KR101621505B1 - Heating apparatus of induction boiler - Google Patents
Heating apparatus of induction boiler Download PDFInfo
- Publication number
- KR101621505B1 KR101621505B1 KR1020150089650A KR20150089650A KR101621505B1 KR 101621505 B1 KR101621505 B1 KR 101621505B1 KR 1020150089650 A KR1020150089650 A KR 1020150089650A KR 20150089650 A KR20150089650 A KR 20150089650A KR 101621505 B1 KR101621505 B1 KR 101621505B1
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- KR
- South Korea
- Prior art keywords
- induction coil
- induction
- heat storage
- housing
- fluid
- Prior art date
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H1/00—Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
- F24H1/22—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating
- F24H1/34—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water chamber arranged adjacent to the combustion chamber or chambers, e.g. above or at side
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H7/00—Storage heaters, i.e. heaters in which the energy is stored as heat in masses for subsequent release
- F24H7/002—Storage heaters, i.e. heaters in which the energy is stored as heat in masses for subsequent release using electrical energy supply
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/18—Arrangement or mounting of grates or heating means
- F24H9/1809—Arrangement or mounting of grates or heating means for water heaters
- F24H9/1818—Arrangement or mounting of electric heating means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H2250/00—Electrical heat generating means
- F24H2250/08—Induction
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- General Induction Heating (AREA)
Abstract
A heating device of an induction boiler capable of increasing heat storage efficiency in the present invention is disclosed.
A heating device according to the present invention includes a housing having a cylindrical or quadrangular columnar structure and having an outlet port for discharging fluid heated to an upper portion of the housing and an inlet for injecting a circulating fluid is provided in a lower portion of the housing, An induction boiler heat generating apparatus comprising: an induction coil wound around an outer circumferential surface of an installation pipe having a hollow structure, the induction coil being connected to a lower portion of the installation pipe, And a first heat storage unit including a cylindrical installation cover spaced from the outer circumferential surface of the induction coil and having an upper portion closed to receive the induction coil, the heat storage member for storing heat energy between the induction coil and the installation cover, , And the housing covers the installation cover, The fluid is characterized in that is configured to be discharged to the chulsugu through the first heat storage unit.
Accordingly, the present invention has the effect of maximizing the heat storage function by forming a heat storage portion in the outer circumferential surface space of the induction coil, inducing self heat generation of the fluid, and easily accumulating thermal energy.
Description
More particularly, the present invention relates to an induction boiler, and more particularly, to an induction boiler which is capable of minimizing the gap between coils by performing pressure molding of an induction coil at every winding of the induction coil, To a heat generating device of an induction boiler capable of maximizing energy efficiency by forming a heat storage portion in an outer circumferential surface space of an induction coil and a manufacturing method of the induction coil applied thereto.
Generally, a boiler is a device used to burn fuel and heat the water by the heat of combustion. It is installed in a ship, a factory, or a home to provide the necessary hot water or heating water. Oil, coal, etc. are mainly used as fuel for heating water. In contrast, boilers for heating water using electricity have been developed and widely used. However, the boom that uses oil as fuel is the main reason that the current high oil price era has caused an excessive burden on the economy as a result of spending excessive fuel costs on the industry and the family, and the electricity cost is high in an industrial structure that uses electricity from thermal power plants In an industry or a home where a boiler using electricity as an energy source is installed, an excessive amount of electricity is spent, which is a great economic burden.
As shown in FIG. 1, the induction boiler for enhancing the stability of the boiler (main body) is installed in the boiler (main body) according to the temperature of the fluid to be introduced, the discharge temperature to be discharged, Can be controlled automatically.
The main body includes an
The
As shown in the figure, when a small amount of energy is supplied to the fluid to pass through the heater portion to obtain high thermal energy, the length of the flow path is increased and the passage time is increased to obtain high fluid energy.
In order to obtain a large amount of fluid, the fluid introduced into the fluid inlet opens the first electromagnetic opening /
As described above, the upper and lower collector pipes are formed in the upper and lower parts of the body part, and the collector pipe is formed with a partition, and the partition is provided with the electromagnetic opening and closing sides to change the flow channel according to the fluid inlet quantity, the fluid discharge quantity, .
The electromagnetic opening / closing valve includes an opening /
Accordingly, the above-described conventional induction boiler includes a cylindrical outer body, an inlet formed at a lower portion of the outer body, an outlet formed at the upper portion, upper and lower caps formed at the upper and lower ends of the outer body, Wherein the induction coil is installed in the outer body and the induction coil is provided with a tank having a double wall and a round bottom, So that it is convenient to use as a heating and hot water boiler and can obtain desired heating and hot water safely and conveniently without generating noise and soot.
However, the induction boiler has a mechanism for preventing substantial leakage of heat energy by dispersing a plurality of channels of the fluid in the main body, and there is no mechanism for substantially increasing the efficiency. That is, as the induction coil constituting the heater unit is applied to the conventional coil, the energy efficiency due to the existing induction coil is not substantially changed.
SUMMARY OF THE INVENTION The present invention has been made in order to solve the above problems, and an object of the present invention is to minimize the gap between coils by increasing the magnetic induction efficiency by pressing the induction coil during each winding of the induction coil, which is a magnetic induction device of the induction boiler To be able to.
Another object of the present invention is to improve the adhesion between coils by performing glass fiber coating on a pressure-formed induction coil, thereby eliminating generation of noise during the magnetic induction process.
It is a further object of the present invention to provide a heat storage unit composed of magnesium oxide and sand in forming a heat storage unit as an outer circumferential space of an induction coil so as to induce self heat generation of the fluid and to easily accumulate heat energy of the fluid have.
According to an aspect of the present invention, there is provided a heating device for an induction boiler, comprising: a housing having a cylindrical or quadrangular columnar structure; an outlet port for discharging a heated fluid to an upper portion of the housing; And a wiring line for guiding the wiring of the induction coil installed inside the housing, the induction boiler heating device comprising:
A cylindrical installation cover which is wound on the outer circumferential surface of the installation pipe having a hollow structure and communicates with the inlet port to the lower portion of the installation pipe and spaced apart from the outer circumferential surface of the induction coil, / RTI >
And a first heat storage unit on which a heat storage member for storing heat energy is mounted between the induction coil and the installation cover;
And a second heat storage portion on which the heat storage member for storing thermal energy is placed between the housing and the installation cover when the housing receives the installation cover;
Wherein the heat storage member is composed of a mixture of magnesium oxide and sand, wherein the magnesium oxide is loaded in an amount of 5 wt% to less than 10 wt%, and the purity of the magnesium oxide is 99.5% to 99.9%;
And the fluid introduced through the installation channel passes through the first heat storage portion and the second heat storage portion to be discharged to the outlet port by accommodating the installation cover by the housing, It induces a temporary heating even when shutting off,
And a separator to prevent the heat storage material loaded on the first heat storage unit from being discharged through the installation tube,
The induction coil wound around the outer circumferential surface of the installation channel is pressed and compressed by the two plate-like pressing devices to minimize the gap between the induction coils,
The induction coil is coated with a glass fiber coating agent.
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The induction coil of the induction boiler according to the present invention and the method of manufacturing the induction coil to be applied to the induction coil of the induction boiler according to the present invention are characterized in that the induction coil is pressure- Can be reduced. In addition, there is an effect that the heat storage function is maximized by forming the heat storage portion in the outer circumferential surface space of the induction coil, inducing the self heat generation of the fluid and easily accumulating the heat energy.
1 is a view for explaining a structure of a conventional induction boiler.
2 is a perspective view showing an induction heating device according to the present invention.
FIG. 3 is a cross-sectional view of FIG. 2 for illustrating the operation principle of the induction heating device according to the present invention.
FIG. 4 is a diagram illustrating a method of manufacturing the induction coil of FIG. 3;
5 and 6 are experimental data between an induction boiler and an electric boiler according to the present invention.
Fig. 7 is a sheet summarizing the data of Figs. 5 and 6. Fig.
FIG. 8 is a screenshot showing an experimental apparatus photograph and a measurement program of the induction boiler according to the present invention.
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
2 is a perspective view illustrating a heating device of an induction boiler according to the present invention. As shown in the figure, a
A
An induction coil for magnetic induction is provided at an inner center of the
In this process, the fluid is heated by the magnetic induction of the induction coil, and heating of the fluid is accelerated in the heat accumulating portion. Accelerating the fluid heating is to increase the temperature of the fluid rapidly during the initial process and to maintain the latent heat of the fluid. That is, activation of water molecules by magnetic induction is induced to increase the temperature of the fluid, and heat energy that is latent in the heat storage portion can be continuously supplied in the process of heating the inside of the heat storage portion.
The heat storage unit accelerates the heat storage of the fluid passing through the heat storage unit by using a material having a high thermal expansion coefficient and a high thermal conductivity. That is, even if the power of the
Such a heat storage portion is made of magnesium oxide (MgO) powder having high melting point, high basic resistance and electrical insulation, high thermal expansion coefficient and high thermal conductivity. It is preferable that magnesium oxide and sand are mixed and loaded in the heat storage portion, and magnesium oxide is loaded in an amount of 5 wt% to less than 10 wt%. This is because the weight of the magnesium oxide is very low, so that there is a problem of sintering and generation of residual chlorine when the magnesium oxide is 10 wt% or more. When the amount of magnesium oxide is less than 5% by weight, the heat storage function is weakened and the energy efficiency is lowered.
The magnesium oxide used in the present invention has a purity of 99.8% and a low purity, and impurities such as CaO,
In addition, the magnesium oxide is mixed with the sand in powder form to increase the surface area of the magnesium oxide to enhance the heat storage effect, and the powder diameter of the magnesium oxide is preferably approximately 1 mm or less.
3 is a cross-sectional view illustrating an operation principle of the
The
In addition, the
As described above, the
The second
Since the
Therefore, in the present invention, after the
Here, the pressing force and the feeding speed of the plate-like pressing device are different depending on the coil material and the diameter, and may be assumed to be an empirical value for pressing the coil to remove the inter-coil gap. In addition, it is preferable that the
The glass fiber coating may cause a gap between the coils even when the induction coil is pressurized. The coiling is minimized by performing glass fiber coating at each winding of the coils, thereby removing the coil vibration. Such a glass fiber coating uses a conventional coating agent to increase the moisture-proofing effect of the
FIG. 5 is a view showing boiler test operation data using the induction boiler heating device according to the present invention, and FIG. 6 is a sheet showing test operation data of a third party electric boiler.
First, the test according to the present invention was an induction boiler, and the fluid temperature was measured in 12KW capacity, 610 liters of fluid and 5 minutes in 1 hour. The temperature of the tank was measured at the central temperature of the tank. The temperature of the tank was assumed to be the reference temperature for the experiment equality, as the system structure of the electric boiler and the induction boiler were different.
The induction boiler according to the present invention started at an initial temperature of 37.6 ° C and was measured at 59.5 ° C at the end of the test, and the wattage per second increased from 864.7W to 11.7KW. This is because the
On the other hand, the electric boiler used for the experiment was 7.5 KW dedicated to measure the thermal efficiency between the electric boiler and the induction boiler of the present invention with the highest efficiency among the electric boilers. The fluid capacity of the electric boiler was 408 liters, the initial temperature was 35.7 ° C, and the temperature of the fluid rose to 50.2 ° C at the end of the experiment.
Of course, the electric boiler and the induction boiler according to the present invention should have the same capacity, but there is no boiler of the same capacity, and an experiment by separate production causes a problem of deteriorating the efficiency of the product. Therefore, the best efficiency 7.5 KW boiler among the electric boilers sold and the 12 KW induction boiler which is the most commercially available product according to the present invention are compared. Of course, in measuring the efficiency of thermal energy, the capacity of the boiler will not be a problem.
Fig. 7 is a sheet summarizing each experimental data. The efficiency of the boiler corresponding to a substantial temperature rise was calculated. The calculation formula for the boiler efficiency is calculated based on the programmed calculation formula based on the control screen shown in FIG. That is, the conventional efficiency calculation method is applied based on the power consumption, the temperature change, the fluid capacity, and the time corresponding to the induction heating device (located in the center of the screen) of 12 KW capacity based on the tank central temperature of the monitor screen.
As can be seen, the initial temperature of the induction boiler of the present invention increased to 40.0 ° C after 5 minutes at 37.6 ° C, and the efficiency of the boiler was calculated to be 14%. On the other hand, the electric boiler started at 35.7 ° C and after 5 minutes it was 37 ° C, and the electric boiler efficiency was calculated as 8%. After 10 minutes, the efficiency of the induction boiler was measured as 49%, while the efficiency of the electric boiler was measured as low as 15%.
The reason why the efficiency of the induction boiler according to the present invention is calculated at an early stage is that power is supplied to the
In the induction boiler according to the present invention, the efficiency of the boiler is indicated to be 109% at the point of 25 minutes after starting, and the electric boiler is maintained at 36%. This is due to the continuous supply of energy stored during the continuous circulation of the fluid, which continuously reduces the difference between the storage temperature and the actual temperature of the fluid.
In the present invention, when the boiler efficiency is more than 100%, it is not a violation of the energy conservation law. Instead, the efficiency is calculated by measuring every 5 minutes, and the energy of the heat storage portion is received in the process of calculating based on the present temperature and the initial temperature Because. However, even in this calculation method, the electric boiler to be prepared was also experimented under the same conditions, and it was made according to a general calculation formula.
On the other hand, at 60 minutes after the experiment, the fluid temperature of the induction boiler according to the present invention was 59.5 ° C, the fluid temperature of the electric boiler was 49.3 ° C, and the energy efficiency of the induction boiler was calculated as 129% , Electric boilers were calculated as 86%. That is, in the present invention, a temperature rise of 21.9 ° C is induced by heating 610 liters of fluid at 12KWh for 1 hour, and a 408 liters of fluid is heated at 7.5KWh for 1 hour to induce a temperature rise of 13.6 ° C Respectively.
201: Housing 203: Outlet
205: inlet port 207:
209: Mounting bracket 301: Induction coil
303: Installation pipe 305:
307: second storage portion 309: installation cover
311: Membrane
Claims (7)
The induction coil 301 is wound around the outer circumferential surface of the installation pipe 303 having the hollow structure and communicates with the inlet 205 to the lower portion of the installation pipe 303 and is spaced apart from the outer circumferential surface of the induction coil 301 And a mounting cover (309) of a cylindrical structure and hermetically closed to receive the induction coil (301);
And a first heat accumulating unit (305) on which a heat accumulating member for accumulating thermal energy is mounted between the induction coil (301) and the mounting cover (309);
The housing 201 includes the second heat accumulating portion 307 on which the heat accumulating member for accumulating heat energy is placed between the housing 201 and the mounting cover 309 when the housing 201 receives the mounting cover 309 ;
Wherein the heat storage member is composed of a mixture of magnesium oxide and sand, magnesium oxide is loaded in an amount of 5 wt% to less than 10 wt%, and the purity of the magnesium oxide is 99.5% to 99.9%;
The housing 201 accommodates the installation cover 309 so that the fluid introduced through the installation pipe 303 passes through the first storage unit 305 and the second storage unit 307 and flows into the outlet 203 So that temporary heating is induced even when power is cut through the contact between the heat storage member and the fluid,
And a separation membrane 311 to prevent the heat storage material loaded on the first heat storage unit 305 from being discharged through the installation tube 303,
The induction coil 301 wound on the outer circumferential surface of the installation pipe 303 is press-compressed by the two plate-like pressing devices so as to minimize the gap between the induction coils 301,
Wherein the induction coil (301) is coated with a glass fiber coating agent.
Priority Applications (1)
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KR1020150089650A KR101621505B1 (en) | 2015-06-24 | 2015-06-24 | Heating apparatus of induction boiler |
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KR1020150089650A KR101621505B1 (en) | 2015-06-24 | 2015-06-24 | Heating apparatus of induction boiler |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108518846A (en) * | 2018-04-12 | 2018-09-11 | 佛山市松吉电器科技有限公司 | Metal-magnetic needle |
WO2018169363A1 (en) * | 2017-03-17 | 2018-09-20 | 코웨이 주식회사 | Hot water generator |
CN108917179A (en) * | 2018-05-29 | 2018-11-30 | 上海菱跃工贸有限公司 | A kind of novel electromagnetic induction heating device |
CN109595789A (en) * | 2019-02-13 | 2019-04-09 | 深圳热鑫能源科技有限公司 | A kind of horizontal hot water machine |
KR102020550B1 (en) * | 2018-06-15 | 2019-09-10 | 에스케이해운 주식회사 | Accommodation Heating of Vessel and Fresh Water Generation System Using Induction Heater |
CN110530018A (en) * | 2019-08-29 | 2019-12-03 | 中能鑫凯(山东)节能科技有限公司 | Superconductor thermal storage boiler |
CN111511052A (en) * | 2020-02-18 | 2020-08-07 | 延边硕松新能源科技有限公司 | Heating device for electromagnetic induction boiler |
KR102169526B1 (en) * | 2019-04-19 | 2020-11-04 | (주)그린피아 에너지 | induction boiler |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101190273B1 (en) * | 2012-07-27 | 2012-10-12 | 김환중 | Serial-connected electric boiler |
-
2015
- 2015-06-24 KR KR1020150089650A patent/KR101621505B1/en active IP Right Grant
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101190273B1 (en) * | 2012-07-27 | 2012-10-12 | 김환중 | Serial-connected electric boiler |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2018169363A1 (en) * | 2017-03-17 | 2018-09-20 | 코웨이 주식회사 | Hot water generator |
CN108518846A (en) * | 2018-04-12 | 2018-09-11 | 佛山市松吉电器科技有限公司 | Metal-magnetic needle |
CN108917179A (en) * | 2018-05-29 | 2018-11-30 | 上海菱跃工贸有限公司 | A kind of novel electromagnetic induction heating device |
KR102020550B1 (en) * | 2018-06-15 | 2019-09-10 | 에스케이해운 주식회사 | Accommodation Heating of Vessel and Fresh Water Generation System Using Induction Heater |
CN109595789A (en) * | 2019-02-13 | 2019-04-09 | 深圳热鑫能源科技有限公司 | A kind of horizontal hot water machine |
CN109595789B (en) * | 2019-02-13 | 2024-02-06 | 深圳热鑫能源科技有限公司 | Horizontal water heater |
KR102169526B1 (en) * | 2019-04-19 | 2020-11-04 | (주)그린피아 에너지 | induction boiler |
CN110530018A (en) * | 2019-08-29 | 2019-12-03 | 中能鑫凯(山东)节能科技有限公司 | Superconductor thermal storage boiler |
CN111511052A (en) * | 2020-02-18 | 2020-08-07 | 延边硕松新能源科技有限公司 | Heating device for electromagnetic induction boiler |
KR102143816B1 (en) * | 2020-02-18 | 2020-08-12 | 지오종합건설 주식회사 | Heating apparatus for induction boiler |
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