KR101626458B1 - Apparatus for detecting malfunction of tool for machine tool - Google Patents

Apparatus for detecting malfunction of tool for machine tool Download PDF

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KR101626458B1
KR101626458B1 KR1020150018394A KR20150018394A KR101626458B1 KR 101626458 B1 KR101626458 B1 KR 101626458B1 KR 1020150018394 A KR1020150018394 A KR 1020150018394A KR 20150018394 A KR20150018394 A KR 20150018394A KR 101626458 B1 KR101626458 B1 KR 101626458B1
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tool
machine tool
sensor
monitoring
cutting oil
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KR1020150018394A
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Korean (ko)
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김관형
김현수
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동명대학교산학협력단
김현수
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q17/00Arrangements for observing, indicating or measuring on machine tools
    • B23Q17/09Arrangements for observing, indicating or measuring on machine tools for indicating or measuring cutting pressure or for determining cutting-tool condition, e.g. cutting ability, load on tool
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q17/00Arrangements for observing, indicating or measuring on machine tools
    • B23Q17/09Arrangements for observing, indicating or measuring on machine tools for indicating or measuring cutting pressure or for determining cutting-tool condition, e.g. cutting ability, load on tool
    • B23Q17/0904Arrangements for observing, indicating or measuring on machine tools for indicating or measuring cutting pressure or for determining cutting-tool condition, e.g. cutting ability, load on tool before or after machining
    • B23Q17/0909Detection of broken tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q17/00Arrangements for observing, indicating or measuring on machine tools
    • B23Q17/09Arrangements for observing, indicating or measuring on machine tools for indicating or measuring cutting pressure or for determining cutting-tool condition, e.g. cutting ability, load on tool
    • B23Q17/0952Arrangements for observing, indicating or measuring on machine tools for indicating or measuring cutting pressure or for determining cutting-tool condition, e.g. cutting ability, load on tool during machining
    • B23Q17/0957Detection of tool breakage
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/18Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/406Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by monitoring or safety
    • G05B19/4065Monitoring tool breakage, life or condition

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Human Computer Interaction (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Machine Tool Sensing Apparatuses (AREA)

Abstract

The present invention relates to a device for detecting tool abnormality of a machine tool using a flow rate sensor and a temperature sensor other than a current sensor and a voltage sensor for effectively detecting an abrasion state of a tool, an abnormal state between the tool and a material, or an abnormal state of the machine tool operated by a program, etc., which may be generated when the machine tool with a numeric control function is operated. According to the present invention, the device for detecting tool abnormality of a machine tool, comprises: the current sensor installed on a power line of a motor driving unit to measure a current; the voltage sensor installed on the power line of the motor driving unit to measure a voltage; the flow rate sensor which measures a flow rate of cutting oil sprinkled between a tool and a material when the material is processed using the tool of the machine tool; the temperature sensor which measures a temperature of the cutting oil; a control module which calculates a monitoring state and monitoring information of of the tool of the machine tool based on output values of the current sensor, the voltage sensor, the flow rate sensor, and the temperature sensor, and processing information provided from a controller of the machine tool, and provides the monitoring state and the monitoring information to the controller of the machine tool; and a monitoring device which stores processing procedure data based on the monitoring state and the monitoring information of the tool provided from the control module, and detects tool abnormality of the machine tool through the processing procedure data.

Description

공작기계의 공구이상 검출장치{Apparatus for detecting malfunction of tool for machine tool}BACKGROUND OF THE INVENTION 1. Field of the Invention [0001]

본 발명은 공작기계의 공구이상 검출장치에 관한 것이다. 보다 상세하게 설명하면, 수치제어기능(Numeric Control)을 가지는 공작기계의 운전시에 발생할 수 있는 공구의 마모상태, 공구와 소재 간의 이상상태 또는 프로그램에 의해 동작되는 공작기계의 이상상태 등을 효과적으로 검출하기 위해 전류감지센서, 전압감지센서 이외에 유량센서 및 온도센서 등을 이용하는 공작기계의 공구이상 검출장치에 관한 것이다.BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] More specifically, the present invention can effectively detect a wear state of a tool that may occur during operation of a machine tool having a numerical control function (Numeric Control), an abnormal state between a tool and a workpiece, or an abnormal state of a machine tool operated by a program And more particularly, to a tool abnormality detecting device for a machine tool using a flow sensor and a temperature sensor in addition to a current sensor and a voltage sensor.

최근 전자기술의 발달과 더불어 더욱 정밀하면서도 수치제어 기능을 가지는 공작기계가 다양하게 개발되어 사용되고 있다.With the recent development of electronic technology, machine tools having more precise numerical control functions have been developed and used.

특히 이러한 공작기계를 사용하여 소재를 가공하는 경우 통상 공구의 마모 정도, 또는 공구와 소재 간의 접촉상태나 공작기계에의 공구의 설치상태 등에 따라 가공 정밀도 등이 달라진다. Particularly, when machining a material using such a machine tool, the machining accuracy depends on the degree of abrasion of the tool, the contact state between the tool and the material, and the installation state of the tool on the machine tool.

따라서 이러한 공구 마모의 정도, 공구와 소재 간의 접촉상태 등을 확인하기 위해서는 작업자가 가공 후의 공작물의 가공상태 또는 공구의 마모 정도를 수시로 육안으로 확인하여야 하며, 또한 육안으로 공구의 마모상태와 공작물의 가공상태를 확인하는 경우에도 작업자의 숙련도에 따라 그 판단 결과가 다르고, 또한 공구를 공구대에 장착하는 상태도 작업자의 숙련도에 따라 다르며, 따라서 작업자에 따라 공작물의 가공 품질과 공구의 수명 등에 있어서 차이가 있다.Therefore, in order to check the degree of such tool wear and the contact state between the tool and the workpiece, the operator must visually check the machining state of the workpiece after machining or the degree of wear of the tool from time to time. Even if the state is checked, the judgment result is different according to the skill level of the worker, and the state in which the tool is mounted on the tool stand is also different according to the skill level of the worker. Therefore, depending on the worker, there is a difference in the working quality of the workpiece and the tool life have.

결국 공작기계의 공구를 이용해 소재를 가공할 때 사람의 육안이 아닌 객관적이고 정확한 방법으로 공작기계의 이상여부 등을 검출할 수 있는 시스템이 필요한 상황이다. As a result, when machining a material using a tool of a machine tool, it is necessary to have a system that can detect the abnormality of the machine tool in an objective and accurate manner, not a human eye.

한국공개특허공보 특2000-0065123호Korean Patent Publication No. 2000-0065123

본 발명은 상기의 문제점을 해결하기 위해 안출된 것으로서, 수치제어기능(Numeric Control)을 가지는 공작기계의 운전시에 발생할 수 있는 공구의 마모상태, 공구와 소재 간의 이상상태 또는 프로그램에 의해 동작되는 공작기계의 이상상태 등을 효과적으로 검출하기 위해 전류감지센서, 전압감지센서 이외에 유량센서 및 온도센서 등을 이용하는 공작기계의 공구이상 검출장치에 관한 것이다.SUMMARY OF THE INVENTION The present invention has been conceived in order to solve the above-mentioned problems, and it is an object of the present invention to provide an apparatus and a method for operating a tool having a numerical control function, And more particularly, to a tool abnormality detecting device for a machine tool using a flow sensor and a temperature sensor in addition to a current sensor and a voltage sensor for effectively detecting an abnormal state of a machine.

본 발명에 의하면, 모터구동 유닛의 전력선에 설치되어 전류를 측정하는 전류감지센서; 상기 모터구동 유닛의 전력선에 설치되어 전압을 측정하는 전압감지센서; 공작기계의 공구로 소재를 가공시 공구와 소재 사이에 뿌려지는 절삭유의 유량을 측정하는 유량센서; 상기 절삭유의 온도를 측정하는 온도센서; 상기 전류감지센서, 전압감지센서, 유량센서 및 온도센서의 출력값과, 공작기계의 제어기로부터 제공받은 가공정보를 바탕으로 공작기계의 공구의 감시상태 및 감시정보를 산출하여 상기 공작기계의 제어기로 제공하는 제어모듈; 및 상기 제어모듈로부터 제공되는 공구의 감시상태 및 감시정보를 바탕으로 가공과정 데이터를 저장하고, 상기 가공과정 데이터를 통해 공작기계의 공구 이상여부를 검출하는 모니터링 장치;를 포함하는 것을 특징으로 하는 공작기계 운전시 이상여부 검출장치를 제공한다.According to the present invention, there is provided a motor driving apparatus comprising: a current sensor installed in a power line of a motor drive unit and measuring a current; A voltage sensor installed on a power line of the motor driving unit and measuring a voltage; A flow sensor for measuring the flow rate of cutting oil sprayed between the tool and the workpiece when the workpiece is machined by a tool of a machine tool; A temperature sensor for measuring the temperature of the cutting oil; The monitoring state and the monitoring information of the tool of the machine tool are calculated based on the output values of the current sensor, the voltage sensor, the flow sensor and the temperature sensor and the machining information provided from the controller of the machine tool, Control module; And a monitoring device for storing machining process data based on monitoring status and monitoring information of the tool provided from the control module and for detecting whether or not the tool of the machine tool is abnormal through the machining process data, An abnormality detecting device is provided during operation of a machine.

한편, 상기 제어모듈은 유량센서 및 온도센서로부터 측정된 절삭유의 유량과 온도를 통해 절삭유의 점성도를 예측하고, 상기 절삭유의 점성도에 따라 절삭유의 교체주기를 예측하여 공작기계의 공구의 마모도를 예측할 수 있는 것을 특징으로 한다.On the other hand, the control module predicts the viscosity of the cutting oil through the flow rate and the temperature of the cutting oil measured from the flow sensor and the temperature sensor, predicts the replacement cycle of the cutting oil according to the viscosity of the cutting oil, .

본 발명은 전류감지센서, 전압감지센서 이외에 유량센서 및 온도센서 등을 이용해 공작기계 운전시 공구의 마모상태, 공구와 소재 간의 이상상태 또는 프로그램에 의해 동작되는 공작기계의 이상상태 등을 효과적으로 검출할 수 있는 효과가 있다. The present invention can effectively detect the wear state of the tool, the abnormal state between the tool and the workpiece, or the abnormal state of the machine tool operated by the program in the operation of the machine tool by using the flow sensor and the temperature sensor in addition to the current sensor and the voltage sensor There is an effect that can be.

도 1은 본 발명에 의한 공작기계의 공구이상 검출장치의 구성도이다. 1 is a configuration diagram of a tool abnormality detecting device for a machine tool according to the present invention.

이하, 본 발명의 바람직한 실시예를 첨부된 도면들을 참조하여 상세히 설명한다. 우선 각 도면의 구성요소들에 참조번호를 부가함에 있어서, 동일한 구성요소들에 대해서는 비록 다른 도면상에 표시되더라도 가능한 한 동일한 부호를 가지도록 하고 있음에 유의해야 한다. 또한 본 발명을 설명함에 있어, 관련된 공지 구성 또는 기능에 대한 구체적인 설명이 본 발명의 요지를 흐릴 수 있다고 판단되는 경우에는 그 상세한 설명은 생략한다. Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. First, in adding reference numerals to constituent elements of each drawing, it should be noted that the same constituent elements are denoted by the same reference numerals even though they are shown in different drawings. In the following description of the present invention, a detailed description of known functions and configurations incorporated herein will be omitted when it may make the subject matter of the present invention rather unclear.

도 1은 본 발명에 의한 공작기계의 공구이상 검출장치의 구성도이다. 1 is a configuration diagram of a tool abnormality detecting device for a machine tool according to the present invention.

도 1을 참조하면, 본 발명에 의한 공작기계의 공구이상 검출장치(10)는 전류감지센서(100), 전압감지센서(200), 유량센서(300), 온도센서(400), 제어모듈(500), 공작기계 제어기(600) 및 모니터링 장치(700)를 포함한다. 1, a tool abnormality detecting apparatus 10 for a machine tool according to the present invention includes a current sensor 100, a voltage sensor 200, a flow sensor 300, a temperature sensor 400, a control module 500, a machine tool controller 600, and a monitoring device 700.

상기 전류감지센서(100)는 모터구동 유닛(800)의 전력선에 설치되어 전류를 측정하는 역할을 한다. 상기 전압감지센서(200)는 모터구동 유닛(800)의 전력선에 설치되어 전압을 측정하는 역할을 한다. 상기 전류감지센서(100)와 전압감지센서(200)는 모터구동 유닛(800)에 가해지는 전류값과 전압값을 측정하여 제어모듈(500)로 전송하며, 전송되는 전류값과 전압값은 모터구동 유닛(800)에 가해지는 부하정도에 따라 상승 또는 하강하게 된다. 그리고 상기 전류감지센서(100)와 전압감지센서(200)는 모터구동 유닛(800)의 전력선에 각각 설치되어 모터구동 유닛(800)에서 출력되는 부하 전류값과 부하 전압값을 제어모듈(500)로 개별적으로 전송하게 된다. The current sensor 100 is installed on a power line of the motor driving unit 800 and measures a current. The voltage sensing sensor 200 is installed on a power line of the motor driving unit 800 and measures a voltage. The current sensing sensor 100 and the voltage sensing sensor 200 measure a current value and a voltage value applied to the motor driving unit 800 and transmit it to the control module 500. The current value and the voltage value, And increases or decreases depending on the degree of load applied to the drive unit 800. The current sensing sensor 100 and the voltage sensing sensor 200 are respectively installed in the power lines of the motor driving unit 800 to control the load current value and the load voltage value output from the motor driving unit 800, Respectively.

상기 유량센서(300)는 공작기계의 공구로 소재를 가공시 공구와 소재 사이에 뿌려지는 절삭유의 유량을 측정하는 역할을 한다. 상기 온도센서(400)는 절삭유의 온도를 측정하는 역할을 한다. 특히 절삭유는 공구로 소재를 절삭하고자 할 경우 윤활유의 역할을 하기 때문에 절삭유의 점성도가 중요하다. 따라서 유량센서(300) 및 온도센서(400)를 통해 절삭유의 유량과 온도를 측정하여 절삭유의 점성도를 예측하게 되고, 상기 예측된 절삭유의 점성도에 따라 절삭유의 교체시기를 예측할 수 있기 때문에 유량센서(300) 및 온도센서(400)의 역할은 중요할 수 밖에 없다. 이와같이 절삭유의 상태를 파악함으로서 공작기계의 공구의 마모도를 미리 예측할 수 있게 된다. The flow sensor 300 measures the flow rate of the cutting oil sprayed between the tool and the workpiece when the workpiece is machined by the tool of the machine tool. The temperature sensor 400 measures the temperature of the cutting oil. Particularly, cutting oil plays a role of lubricant when cutting a material with a tool, so the viscosity of the cutting oil is important. Accordingly, it is possible to estimate the viscosity of the cutting oil by measuring the flow rate and the temperature of the cutting oil through the flow sensor 300 and the temperature sensor 400, and predict the replacement time of the cutting oil according to the predicted viscosity of the cutting oil. 300 and the temperature sensor 400 are important. By grasping the state of the cutting oil in this way, the wear of the tool of the machine tool can be predicted in advance.

상기 제어모듈(500)은 전류감지센서(100), 전압감지센서(200), 유량센서(300) 및 온도센서(400)의 출력값과, 공작기계의 제어기(600)로부터 제공받은 가공정보를 바탕으로 공작기계의 공구의 감시상태 및 감시정보를 산출하여 공작기계의 제어기(600)로 제공하는 역할을 한다. 따라서 상기 출력값을 통해 전류값, 전압값, 절삭유의 유량 및 온도를 알게 되고, 이러한 출력값은 공작기계의 제어기(600)로부터 제공받은 가공정보(예를 들어, 가공신호, 공정신호 등)와 결합되어 공작기계의 공구의 감시상태 및 감시정보(예를 들어, 공구의 마모정도 등)를 산출할 수 있게 된다. The control module 500 controls the output values of the current sensing sensor 100, the voltage sensing sensor 200, the flow sensor 300 and the temperature sensor 400 and the processing information provided from the controller 600 of the machine tool And provides monitoring status and monitoring information of the tool of the machine tool to the controller 600 of the machine tool. Accordingly, the output value is known through the output value, and the output value is combined with processing information (for example, a machining signal, a process signal, etc.) provided from the controller 600 of the machine tool It is possible to calculate the monitoring status and monitoring information (e.g., the degree of wear of the tool) of the tool of the machine tool.

또한, 상기 제어모듈(500)은 유량센서 및 온도센서로부터 측정된 절삭유의 유량과 온도를 통해 절삭유의 점성도를 예측하고, 상기 절삭유의 점성도에 따라 절삭유의 교체주기를 예측하여 공작기계의 공구의 마모도를 예측할 수 있다. The control module 500 estimates the viscosity of the cutting oil through the flow rate and the temperature of the cutting oil measured from the flow sensor and the temperature sensor, predicts the replacement cycle of the cutting oil according to the viscosity of the cutting oil, Can be predicted.

상기 모니터링 장치(700)는 제어모듈(500)로부터 제공되는 공구의 감시상태 및 감시정보를 바탕으로 가공과정 데이터를 저장하고, 상기 가공과정 데이터를 통해 공작기계 운전시 공구의 이상여부를 검출하는 역할을 한다. 특히 상기 모니터링 장치(700)는 저장된 가공과정 데이터를 환경설정, 측정, 공정설정, 모니터링 등의 프로그램 모듈로 이루어진 모니터링 프로그램을 통해 공작기계 운전시 공구의 이상여부를 검출하게 된다. 이는 사용자의 선택 또는 제어명령에 따라 모니터링 프로그램이 적절한 프로그램 모듈을 수행함으로써 모니터링에 필요한 정보의 입출력, 측정 또는 모니터링 작업이 이루어질 수 있다.The monitoring device 700 stores machining process data based on monitoring status and monitoring information of a tool provided from the control module 500 and detects whether the tool is abnormal during operation of the machine tool through the machining process data . Particularly, the monitoring device 700 detects the abnormality of the tool during operation of the machine tool through a monitoring program including program modules such as environment setting, measurement, process setting, monitoring, and the like. This can be accomplished by the monitoring program executing appropriate program modules according to the user's selection or control command, thereby inputting / outputting, measuring or monitoring information necessary for monitoring.

따라서 본 발명을 통한 공작기계의 공구이상 검출장치는 전류감지센서, 전압감지센서 이외에 유량센서 및 온도센서 등을 이용해 공작기계 운전시 공구의 마모상태, 공구와 소재 간의 이상상태 또는 프로그램에 의해 동작되는 공작기계의 이상상태 등을 효과적으로 검출할 수 있게 된다. Therefore, the tool abnormality detection apparatus of the present invention can be applied to various types of apparatuses, such as a tool wear state, an abnormal state between a tool and a workpiece, or a program by using a flow sensor, a temperature sensor, It is possible to effectively detect an abnormal state of the machine tool or the like.

이상의 설명은 본 발명을 예시적으로 설명한 것에 불과한 것으로, 본 발명이 속하는 기술분야에서 통상의 지식을 가지는 자라면 본 발명의 본질적인 특성에서 벗어나지 않는 범위에서 다양한 변형이 가능할 것이다. 따라서 본 명세서에 개시된 실시예들은 본 발명을 한정하기 위한 것이 아니라 설명하기 위한 것이고, 이러한 실시예에 의하여 본 발명의 사상과 범위가 한정되는 것은 아니다. 본 발명의 범위는 아래의 청구범위에 의하여 해석되어야 하며, 그와 동등한 범위 내에 있는 모든 기술은 본 발명의 권리범위에 포함되는 것으로 해석되어야 할 것이다.While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. Therefore, the embodiments disclosed in the present specification are intended to illustrate rather than limit the present invention, and the scope and spirit of the present invention are not limited by these embodiments. The scope of the present invention should be construed according to the following claims, and all the techniques within the scope of the present invention should be construed as being included in the scope of the present invention.

10: 공작기계의 공구이상 검출장치
100: 전류감지센서
200: 전압감지센서
300: 유량센서
400: 온도센서
500: 제어모듈
600: 공작기계 제어기
700: 모니터링 장치
800: 모터구동 유닛
10: Tool abnormality detection device of machine tool
100: Current sensor
200: Voltage detection sensor
300: Flow sensor
400: Temperature sensor
500: control module
600: machine tool controller
700: Monitoring device
800: motor drive unit

Claims (2)

모터구동 유닛의 전력선에 설치되어 전류를 측정하는 전류감지센서;
상기 모터구동 유닛의 전력선에 설치되어 전압을 측정하는 전압감지센서;
공작기계의 공구로 소재를 가공시 공구와 소재 사이에 뿌려지는 절삭유의 유량을 측정하는 유량센서;
상기 절삭유의 온도를 측정하는 온도센서;
상기 전류감지센서, 전압감지센서, 유량센서 및 온도센서의 출력값과, 공작기계의 제어기로부터 제공받은 가공정보를 바탕으로 공작기계의 공구의 감시상태 및 감시정보를 산출하여 상기 공작기계의 제어기로 제공하는 제어모듈; 및
상기 제어모듈로부터 제공되는 공구의 감시상태 및 감시정보를 바탕으로 가공과정 데이터를 저장하고, 상기 가공과정 데이터를 통해 공작기계의 공구 이상여부를 검출하는 모니터링 장치;를 포함하되,
상기 제어모듈은 유량센서 및 온도센서로부터 측정된 절삭유의 유량과 온도를 통해 절삭유의 점성도를 예측하고, 상기 절삭유의 점성도에 따라 절삭유의 교체주기를 예측하여 공작기계의 공구의 마모도를 예측할 수 있는 것을 특징으로 하는 공작기계의 공구이상 검출장치.
A current sensor installed on a power line of the motor driving unit and measuring a current;
A voltage sensor installed on a power line of the motor driving unit and measuring a voltage;
A flow sensor for measuring the flow rate of cutting oil sprayed between the tool and the workpiece when the workpiece is machined by a tool of a machine tool;
A temperature sensor for measuring the temperature of the cutting oil;
The monitoring state and the monitoring information of the tool of the machine tool are calculated based on the output values of the current sensor, the voltage sensor, the flow sensor and the temperature sensor and the machining information provided from the controller of the machine tool, Control module; And
And a monitoring device for storing machining process data on the basis of the monitoring status and monitoring information of the tool provided from the control module and for detecting a tool abnormality of the machine tool through the machining process data,
The control module estimates the viscosity of the cutting oil through the flow rate and the temperature of the cutting oil measured from the flow sensor and the temperature sensor and predicts the replacement cycle of the cutting oil according to the viscosity of the cutting oil to predict the wear of the tool of the machine tool Characterized in that the tool abnormality detecting device of the machine tool.
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KR20240106656A (en) 2022-12-29 2024-07-08 주식회사 타키온테크 Analysis of causes of defects in the precision machining process and system for predicting defects

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