions in the x axis direction to guide the back and forth moving substrate 206 to be stably moved back and forth.

First and second jigs 220a and 220b are formed on the back and forth moving substrate 206, and may be added if necessary.

The operation according to the second modification of the present invention proceeds as follows.

When the user rotates the first handle 208b, the first pinion 208a and the first rack 208c are engaged with each other, the elevating and lowering board 202 is moved up and down in the z-axis direction, The second pinion 210a and the second rack 210c are engaged with each other so that the left and right movable boards 204 are moved in the y axis direction and the third pinion 212a is rotated by rotating the third handle 212b. And the third rack 212c are engaged with each other, the back and forth moving board 206 is moved back and forth in the x axis direction.

A first jig 220a and a second jig 220b are formed on the front and rear movable substrate 206 to perform a torque test using the first jig 220a and then the second jig 220b It is possible to perform the torque test by moving quickly to the downward direction of the vertical torque unit 310, thereby improving the test work efficiency.

13 is a schematic front view showing a third modification of the embodiment of the present invention in which the base of Fig. 12 is viewed in the x-axis direction.

The third modification of the present invention is a modification of the second modification, which is different from the second modification.

The third modification of the present invention is a modification of the third embodiment of the present invention in which the base 200 is provided with a rising and falling substrate 202 formed above the base 240 and a left and right moving substrate 204 formed above the rising and falling substrate 202, And a back-and-forth moving substrate 206 formed above the moving substrate 204. [

The base 240 is provided with a first cylinder portion 207 for moving the lifting and lowering substrate 202 up and down in the z-axis direction. The lifting and lowering substrate 202 is provided with a left and right moving substrate 204 in the y- And the third cylinder part 211 is formed on the left and right moving substrate 204 to move the back and forth moving substrate 206 back and forth in the x axis direction.

In the third modification of the present invention, the first and second jigs 220a and 220b can be moved in the vertical direction, the front-rear direction, and the lateral direction using the cylinder structure.

It will be apparent to those skilled in the art that the present invention may be embodied in other specific forms without departing from the spirit or scope of the invention as defined in the appended claims. . Therefore, the above-described embodiments are to be considered as illustrative rather than restrictive, and the present invention is not limited to the above description, but may be modified within the scope of the appended claims and equivalents thereof.

100: torque tester device 110: test piece
200: expectation part 220: jig
222: concave groove 226: first fixing member
227: first gap adjusting member 229: second gap adjusting member
230: Guide rod 240: Expectation
300: test manipulation part 310: vertical torque part
312: fixed cylinder part 320: inner cylinder part
330: center rod 340: one-way rotating member
350: a moving direction switching member 360:
370: cylinder portion 390: hydraulic pressure supply portion
400: table part 500: tester management part

Claims (14)

A jig formed such that a test piece having a welded portion formed thereon is fixed,
A vertical torque portion formed to be seated on the test piece above the jig,
A load transmitting portion formed to generate a rotational force in the vertical torque portion,
A cylinder portion for transmitting a force to the load transmission portion,
A tester management unit configured to receive the load information measured by the load transmission unit,
And,
The load transfer unit measures a change in load until the welded portion of the test piece is broken while the vertical torque unit is rotated, and transfers the measured load variation to the tester management unit.
The vertical torque portion
A fixed cylindrical portion formed in a cylindrical shape,
And an inner cylindrical portion formed to penetrate through the inside of the fixed cylindrical portion and configured to rotate separately from the fixed cylindrical portion.
The method according to claim 1,
Wherein the inner cylindrical portion is rotatable independently of the fixed cylindrical portion by a bearing member.
The method of claim 2,
The vertical torque portion
Further comprising a center bar formed to be positioned through the inside of the inner cylindrical portion,
Wherein the inner cylindrical portion further comprises a clamping member formed to catch or release the center bar.
The method of claim 2,
A rising and falling substrate formed to move the jig vertically,
Further comprising: a movable substrate formed to move the jig in a lateral direction or a backward direction,
Wherein the elevating substrate and the moving substrate are moved by a driving gear and a driven gear or moved by a cylinder portion.
The method of claim 3,
Further comprising a motion direction switching member formed to be coupled to the inner cylindrical portion and configured to convert a linear motion transmitted from the load transmission portion into a rotational motion.
The method of claim 3,
Further comprising a one-way rotating member coupled to a lower portion of the center bar.
The method of claim 5,
The inner cylindrical portion has an upper outer periphery formed in an angular shape,
And the motion direction switching member is formed with an angled hole that is engaged with the angular outer circumference.
The method of claim 6,
The one-
An inner cylindrical portion whose periphery is formed in a circular shape,
An outer cylindrical portion formed to surround the outer periphery of the inner cylindrical portion,
And a cam bearing portion formed between the inner cylindrical portion and the outer cylindrical portion,
Wherein the outer cylindrical portion is rotated only in one direction around the inner cylindrical portion by the cam bearing portion.
The method of claim 7,
Wherein the motion direction switching member is formed with a load transmission connection portion formed to be coupled with the load transmission portion, and the load transmission connection portion is formed with a bearing-type interlocking portion.
The method of claim 9,
The load transfer part
A horizontal moving member having an interlocking movement space in which the interlocking portion is located;
And a load sensing member having one side connected to the horizontal moving member and the other side connected to the cylinder portion.
The method of claim 10,
And a guide rail is formed on a lower portion of the horizontally moving member.
The method according to any one of claims 1 to 11,
The jig
A body having a concave groove on which the test piece base material is seated,
A fixing member formed on the concave groove and
Wherein the fixing member comprises a gap adjusting member
Wherein the torque tester comprises:
The method of claim 12,
Further comprising a camera unit configured to photograph a test piece fixed to the jig.
14. The method of claim 13,
Wherein the tester management unit is in the form of a touch monitor or a general monitor, and a voice support unit is formed.
KR1020160003732A 2015-06-15 2016-01-12 Torque Tester Device KR101640182B1 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101835999B1 (en) 2016-10-27 2018-03-08 국방과학연구소 Contacted surfaces inspection device and method of deep optical contacted microchip for laser
CN108534941A (en) * 2018-06-15 2018-09-14 舜宇光学(中山)有限公司 A kind of torque detection system

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR19980039181A (en) 1996-11-27 1998-08-17 박병재 Torque measurement aid of wrench bolt
JP2000097827A (en) * 1998-09-28 2000-04-07 Sony Corp Torsion tester
KR20070117157A (en) * 2006-06-07 2007-12-12 주식회사 포스코 Method for evaluating fatigue failure of welding structure
KR101413099B1 (en) * 2013-04-12 2014-07-01 주식회사 포스코 Welded pipe testing device and testing method
KR101447964B1 (en) * 2013-06-27 2014-10-13 일륭기공(주) Torsion strength testing device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR19980039181A (en) 1996-11-27 1998-08-17 박병재 Torque measurement aid of wrench bolt
JP2000097827A (en) * 1998-09-28 2000-04-07 Sony Corp Torsion tester
KR20070117157A (en) * 2006-06-07 2007-12-12 주식회사 포스코 Method for evaluating fatigue failure of welding structure
KR101413099B1 (en) * 2013-04-12 2014-07-01 주식회사 포스코 Welded pipe testing device and testing method
KR101447964B1 (en) * 2013-06-27 2014-10-13 일륭기공(주) Torsion strength testing device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101835999B1 (en) 2016-10-27 2018-03-08 국방과학연구소 Contacted surfaces inspection device and method of deep optical contacted microchip for laser
CN108534941A (en) * 2018-06-15 2018-09-14 舜宇光学(中山)有限公司 A kind of torque detection system

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