KR101584451B1 - Chiller system and chiller set - Google Patents

Chiller system and chiller set Download PDF

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Publication number
KR101584451B1
KR101584451B1 KR1020140109557A KR20140109557A KR101584451B1 KR 101584451 B1 KR101584451 B1 KR 101584451B1 KR 1020140109557 A KR1020140109557 A KR 1020140109557A KR 20140109557 A KR20140109557 A KR 20140109557A KR 101584451 B1 KR101584451 B1 KR 101584451B1
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South Korea
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compressor
chiller
main
control method
sub
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KR1020140109557A
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Korean (ko)
Inventor
온슬기
지경철
김진성
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엘지전자 주식회사
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Publication of KR101584451B1 publication Critical patent/KR101584451B1/en

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Abstract

The present invention relates to a chiller set.
The chiller set according to one aspect includes: a first chiller module having a first compressor; A second chiller module having a second compressor; And a control panel for controlling the first chiller module and the second chiller module, wherein when the first compressor and the second compressor are operated together, either the first compressor or the second compressor is connected to the main compressor And the other operates as the sub compressor, and when the condition change condition of the sub compressor is satisfied, the sub compressor is changed to the main compressor and operates.

Description

Chiller system and chiller set {

The present specification relates to a chiller system.

Generally, a chiller supplies cold water to a cold water consumer, and is characterized in that heat exchange is performed between a refrigerant circulating in a refrigeration system and cold water circulating between a cold water consumer and a refrigeration system to cool the cold water. The chiller is a large-capacity facility and can be installed in a large-scale building.

1 is a view showing a conventional chiller system.

Referring to FIG. 1, a conventional chiller system 1 includes a chiller unit and a demander 6. The customer 6 can be understood as an air conditioner using cold water as an example.

The chiller unit includes a compressor 2 for compressing refrigerant, a condenser 3 for condensing the refrigerant compressed in the compressor 2, an expansion device 4 for decompressing the refrigerant condensed in the condenser 3, And an evaporator (5) for evaporating the refrigerant decompressed in the expansion device (4).

The refrigerant is heat-exchanged with the outside air in the condenser (3), and can be heat-exchanged with the cold water in the evaporator (5).

The chiller system 1 includes a cold water pipe 8 for guiding the circulation of cold water by connecting the evaporator 5 and the customer 6 and a pump for supplying the cold water to the cold water pipe 8, (7).

When the pump 7 is operated, cold water can flow from the demander 6 to the evaporator 5 and from the evaporator 5 to the consumer 6 via the cold water pipe 8 have.

The evaporator (5) is provided with a refrigerant passage (5a) through which refrigerant flows and a cold water passage (5b) through which cold water flows. The coolant in the coolant channel 5a and the coolant in the coolant channel 5b may be indirectly heat-exchanged with each other.

The chiller unit may be provided in various sizes or capacities. Here, the size or the capacity of the chiller unit may be expressed in units of a freezing tone (RT) as a concept corresponding to the capability of the refrigeration system, that is, the refrigeration capacity.

The conventional chiller unit may be equipped with various refrigeration tones according to the size of a building or the like where the chiller unit is installed, the capacity of the circulating cold water, the air conditioning capacity, or the like. For example, the chiller unit may have a capacity of 1000RT, 1500RT, 2000RT, 3000RT, or the like.

Generally, as the capacity of the chiller unit increases, the volume of the chiller unit becomes larger.

Once the size of the building on which the chiller unit is installed or the required air conditioning capacity is determined, the capacity of the chiller unit is determined and the chiller unit is built based on the determined capacity.

However, since the chiller unit is a large-capacity facility, it takes several months for the production to be completed after the specific capacity is determined, and the consumer is complaining about the production period.

In addition, when the chiller unit is broken during the use of the chiller system, the operation of the entire chiller unit is limited, and it takes a long time to repair the chiller unit, thereby limiting the air conditioning operation of the building.

It is an object of the present invention to provide a chiller system with good product productivity and market responsiveness.

It is another object of the present invention to provide a chiller system and a chiller set in which the operation of the entire system can be stably maintained even when a warning or a fault occurs in a compressor of a chiller module.

The chiller set according to one aspect includes: a first chiller module having a first compressor; A second chiller module having a second compressor; And a control panel for controlling the first chiller module and the second chiller module, wherein when the first compressor and the second compressor are operated together, either the first compressor or the second compressor is connected to the main compressor And the other operates as the sub compressor, and when the condition change condition of the sub compressor is satisfied, the sub compressor is changed to the main compressor and operates.

Also, the main compressor may be controlled by a first control method, and the sub compressor may be controlled by a second control method.

The first control method is a method of controlling the operation of the main compressor so that the outlet temperature of the cold water discharged from the evaporator reaches the target temperature, The second control method may be a method of operating following the main compressor.

If the state change condition of the sub compressor is satisfied, a warning cause of the main compressor is generated. If the condition change condition of the sub compressor is satisfied, the compressor operating as the main compressor is changed to the sub compressor .

If the state change condition of the sub compressor is satisfied, it may be the case that the main compressor is stopped due to a failure cause of the main compressor.

In addition, the control panel may include a display unit for displaying a screen including driving order information of the compressors, and the driving order information may include priority and operational information of the compressors.

When the cause of the warning of the main compressor is generated, the priorities of the compressors may be changed and displayed in the driving order information.

In addition, if a warning cause of the main compressor is generated, warning information may be displayed in the alarm generating unit of the screen.

The warning information may disappear from the alarm generating unit when the status change from the alarm generating unit to the main compressor of the compressor operating as the sub compressor is completed.

Also, when the main compressor is stopped, the order of the compressors operating in the sub-compressor is changed to the first order in the operation order information, and the stopped compressor is displayed in the off state.

A chiller system according to another aspect comprises a chiller set having a plurality of chiller modules; And a starter communicating with the chiller set and capable of supplying power to the chiller set, wherein each of the plurality of chiller modules includes a compressor, a condenser, and an evaporator, wherein condition change conditions of some of the plurality of compressors If satisfied, the control method of the compressor may be changed.

The first compressor of the plurality of compressors is controlled by a first control method, the second compressor of the compressor is controlled by a second control method, and when the condition change condition of the second compressor is satisfied, The control method of the second compressor can be changed from the second control method to the first control method.

If the state change condition of the second compressor is satisfied, the first compressor may be stopped.

If the state change condition of the second compressor is satisfied, the control method of the first compressor may be changed from the first control method to the second control method.

According to the proposed invention, since the chiller set is provided as a modularized structure, the chiller set can be produced quickly and effectively according to the size of the building where the chiller system is installed or the required air conditioning ability.

In addition, even if some chiller modules fail during the use of the chiller system, only the failed chiller module can be repaired or replaced, thereby preventing the chiller system from being operated for a long period of time.

Further, since the sub compressor is controlled in accordance with the main compressor, the load can be prevented from being concentrated by any of the compressors.

Further, when the cause of the alarm occurs in the compressor operating as the main compressor, the control method is changed so as to operate as the sub compressor, and the control method is changed so that the sub compressor which operates normally functions as the main compressor. Can be prevented.

In addition, when the cause of the alarm occurs in the compressor operating as the main compressor, frequent changes in the opening of the guide vane of the compressor causing the warning cause are prevented by changing the control method to operate with the sub compressor, The performance can be maintained at the present performance, so that the operation performance of the compressor in which the warning cause has occurred can be prevented from deteriorating.

According to the present embodiment, even if the main compressor is stopped due to a failure in the main compressor, it is minimized that the operation performance of the entire system is lowered as the sub compressor is changed to the main compressor and operated.

1 is a view showing a conventional chiller system.
2 is a diagram illustrating a configuration of a chiller system according to an embodiment of the present invention.
3 is a system diagram showing a configuration of a chiller module according to an embodiment of the present invention.
4 is a conceptual diagram of the chiller module of Fig.
5 is a perspective view of a chiller module in accordance with one embodiment of the present invention.
6 is a front view of the chiller module shown in Fig.
FIG. 7 is a perspective view showing a chiller set according to an embodiment of the present invention; FIG.
8 is a block diagram schematically illustrating a chiller system according to an embodiment of the present invention.
9 is a flowchart illustrating a control method of a chiller system according to an embodiment of the present invention.
10 is a flowchart illustrating a control method for changing a state of a compressor according to an embodiment of the present invention.
11 to 13 are views showing screens displayed on a first control panel according to an embodiment of the present invention.
14 is a flowchart illustrating a control method for changing a state of a compressor according to an embodiment of the present invention.
15 is a diagram illustrating a screen displayed on a first control panel according to an embodiment of the present invention.

Hereinafter, some embodiments of the present invention will be described in detail with reference to exemplary drawings. It should be noted that, in adding reference numerals to the constituent elements of the drawings, the same constituent elements are denoted by the same reference numerals whenever possible, even if they are shown in different drawings. In the following description of the embodiments of the present invention, a detailed description of known functions and configurations incorporated herein will be omitted when it may make the difference that the embodiments of the present invention are not conclusive.

In describing the components of the embodiment of the present invention, terms such as first, second, A, B, (a), and (b) may be used. These terms are intended to distinguish the constituent elements from other constituent elements, and the terms do not limit the nature, order or order of the constituent elements. When a component is described as being "connected", "coupled", or "connected" to another component, the component may be directly connected or connected to the other component, Quot; may be "connected," "coupled," or "connected. &Quot;

FIG. 2 is a diagram illustrating the configuration of a chiller system according to an embodiment of the present invention. FIG. 3 is a system diagram illustrating a configuration of a chiller module according to an embodiment of the present invention. It is a conceptual diagram.

2 to 4, a chiller system 10 according to an embodiment of the present invention includes a chiller module 100 in which a refrigeration cycle is formed, a cooling tower 20 for supplying cooling water to the chiller module 100, And a cold water consumer 30 through which cold water to be heat-exchanged with the chiller module 100 is circulated.

The cold water consumer 30 may be understood as a device or a space for performing air conditioning using cold water.

Between the chiller module 100 and the cooling tower 20, a cooling water circulating flow passage 40 is provided. The cooling water circulating passage 40 is a pipe for guiding the cooling water to circulate through the cooling tower 20 and the condenser 120 of the chiller module 100.

The cooling water circulating flow path 40 includes a cooling water intake flow path 42 for guiding the cooling water to flow into the condenser 120 and a cooling water outflow path 42 for guiding the cooling water heated in the condenser 120 to flow into the cooling tower 20. [ And may include a flow path 44.

At least one of the cooling water intake flow path 42 and the cooling water outflow flow path 44 may be provided with a cooling water pump 46 driven to flow the cooling water. For example, in FIG. 2, the cooling water intake flow path 42 is shown as being provided with the cooling water pump 46.

An outflow temperature sensor 47 for sensing the temperature of the cooling water flowing into the cooling tower 20 is provided in the cooling water outflow channel 44. The cooling water intake flow path 42 is provided with an intake temperature sensor 48 for sensing the temperature of the cooling water discharged from the cooling tower 20.

A cold water circulating passage (50) is provided between the chiller module (100) and the cold water consumer (30). The cold water circulation passage 50 is a pipe for guiding the cold water to circulate through the cold water consumer 30 and the evaporator 140 of the chiller module 100.

The cold water circulation passage 50 includes a cold water intake passage 52 for guiding cold water into the evaporator 140 and a cold water supply passage 52 for guiding the cold water cooled in the evaporator 140 to flow into the cold water consumer 30. [ And an outflow channel 54.

A cold water pump (56) driven for the flow of cold water may be provided in at least one of the cold water inlet flow path (52) and the cold water outlet flow path (54). For example, in FIG. 2, it is shown that the cold water supply flow path 52 is provided with the cold water pump 56.

The cold water consumer 30 may be a water-cooled air conditioner for exchanging air with cold water.

For example, the cold water consumer 30 includes an air handling unit (AHU) (Air Handling Unit) that mixes indoor air and outdoor air and then discharges the mixed air by exchanging heat with cold water, A fan coil unit (FCU) for discharging the air into the room after heat exchange with the indoor unit, and a bottom piping unit embedded in the floor of the room.

In Fig. 2, for example, the cold water consumer 30 is shown as being composed of an air handling unit.

Specifically, the air handling unit includes a casing 61, a cold water coil 62 provided inside the casing 61 and through which cold water passes, and a cooling water pipe 62 provided on both sides of the cold water coil 62, And air blowers 63 and 64 for blowing air into the room.

The blowers 63 and 64 include a first blower 63 for allowing indoor air and outdoor air to be sucked into the casing 61 and a second blower 63 for blowing out air to the outside of the casing 61. [ (64).

An indoor air suction unit 65, an indoor air discharge unit 66, an ambient air suction unit 67 and an air conditioning air discharge unit 68 are formed in the casing 61.

When the blowers 63 and 64 are driven, a part of the air sucked into the indoor air suction unit 65 from the room is discharged to the indoor air discharge unit 66 and discharged to the indoor air discharge unit 66 And the remaining air is mixed with outdoor air sucked into the outside air suction unit 67 and exchanges heat with the cold water coil 62.

The mixed air that has been exchanged (cooled) with the cold water coil 62 can be discharged to the room through the air conditioning air discharge unit 68.

The chiller module 100 includes a compressor 110 for compressing a refrigerant, a condenser 120 for introducing high-temperature and high-pressure refrigerant compressed by the compressor 110, a condenser 120 for condensing the refrigerant condensed in the condenser 120, And an evaporator 140 for evaporating the refrigerant decompressed in the expansion devices 131 and 132.

The expansion devices 131 and 132 include a first expansion device 131 that primarily expands the refrigerant discharged from the condenser 120 and a second expansion device 132 that secondarily expands the refrigerant separated from the economizer 150 Device 132 as shown in FIG.

The chiller module 100 includes a suction pipe 101 provided at an inlet side of the compressor 110 and guiding the refrigerant discharged from the evaporator 140 to the compressor 110, And a discharge pipe (102) provided on the side of the condenser (120) for guiding the refrigerant discharged from the compressor (110) to the condenser (120).

An oil return pipe 108 may be provided between the evaporator 140 and the compressor 110 to guide the oil present in the evaporator 140 to the suction side of the compressor 110 .

The compressor (110) includes an impeller (111) for compressing the refrigerant. Also, the compressor 110 includes a motor 112 for driving the impeller 111. The compressor 110 may include one or more gears for transmitting the driving force of the motor 112 to the impeller 111 side.

The compressor 110 may include a guide vane 114 for adjusting the flow rate of refrigerant flowing into and out of the impeller 111. That is, the guide vane 114 can control the opening of the path through which the refrigerant flows, and the flow rate of the refrigerant can be adjusted according to the opening degree adjustment. For example, when the opening degree of the guide vane 114 increases, the flow rate of the refrigerant increases, and when the opening degree decreases, the flow rate of the refrigerant decreases.

The condenser 120 and the evaporator 140 may be configured as a shell and tube heat exchanger so as to allow heat exchange between the refrigerant and water.

The condenser 120 includes a shell 121 forming an outer shell and a coolant inlet 122 formed at one side of the shell 121 and through which the refrigerant compressed by the compressor 110 flows, 121 and a refrigerant outlet 123 through which the refrigerant condensed in the condenser 120 flows out.

The condenser 120 includes a cooling water tube array 124 provided inside the shell 121 and guiding the flow of cooling water and a cooling water tube array 124 formed at one side of the end of the shell 121, And a cooling water outlet 126 formed at the other end of the shell 121 to allow cooling water to flow out from the cooling water tube array 124 .

The cooling water inflow part 125 is connected to the cooling water intake flow path 42 and the cooling water outflow part 126 is connected to the cooling water outflow path 44.

On the coolant outlet side of the condenser 120, an economizer 150 is provided. The first expansion device 131 is provided at the inlet side of the economizer 150. The refrigerant condensed in the condenser 120 flows into the economizer 150 after the first refrigerant is firstly absorbed by the first expansion device 131.

The economizer 150 may separate the liquid refrigerant and the gaseous refrigerant from the first reduced-pressure refrigerant. The separated gaseous refrigerant flows into the compressor (110), and the separated liquid refrigerant flows into the second expansion device (132) and can be secondarily reduced in pressure.

The evaporator 140 includes a shell 141 forming an outer appearance and a coolant inlet 142 formed at one side of the shell 141 and through which the refrigerant expanded in the second expansion device 132 flows, And a refrigerant outlet 143 formed on the other side of the evaporator 140 and through which refrigerant evaporated in the evaporator 140 flows out. The refrigerant outlet 143 may be connected to the suction pipe 101.

The evaporator 140 includes a cold water tube array 144 provided inside the shell 141 to guide the flow of cold water and a cold water tube array 144 formed at one end of the shell 141 and connected to the cold water tube array 144 And a cold water outlet 146 formed at the other end of the shell 141 to allow the cold water to flow out of the cold water passage 145.

The cold water inflow portion 145 is connected to the cold water inflow passage 52 and the cold water outflow portion 146 is connected to the cold water outflow passage 54.

FIG. 5 is a perspective view of a chiller module according to an embodiment of the present invention, and FIG. 6 is a front view of a chiller module shown in FIG.

4 to 6, the chiller module 100 functions as a base unit constituting the chiller system.

The compressor 110 may include an impeller 111 for compressing refrigerant. On the other hand, the reference numeral C1 denotes the center of rotation of the impeller.

In the condenser 120, heat exchange is performed between the refrigerant introduced from the compressor 110 and the cooling water. The condenser 120 may include a cylindrical shell forming an appearance and a cooling water tube array 124 provided inside the shell.

The cooling water flows through the cooling water tube array 124 and heat exchange is performed with the refrigerant contained in the shell in the flow of the cooling water. On the other hand, the unexplained reference symbol C3 indicates the center (or central axis) of the condenser 120.

For convenience of explanation, the flow direction of the cooling water or the cold water will be referred to as the longitudinal direction of the condenser 120 or the evaporator 140, respectively.

In addition, the cooling water tube array 124 may be provided in the upper region with respect to the center C3 of the condenser 120. This is a design considering that the refrigerant flowing into the condenser 120 is in a gaseous state.

Also, in the evaporator 140, heat exchange is performed between the refrigerant discharged from the condenser 120 and the cold water. In addition, the evaporator 140 may include a cylindrical shell forming an outer appearance and a cold water tube array 144 provided inside the shell.

The cold water flows through the cold water tube array 144 and heat exchange is performed with the refrigerant contained in the shell in the cold water flowing process. On the other hand, the reference symbol C2 denotes the center (or central axis) of the evaporator 140.

In addition, the cold water tube array 144 may be provided in a lower region with respect to the center C2 of the evaporator 140. [ This is a design considering that the refrigerant flowing into the evaporator 140 includes a liquid state.

Here, the compressor 110, the evaporator 140, and the condenser 120 are stacked in a predetermined direction.

The compressor 110, the evaporator 140 and the condenser 120 may be stacked along the vertical direction (y-axis direction) of the installation surface F of the chiller module 100 .

Here, the evaporator 140 may be positioned between the condenser 120 and the compressor 110. Specifically, the chiller module 100 has a structure in which a condenser 120, an evaporator 140, and a compressor 110 are sequentially stacked on a mounting surface F as a reference.

This is to reduce the interval between the compressor 110 and the evaporator 140 so that the gaseous refrigerant on the evaporator 140 can be easily sucked into the compressor 110.

Also, the installation area can be reduced by stacking the compressor 110, the evaporator 140, and the condenser 120 in this order.

The compressor 110 and the evaporator 140 may be disposed such that the center of rotation C1 of the impeller and the center C2 of the evaporator 140 are located on the same vertical line. 6, the center of rotation C1 of the impeller and the center C2 of the evaporator 140 may be located on any axis substantially parallel to the y-axis, respectively.

The condenser 120 and the evaporator 140 may be disposed such that the center C3 of the condenser 120 and the center C2 of the evaporator 140 are located on the same vertical line.

6, the condenser 120 and the evaporator 140 are arranged such that the center C3 of the condenser 120 and the center C2 of the evaporator 140 are parallel to each other in the horizontal direction (x-axis direction) As shown in FIG.

As described above, the evaporator 140 and the condenser 120 each have a cylindrical shape, and the volume of the evaporator 140 may be larger than the volume of the condenser 120. The evaporator 140 may be positioned between the compressor 110 and the condenser 120 to reduce the distance between the compressor 110 and the evaporator 140. [

The chiller module 100 may further include a control panel 180 for controlling the compressor 110. The control panel 180 may be configured to input various control commands and display status information of the chiller module 100.

In one embodiment, the user may control the operation of the compressor 110 via the control panel 180. In addition, the control panel 180 may display the inlet / outlet temperature of the cold water passing through the evaporator 140, the inlet / outlet temperature of the cooling water passing through the condenser 120, the compressor temperature, and the like.

At this time, the control panel 180 and the evaporator 140 may be positioned above the condenser 120, respectively.

In addition, various pipes (for example, refrigerant pipes) constituting the chiller module 100 may be extended and connected in the direction in which the control panel 180 is exposed. This is to facilitate service access when a plurality of turbo chillers are combined to form a chiller system.

The chiller module 100 may further include a support member 160 for fixing the evaporator 140 and the condenser 120, respectively. The support member 160 may support and fix one end of the evaporator 140 and one end of the condenser 120, respectively.

In addition, the chiller module 100 may further include at least two support members 160. At this time, the support members 160 may be provided at both ends of the evaporator 140 and the condenser 120, respectively.

The support member 160 may be formed of a single plate capable of simultaneously supporting and fixing one end of the evaporator 140 and one end of the condenser 120, .

The support member 160 may include a first plate 161 for fixing the evaporator 140 and a second plate 162 for fixing the condenser 120. At this time, the boundary between the first plate 161 and the second plate 162 may be formed as an inclined surface.

The support member 160 may include a third plate 163 connected to the first plate 161 and the second plate 162, respectively. The third plate 163 may perform a function of compensating the center of gravity of the support member 160. Further, each of the plates 161 to 163 can be assembled by welding and / or screw fastening.

A cap 148 may be provided at a longitudinal end of the evaporator 140. In addition, the cap 148 may be provided with a flow hole 148a through which cold water flows. Depending on the installation state, the flow hole 148a may function as a cold water inflow portion or a cold water outflow portion.

A cap 128 may be provided at a longitudinal end of the condenser 120. In addition, the cap 128 may be provided with a flow hole 128a through which the cooling water flows. Depending on the installation state, the flow hole 128a may function as a cooling water inflow portion or a cooling water outlet portion.

Meanwhile, the flow direction of the cold water flowing through the evaporator 140 and the flow direction of the cooling water flowing through the condenser 120 may be opposite to each other. 5 and 6, when the flow hole 148a of the evaporator 140 is a cold water outlet, the flow hole 128a of the condenser 120 may be a cooling water inlet.

7 is a perspective view illustrating a chiller set according to an embodiment of the present invention.

Referring to FIG. 7, the chiller set according to an embodiment of the present invention may include a plurality of chiller modules 100a and 200. The plurality of chiller modules 100 and 120 may be connected in series or in parallel.

In FIG. 7, for example, a plurality of chiller modules 100a and 120 are connected in parallel.

The plurality of chiller modules 100a and 120 may include a first chiller module 100a and a second chiller module 200. [ Here, the first chiller module 100a and the second chiller module 200 have the same structure as the chiller module described with reference to FIG. 5 and FIG. In addition, the first and second chiller modules 100a and 200 may have the same capacity and size, or may have different capacities and sizes.

The first chiller module 100a may include a first compressor 110, a first condenser 120 and a second evaporator 140. The second chiller module 200 may include a second compressor 210, A second condenser 120, and a second evaporator 140. The first condenser 120 and the second condenser 120 may be the same or different.

The chiller set may include a cooling water connection pipe connecting the first condenser 120 and the second condenser 220 and a second condenser 220 connecting the first evaporator 220 and the second evaporator 240, And a cold water connection pipe connecting the cold water connection pipe.

Here, the cold water connection pipe serves as a passageway for transferring the cold water that has passed through the cold water tube array of the first evaporator 140 to the second evaporator 220 side. Specifically, the cold water that has passed through the cold water tube array of the first evaporator 140 is joined at the cold water connection tube, and then branched to the cold water tube array of the second evaporator 240.

In addition, the cooling water connection pipe serves as a passageway for transmitting the cooling water, which has passed through the cooling water tube array of the first condenser 120, to the second condenser 220 side. Specifically, the cooling water having passed through the cooling water tube array of the first condenser 120 is merged at the cooling water connection pipe, and then branched into the cooling water tube array of the second condenser 220. [

As described above, the first compressor, the first evaporator, and the first condenser are stacked along the vertical direction of the installation surface of the first chiller module 100a, and the second compressor, The second evaporator and the second condenser are disposed in a stacked state along the vertical direction of the installation surface of the second chiller module 200.

Specifically, a first evaporator 140 is located between the first compressor and the first condenser, and a second evaporator 240 is located between the second compressor and the second condenser.

Caps 128, 228, 1488 and 248 are provided at the ends of each of the condensers 120 and 220 and the evaporators 140 and 240 and flow holes 128a, 228a, 148a and 248a are provided in the caps .

At this time, the cold water connection pipe connects the flow holes 148a, 248a of the two adjacent evaporators 140, 240. Likewise, the cooling water connector connects the flow holes 128a, 228a of the two adjacent condensers 120, 220.

The first chiller module 100 and the second chiller module 200 are disposed in parallel with each other so that the interval between the first evaporator 140 and the second evaporator 140 is equal to the distance between the first condenser 120 and the second evaporator 140. [ 2 condenser 220, as shown in FIG.

The first chiller module 100a includes a first support member 160 for fixing the first condenser 120 and the first evaporator 140 respectively and the second chiller module 200 includes a first support member 2 condenser 140 and a second support member 260 for fixing the second condenser 240, respectively.

At this time, the first supporting member 160 and the second supporting member 260 may be in contact with each other while the first and second chiller modules 100a and 200 are arranged in parallel.

8 is a block diagram schematically illustrating a chiller system according to an embodiment of the present invention.

8, a chiller system according to an embodiment of the present invention includes a plurality of chiller sets 301 and 302, a starter 320 capable of supplying power to the plurality of chiller sets 301 and 302, And a main control unit 340 connected to the starter 330.

Each of the plurality of chiller sets 301 and 302 may include a plurality of chiller modules.

For example, the plurality of chiller sets 301 and 302 may include a first chiller set 301 and a second chiller set 302.

The first chiller set 310 may include a first chiller module 311 and a second chiller module 312, for example. The second chiller set 320 may include a third chiller module 313 and a fourth chiller module 314, for example.

Each of the chiller modules 311, 312, 313, and 314 may include compressors 315, 316, 317, and 318. For example, the first chiller module 311 includes a first compressor 315, the second chiller module 312 includes a second compressor 316, and the third chiller module 313 includes a second compressor 316, 3 compressor 317, and the fourth chiller module 314 may include a fourth compressor 318.

In the present specification, it is to be noted that the number of the plurality of chiller sets and the number of the plurality of chiller modules constituting each set of chillers are not limited.

Although not shown, each of the chiller modules 311, 312, 313, and 314 may further include an evaporator and a condenser.

The first chiller set 301 may further include a first control panel 321 capable of controlling the first chiller module 311 and the second chiller module 312, The control unit 302 may further include a second control panel 322 that can control the third and fourth chiller modules 313 and 314.

The main control unit 300 can control whether the chiller module is operated according to a required refrigeration load or an operation load of the chiller module.

The starter 330 can communicate with the first control panel 321 and the second control panel 322. The starter 320 may transmit control commands of the main controller 300 to the control panels 321 and 322.

The starter 330 may include a plurality of switches 331, 332, 333, and 334 that are selectively turned on / off to apply power to the plurality of chiller modules 311, 312, 313, .

The plurality of switches 331, 332, 333 and 334 include a first switch 331 connected to the first chiller module 311, a second switch 332 connected to the second chiller module 312, A third switch 333 connected to the third chiller module 313 and a fourth switch 334 connected to the fourth chiller module 314.

In this embodiment, the number of the plurality of switches may be equal to the number of the plurality of chiller modules.

The plurality of chiller modules according to the present embodiment can be sequentially activated. Here, the startup sequence of the chiller module may be determined in advance.

The main control unit 340 may transmit an operation signal of the chiller module to the starter 330 so that the chiller module can be activated one by one based on the refrigeration capability required of the system.

For example, if each chiller module has a capacity of 500RT, the chiller system will require three chiller modules to be activated when the refrigeration capacity required for the chiller system, ie the operating load of the chiller system is 1,500RT.

At this time, the main controller 340 may transmit a control command to the starter 330 to sequentially operate the three chiller modules based on a predetermined order.

And, with three Chiller modules operating, it is possible to maintain, increase or decrease the number of Chillom modules operated on the basis of the load of the system, that is, the cold water temperature load or the compressor operating load.

According to the present embodiment, since the chiller set is provided in a modularized form, the production of the chiller set can be made quickly and effectively according to the size of the building on which the chiller system is installed or the necessary air conditioning ability.

In addition, even if some chiller modules fail during the use of the chiller system, only the failed chiller module can be repaired or replaced, preventing the chiller system from running out for a long period of time.

9 is a flowchart illustrating a method of controlling a chiller system according to an embodiment of the present invention.

9 shows a control method of the first and second compressors constituting the first chiller set. The description of FIG. 9 can be similarly applied to the third and fourth compressors constituting the second chiller set.

Referring to FIG. 9, when the operation start command of the chiller system is inputted, the operation of the chiller system is started (S1).

When the chiller system starts to operate, the first compressor 316 operates (S1), for example.

The main control unit 340 sets one of the plurality of compressors constituting one chiller set as a main compressor and sets the other compressor as a sub compressor when the operation start command of the chiller system is inputted do. Then, the main controller 340 operates the main compressor first. In Fig. 8, it is assumed that the first compressor is a main compressor and the second compressor is a sub compressor, for example.

The main control unit 340 determines whether the operating condition of the second compressor 317 is satisfied during the operation of the first compressor 316 (S3). As described above, the main controller 340 can determine whether or not the second compressor is operated based on the refrigeration capability required for the system.

If the operating condition of the second compressor 316 is satisfied, the second compressor 316 operates (S4).

When the two compressors operate, the main controller 340 controls the first compressor 315, which is the main compressor, by the temperature control method, and the second compressor 316, which is the sub compressor, to the first compressor 315 Current follow-up control method.

The temperature control method is a method for controlling the compressor so that the cold water temperature of the cold water outflow channel (see 54 in FIG. 3) reaches the target temperature. When the first compressor 315 is controlled by the temperature control method, the guide vane of the first compressor 315 is adjusted according to the cold water inlet temperature and the ambient temperature of the chiller system, The current value of the motor 315 (the current value of the motor) is varied.

The current follow-up control method is a method of controlling the opening of the guide vane of the sub compressor by following the current of the main compressor.

The first control panel 321 or the starting device 330 may obtain the current values of the compressors 315 and 316. Then, the main controller 340 can receive and recognize the obtained current value.

The main control unit 340 may determine whether the sum of the current value of the second compressor 316 and the first reference value is equal to or greater than the current value of the first compressor 315 at operation S5.

If it is determined in step S5 that the sum of the current value of the second compressor 316 and the first reference value is less than the current value of the first compressor 315, the main controller 340 determines that the second compressor 316 ) Of the guide vane (S6). That is, the flow rate of the refrigerant flowing to the second compressor 316 is increased.

When the sum of the current value of the second compressor 316 and the first reference value is less than the current value of the first compressor 315, the load of the second compressor 316 is lower than the load of the first compressor 315, Is small. In this case, the opening of the guide vane of the second compressor 316 is increased to increase the load of the second compressor 316.

On the other hand, if it is determined in step S5 that the sum of the current value of the second compressor 316 and the first reference value is equal to or greater than the current value of the first compressor 315, It is determined whether the sum of the current value of the first compressor 315 and the second reference value is less than the current value of the second compressor 316 (S7).

If it is determined in step S7 that the sum of the current value of the first compressor 315 and the second reference value is less than the current value of the second compressor 316, the main controller 340 determines that the second compressor 316 (S8). ≪ / RTI > That is, the flow rate of the refrigerant flowing to the second compressor 316 is reduced.

When the sum of the current value of the first compressor 315 and the second reference value is less than the current value of the second compressor 316, the load of the second compressor 316 is set to be higher than the load of the first compressor 315, . In this case, the opening of the guide vane of the second compressor 316 is reduced to reduce the load of the second compressor 316.

On the other hand, if it is determined in step S7 that the sum of the current value of the first compressor 315 and the second reference value is equal to or greater than the current value of the second compressor 316, the process returns to step S5.

In the present embodiment, steps S5 to S8 are performed in the main control unit 340 or the control commands are generated. Alternatively, the control unit 330 or the first control panel 321 may perform or control An instruction can be generated.

The main control unit 340 or the first control panel 321 determines whether an operation stop instruction of the chiller system is input (S9). If the operation stop command of the chiller system is input, the main control unit 340 or the first control panel 321 operates the chiller system (S10).

In the present embodiment, the first reference value and the second reference value may be the same or different.

The reason why the reference value is used without directly comparing the current value of the second compressor with the current value of the first compressor in steps S5 and S7 of this embodiment is that the opening degree of the guide vane of the second compressor is prevented from being changed frequently .

FIG. 10 is a flowchart illustrating a control method for changing the state of a compressor according to an embodiment of the present invention. FIGS. 11 to 13 are views showing screens displayed on a first control panel according to an embodiment of the present invention. to be.

10 shows a control method for changing the state of the compressor when an alarm cause of the main compressor occurs.

Referring to FIGS. 7, 10 to 13, the operating conditions of the two compressors are satisfied, and the first compressor 315 and the second compressor 316 operate (S11).

Hereinafter, the first compressor 315 operates as a main compressor and the second compressor 316 operates as a sub-compressor.

When the chiller system operates, a main screen 401 may be displayed on the display unit of the first control panel 321.

The main screen 401 displays the state information 410 of the first compressor 315 and the state information 412 of the second compressor 316 and the state information 412 of the first compressor 315 and the second compressor 316 A driving order information 422, and a menu 420 including various buttons for inputting an instruction.

The main screen 401 may further include cold water temperature information 424 and cooling water temperature information 426.

In addition, the main screen 401 may further include an alarm generating unit 423 for generating a warning of the compressor.

The state information 410, 412 of each compressor may include, for example, a motor current, an opening degree of a guide vane, a bearing temperature, an oil temperature, and a difference value between compressor inlet / outlet pressures.

The opening of the guide vane may be represented in the form of "%" for example.

The driving order information 422 may include information on the priority and operation of the first compressor 315 and the second compressor 316. At this time, the priority order is the operation start order. That is, when the first compressor 315 is in the first order, the first compressor is operated first, and when the operating condition of the second compressor is satisfied, the second compressor can be operated.

In this case, the operation start order of the first compressor 315 and the second compressor 316 is determined at the start of operation of the chiller system, and may be determined based on the cumulative operation time of each compressor, for example. For example, if the cumulative operation time of the first compressor 315 is 30 hours and the cumulative operation time of the second compressor 316 is 35 hours, if the start operation command of the chiller system is inputted, The first compressor may be determined as the first order, and the second compressor may be determined as the second order. Therefore, the starting order of operations between the compressors may be different each time the chiller system is turned on.

The operation information may include on or off.

10, when the first compressor 315 and the second compressor 316 are operated together, the first control panel 321 is operated by the warning of the first compressor 315, which is the main compressor, It is determined whether a cause has occurred (S12).

That is, the occurrence of a warning cause of the first compressor 315 may occur when an abnormality occurs in the operation of the first compressor 315. However, the first compressor 315 can be operated even if the cause of the alarm occurs in the first compressor 315.

If it is determined in step S12 that the alarm cause of the first compressor 315 has occurred, the warning information is displayed in the alarm generating unit 423 of the main screen 401. [

The first control panel 321 operates the second compressor 316, which is a sub compressor, as a main compressor, and operates the first compressor 315 as a sub compressor as a main compressor (S13).

When the operation of the second compressor 316 is changed to the main compressor, the warning information displayed in the warning generator 423 disappears.

The second compressor whose state is changed to the main compressor can be controlled by the temperature control method. That is, in this specification, it can be understood that the temperature control method is referred to as a first control method, the current follow-up control method is referred to as a second control method, and the control method is changed when a sub-compressor is changed to a main compressor.

When the second compressor is changed to the main compressor and the first compressor is changed to the sub compressor as shown in FIG. 13, the operation order of the compressor is changed in the compressor operation order information 422 of the main screen 401, do. For example, the operation order of the second compressor 316 is changed to the first order, and the operation order of the first compressor 315 is changed to the second order.

Since the main compressor is controlled by the temperature control method, the opening degree of the guide vane of the main compressor can be frequently changed. On the other hand, since the sub compressor is controlled by following the main compressor, the number of times of change of the opening of the guide vane can be reduced.

In the case of the present embodiment, when the cause of the alarm occurs in the compressor operating as the main compressor, the control method is changed so as to operate as the sub compressor, and the control method is changed so that the sub compressor serving as the normal operation is operated as the main compressor. Deterioration of performance can be prevented.

In addition, when the cause of the alarm occurs in the compressor operating as the main compressor, frequent changes in the opening of the guide vane of the compressor causing the warning cause are prevented by changing the control method to operate with the sub compressor, The performance can be maintained at the present performance, so that the operation performance of the compressor in which the warning cause has occurred can be prevented from deteriorating.

FIG. 14 is a flowchart illustrating a control method for changing a state of a compressor according to an embodiment of the present invention, and FIG. 15 is a diagram illustrating a screen displayed on a first control panel according to an embodiment of the present invention.

14 shows a control method for changing the state of the compressor when an error cause of the main compressor occurs, for example.

Referring to FIGS. 13, 14 and 15, the operating conditions of the two compressors are satisfied, and the first compressor 315 and the second compressor 316 operate (S21).

Hereinafter, the first compressor 315 operates as a main compressor and the second compressor 316 operates as a sub-compressor.

When the first compressor 315 operates as a main compressor and the second compressor 316 operates as a sub compressor, the compressor operation order information 422 of the main screen 401, as shown in FIG. 13, The operation order of the compressor 315 is displayed in the first order, and the operation order of the second compressor 316 is displayed in the second order.

While the first compressor 315 and the second compressor 316 operate together, the first control panel 321 determines whether or not the cause of the failure of the first compressor 315, which is the main compressor, has occurred (S12).

That is, the failure of the first compressor 315 may be a state in which the operation of the first compressor 315 is impossible. In this case, the first compressor 315 is stopped.

If it is determined in step S22 that the cause of the failure of the first compressor 315 has occurred, the first control panel 321 operates the second compressor 316, which is a sub compressor, as a main compressor. At this time, the first compressor 315 which is the main compressor is in a stopped state.

Therefore, the second compressor changed to the main compressor can be controlled by the temperature control method.

The failure cause information 427 of the first compressor 315 may be displayed on the main screen 401 as shown in FIG.

When the second compressor is changed to the main compressor and the first compressor is changed to the sub compressor, the operation order information and operation information of the compressor are changed in the compressor operation order information 422 of the main screen 401 . For example, the operation order of the second compressor 316 may be changed to the first order, and the first compressor 315 may be displayed in the manual mode (this may be indicated as "MAN" In the present embodiment, when the state of the first compressor 315 is displayed in the manual mode, the user can manually operate the first compressor 315 after repairing or checking the first compressor 315 .

In the operation information, the second compressor is displayed in an ON state and the first compressor is displayed in an OFF state.

According to the present embodiment, even if the main compressor is stopped due to a failure in the main compressor, the operation performance of the entire system can be minimized as the sub compressor is changed to the main compressor and operated.

10 and 14, step S12 and step S14 are collectively referred to as a step of judging whether or not the operating condition change condition of the compressor is satisfied.

When the condition for changing the operating state of the compressor is satisfied, the sub compressor is changed to the main compressor and operated.

In the above embodiment, the relationship between the first compressor and the second compressor has been described. However, the relationship between the third compressor and the fourth compressor is also applicable. That is, either the third compressor or the fourth compressor may operate as the main compressor and the other may operate as the sub-compressor.

While the present invention has been described in connection with what is presently considered to be the most practical and preferred embodiment, it is to be understood that the invention is not limited to the disclosed embodiments. That is, within the scope of the present invention, all of the components may be selectively coupled to one or more of them. Furthermore, the terms "comprises", "comprising", or "having" described above mean that a component can be implanted unless otherwise specifically stated, But should be construed as including other elements. All terms, including technical and scientific terms, have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs, unless otherwise defined. Commonly used terms, such as predefined terms, should be interpreted to be consistent with the contextual meanings of the related art, and are not to be construed as ideal or overly formal, unless expressly defined to the contrary.

The foregoing description is merely illustrative of the technical idea of the present invention, and various changes and modifications may be made by those skilled in the art without departing from the essential characteristics of the present invention. Therefore, the embodiments disclosed in the present invention are intended to illustrate rather than limit the scope of the present invention, and the scope of the technical idea of the present invention is not limited by these embodiments. The scope of protection of the present invention should be construed according to the following claims, and all technical ideas within the scope of equivalents should be construed as falling within the scope of the present invention.

10: Chiller system 100: Chiller module
40: cooling water circulation flow path 50: cold water circulation flow path
301: first chiller set 302: second chiller set
315: first compressor 316: second compressor

Claims (14)

A first chiller module having a first compressor;
A second chiller module having a second compressor; And
And a control panel for controlling the first and second chiller modules,
When the first compressor and the second compressor work together,
Wherein one of the first compressor and the second compressor operates as a main compressor and the other operates as a sub compressor,
Wherein the sub compressor is changed to a main compressor and operated when the condition change condition of the sub compressor is satisfied.
The method according to claim 1,
Wherein the main compressor is controlled by a first control method,
Wherein the sub compressor is controlled by a second control method.
3. The method of claim 2,
Wherein each of the chiller modules includes an evaporator for heat exchange with cold water,
The first control method is a method of controlling the operation of the main compressor so that an outlet temperature of cold water discharged from the evaporator reaches a target temperature,
The second control method is a method of operating following the main compressor.
The method according to claim 1,
When the state change condition of the sub compressor is satisfied, when a warning cause of the main compressor is generated,
Wherein the compressor operating as the main compressor is changed to the sub compressor when the condition change condition of the sub compressor is satisfied.
The method according to claim 1,
Wherein when the condition change condition of the sub compressor is satisfied, a failure cause of the main compressor occurs and the main compressor is stopped.
The method according to claim 4 or 5,
Wherein the control panel includes a display unit for displaying a screen including driving order information of each compressor,
Wherein the driving order information includes priority information and operational information of each compressor.
The method according to claim 6,
Wherein when the cause of the warning of the main compressor is generated, the priorities of the compressors are changed and displayed in the driving order information.
The method according to claim 6,
Wherein warning information is displayed in an alarm generating unit of the screen when a warning cause of the main compressor occurs.
9. The method of claim 8,
Wherein the warning information disappears from the alarm generating unit when the status change from the warning generating unit to the main compressor of the compressor operated as the sub compressor is completed.
The method according to claim 6,
When the main compressor is stopped, the order of the compressors operating as a sub compressor in the operation order information is changed to the first order,
And the stopped compressor is displayed in an off state in the operation information.
A chiller set having a plurality of chiller modules; And
A starter communicating with the chiller set and capable of supplying power to the chiller set,
Each of said plurality of chiller modules comprising a compressor, a condenser and an evaporator,
The first compressor and the second compressor of the plurality of compressors are controlled by a first control method and a second control method, respectively,
Wherein the control method of the second compressor is changed from the second control method to the first control method when the condition change condition of the second compressor is satisfied.
delete 12. The method of claim 11,
And the first compressor is stopped when the condition change condition of the second compressor is satisfied.
12. The method of claim 11,
Wherein the control method of the first compressor is changed from the first control method to the second control method when the condition change condition of the second compressor is satisfied.
KR1020140109557A 2014-08-22 2014-08-22 Chiller system and chiller set KR101584451B1 (en)

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KR1020140109557A KR101584451B1 (en) 2014-08-22 2014-08-22 Chiller system and chiller set

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR1020140109557A KR101584451B1 (en) 2014-08-22 2014-08-22 Chiller system and chiller set

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Publication Number Publication Date
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