KR101638337B1 - Method for manufacturing valve housing - Google Patents
Method for manufacturing valve housing Download PDFInfo
- Publication number
- KR101638337B1 KR101638337B1 KR1020160010352A KR20160010352A KR101638337B1 KR 101638337 B1 KR101638337 B1 KR 101638337B1 KR 1020160010352 A KR1020160010352 A KR 1020160010352A KR 20160010352 A KR20160010352 A KR 20160010352A KR 101638337 B1 KR101638337 B1 KR 101638337B1
- Authority
- KR
- South Korea
- Prior art keywords
- valve seat
- valve
- inner core
- housing
- valve housing
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/16—Casting in, on, or around objects which form part of the product for making compound objects cast of two or more different metals, e.g. for making rolls for rolling mills
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/04—Casting in, on, or around objects which form part of the product for joining parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
- B23P15/001—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass valves or valve housings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M26/00—Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
- F02M26/11—Manufacture or assembly of EGR systems; Materials or coatings specially adapted for EGR systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M26/00—Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
- F02M26/52—Systems for actuating EGR valves
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Lift Valve (AREA)
Abstract
Description
The present invention relates to a valve housing, and more particularly, to a method of manufacturing a valve housing of an exhaust gas recirculation valve for a vehicle.
An EGR valve, that is, an exhaust gas recirculation valve, is being used to reduce nitrogen oxides (NOx) in automotive exhaust gases.
The EGR valve extracts a part of the exhaust gas and supplies it to the combustion chamber again, thereby lowering the combustion temperature at the time of combustion, thereby reducing nitrogen oxides. More specifically, the inert gas such as CO 2 or H 2 O contained in the exhaust gas is replaced with a part of the intake gas and mixed into the combustion chamber, thereby increasing the heat capacity of the mixed gas, suppressing the temperature rise of the combustion gas in the combustion chamber, And a portion of the intake gas is replaced with an exhaust gas having a low oxygen concentration, so that oxygen in the combustion chamber is reduced and the amount of NOx generated can be reduced.
This EGR valve is composed of a valve housing constituting an exhaust gas flow path and a valve mechanism for opening and closing a flow path formed by the valve housing. The valve housing is mostly made of aluminum material, and die casting for injecting molten metal into the mold And machining center (MCT) machining to produce valve housings.
A portion of the valve housing that regulates the opening and closing of the exhaust gas passage in the valve through contact with the valve mechanism is referred to as a valve seat. When the passage is closed, the valve seat of the valve housing and the valve mechanism closely contact each other, Do not leak.
Normally, the valve mechanism is made of stainless steel material, for example, SUS 304.
Considering that the valve housing is made of aluminum material, when the valve seat is made of aluminum material in the same way as the valve housing, the valve seat is opened and closed by operating the valve mechanism to open or close the exhaust gas passage in the valve housing. There is a possibility that the valve seat wears and deforms.
If the valve seat wears or deformation occurs on the valve seat, even if the valve mechanism contacts the valve seat, there is a gap in the valve mechanism and the valve seat due to wear or deformation of the valve seat, Which may lead to lower efficiency or environmental pollution.
Therefore, the valve seat of the valve housing is made of stainless steel material such as SUS 304, which is the same as the material of the valve mechanism.
In manufacturing the valve housing, a valve seat top and a valve seat lower made of stainless steel are manufactured by cutting and pressing, and these valve seats are molded into a mold for valve housing casting After the insert, the valve housing can be manufactured by integrating the valve housing body, the upper valve seat and the lower valve seat by die casting for injecting the molten metal into the mold.
6 and 7 show an upper valve seat and a lower valve seat for use in the manufacture of a conventional valve housing.
Fig. 6 shows the upper valve seat, and Fig. 7 shows the lower valve seat. Both the upper valve seat and the lower valve seat are formed in an annular shape, and a through hole is formed at the center of the upper valve seat and the exhaust gas passage.
The upper valve seat and the lower valve seat are formed with a plurality of grooves in the circumferential direction together with the step difference. When the valve seat is inserted into the mold and the upper valve seat and the lower valve seat are molded, And a structure for increasing the coupling force between the body and the valve seat.
Further, the upper valve seat and the lower valve seat of the valve housing are formed in different shapes.
The valve seat is manufactured through cutting and pressing. Since the valve seat is made of stainless steel material, the workability is not good, and the machining amount becomes excessive, loss of press process occurs, and the machining dimension becomes unstable. There is a problem that the process time and the process cost are large in manufacturing the valve seat.
Therefore, a construction for reducing the processing load in manufacturing the upper and lower valve seats in the manufacturing process of the valve housing was required.
Korean Patent Laid-Open Publication No. 10-2014-0105215 (published on Apr. 01, 2014) discloses a method for increasing the productivity through the casting mold using the core for the casting of the EGR valve housing and the core thereof, But there is no solution to the problem.
In the present invention, the amount of processing cut, which is a problem that occurs when a valve seat is manufactured in the manufacturing process of a valve housing, becomes excessive and loss of a press process occurs, thereby making the machining dimensions unstable. Process time and process cost are large.
In order to solve the above problems, the present invention provides a method of manufacturing a valve housing, comprising the steps of: opening and closing a flow passage formed in the valve housing in contact with or spaced from the valve mechanism, the valve comprising an inner core and a valve seat body, A method of manufacturing an upper valve seat, the method comprising: fabricating an upper valve seat having a sheet body made of a different material; Inserting and casting the upper valve seat into a valve housing mold to integrate the valve housing body and the upper valve seat; And removing the inner core of the upper valve seat.
According to the present invention, the step of manufacturing the upper valve seat may include the steps of: preparing an inner core made of a first material; The method comprising: fabricating a valve seat body made of a second material different from the first material; And inserting the inner core into the valve seat body.
Further, the present invention provides a method of manufacturing a valve housing, further comprising the step of opening and closing the flow passage in the valve housing in contact with the valve, and manufacturing a lower valve seat composed only of the valve seat body.
Further, according to the present invention, the valve seat bodies of the upper valve seat and the lower valve seat have the same shape.
According to the present invention, the first material is aluminum, and the second material is stainless steel.
According to the present invention, in the step of inserting and molding the upper valve seat into the valve housing mold and integrating the valve housing and the upper valve seat, the direction in which the inner core is inserted into the valve seat body, Wherein the step of removing the inner core of the upper valve seat by inserting the upper valve seat into the valve housing such that the direction in which the cutting tool is inserted into the valve housing is the same to remove the inner core, So as not to be detached from the sheet.
According to the present invention, the valve housing is an exhaust gas recirculation valve for a vehicle.
Also, a valve housing manufactured according to the manufacturing method of the present invention is provided.
In the valve seat used in the manufacture of the valve housing according to the present invention, the valve seat is provided with an inner core made of a first material and a second material made of a second material different from the first material, There is provided a valve seat including a valve seat body and the inner core being inserted into the valve seat body.
According to the present invention, the first material is aluminum and the second material is stainless steel.
Through the embodiment of the present invention, the valve seat body and the inner core are divided into the valve seat body and the inner core, and the valve seat body and the inner core are formed of materials different from each other, thereby reducing the processing load in manufacturing the valve housing, .
In addition, since the material of the valve seat body and the valve mechanism, which are in contact with the valve mechanism in the valve housing, can be made the same, the wear and deformation of the valve seat can be prevented, One can prevent environmental pollution.
Also, since the upper valve seat is composed of the valve seat body and the inner core, and the lower valve seat is formed only of the valve seat body, the upper valve seat and the lower valve seat commonly use the valve seat body, Saving effect can be seen.
1 is a sectional view showing a cross-section of a valve housing according to the present invention.
Fig. 2 shows a valve seat body of the valve housing according to the present invention, Fig. 2 (a) is a front view of the valve seat body, and Fig. 2 (b) is a sectional view of the valve seat body.
Figure 3 shows an inner core of a valve housing according to the invention, Figure 3 (a) is a front view of the inner core, and Figure 3 (b) is a cross-sectional view of the inner core.
4 (a) is a front view of a structure in which a valve seat body and an inner core are combined, and FIG. 4 (b) is a front view of the valve seat body and an inner core, Sectional view.
5 is a process flow chart for manufacturing a valve housing according to the present invention.
Fig. 6 shows an upper valve seat of a valve housing according to the prior art, Fig. 6 (a) is a front view of the upper valve seat, and Fig. 6 (b) is a sectional view of the upper valve seat.
Fig. 7 shows a lower valve seat of the valve housing according to the prior art. Fig. 7 (a) is a front view of the lower valve seat, and Fig. 7 (b) is a sectional view of the lower valve seat.
BRIEF DESCRIPTION OF THE DRAWINGS The present invention will become more apparent from the following detailed description taken in conjunction with the accompanying drawings, in which: FIG. The present invention may, however, be embodied in many different forms and should not be construed as being limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. Is provided to fully convey the scope of the invention to those skilled in the art, and the invention is only defined by the scope of the claims.
It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. In this specification, the singular form may be interpreted to include plural forms unless specifically stated otherwise. The word " comprises "and / or" comprising ", as used in the specification, mean that, in addition to the components, steps, operations and / or elements mentioned, one or more other components, / RTI > does not exclude the presence or addition of < RTI ID = 0.0 >
The terms first, second, etc. may be used to describe various elements, but the elements should not be limited by terms. Terms are used only for the purpose of distinguishing one component from another.
1 is a sectional view showing a cross section of a
The EGR valve for a vehicle may include a
The
The
The
The
Specifically, when the valve mechanism is actuated and brought into intimate contact with the
In the case of the EGR valve for a vehicle, since the valve mechanism and the
The
Fig. 2 shows the
The
The
The
The
The
In this embodiment, the
On the other hand, the
As shown in Figs. 6 and 7, a typical EGR valve for a vehicle is constructed by different shapes of the
5 is a process flow chart for manufacturing a valve housing according to the present invention.
The process of manufacturing the
The
In the manufacturing process S20 of the
The upper and
In the casting step S30 of the present embodiment, a mold for forming the
The molten metal is injected into the mold and cured to form the
In the
In order to remove the
With this configuration, in step S40 of removing the
Although the present invention has been described in connection with the above-mentioned preferred embodiments, it is possible to make various modifications and variations without departing from the spirit and scope of the invention.
Accordingly, it is intended that the appended claims cover all such modifications and variations as fall within the true spirit of the invention.
1: valve housing
10: valve housing body
11: upper valve seat engaging portion
12: Lower valve seat engaging portion
20: Upper valve seat
21: valve seat body
22: Internal core
30: Lower valve seat
40: Upper valve seat of the prior art
50: Prior art bottom valve seat
Claims (10)
Manufacturing an upper valve seat in contact with or spaced from the valve mechanism to open and close a flow passage formed in the valve housing and including an inner core and a valve seat body, wherein the inner core and the valve seat body are made of different materials;
Inserting the upper valve seat into the valve housing mold and casting to unify the valve housing body and the upper valve seat; And
And removing the inner core of the upper valve seat.
Wherein the step of fabricating the upper valve seat comprises:
Fabricating an inner core of a first material;
The method comprising: fabricating a valve seat body made of a second material different from the first material; And
And inserting the inner core into the valve seat body.
Further comprising the step of opening and closing the flow passage in the valve housing in contact with the valve mechanism to manufacture a lower valve seat composed only of the valve seat body.
Wherein the valve seat body of the upper valve seat and the valve seat body of the lower valve seat have the same shape.
Wherein the first material is aluminum and the second material is stainless steel.
In the step of inserting the upper valve seat into the valve housing mold and casting to integrate the valve housing body and the upper valve seat,
The upper valve seat is inserted into the valve housing so that the direction in which the inner core is inserted into the valve seat body and the direction in which the cutting tool is inserted into the valve housing to remove the inner core of the upper valve seat are inserted into the valve housing, The inner core is prevented from falling off the upper valve seat during processing in the step of removing the inner core of the valve body.
Wherein the valve housing is an exhaust gas recirculation valve for a vehicle.
And a valve seat body which is in contact with or spaced from the valve mechanism to open and close a flow path in the housing and which is made of a second material different from the first material and which has an inner core made of a first material, Wherein the valve seat is formed in a shape of a cylinder.
Wherein the first material is aluminum and the second material is stainless steel.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020160010352A KR101638337B1 (en) | 2016-01-27 | 2016-01-27 | Method for manufacturing valve housing |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020160010352A KR101638337B1 (en) | 2016-01-27 | 2016-01-27 | Method for manufacturing valve housing |
Publications (1)
Publication Number | Publication Date |
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KR101638337B1 true KR101638337B1 (en) | 2016-07-11 |
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ID=56499645
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KR1020160010352A KR101638337B1 (en) | 2016-01-27 | 2016-01-27 | Method for manufacturing valve housing |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110253214A (en) * | 2019-05-24 | 2019-09-20 | 无锡亿锞精密机械有限公司 | Magnetizing coil fixing seat prevents thermal deformation processing technology |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1013218B (en) * | 1989-12-22 | 1991-07-17 | 綦建前 | Diaphragm valve |
KR20030000544A (en) * | 2001-06-26 | 2003-01-06 | 현대자동차주식회사 | cylinder head with valve seat and a preparing method thereof |
KR20110010827A (en) * | 2008-10-09 | 2011-02-07 | 미쓰비시덴키 가부시키가이샤 | Egr valve device |
KR20110003420U (en) * | 2009-09-29 | 2011-04-06 | 주식회사 이룸지엔지 | Solenoid valve |
KR20140105215A (en) | 2013-02-22 | 2014-09-01 | 박원철 | Assembly Core for Casting Mold of EGR Valve Housing and Casting Mold using the Same. |
-
2016
- 2016-01-27 KR KR1020160010352A patent/KR101638337B1/en active IP Right Grant
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1013218B (en) * | 1989-12-22 | 1991-07-17 | 綦建前 | Diaphragm valve |
KR20030000544A (en) * | 2001-06-26 | 2003-01-06 | 현대자동차주식회사 | cylinder head with valve seat and a preparing method thereof |
KR20110010827A (en) * | 2008-10-09 | 2011-02-07 | 미쓰비시덴키 가부시키가이샤 | Egr valve device |
KR20110003420U (en) * | 2009-09-29 | 2011-04-06 | 주식회사 이룸지엔지 | Solenoid valve |
KR20140105215A (en) | 2013-02-22 | 2014-09-01 | 박원철 | Assembly Core for Casting Mold of EGR Valve Housing and Casting Mold using the Same. |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110253214A (en) * | 2019-05-24 | 2019-09-20 | 无锡亿锞精密机械有限公司 | Magnetizing coil fixing seat prevents thermal deformation processing technology |
CN110253214B (en) * | 2019-05-24 | 2022-06-14 | 无锡亿锞精密机械有限公司 | Machining process for preventing thermal deformation of magnetizing coil fixing seat |
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