KR101625478B1 - Apparatus for depositing film with vertically stacked heaters and method for depositing film using it - Google Patents
Apparatus for depositing film with vertically stacked heaters and method for depositing film using it Download PDFInfo
- Publication number
- KR101625478B1 KR101625478B1 KR1020150053050A KR20150053050A KR101625478B1 KR 101625478 B1 KR101625478 B1 KR 101625478B1 KR 1020150053050 A KR1020150053050 A KR 1020150053050A KR 20150053050 A KR20150053050 A KR 20150053050A KR 101625478 B1 KR101625478 B1 KR 101625478B1
- Authority
- KR
- South Korea
- Prior art keywords
- substrate
- heater
- thin film
- reaction chamber
- substrates
- Prior art date
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/458—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for supporting substrates in the reaction chamber
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/458—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for supporting substrates in the reaction chamber
- C23C16/4582—Rigid and flat substrates, e.g. plates or discs
- C23C16/4583—Rigid and flat substrates, e.g. plates or discs the substrate being supported substantially horizontally
- C23C16/4586—Elements in the interior of the support, e.g. electrodes, heating or cooling devices
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/46—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for heating the substrate
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
Abstract
Description
The present invention relates to a thin film deposition apparatus and a thin film deposition method using the same, and more particularly, to a thin film deposition apparatus for depositing a thin film by supplying a reactive gas to a plurality of vertically stacked substrates, and a thin film deposition method using the thin film deposition apparatus.
Methods for depositing a thin film by supplying a reactive gas to a substrate can be classified into an atomic layer deposition (ALD) method and a chemical vapor deposition (CVD) method. The atomic layer thin film deposition method is a method of adsorbing and depositing the substrate on the substrate by alternately supplying the reaction gas and purging the substrate, and the chemical vapor deposition method is a method of simultaneously spraying the reaction gas and depositing on the substrate.
The single substrate reactor, which is a conventional thin film deposition apparatus, directly heated the substrate and uniformly supplied the reaction gas to the substrate at a lower temperature than the substrate. This is because only a single substrate is processed, but a high quality thin film can be obtained. However, the productivity is low in the thin film deposition method in which the deposition rate is slow as in the atomic layer thin film deposition method.
According to a conventional method for improving the productivity of a thin film deposition apparatus, a plurality of substrates are vertically stacked in a reaction furnace, thermal energy is provided from a heater provided outside the reaction furnace, A thin film deposition apparatus for depositing a gas is described.
The above-mentioned thin film deposition apparatus supplies the energy required for the reaction from the outside as a reaction in which the substrate is embedded, and energy transfer efficiency is low. In addition, an injector in which an injection port is formed at a height corresponding to a plurality of substrates is used in order to uniformly inject the reaction gas into a vertically stacked substrate in a reaction furnace. The reactant gas is deteriorated by heat energy supplied from the outside, There is a problem in obtaining a high-quality thin film such as a gas is deposited in the injector.
In order to solve the problems of the background art described above, the present invention provides a thin film deposition apparatus that increases energy transfer efficiency in providing thermal energy from a heater to a substrate.
It is another object of the present invention to provide a thin film deposition apparatus for uniformly depositing a thin film on a plurality of substrates and a thin film deposition method using the same.
Another object of the present invention is to provide a thin-film deposition apparatus and a thin-film deposition method using the thin-film deposition apparatus, which prevent the reaction gas from being deteriorated during the supply of the reactive gas and smoothly flow to increase the quality of the substrate on which the thin-film is deposited.
According to an aspect of the present invention, there is provided a thin film deposition apparatus having a vertical lamination heater, including: a reaction chamber for processing a plurality of substrates; A substrate support for vertically stacking and supporting the plurality of substrates in the reaction chamber; A heating unit arranged to correspond to a lower portion of each of the plurality of substrates and having a plurality of heaters for heating the substrates and a heater support vertically stacking and supporting the plurality of heaters; .
Preferably, the apparatus further comprises: an up-down driving unit for raising and lowering the substrate supporting unit and the heating unit to and from the reaction chamber; And a rotation driving unit for rotating the substrate supporting unit and the heating unit; .
Preferably, the substrate support comprises: a plurality of substrate supports vertically standing on the substrate outlets; And a lift pin coupled to the substrate support and supporting the substrate underneath; .
Preferably, the substrate driving part mounts or detaches the substrate supported on the lift pins by moving the substrate support up and down on the heater. .
Preferably, the substrate driving unit drives the substrate support to slide in the vertical direction along the heater support.
Preferably, the substrate driving unit includes: a substrate spacing plate coupled to a lower end of each of the plurality of substrate supports; An air cylinder for providing a driving force to the substrate separation plate; And a substrate spacing bellows for sealingly securing the substrate spacing plate and the air cylinder; .
Preferably, the heater is formed with a pin insertion groove in which the lift pin is lowered by the substrate driving part to be inserted into the upper surface of the heater.
Preferably, the depth of the pin insertion groove is formed to be equal to the thickness of the lift pin.
Preferably, the heater extension plate extends to the outer periphery of each of the plurality of heaters so as to divide the inside of the reaction chamber horizontally and is disposed close to the inner circumferential surface of the reaction chamber. .
Preferably, the heater extension plate is formed with a bent portion whose outer periphery is bent upward or downward so as to be close to the inner circumferential surface of the reaction chamber.
Preferably, the gas supply unit includes a gas supply nozzle at one side of the reaction chamber to supply a reaction gas for processing the substrate for each space partitioned by the plurality of heaters. And a gas exhaust unit having a gas exhaust port at a position facing the gas supply nozzle to exhaust a reaction gas for each of the partitioned spaces; .
According to another aspect of the present invention, there is provided a method of depositing a thin film using the above-described thin film deposition apparatus, comprising the steps of: sequentially supplying the plurality of substrates from the outside to the substrate supporter while raising the heating section stepwise A substrate carrying step; A substrate placing step of placing the substrate on the heater by lowering the substrate supporting part in a state where the heater is preheated; A gas supply step of supplying a reaction gas into the reaction chamber while rotating the mounted substrate inside the reaction chamber to process the substrate; A gas exhausting step of exhausting the reaction gas from the inside of the reaction chamber; A substrate lifting step of lifting the substrate supporting part to detach the substrate placed on the heater; And a substrate carrying-out step of taking out the plurality of substrates to the outside while gradually lowering the heating part; .
According to the thin film deposition apparatus having the vertical lamination heater of the present invention and the thin film deposition method using the same, it is possible to vertically stack a plurality of substrates to increase the productivity of the substrate per unit area.
In the present invention, a plurality of heaters are disposed so as to correspond to each of a plurality of substrates to increase thermal energy transfer efficiency. By heating only the substrate placed on the heater, deposition reaction inside the reaction chamber is suppressed, and generation of particles can be reduced.
In addition, the present invention can suppress the reaction of the reaction gas by supplying the reaction gas from the outside of the reaction chamber at a low temperature to the substrate.
Further, the present invention provides a heater extension plate horizontally dividing the inside of the reaction chamber, so that the reaction gas can be prevented from flowing up and down the heater, and the reaction gas supply to the substrate can be efficiently improved.
In addition, the present invention can uniformly supply thermal energy and reaction gas to the substrate by supplying and exhausting the reaction gas through the gas supply nozzle and the gas exhaust port provided for each space partitioned by the plurality of heaters while rotating the substrate.
BRIEF DESCRIPTION OF DRAWINGS FIG. 1 is a block diagram showing a configuration of a thin film deposition apparatus according to the present invention; FIG.
2 is a sectional view of a thin film deposition apparatus according to an embodiment of the present invention.
Fig. 3 is a view showing a state in which a lift pin constituting the present invention is spaced apart from a heater. Fig.
4 is a partial perspective view showing a state in which a lift pin constituting the present invention is spaced apart from a heater;
5 is a configuration diagram showing a state in which a substrate is placed on a heater;
6 is a perspective view showing a state where a substrate is placed on a heater.
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. 1 and 2, a thin film deposition apparatus having a vertical lamination heater according to an embodiment of the present invention includes a
The
The
A plurality of substrates are vertically erected on the periphery of the plurality of substrates so as to vertically stack and support the plurality of substrates. In order to stably support the substrates, three or
The
The
The
4, a
Further, the interval between the plurality of
A plurality of heater supports 320 are vertically formed on the outer periphery of the plurality of heaters to vertically stack and support the plurality of heaters. In order to stably support the
The
The
The
The
The substrate spacing bellows 232 airtightens the
The
Since the plurality of heater supports 320 support the outer periphery of the
A plurality of heater supports 320 are positioned at the outer periphery of the
The
The distance between the
The
The
For example, the
The
The
For example, the
Although not shown in the drawing, the
The
The
The rotation
The
The
The
A magnetic fluid is used between the inner and
The chamber bellows 650 can maintain the airtightness between the
The
The
Hereinafter, a process of driving the
Describing in detail the process of raising and lowering the
The
Finally, a process of supplying power to the
Hereinafter, a thin film deposition method in which a substrate is carried, processed, and transported in the thin film deposition apparatus of the present invention will be described in detail with reference to the drawings.
The thin film deposition method of the present invention comprises a substrate carrying step, a substrate carrying step, a gas supplying step, a gas discharging step, a substrate removing step, and a substrate carrying-out step.
In the substrate carry-in step, a plurality of substrates are sequentially supplied from the outside to the substrate support portion while raising the heating portion in a stepwise manner.
3 and 4, the lifting and lowering
In the substrate mounting step, the
5 and 6, the
1, the elevating and lowering
At this time, the process of the substrate lowering by the
In the gas supply step, the substrate is processed by supplying the reaction gas into the
The
In the gas evacuation step, the reaction gas is exhausted from the inside of the reaction chamber.
The reaction gas in the
In the substrate desorption step, the
The lifting and lowering
The
At this time, the process of lowering the
In the substrate take-out step, the plurality of substrates are taken out to the outside while gradually lowering the
The lifting and lowering
Although not shown in the drawings, the substrate may have a temperature controlling heater that can control or maintain the temperature outside the
While the invention has been shown and described with reference to certain embodiments thereof, it will be understood by those skilled in the art that various changes and modifications may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
100: Reaction chamber
200: substrate support
210: substrate support
220: Lift pin
230:
300: heating part
310: heater
320: heater support
330: heater extension plate
400: gas supply unit
410: gas supply nozzle
500: gas exhaust part
510: gas exhaust
600: load lock chamber
610:
620: Power feedthrough
630: outer cylinder
640: inner cylinder
650: chamber bellows
660: Substrate inlet
670: slip ring
Claims (12)
A substrate support for vertically stacking and supporting the plurality of substrates in the reaction chamber; And
A heating unit arranged to correspond to a lower portion of each of the plurality of substrates and having a plurality of heaters for heating the substrates and a heater support vertically stacking and supporting the plurality of heaters; Lt; / RTI >
The substrate supporting unit may include: a plurality of substrate supports vertically standing on the outer sides of the plurality of substrates; A lift pin coupled to the substrate support and supporting the substrate underneath; And a substrate driving unit for mounting and lowering the substrate supporting table and holding the substrate supported on the lift pin on the heater,
Wherein the heater is formed with a fin insert groove into which the lift pin is lowered by the substrate driving unit and inserted into the upper surface of the heater.
An up / down driving unit for raising / lowering the substrate supporting unit and the heating unit to / from the reaction chamber; And
A rotation driving unit for rotating the substrate supporting unit and the heating unit; Further comprising: a thin film deposition apparatus.
Wherein the substrate driving unit drives the substrate support to slide in the vertical direction along the heater support.
Wherein the substrate driving unit includes: a substrate separation plate coupled to a lower end of each of the plurality of substrate support rods;
An air cylinder for providing a driving force to the substrate separation plate; And
A substrate spacing bellows for sealingly securing the substrate spacing plate and the air cylinder; Wherein the thin film deposition apparatus comprises:
Wherein a depth of the pin insertion groove is equal to a thickness of the lift pin.
A heater extension plate extending from an outer periphery of each of the plurality of heaters so as to horizontally partition the inside of the reaction chamber and disposed adjacent to an inner peripheral surface of the reaction chamber; Further comprising: a thin film deposition apparatus.
Wherein the heater extension plate is formed with a bent portion whose outer periphery is bent upward or downward so as to be close to the inner circumferential surface of the reaction chamber.
A gas supply unit having a gas supply nozzle at one side of the reaction chamber to supply a reaction gas for processing the substrate for each space partitioned by the plurality of heaters; And
A gas exhaust unit having a gas exhaust port at a position facing the gas supply nozzle to exhaust a reaction gas for each of the divided spaces; Further comprising: a thin film deposition apparatus.
A substrate carrying step of sequentially supplying the plurality of substrates from the outside to the substrate supporting part while raising the heating part stepwise;
A substrate placing step of placing the substrate on the heater by lowering the substrate supporting part in a state where the heater is preheated;
A gas supply step of supplying a reaction gas into the reaction chamber while rotating the mounted substrate inside the reaction chamber to process the substrate;
A gas exhausting step of exhausting the reaction gas from the inside of the reaction chamber;
A substrate lifting step of lifting the substrate supporting part to detach the substrate placed on the heater; And
A substrate carrying-out step of taking out the plurality of substrates to the outside while gradually lowering the heating part; And depositing a thin film on the substrate.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020150053050A KR101625478B1 (en) | 2015-04-15 | 2015-04-15 | Apparatus for depositing film with vertically stacked heaters and method for depositing film using it |
Applications Claiming Priority (1)
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KR1020150053050A KR101625478B1 (en) | 2015-04-15 | 2015-04-15 | Apparatus for depositing film with vertically stacked heaters and method for depositing film using it |
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KR101625478B1 true KR101625478B1 (en) | 2016-05-30 |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20200137050A (en) * | 2018-05-02 | 2020-12-08 | 어플라이드 머티어리얼스, 인코포레이티드 | Placement substrate support with a curved substrate function |
KR20230103513A (en) | 2021-12-31 | 2023-07-07 | 주식회사 한화 | Layer deposition apparatus having multi-stage heaters and layer deposition method using the same |
KR20230103521A (en) | 2021-12-31 | 2023-07-07 | 주식회사 한화 | Layer deposition apparatus having multi-stage heaters and layer deposition method using the same |
KR20230144361A (en) | 2022-04-07 | 2023-10-16 | 주식회사 한화 | Gas injection apparatus and substrate processing equipment using the same |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101382375B1 (en) | 2011-12-09 | 2014-04-08 | 도쿄엘렉트론가부시키가이샤 | Vertical cvd apparatus |
-
2015
- 2015-04-15 KR KR1020150053050A patent/KR101625478B1/en active IP Right Grant
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101382375B1 (en) | 2011-12-09 | 2014-04-08 | 도쿄엘렉트론가부시키가이샤 | Vertical cvd apparatus |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20200137050A (en) * | 2018-05-02 | 2020-12-08 | 어플라이드 머티어리얼스, 인코포레이티드 | Placement substrate support with a curved substrate function |
KR102516087B1 (en) * | 2018-05-02 | 2023-03-29 | 어플라이드 머티어리얼스, 인코포레이티드 | Batch board support having a bent board function |
US11784075B2 (en) | 2018-05-02 | 2023-10-10 | Applied Materials, Inc. | Batch substrate support with warped substrate capability |
KR20230103513A (en) | 2021-12-31 | 2023-07-07 | 주식회사 한화 | Layer deposition apparatus having multi-stage heaters and layer deposition method using the same |
KR20230103521A (en) | 2021-12-31 | 2023-07-07 | 주식회사 한화 | Layer deposition apparatus having multi-stage heaters and layer deposition method using the same |
KR20230144361A (en) | 2022-04-07 | 2023-10-16 | 주식회사 한화 | Gas injection apparatus and substrate processing equipment using the same |
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