KR101618357B1 - Electric generator - Google Patents

Electric generator Download PDF

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Publication number
KR101618357B1
KR101618357B1 KR1020150056185A KR20150056185A KR101618357B1 KR 101618357 B1 KR101618357 B1 KR 101618357B1 KR 1020150056185 A KR1020150056185 A KR 1020150056185A KR 20150056185 A KR20150056185 A KR 20150056185A KR 101618357 B1 KR101618357 B1 KR 101618357B1
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KR
South Korea
Prior art keywords
case
armature
field
ring core
plate
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KR1020150056185A
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Korean (ko)
Inventor
윤양운
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윤양운
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Priority to KR1020150056185A priority Critical patent/KR101618357B1/en
Priority to PCT/KR2016/004184 priority patent/WO2016171500A1/en
Application granted granted Critical
Publication of KR101618357B1 publication Critical patent/KR101618357B1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/17Stator cores with permanent magnets

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Iron Core Of Rotating Electric Machines (AREA)
  • Permanent Magnet Type Synchronous Machine (AREA)

Abstract

The present invention relates to a generator, and more particularly, to a generator having a case having an upper case disposed on the upper side and a lower case coupled to a lower portion of the upper case, A shaft portion rotatably installed in the case; A field magnet disposed on the upper side and the lower side of the shaft portion inside the case and having a plurality of permanent magnets arranged on one surface thereof; An armature disposed between the field and coupled to the case, the armature having a plurality of coils arranged therein; Wherein the magnet has a base fixed to the shaft portion so as to be rotatable together with the shaft portion, a ring core having one surface fixedly seated on the base and a plurality of permanent magnets arranged and fixed on the other surface, Silicon is formed by winding a thin plate strip having a predetermined weight ratio and fixing it with an impregnation agent, and the thin plate strip is formed to have a thickness of 0.5 mm or less.
The generator according to the present invention is a generator in which a ring core formed by superposing a silicon thin plate containing silicon in place of a conventional iron plate is used as a yoke in which permanent magnets are installed to reduce the iron loss and increase the relative permeability, .

Description

Generators {Electric generator}

The present invention relates to a generator, and more particularly, to a generator for producing electric energy using wind power, in which a ring core formed by superimposing a silicon steel sheet in a ring shape on a field where a magnet is installed is applied to reduce iron loss To a generator capable of increasing power generation efficiency.

There are various types of generators, and two types of generators that are structurally different among the types using permanent magnets for field magnets are described in order.

A generator of a radial gap type in which a stator is arranged around the outer periphery of a cylindrical rotor is arranged in a direction in which a plurality of permanent magnets surround the circumference of the rotor and a magnetic pole of the permanent magnet Radially, and the stator is arranged to face the permanent magnet. The stator has a structure in which a coil is wound on an iron core having a plurality of teeth in a surface facing the rotor. By using such an iron core, the magnetic flux generated from the magnetic pole of the rotor can be passed through the coil, thereby generating a large torque in the case of a motor and a large voltage in the case of a generator.

However, there is a problem that the use of the iron core causes loss torque based on cogging torque or hysteresis loss of the iron core, thereby increasing the initial torque. This problem can be solved by removing the iron core, but since the magnetic efficiency is lowered, there is a disadvantage that a large output can not be obtained in the radial gap type generator.

Also, as the Nacelle accommodating the generator is increased in the generator using the radial gap type, the wind receiving area of the propeller is reduced, and the rotational force of the propeller is lowered. That is, as the size of the generator becomes larger, the efficiency of wind power generation is lowered.

Another type is an axial gap type generator in which a stator is arranged so as to face axially opposite to a one-way rotor.

The generator of the axial gap type is attached to the case so that the yoke formed of an iron plate is integrated, and a plurality of permanent magnets are arranged on the surface of the yoke and arranged vertically in the fixed axis direction through the spacers. The permanent magnets may be arranged in any one of the yokes, but magnetic efficiency is enhanced by arranging permanent magnets on the surfaces of both yokes. An armature is disposed between the yokes. The armature is fixed to a base on which a plurality of coils are accommodated to form a stator, and is fixed to a fixed shaft. The fixed shaft is rotatably supported by the housing through a bearing.

Such a structure can increase the output without using an iron core (core) by enlarging the surface of the magnetic pole. Neodymium, which is one of rare earth metals, and neodymium magnet, which is a metal compound of iron (Fe) Nd-Fe-B) is used, there is no problem of magnetic saturation due to the iron core. Therefore, there is an advantage that the performance can be fully utilized and used as a high-output rotating machine.

However, as described above, the stator of the generator is mainly composed of the core and the armature coil, and the magnets are arranged on the rotor and the yoke, and the magnetic flux generated by the magnet and the electric current of the current are used to increase the weight of the generator as a whole. There is a limitation in shortening the width. In addition, since the yoke on which the armature coils are arranged is formed of an iron plate, the efficiency of the generator due to the iron loss is deteriorated.

KR 10-2009-0096672 A KR 10-1041737 B1 KR 10-1265825 B1

SUMMARY OF THE INVENTION The present invention has been made in order to solve the conventional problems as described above, and it is an object of the present invention to reduce the iron loss and increase the relative permeability by applying a ring core formed by superposing a silicon thin plate containing silicon instead of a conventional iron plate, And to provide a generator capable of enhancing power generation efficiency.

According to an aspect of the present invention, there is provided a generator including a case having an upper case disposed on the upper side and a lower case coupled to a lower portion of the upper case, A shaft portion rotatably installed in the case; A field magnet disposed on the upper side and the lower side of the shaft portion inside the case and having a plurality of permanent magnets arranged on one surface thereof; An armature disposed between the fields and coupled to the case, the armature having a plurality of coils arranged therein; Wherein the ring core comprises a base fixed to the shaft portion so as to be rotatable together with the shaft portion, a ring core having one surface fixedly seated on the base and a plurality of permanent magnets arranged and fixed on the other surface, And a hollow plate is formed on the inner side of the hollow plate and the thin plate strip is formed to have a thickness of 0.5 mm or less.

The field magnet further comprises an array portion provided on the other surface of the ring core to arrange the permanent magnets at a uniform interval along the circumferential direction of the ring core, An insertion groove having a size corresponding to the permanent magnet is formed so as to be spaced apart along the circumferential direction of the ring core.

Wherein the upper case includes an upper plate and an upper wall extending a predetermined length downward from an edge of the upper plate to form a first accommodation space between the upper plate and the lower plate, Wherein the armature has a height corresponding to an interval between the upper plate and the lower plate, and the inner diameter of the upper and lower walls is smaller than the inner diameter of the lower and upper walls, And an upper end fixed to the upper plate and a lower end fixed to the lower plate, and a fixing part extending from the inner circumferential surface of the fixing part toward the center of the fixing part and passing through the center so as to allow the shaft part to pass therethrough Holes are formed and a plurality of coils are arranged along the circumferential direction.

The armature is formed by molding and fixing a plurality of coils adjacent to each other in a position fixing portion provided inside a mold having a cavity corresponding to the outer shape of the armature, and then fixing the coils adjacent to each other.

Wherein the upper case has an upper plate, the lower case has a lower plate, the armature has an outer diameter corresponding to an outer diameter of the upper plate and the lower plate, an upper end fixed to the upper plate, and a lower end fixed to the lower plate, And a molding part extending from the inner circumferential surface of the fixing part toward the center of the fixing part and having a through hole formed at a center thereof so that the shaft part can pass therethrough and the coils being arranged adjacent to each other along the circumferential direction, And a coupling unit coupled to the upper plate, the fixing unit, and the lower plate to couple the upper case, the armature, and the lower case to each other.

Wherein the fixing portion is formed of aluminum and the armature has the fixing portion disposed inside a mold having a cavity corresponding to the outer shape of the armature and the plurality of coils are arranged and fixed adjacent to the position fixing portion provided inside the mold And then molded with a resin.

Wherein the armature further comprises a support portion for supporting the molding portion with respect to the fixing portion, wherein the support portion is fixed to the inner circumferential surface of the fixing portion at one side and the first support portion supports the bottom edge of the molding portion at the other side, And a second supporting part for fixing the upper surface of the molding of the molding part to the other side, wherein one side is fixed to the inner circumferential surface of the fixing part at the upper part of the molding part.

Wherein the upper case has an upper plate and the lower case has a lower plate, the field includes a first field provided on the upper side of the shaft and a plurality of permanent magnets arranged on a lower surface thereof, A second field provided on a shaft portion and having a plurality of permanent magnets arranged on an upper surface facing the lower surface of the first field; a second field provided on the shaft portion below the second field and having a plurality of permanent magnets arranged on a lower surface thereof; And a fourth field provided on the shaft at a lower portion of the third yoke and having a plurality of permanent magnets arranged on an upper surface facing the lower surface of the third field, Wherein the armature includes a first armature installed between the first field and the second field and a second armature provided between the third field and the fourth field, include Wherein the first armature has a first fixing part having an outer diameter corresponding to the outer diameter of the upper plate and having an upper end fixed to the upper plate and a second fixing part extending from the inner circumferential surface of the first fixing part toward the center of the first fixing part, Wherein the first armature includes a first through hole through which the shaft portion can pass and a plurality of coils are arranged adjacently to each other along the circumferential direction within the first armature, A second fixing part whose upper end is coupled to the lower end of the first fixing part and whose lower end is fixed to the lower fixing plate and which extends from the inner circumferential surface of the second fixing part toward the center of the second fixing part, And a second molding part having a plurality of coils arranged adjacent to each other along the circumferential direction, wherein the first molding part and the second molding part are disposed adjacent to each other in the circumferential direction, It characterized by further comprising a; 2 are fastened to pass through the lower plate and the fixed coupling part for coupling to each other the upper case and the armature and the lower case.

According to an aspect of the present invention, there is provided a generator including a case having an upper case disposed on the upper side and a lower case coupled to a lower portion of the upper case, A shaft portion installed in the case to rotatably support the case; A field magnet installed in the upper case and the lower case respectively and having a plurality of permanent magnets arranged therein; And an armature that is disposed between a field installed in the upper case and a field installed in the lower case and is coupled to the shaft and has a plurality of coils arranged therein, the field being fixed to the inner peripheral surface of the case, And the ring core is formed in a circular plate shape having a hollow portion formed inside by winding a thin plate strip, and the thin plate strip is formed to have a thickness of 0.5 mm or less .

The case includes an intermediate case having an outer diameter corresponding to an outer diameter of the upper case and the lower case and having an inner side partition wall and being coupled between the upper case and the lower case, A second field provided on an upper surface of the partition wall of the intermediate case at a lower portion of the first field; a third field provided at a lower surface of the partition wall of the intermediate case; Wherein the armature includes a first armature disposed between the first field and the second field and a second armature disposed between the third field and the fourth field, .

The generator according to the present invention is a generator in which a ring core formed by superposing a silicon thin plate containing silicon in place of a conventional iron plate is used as a yoke in which permanent magnets are installed to reduce the iron loss and increase the relative permeability, .

1 is an exploded perspective view of a generator according to a first embodiment of the present invention;
2 is a sectional view of a generator according to a first embodiment of the present invention shown in Fig.
Fig. 3 is a perspective view showing the arrangement of the field shown in Figs. 1 and 2. Fig.
4 is an exploded perspective view of a generator according to a second embodiment of the present invention;
5 is a sectional view of a generator according to a second embodiment of the present invention shown in Fig.
6 is a sectional view of a generator according to a third embodiment of the present invention;
7 is a cross-sectional view of a generator according to a fourth embodiment of the present invention;
8 is an exploded perspective view showing a generator according to a fifth embodiment of the present invention.
9 is a cross-sectional view of a generator according to a fifth embodiment of the present invention shown in FIG.
10 is an exploded perspective view of a generator according to another embodiment of the present invention;
11 is an exploded perspective view showing a state where coils are arranged in a mold for manufacturing an armature.
12 is an exploded perspective view showing an armature manufactured using the mold shown in Fig.
13 is an exploded perspective view of a generator according to a sixth embodiment of the present invention.
14 is an exploded perspective view of a generator according to a seventh embodiment of the present invention.
Fig. 15 is a test report showing equipment, method and information about a test object for testing a ring core applied to a field of a generator according to the present invention. Fig.
16 is a result table of the test report according to the thickness of the ring core applied to the field of the generator according to the present invention.
17 is a photograph showing test objects and test procedures of Figs. 15 and 16. Fig.

Hereinafter, a generator according to a preferred embodiment of the present invention will be described in detail with reference to the accompanying drawings.

1 to 3 show a generator 1 according to a first embodiment of the present invention. 1 and 3, a generator 1 according to a first embodiment of the present invention includes a case 10; A shaft portion 20; A field 30; And an armature (40).

The case 10 includes an upper case 11 disposed on the upper side and a lower case 15 coupled to the lower side of the upper case 11. The receiving space is provided on the inner side. The upper case 11 includes an upper plate 12 and an upper wall 13 extending a predetermined length downward from an edge of the upper plate 12 and forming a first accommodation space between the upper plate 12 and the upper plate 12 . The lower case 15 includes a lower plate 16 and a lower wall 17 extending a predetermined length downward from an edge of the upper plate 12 and forming a second accommodation space between the lower plate 16 and the lower plate 16. [ .

The upper case 11 and the lower case 15 are coupled to each other to form a receiving space in which the shaft 20 and the field 30 can be rotated as described later to seal the receiving space.

The shaft portion 20 is rotatably installed in the case 10 by means of a bearing B and a part of the shaft portion 20 is introduced into the case 10. A field 30 is fixed to the shaft 20 so that the shaft 30 can rotate together with the shaft 20.

The field magnet 30 is disposed on the upper side and the lower side of the shaft portion 20 from the inside of the case 10 and has a plurality of permanent magnets 33 arranged on one surface thereof. A base 31 fixed to the shaft 20 so as to be rotatable and a ring core 32 having one surface fixed to the base 31 and a plurality of permanent magnets 33 arranged and fixed on the other surface do.

The ring core 32 is formed by winding a thin plate strip having a predetermined width and a predetermined width and having a predetermined width and extending in a circular plate shape and fixing it with an impregnation agent. And a thickness of 0.5 mm or less. Preferably, the thickness of the thin strip is preferably as thin as possible because the iron loss is reduced and the relative permeability is increased as the thickness of the thin strip is decreased. However, for the sake of convenience of manufacture, it is preferable that the thickness is 0.2 mm or more and 0.5 mm or less.

3, the field magnet 30 is provided on the other surface of the ring core 32 facing the one surface on which the ring core 32 is seated, and the permanent magnet 33 is fixed to the ring core 32 And an arrangement part 35 for arranging them so as to be spaced apart at a uniform interval along the circumferential direction of the housing.

The arrangement part 35 is formed such that insertion grooves having a size corresponding to that of the permanent magnet 33 are spaced along the circumferential direction of the ring core 32 so as to insert a part of the permanent magnet 33 . The arrangement portion 35 includes a center portion 36 formed on the center side of the ring core 32 and a partition rib 37 extending radially from the center portion 36 and forming the insertion groove on both sides adjacent to each other, . The arrangement part 35 can separate the permanent magnets 33 after arranging the permanent magnets 33 on the ring core 32.

The field magnet 30 having the above-described array portion 35 can arrange and fix the permanent magnets 33 so as to have a uniform interval, so that a stable and uniform output can be expected.

The armature 40 is disposed between the fields 30 and is coupled to the case 10, and a plurality of coils 46 are arranged and fixed inside.

The armature 40 has a height corresponding to an interval between the upper plate 12 and the lower plate 16 and has an outer diameter corresponding to an inner diameter of the upper wall 13 and the lower wall 17, A fixing portion 41 fixed to the upper plate 12 and having a lower end fixed to the lower plate 16 and a fixing portion 41 extending from the inner circumferential surface of the fixing portion 41 toward the center of the fixing portion 41, And a molding part 45 having a plurality of coils 46 arranged along the circumferential direction is formed inside the through hole.

The fixing part 41 is formed in a ring structure having a predetermined upper and lower thickness as shown in the figure. The molding part 45 is fixed to the inside of the fixing part 41, and a plurality of coils 46 ) Are molded and fixed by a resin or a resin compound. The armature (40) may be formed of resin except for the coil (46).

4 and 5 show a generator according to a second embodiment of the present invention. A generator (2) according to a second embodiment of the present invention comprises a case (110); A shaft portion 120; A field 130; Armature 140; And an engaging portion 150.

The upper case 111 and the lower case 115 are connected to the upper case 11 and the lower case 15 of the case 10 according to the first embodiment of the present invention described with reference to Figs. The lower plate 13 and the lower wall 17 are omitted, and each of the upper plate 112 and the lower plate 116 is formed to be flat.

The field 130 includes the base 131, the ring core 132, and the permanent magnets 133, and has the same structure as the field 30 shown in FIGS. 1 to 3, do.

The armature 140 has a fixing portion 141 having an outer diameter corresponding to the outer diameter of the upper plate 112 and the lower plate 116 and having an upper end fixed to the upper plate 112 and a lower end fixed to the lower plate 116, A through hole extending from the inner circumferential surface of the fixing portion 141 toward the center of the fixing portion 141 so as to allow the shaft portion 120 to pass therethrough and coils 146 in the circumferential direction And a molding part 145 arranged adjacent to each other.

In this embodiment, the fixing portion 141 and the molding portion 145 are all formed of a resin composition. However, the fixing portion 141 may be formed of aluminum differently from the molding portion 145, if necessary.

The fixing portion 141 of the armature 140 according to the present embodiment is exposed to the outside with the case 110 together with the circumferential surface.

The coupling unit 150 is coupled to the upper case 111 and the armature 140 and the lower case 115 so as to penetrate the upper plate 112 and the fixing unit 141 and the lower plate 116, Respectively. Fastening holes are formed at positions corresponding to the upper and lower plates and the fixing portion 141 of the armature 140 so that the coupling portion 150 can couple the case 111 and the armature 140 to each other .

6 shows a generator according to a third embodiment of the present invention. The generator 3 according to the third embodiment of the present invention shown in Fig. 6 differs from the armature 140 provided in the generator 2 according to the second embodiment of the present invention shown in Figs. 141) was replaced by aluminum.

The fixing portion may be formed of a resin composition for molding the coils 146, but only the fixing portion 141 may be formed of an aluminum material as in the present embodiment.

In the case of the armature 140 according to the present embodiment, a ring-shaped fixing portion 141 having an outer diameter corresponding to the outer diameter of the upper and lower plates is formed using aluminum, and a cavity corresponding to the outer shape of the armature 140 is formed A plurality of coils 146 are arranged adjacent to each other in the mold and then molded with resin to form the armature 140 according to the present embodiment.

7 shows a generator according to a fourth embodiment of the present invention. Referring to FIG. 7, a generator 4 according to a fourth embodiment of the present invention is a modification of the generator 3 according to the third embodiment of the present invention shown in FIG. 6, The armature 140 further includes a support portion for supporting the molding portion 145 with respect to the fixing portion 141.

The support part has a first support part 161 having one side fixed to the inner circumferential surface of the fixing part 141 and the other side supporting a bottom edge of the molding part 145, And a second support part 165 fixed to the inner circumferential surface of the fixing part 141 and pressing the upper surface of the edge of the molding part 145 at the other side.

The support portion is for supporting the molding portion 145 formed of resin in the fixing portion 141 made of aluminum and is provided on the upper portion and the lower portion of the molding portion 145 so as to fix the molding portion 145 to the fixing portion 145 141).

8 and 9 show a generator according to a fifth embodiment of the present invention. A generator (5) according to a fourth embodiment of the present invention comprises a case; A shaft portion 220; Field and; armature; And a coupling part 250.

The case has the same structure as that of the case 110 of the generator according to the second embodiment of the present invention and includes an upper case 211 and a lower case 215. The upper case 211 and the lower case 215 Has an upper plate 212 and a lower plate 216, respectively.

At the edges of the upper plate 212 and the lower plate 216, fastening holes for coupling with an armature to be described later are formed to be spaced apart in the circumferential direction.

The field magnet is coupled to the shaft portion 220 so as to be rotatable in the case together with the shaft portion 220 and is disposed on the upper side of the shaft portion 220 and has a first And a plurality of permanent magnets 33 disposed on the shaft portion 220 at a lower portion of the first field 231 and having a plurality of permanent magnets 33 arranged on an upper surface of the first field 231 facing the lower surface of the first field 231. [ A third field 233 disposed on the shaft 220 at a lower portion of the second field 232 and having a plurality of permanent magnets 33 arranged on a lower surface thereof, And a fourth field 234 disposed on the shaft portion 220 at a lower portion of the third field 233 and having a plurality of permanent magnets 33 arranged on an upper surface thereof facing the lower surface of the third field 233.

The first field 231 to the fourth field 234 correspond to the configuration of the field 30 described with reference to the generator 1 according to the first embodiment of the present invention described with reference to Figs. The base 31, the ring core 32, and the permanent magnet 33, respectively.

The base 31 of the second field coil 232 and the base 31 of the third field coil 233 may be arranged to be in contact with each other but the magnetic field generated by the permanent magnet 33 of the second field coil 232 And the permanent magnets (33) of the third field (233) are minimized.

The armature includes a first armature 241 disposed between the first field 231 and the second field 232 and a second armature 241 disposed between the third field 233 and the fourth field 234, 2 armature 242, as shown in FIG.

The first armature 241 includes a first fixing part 243 having an outer diameter corresponding to the outer diameter of the upper plate 212 and having an upper end fixed to the upper plate 212, A first passage hole is formed in the center of the first fixing part 243 so that the shaft part 220 can pass therethrough and a plurality of coils 247 are adjacent to each other along the circumferential direction And includes a first molding part 244 arranged therein.

The second armature 242 has an outer diameter corresponding to the outer diameter of the lower plate 216 and has an upper end coupled to a lower end of the first securing portion 243 and a lower end fixed to the lower end 216, (245) extending from the inner circumferential surface of the second fixing part (245) toward the center of the second fixing part (245), and a second through hole is formed at the center so that the shaft part (220) A plurality of coils 247 are arranged adjacent to each other in the circumferential direction.

The first fixing part 243 and the second fixing part 245 are formed with a number of fastening holes passing through the upper and lower parts at positions corresponding to the fastening holes formed in the upper plate 212 and the lower plate 216, Is formed so that the engaging portion 250, which will be described later, can pass through.

An upper portion of the first fixing portion 243 is arranged to be in contact with the upper plate 212. A lower portion of the second fixing portion 245 is disposed in contact with the lower plate 216. The lower portion of the first fixing portion 243 And the upper portion of the second fixing portion 245 are arranged so as to be in contact with each other. The first fixing part 243 and the second fixing part 245 are fixed by the engaging part 250 between the upper plate 212 and the lower plate 216 to form a part of the case. The first fixing part 243 and the second fixing part 245, which are coupled between the upper plate 212 and the lower plate 216 so as to be exposed to the outside as described above and form a part of the case, may be made of aluminum.

The coupling portion 250 is coupled to the upper plate 212 through the fastening holes formed in the first fixing portion 243 and the second fixing portion 245 and the lower plate 216, And the armature (the first fixing portion 243 and the second fixing portion 245) and the lower case are coupled to each other.

8 and 9 show a first armature 241 between the first field 231 and the second field 242 and a second armature 241 between the third field 233 and the fourth field 234 A structure in which only the first armature 241 is disposed between the first field 231 and the second field 232 as shown in FIG. 10 or a structure in which only the third field 233 And the second armature 242 is disposed between the fourth field 234 and the fourth field 234. In this case also, the first fixing portion 243 of the first armature 241 or the second fixing portion 245 of the second armature 242 is coupled between the upper plate 212 and the lower plate 216, .

11 and 12, the armature is provided with a plurality of coils 247 arranged adjacent to each other in a position fixing portion 72 provided inside a metal mold 70 having a cavity corresponding to the outer shape of the armature And then molded by resin molding.

The mold 70 includes a lower mold 71 and an upper mold 75. The lower mold 71 is provided with a cavity for forming the fixed portion of the armature and a cavity for forming a plurality of coils 247 A cavity having the same shape as the outer shape of the armature is formed when the upper mold 75 is coupled with the cavity.

A raised portion 71A is formed at the center of the lower mold 71 so as to form a hole at the center of the armature and a plurality of coils 247 are provided in a certain region between the raised portion 71A and the cavity. And a position fixing portion 72 for fixing the positioning portions 72 are provided. The position fixing portion 72 is formed by three support pins 73 to support the coils 247 and the three support pins 73 constituting one group are connected to the lower mold 71, and the three support pins 73 are spaced apart from each other in a triangular structure. The support pins (73) are disposed inside the respective coils (247) to prevent the coils (247) from flowing.

The lower metal mold 71 is provided with a first fixing part 243 and a second fixing part 245 so that the upper case and the armature can be coupled to each other through the first fixing part 243, A plurality of pins 74 are formed to form a fastening hole so that the engaging part 250 can pass through the first fixing part 243 and the second fixing part 245.

A plurality of coils 247 are arranged in the circumferential direction on the position fixing portion 72 provided on the lower mold 71 and the upper mold 75 is coupled to the upper portion of the lower mold 71, The first fixing portion 243 and the first molding portion 244 and the second fixing portion 245 and the second molding portion 246 are integrally formed by injecting resin into the cavity formed by the lower mold 71 and the lower mold 71. [ The first armature 241 and the second armature 242 can be manufactured respectively.

13 shows a generator 6 according to a sixth embodiment of the present invention.

13, the generator 6 according to the sixth embodiment of the present invention is different from the generator according to the first embodiment of the present invention in that an outer rotor (rotor) in which the case is rotated with respect to the shaft portion 320, A case having an upper case 311 disposed on the upper side and a lower case 312 coupled to the lower side of the upper case 311 and having a housing space on the inner side; A shaft portion 320 installed in the case to rotatably support the case; A field magnet installed in the upper case 311 and the lower case 312 and having a plurality of permanent magnets 336 arranged therein; An armature disposed between a field provided in the upper case 311 and a field provided in the lower case 312 and coupled to the shaft 320 and having a plurality of coils 345 arranged therein; The magnet includes a ring core (335) having one surface fixed to the inner circumferential surface of the case and a plurality of permanent magnets (336) fixed on the other surface. The ring core (335) And the thin plate strip is formed to have a thickness of 0.5 mm or less.

The upper case 311 and the lower case 312 are each provided with a bearing portion B for rotatably supporting the case with respect to the shaft portion 320.

The field includes a first field 331 fixed to the upper case 311 and a second field 332 fixed to the lower case 312. The first field 331 and the second field 332 Is rotated with respect to the shaft portion 320 together with the case.

The first field 331 and the second field 332 are each provided with a hollow portion inside and a ring core 335 having a top surface and a bottom surface formed to be flat. On one surface of the ring core 335, The permanent magnets 336 are arranged in the circumferential direction so as to be spaced apart from each other.

The armature 340 includes a plurality of coils 345 arranged in an annular shape and a molding part 346 for fixing the coils 345. The molding part 346 is fixed to the shaft part 320 so that the coil 345 is supported on the shaft part 320 while the coils 345 are circumferentially arranged and fixed.

14 shows a generator 7 according to a seventh embodiment of the present invention.

Referring to Fig. 14, a generator 7 according to a seventh embodiment of the present invention is similar to the generator 6 according to the sixth embodiment of the present invention shown in Fig. 13 except that the case rotates with respect to the shaft portion 320 A case including an upper case 311 and a lower case 312 to which an outer rotor structure is applied; A shaft portion 320 installed in the case; A field magnet installed in the upper case 311 and the lower case 312, respectively; An armature coupled to the shaft portion 320 and having a plurality of coils 345 arranged therein; The magnet includes a ring core (335) having one surface fixed to the inner circumferential surface of the case and a plurality of permanent magnets (336) fixed on the other surface. The ring core (335) And the thin plate strip is formed to have a thickness of 0.5 mm or less.

The case has an outer diameter corresponding to the outer diameter of the upper case 311 and the lower case 312 and is provided with a partition wall 314 on the inner side and is coupled between the upper case 311 and the lower case 312 And further includes an intermediate case 313.

A through hole is formed at the center of the partition wall 314 of the intermediate case 313 so that the shaft portion 320 can pass through.

The field device includes a first field 331 fixed to the lower surface of the upper case 311 and a second field 331 fixed to the upper surface of the partition 314 of the intermediate case 313 at a lower portion of the first field 331, A third field 333 fixed to the lower surface of the partition wall 314 of the intermediate case 313 and a third field 333 fixed to the lower surface of the lower case 312 at a lower portion of the third field 333, And a fourth field 334 fixed and installed.

Each of the first to third field magnets 331 to 334 includes a ring core 335. A plurality of permanent magnets 336 are arranged on one surface of the ring core 335 at predetermined intervals Are spaced apart.

The armature includes a first armature 341 disposed between the first field 331 and the second field 332 and a second armature 342 disposed between the third field 333 and the fourth field 334 2 armature 342, as shown in FIG.

The first armature 341 and the second armature 342 each have a molding part 346 for supporting a plurality of coils 345 on the shaft part 320. The first armature 341 is molded And the second armature 342 is fixed to the shaft portion 320 at a lower portion of the first armature 341. The second armature 342 is fixed to the shaft portion 320 by the first armature 341. [

Hereinafter, the iron loss change according to the thickness of the ring core applied to the generator according to the present invention will be described with reference to FIG. 15 to FIG. 17. FIG.

The equipment used was the "IronLoss & Hysteresis Characteristic Analyzer" as shown in FIG. 15, and the samples to be tested were four ring cores with thicknesses of 0.2 mm, 0.35 mm, 0.5 mm, and 0.7 mm , And the relative magnetic permeability was measured at 10 Hz (magnetic flux density) at 50 Hz and 60 Hz, respectively.

16, the core loss and relative permeability for sample 1 were 0.0000452 [W / kg] and 15134.59 [μr] at frequencies of 50 [Hz] and 15134.59 [μr], respectively. 60 [Hz] to 0.0000581 [W / kg], and 14820.94 [mu].

The core loss and relative permeability for Sample 2 were 0.00015 [W / kg] and 1603.726 [mu] at 50 [Hz] and 0.000186 [W / kg] at 160 [Hz] ].

On the other hand, the core loss and relative permeability for Sample 3 were 0.000162 [W / kg] and 1598.192 [mu] at 50 [Hz] and 0.000198 [W / kg] and 1592.245 [mu] ].

The core loss and relative permeability for Sample 4 were 0.72158 [W / kg] and 1.890216 [μr] at a frequency of 50 [Hz] and 0.99992 [W / kg] and 1.686706 [μr ].

According to the above results, the iron loss was increased as the thickness of the samples increased from 0.2 mm to 0.7 mm at a frequency of 50 [Hz]. In particular, the iron loss rapidly increased between 0.5 mm and 0.7 mm of the sample thickness Respectively. Relative permeability at the same frequency was relatively similar between 0.2 mm and 0.5 mm in the thickness of the sample, but dropped sharply between 0.5 mm and 0.7 mm in the thickness of the sample.

On the other hand, at 60 [Hz], the iron loss increases as the sample thickness increases from 0.2 mm to 0.7 mm, as in the case of frequency 50 [Hz]. In particular, when the thickness of the sample is between 0.5 mm and 0.7 mm, It is shown that it increases sharply. Relative permeability at the same frequency was comparable to that at 50 [Hz] between 0.2 mm and 0.5 mm in the thickness of the sample, but dropped sharply when the thickness of the sample was between 0.5 mm and 0.7 mm.

According to the above measurement result, when the thickness of the thin strip forming the ring core is increased to 0.5 mm or more, the core loss of the ring core applied to the generator according to the present invention drastically increases in iron loss and the relative permeability also drastically decreases . Therefore, the ring core of the field applied to the generator according to the present invention has a thickness of the thin plate strip of 0.5 mm or less, preferably 0.2 mm to 0.5 mm for convenience of production.

While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the exemplary embodiments and constructions. It will be apparent to those skilled in the art that various modifications and variations can be made in the generator I will understand the point.

Therefore, the scope of the true technical protection of the present invention should be determined by the technical idea of the appended claims.

1: generator 10: case
11: upper case 12: top plate
15: lower case 16: lower plate
20: Axis 30: Fielder
31: base 32: ring core
33: permanent magnet 35: arrangement part
36: center portion 37:
40: armature 41:
45: molding part 46: coil

Claims (10)

A case having an upper case disposed on an upper side and a lower case coupled to a lower side of the upper case, the case having a receiving space on the inner side;
A shaft portion rotatably installed in the case;
A field magnet disposed on the upper side and the lower side of the shaft portion inside the case and having a plurality of permanent magnets arranged on one surface thereof;
An armature disposed between the fields and coupled to the case, the armature having a plurality of coils arranged therein;
Wherein the magnet includes a base fixed to the shaft portion so as to be rotatable together with the shaft portion, and a ring core having one surface fixedly seated on the base and a plurality of permanent magnets arranged and fixed on the other surface,
Wherein the ring core is formed in a disc shape having a hollow portion formed therein by winding a thin strip, the thin strip being formed to have a thickness of 0.5 mm or less,
The field magnet further comprises an array portion provided on the other surface of the ring core to arrange the permanent magnets so as to be spaced apart at uniform intervals along the circumferential direction of the ring core,
The arrangement part is formed such that an insertion groove having a size corresponding to the permanent magnet is spaced apart along the circumferential direction of the ring core so that a part of the permanent magnet can be inserted,
Wherein the armature is formed by fixing a plurality of coils adjacent to each other in a position fixing portion provided inside a mold having a cavity corresponding to an outer shape of the armature and then molding the same with a resin.
delete The method according to claim 1,
The upper case includes an upper plate and an upper wall extending a predetermined length downward from an edge of the upper plate to form a first accommodation space between the upper plate and the upper plate,
The lower case includes a lower plate and a lower wall extending a predetermined length downward from an edge of the upper plate and forming a second accommodation space between the lower plate and the lower plate,
The armature having a height corresponding to an interval between the upper plate and the lower plate and having an outer diameter corresponding to an inner diameter of the upper and lower walls and having an upper end fixed to the upper plate and a lower end fixed to the lower plate; A through hole extending from the inner circumferential surface of the fixing portion toward the center of the fixing portion so as to allow the shaft portion to pass therethrough, and a plurality of coils arranged in the circumferential direction, generator.
delete A case having an upper case disposed on an upper side and a lower case coupled to a lower side of the upper case, the case having a receiving space on the inner side;
A shaft portion rotatably installed in the case;
A field magnet disposed on the upper side and the lower side of the shaft portion inside the case and having a plurality of permanent magnets arranged on one surface thereof;
An armature disposed between the fields and coupled to the case, the armature having a plurality of coils arranged therein;
Wherein the magnet includes a base fixed to the shaft portion so as to be rotatable together with the shaft portion, and a ring core having one surface fixedly seated on the base and a plurality of permanent magnets arranged and fixed on the other surface,
Wherein the ring core is formed in a disc shape having a hollow portion formed therein by winding a thin strip, the thin strip being formed to have a thickness of 0.5 mm or less,
Wherein the upper case includes an upper plate, the lower case includes a lower plate,
Wherein the armature has a fixing portion having an outer diameter corresponding to an outer diameter of the upper and lower plates and having an upper end fixed to the upper plate and a lower end fixed to the lower plate, A through hole is formed through the shaft to allow the shaft to pass therethrough, and a molding part having the coils arranged adjacent to each other along the circumferential direction,
And a coupling unit coupled to the upper plate, the fixing unit, and the lower plate to couple the upper case, the armature, and the lower case to each other,
Wherein the fixing portion is formed of aluminum,
Wherein the armature is formed by disposing the fixing portion in a mold having a cavity corresponding to an outer shape of the armature, fixing a plurality of coils adjacent to each other in a position fixing portion provided inside the mold,
Wherein the armature further comprises a support portion for supporting the molding portion with respect to the fixing portion,
The supporting portion has a first supporting portion having one side fixed to the inner circumferential surface of the fixing portion and the other side supporting an edge lower surface of the molding portion and a second supporting portion having one side fixed to the inner circumferential surface of the fixing portion at the upper portion of the molding portion, And a second support portion for pressing the edge upper surface.
delete delete delete A case having an upper case disposed on an upper side and a lower case coupled to a lower side of the upper case, the case having a receiving space on the inner side;
A shaft portion installed in the case to rotatably support the case;
A field magnet installed in the upper case and the lower case respectively and having a plurality of permanent magnets arranged therein;
And an armature disposed between the field provided in the upper case and the field provided in the lower case and coupled to the shaft portion and having a plurality of coils arranged therein,
The field magnet includes a ring core having one surface fixed to the inner circumferential surface of the case and a plurality of permanent magnets arranged and fixed to the other surface,
Wherein the ring core is formed in a disc shape having a hollow portion formed therein by winding a thin strip, the thin strip being formed to have a thickness of 0.5 mm or less,
The case includes an intermediate case having an outer diameter corresponding to an outer diameter of the upper case and the lower case, a partition wall provided on the inner side, and an intermediate case coupled between the upper case and the lower case,
A second field provided on the upper surface of the partition of the intermediate case at a lower portion of the first field; a third field provided at the lower surface of the partition of the intermediate case; And a fourth field provided in the lower case at a lower portion of the third field,
Wherein the armature includes a first armature disposed between the first field and the second field and a second armature disposed between the third field and the fourth field,
The field magnet further comprises an array portion provided on the other surface of the ring core to arrange the permanent magnets so as to be spaced apart at uniform intervals along the circumferential direction of the ring core,
The arrangement part is formed such that an insertion groove having a size corresponding to the permanent magnet is spaced apart along the circumferential direction of the ring core so that a part of the permanent magnet can be inserted,
Wherein the armature is formed by fixing a plurality of coils adjacent to each other in a position fixing portion provided inside a mold having a cavity corresponding to an outer shape of the armature and then molding the same with a resin.
10. The method of claim 9,
The case includes an intermediate case having an outer diameter corresponding to an outer diameter of the upper case and the lower case, a partition wall provided on the inner side, and an intermediate case coupled between the upper case and the lower case,
A second field provided on the upper surface of the partition of the intermediate case at a lower portion of the first field; a third field provided at the lower surface of the partition of the intermediate case; And a fourth field provided in the lower case at a lower portion of the third field,
Wherein the armature includes a first armature disposed between the first field and the second field and a second armature disposed between the third field and the fourth field.
KR1020150056185A 2015-04-21 2015-04-21 Electric generator KR101618357B1 (en)

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KR1020150056185A KR101618357B1 (en) 2015-04-21 2015-04-21 Electric generator
PCT/KR2016/004184 WO2016171500A1 (en) 2015-04-21 2016-04-21 Generator

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2024010435A1 (en) * 2022-07-08 2024-01-11 유형주 Non-rotating electric power conversion device
WO2024010434A1 (en) * 2022-07-08 2024-01-11 유형주 Non-rotating power conversion device

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3701809B2 (en) * 1999-03-17 2005-10-05 株式会社三協精機製作所 Small motor
JP2001086694A (en) * 1999-09-16 2001-03-30 Tokyo Parts Ind Co Ltd Compact motor with ball bearing
KR100585691B1 (en) * 2004-03-09 2006-06-07 엘지전자 주식회사 Stator of bldc motor and manufacturing method thereof
US20080030088A1 (en) * 2006-07-18 2008-02-07 Daniel Gizaw Compact integrated brushless permanent-magnet motor & drive
KR101263350B1 (en) * 2011-02-16 2013-05-16 윤양운 axial flux permanent magnet generator

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2024010435A1 (en) * 2022-07-08 2024-01-11 유형주 Non-rotating electric power conversion device
WO2024010434A1 (en) * 2022-07-08 2024-01-11 유형주 Non-rotating power conversion device

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